Soft package lithium battery appearance detection mechanism

By designing an automated appearance inspection mechanism for soft-pack lithium batteries, and utilizing a mobile platform and multiple inspection cameras for all-around photographic inspection, the problem of low efficiency and misjudgment in traditional manual inspection is solved, achieving efficient and accurate appearance inspection.

CN117030726BActive Publication Date: 2025-12-26DONGGUAN TEC RICH ENGINEERING CO LTD
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Patent Information

Application Number
CN202310996428.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-08
Publication Date
2025-12-26
Estimated Expiration
2043-08-08

AI Technical Summary

Technical Problem

Traditional manual visual inspection of the appearance of soft-pack lithium batteries is inefficient, labor-intensive, prone to errors and misjudgments, and poses safety hazards.

Method used

An automated inspection mechanism was designed, comprising a mobile platform, multiple inspection cameras, a transfer robot, and a conveyor belt. It inspects the six sides of a pouch lithium battery by taking photos from multiple angles, and achieves automated appearance inspection using cameras and a robot.

Benefits of technology

It enables comprehensive automated inspection of the appearance of soft-pack lithium batteries, improving inspection efficiency, reducing the labor intensity of workers, avoiding errors and misjudgments, and enhancing inspection quality and safety.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a soft package lithium battery appearance detection mechanism, which comprises a moving platform, a pair of first detection cameras, a pair of second detection cameras, a transfer manipulator, a third detection camera, a conveying belt and a fourth detection camera; two first detection cameras are arranged on the longitudinal sides of the moving platform respectively; two second detection cameras are arranged on the transverse sides of the moving platform respectively; the conveying belt is arranged on one end of the moving platform and is longitudinally arranged with the moving platform, and a gap is formed between the conveying belt and the moving platform; