A cable drum plate manufacturing apparatus

By designing a cable reel plate preparation equipment, and utilizing the mechanized coordination of the frame, moving structure, and grinding components, the problem of low deburring efficiency of wood boards in existing technologies has been solved. This has enabled automated deburring of rectangular boards and processing of boards of different shapes, thereby improving work efficiency.

CN117020825BActive Publication Date: 2025-11-25JIANYE CABLE GRP CO LTD
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Patent Information

Application Number
CN202311065254.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-23
Publication Date
2025-11-25
Estimated Expiration
2043-08-23

AI Technical Summary

Technical Problem

Existing methods for deburring wooden boards suffer from low work efficiency.

Method used

A cable reel plate preparation device was designed, including a frame, a moving structure, a grinding assembly, and springs. The device achieves deburring of rectangular plates through mechanization. By using the cooperation of a lead screw, a guide rod, and a cylinder, the device drives a sand column to automatically grind the sides of the rectangular plates. The position of the sand column is adjusted by the springs to accommodate different plate shapes.

Benefits of technology

It enables automated deburring of rectangular plates, improving work efficiency, enhancing the practicality of the equipment, and enabling it to handle plates of different shapes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of cable shaft cylinder plate preparation equipment, including frame, moving structure, polishing component and spring;First rectangular plate is placed to carrier plate, the piston rod of first air cylinder is in contact with rectangular plate, driving member drives screw rotation, under the state of rotation, screw drives carrier plate to move along guide rod, when carrier plate drives rectangular plate and left polishing piece's sandstone column, right polishing piece's sandstone column contact, two driving members respectively drive sandstone column rotation, under the state of rotation, sandstone column and the side of rectangular plate contact, screw drives carrier plate to continue moving along guide rod, by the fixed connection of the both ends of spring with two connecting rods respectively, and under the state of rotation, sandstone column and the side of rectangular plate contact, so that spring is further stretched, spring has certain pulling effect to two sandstone columns, and by such structure, realize mechanical automation to rectangular plate and remove burr.
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Description

Technical Field

[0001] This invention relates to equipment for preparing cable reel plates, specifically to equipment for preparing cable reel plates. Background Technology

[0002] Cable reels are a common structure for cable storage. They allow for the extension or retraction of cables as needed, preventing tangling and damage. Cable reels are widely used in general industry, ports, mining and tunneling, steel mills, construction, and power industries, and are an important component of electrical equipment. Figure 1 The diagram shows a schematic of a cable reel structure in the prior art. The existing cable reel includes two rings and an annular support. The two rings are located at both ends of the annular support. Multiple fan-shaped plates 2 are evenly distributed around the inner circumference of each ring, and multiple rectangular plates 1 are evenly distributed around the circumference of the annular support. After the rectangular plates 2 are cut, their sides need to be deburred. The existing method for deburring wooden boards involves manually sanding the rectangular plates with sandpaper. This manual sanding process is inefficient and difficult to implement for mass production. Summary of the Invention

[0003] The main objective of this invention is to provide a cable reel plate preparation device to solve the problem of low work efficiency in existing methods of deburring wooden boards.

[0004] To achieve the above objectives, the present invention provides a cable reel plate preparation apparatus, comprising a frame, a moving structure, a grinding assembly, and a spring;

[0005] The frame, including the main beam;

[0006] The movable structure includes a lead screw, a guide rod, a movable block, and a first cylinder. The lead screw and guide rod, which are arranged in parallel, are rotatably mounted on the main beam. One end of the lead screw is connected to a drive component for driving its rotation. A support plate for placing a rectangular plate is fixedly mounted on the movable block. A bracket is fixedly mounted on the support plate. The bracket is fixedly connected to the cylinder seat of the first cylinder. The first cylinder is located in the positive direction of the support plate. The piston rod of the first cylinder is set downward and moves vertically.

[0007] The grinding assembly includes two identical grinding components symmetrically arranged on both sides of the main beam. Each grinding component includes a mounting plate, a rotating shaft, and a drive plate.

[0008] Two mounting plates are fixedly installed on both sides of the main beam. The bottom ends of two rotating shafts are rotatably installed on the two mounting plates. The tops of the two rotating shafts are fixedly connected to the driving plate. A connecting rod is fixedly installed on the driving plate, and a sand and gravel column is rotatably installed. The sand and gravel column is driven to rotate by the driving component.

[0009] The spring has its two ends fixedly connected to two connecting rods.

[0010] Preferably, the grinding parts also include a first L-shaped plate and a second cylinder;

[0011] One end of the first L-shaped plate is fixedly connected to the frame, the cylinder seat of the second cylinder is fixedly connected to the other end of the first L-shaped plate, and the piston rod of the second cylinder abuts against the drive plate.

[0012] In the second cylinder, the piston rod axis is perpendicular to the lead screw axis.

[0013] Preferably, the cable reel plate preparation equipment further includes a feeding structure, which includes a first U-shaped plate, a third cylinder, and a horizontal plate;

[0014] The horizontal plate is fixedly connected to the frame, and the top wall of the horizontal plate is at the same height as the top wall of the bearing plate.

[0015] There are two first U-shaped plates. One end of each first U-shaped plate is fixedly connected to the horizontal plate, and the open ends of the two first U-shaped plates are set opposite each other. The two first U-shaped plates form a storage space for placing rectangular plates. Each first U-shaped plate has a push-out port at the bottom. The storage space is located upstream of the support plate.

[0016] The cylinder seat of the third cylinder is fixedly connected to the horizontal plate, and the piston rod of the third cylinder passes through the two push ports.

[0017] Preferably, the cable reel plate preparation equipment further includes an upward-facing second U-shaped plate mounted on the frame. The second U-shaped plate is located on the side of the main beam away from the horizontal plate, and is aligned with the horizontal plate. The top surface of the bottom plate of the second U-shaped plate is at the same height as the top wall of the horizontal plate and the top wall of the bearing plate.

[0018] Preferably, the driving component includes a first driving wheel, a first driven wheel, and a first motor. The base of the first motor is fixedly connected to the main beam. The first driving wheel is sleeved on the output shaft of the first motor. The first driven wheel is fixedly sleeved on the lead screw. The first driving wheel and the first driven wheel are sleeved on a first belt.

[0019] Preferably, the driving component includes a second driving wheel, a second driven wheel, and a second motor. The base of the second motor is fixedly connected to the driving plate. The second driving wheel is sleeved on the output shaft of the second motor. The second driven wheel is fixedly sleeved on the sand and gravel column. The second driving wheel and the second driven wheel are sleeved on a second belt.

[0020] The beneficial effects of the above scheme are as follows: First, the rectangular plate is placed on the support plate, and the first cylinder is driven to work. The piston rod of the first cylinder gradually extends and abuts against the rectangular plate. Then, the driving component starts to work, driving the lead screw to rotate. In the rotating state, the lead screw drives the receiving plate to move along the guide rod. When the support plate drives the rectangular plate to contact the sand and gravel columns of the left and right grinding parts, the two driving components are driven to work. The two driving components drive the sand and gravel columns to rotate respectively. In the rotating state, the sand and gravel columns contact the side of the rectangular plate. The lead screw drives the receiving plate to continue moving along the guide rod. The two ends of the spring are fixedly connected to the two connecting rods respectively. In the rotating state, the sand and gravel columns contact the side of the rectangular plate, so that the spring is further stretched. The spring has a certain pulling effect on the two sand and gravel columns. Through this structure, mechanical automation can be achieved to remove burrs from the rectangular plate.

[0021] Beneficial effects also include the ability to adjust the position of the two sand and gravel columns themselves by means of a spring setting, even if the rectangular plate is not placed on the symmetrical line of the right and left grinding parts, which greatly improves the practicality of the invention. Attached Figure Description

[0022] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0023] Figure 1 This is a schematic diagram of a cable reel structure in the prior art;

[0024] Figure 2 This is a three-dimensional structural schematic diagram of the cable reel plate preparation equipment of the present invention;

[0025] Figure 3 yes Figure 2 Enlarged structural diagram of region A in the middle;

[0026] Figure 4 This is a top view schematic diagram of the cable reel plate preparation equipment of the present invention;

[0027] Figure 5 This is a bottom view schematic diagram of the cable reel plate preparation equipment of the present invention;

[0028] Figure 6 This is a schematic diagram of the structure of the first embodiment of the cable reel plate preparation equipment of the present invention in another state.

[0029] Explanation of reference numerals in the attached figures

[0030] 1. Rectangular plate; 2. Sector-shaped plate;

[0031] 10. Frame; 11. Main beam;

[0032] 20. Moving structure; 21. Lead screw; 22. Guide rod; 23. Moving block; 24. First cylinder; 25. Driving component; 26. Bearing plate; 28. Bracket; 250. First driving wheel; 251. First driven wheel; 252. First motor; 253. First belt;

[0033] 30. Grinding assembly; 31. Grinding component; 301. Mounting plate; 302. Rotating shaft; 303. Drive plate; 304. Connecting rod; 305. Sandstone column; 306. Drive component; 307. First L-shaped plate; 308. Second cylinder; 3060. Second drive wheel; 3601. Second driven wheel; 6302. Second motor; 6303. Second belt;

[0034] 40. Spring;

[0035] 50. Feeding structure; 51. First U-shaped plate; 52. Third cylinder; 53. Horizontal plate; 54. Storage space; 510. Pushing port;

[0036] 60. Second U-shaped plate. Detailed Implementation

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0038] First embodiment:

[0039] like Figures 1 to 6As shown, this embodiment provides a cable reel plate preparation device, including a frame 10, a moving structure 20, a grinding assembly 30, and a spring 40. The frame 10 includes a main beam 11. The moving structure 20 includes a lead screw 21, a guide rod 22, a moving block 23, and a first cylinder 24. The lead screw 21 and guide rod 22, which are arranged in parallel, are rotatably mounted on the main beam 11. One end of the lead screw 21 is connected to a driving component 25 for driving its rotation. A bearing plate 26 for placing a rectangular plate 1 is fixedly mounted on the moving block 23. A bracket 28 is fixedly mounted on the bearing plate 26. The bracket 28 is fixedly connected to the cylinder seat of the first cylinder 24. The piston rod of the first cylinder 24 abuts against the rectangular plate 1. The grinding assembly 30 includes two identical grinding components 31 symmetrically arranged on both sides of the main beam 11. Each grinding component 31 includes a mounting plate 301, a rotating shaft 302, and a driving plate 303. Two mounting plates 3011 are fixedly mounted on both sides of the main beam 11. The bottom ends of two rotating shafts 302 are rotatably mounted on the two mounting plates 301. The tops of the two rotating shafts 302 are fixedly connected to a driving plate 303. A connecting rod 304 is fixedly mounted on the driving plate 303, and a sand and gravel column 305 is rotatably mounted on the driving plate 303. A driving component 306 for driving the sand and gravel column 305 is connected to the sand and gravel column 305. The two ends of the spring 40 are fixedly connected to the two connecting rods 304. The bottom of the 302 is rotatably connected to a horizontal mounting plate.

[0040] First, the rectangular plate 1 is placed above the support plate 26, and the first cylinder 24 is driven to work. The piston rod of the first cylinder 24 gradually extends and abuts against the rectangular plate 1. Then, the drive component 25 starts working, driving the lead screw 21 to rotate. In the rotating state, the lead screw 21 drives the support plate 26 to move along the guide rod 22. When the support plate 26 drives the rectangular plate 1 to contact the sand and gravel pillars 305 of the left grinding component 31 and the right grinding component 32, the two drive components 306 are driven to work. 6 drives the two sand and gravel columns 305 to rotate. In the rotating state, the sand and gravel columns 305 contact the two sides of the rectangular plate 1. The lead screw 21 drives the receiving plate 26 to continue moving along the guide rod 22. The two ends of the spring 40 are fixedly connected to the two connecting rods 304 respectively. In the rotating state, the sand and gravel columns 305 contact the sides of the rectangular plate 1, so that the spring 40 is further stretched. The spring 40 has a certain pulling effect on the two sand and gravel columns 305. Through this structure, mechanical automation can be achieved to remove burrs from the rectangular plate 1.

[0041] Beneficial effects also include that even if the rectangular plate 1 is not placed on the symmetrical line between the right grinding piece 32 and the left grinding piece 31, the position of the two sand and gravel columns 305 can be adjusted by the spring 40, which greatly improves the practicality of the invention.

[0042] Second embodiment:

[0043] like Figure 3 , Figure 4 , Figure 5 As shown, the grinding part 31 also includes a first L-shaped plate 307 and a second cylinder 308. One end of the first L-shaped plate 307 is fixedly connected to the frame 10, and the cylinder seat of the second cylinder 308 is fixedly connected to the other end of the first L-shaped plate 307. The piston rod of the second cylinder 308 abuts against the drive plate 303. The piston rod axis of the second cylinder 308 is perpendicular to the axis of the lead screw 21. The cable reel plate preparation equipment also includes a feeding structure 50, which includes two first U-shaped plates 51, a third cylinder 52, and a horizontal plate 53. The horizontally positioned horizontal plate 53 is fixedly connected to the frame 10, and the upper top wall of the horizontal plate 53 is at the same height as the upper top wall of the bearing plate 26. There are two first U-shaped plates 51, one end of which is fixedly connected to the horizontal plate 53. The open ends of the two first U-shaped plates 51 are arranged opposite each other, forming a storage space 54 for placing the rectangular plate 1. Each first U-shaped plate 51 has a push port 510 at its bottom. The storage space 54 is located upstream of the support plate 26. The cylinder seat of the third cylinder 52 is fixedly connected to the horizontal plate 53, and the piston rod of the third cylinder 52 passes through the two push ports 510. The cable reel plate preparation equipment also includes a second U-shaped plate 60, which is fixedly connected to the frame 10. The second U-shaped plate is aligned with the push port 510, and its bottom surface is aligned with the height of the support plate at its opening.

[0044] The specific operation of the above embodiments is as follows:

[0045] Scenario 1: First, multiple rectangular plates 1 are stacked in the storage space 54. When deburring of the sides of the rectangular plates 1 is required, the piston rod of the third cylinder 52 gradually extends. The bottom rectangular plate 1 in the storage space 54 is pushed out of the storage space 54 by the piston rod of the third cylinder 52. The bottom rectangular plate 1 moves to the support plate 26 through the push port 510, driving the first cylinder 24 to work. The piston rod of the first cylinder 24 gradually extends and abuts against the rectangular plate 1, thus fixing the rectangular plate 1. In the rectangular plate 1, the driving component 25 starts to work, driving the lead screw 21 to rotate. After the bearing plate 26 drives the rectangular plate 1 to contact the sand column 305 of the left grinding component 31 and the sand column 305 of the right grinding component 32, it drives the two driving components 306 to work. The two driving components 306 drive the two sand columns 305 to rotate respectively. In the rotating state, the sand column 305 contacts the side of the rectangular plate 1, thereby completing the removal of burrs. At this time, the piston rod of the second cylinder 308 does not contact the driving plate 303.

[0046] Scenario 2: When the rectangular plate 1 needs to be ground into a fan-shaped plate 2, the piston rod of the third cylinder 52 gradually extends, and the bottom rectangular plate 1 in the storage space 54 is pushed out of the storage space 54 by the piston rod of the third cylinder 52. The bottom rectangular plate 1 moves to the bearing plate 26 through the push port 510, driving the first cylinder 24 to work. The piston rod of the first cylinder 24 gradually extends and abuts against the rectangular plate 1. Further, the driving component 25 starts to work, driving the lead screw 21 to rotate. The bearing plate 26 drives the rectangular plate 1 to interact with the sand column 305 of the left grinding component 31 and the right grinding component 31. After the sand and gravel column 305 of component 32 comes into contact, it drives the two driving components 306 and the two second cylinders 308 to work. The two driving components 306 drive the sand and gravel column 305 to rotate. In the rotating state, the sand and gravel column 305 contacts the side of the rectangular plate 1. The piston rods of the two second cylinders 308 gradually extend, so that the piston rods of the second cylinders 308 abut against the driving plate 303. At this time, the rectangular plate 1 continues to move forward. During the movement, the piston rods of the two second cylinders 308 gradually retract. At this time, the grinding of the two side walls of the fan-shaped plate 2 is completed. In this process, the rectangular plate 1 is ground into the fan-shaped plate 2. When the sand column 305 no longer contacts the side of the fan-shaped plate 2 during rotation, the spring 40 drives the two driving plates 303 to move towards the right grinding component 32 and the left grinding component 31 towards the center. Further, the driving component 25 starts working, driving the lead screw 21 to rotate. The lead screw 21 drives the receiving plate 26 to move in the opposite direction, driving the piston rods of the two second cylinders 308 to gradually extend, causing the piston rods of the second cylinders 308 to abut against the driving plate 303. The sand column 305 on the driving plate 303 grinds the outer arc edge of the fan-shaped plate 2. During this process, the fan... The outer arc edge of the fan-shaped plate 2 is ground from a straight edge to a rounded edge. This structure allows the rectangular plate 1 to be ground into the fan-shaped plate 2. The lead screw 21 drives the receiving plate 26 to continue moving in the opposite direction until the fan-shaped plate 2 moves upstream of the second U-shaped plate 60. As the piston rod of the driving cylinder 52 gradually extends, the bottom rectangular plate 1 in the storage space 54 is pushed out of the storage space 54 by the piston rod of the third cylinder 52. The rectangular plate 1 pushed out of the storage space 54 will push the fan-shaped plate 2 onto the second U-shaped plate 60. In this way, the plate body required for the cable cylinder can be automatically processed mechanically. This structure can replace manual operation and greatly improve work efficiency.

[0047] Third embodiment:

[0048] like Figure 2 As shown, the driving component 25 includes a first driving wheel 250, a first driven wheel 251, and a first motor 252. The base of the first motor 252 is fixedly connected to the main beam 11. The first driving wheel 250 is sleeved on the output shaft of the first motor 252, and the first driven wheel 251 is fixedly sleeved on the lead screw 21. The first driving wheel 250 and the first driven wheel 251 are sleeved on a first belt 253. Figure 5 As shown, the drive component 306 includes a second drive wheel 3060, a second driven wheel 3601, and a second motor 6302. The base of the second motor 6302 is fixedly connected to the drive plate 303. The second drive wheel 3060 is sleeved on the output shaft of the second motor 6302. The second driven wheel 3601 is fixedly sleeved on the sand and gravel column 305. The second drive wheel 3060 and the second driven wheel 3601 are sleeved on the second belt 6303.

[0049] In addition, the piston rods of the first cylinder 24, the second cylinder 308, and the third cylinder 52 are all equipped with abutment plates.

[0050] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

Claims

1. A cable reel plate preparation device, characterized in that, include: The frame, including the main beam; The movable structure includes a lead screw, a guide rod, a movable block, and a first cylinder. The lead screw and the guide rod, which are arranged in parallel, are rotatably mounted on the main beam. One end of the lead screw is connected to a driving component for driving its rotation. A bearing plate for placing a rectangular plate is fixedly mounted on the movable block. A bracket is fixedly mounted on the bearing plate. The bracket is fixedly connected to the cylinder seat of the first cylinder. The first cylinder is located directly above the bearing plate. The piston rod of the first cylinder is set downward and moves vertically. The grinding assembly includes two identical grinding components symmetrically arranged on both sides of the main beam. Each grinding component includes a mounting plate, a rotating shaft, and a drive plate. Two mounting plates are fixedly mounted on both sides of the main beam. The bottom ends of two rotating shafts are rotatably mounted on the two mounting plates, and the tops of the two rotating shafts are fixedly connected to two driving plates. A connecting rod is fixedly mounted on each driving plate, and a sand and gravel column is rotatably mounted thereon. The sand and gravel column is driven to rotate by a driving component. The grinding component also includes a first L-shaped plate and a second cylinder; One end of the first L-shaped plate is fixedly connected to the frame, the cylinder seat of the second cylinder is fixedly connected to the other end of the first L-shaped plate, and the piston rod of the second cylinder abuts against the drive plate. Wherein, the piston rod axis of the second cylinder is perpendicular to the axis of the lead screw; A spring, the two ends of which are respectively fixedly connected to the two connecting rods.

2. The cable reel plate preparation equipment according to claim 1, characterized in that, It also includes a feeding structure, which comprises a first U-shaped plate, a third cylinder, and a horizontal plate; The horizontal plate, which is set horizontally, is fixedly connected to the frame, and the upper top wall of the horizontal plate is at the same height as the upper top wall of the bearing plate; There are two first U-shaped plates. One end of each first U-shaped plate is fixedly connected to the horizontal plate, and the open ends of the two first U-shaped plates are arranged opposite each other. The two first U-shaped plates form a storage space for placing rectangular plates. Each first U-shaped plate has a push-out port at its bottom. The storage space is located upstream of the support plate. The cylinder seat of the third cylinder is fixedly connected to the horizontal plate, and the piston rod of the third cylinder passes through the two push ports.

3. The cable reel plate preparation equipment according to claim 2, characterized in that, It also includes a second U-shaped plate with an upward opening disposed on the frame. The second U-shaped plate is located on the side of the main beam away from the horizontal plate. The second U-shaped plate is aligned with the horizontal plate. The top surface of the bottom plate of the second U-shaped plate is at the same height as the top wall of the horizontal plate and the top wall of the bearing plate.

4. The cable reel plate preparation equipment according to claim 1, characterized in that, The driving component includes a first driving wheel, a first driven wheel, and a first motor. The base of the first motor is fixedly connected to the main beam. The first driving wheel is sleeved on the output shaft of the first motor. The first driven wheel is fixedly sleeved on the lead screw. A first belt is sleeved on the first driving wheel and the first driven wheel.

5. The cable reel plate preparation equipment according to claim 1, characterized in that, The driving component includes a second driving wheel, a second driven wheel, and a second motor. The base of the second motor is fixedly connected to the driving plate. The second driving wheel is sleeved on the output shaft of the second motor. The second driven wheel is fixedly sleeved on the sand and gravel column. A second belt is sleeved on the second driving wheel and the second driven wheel.

Citation Information

Patent Citations

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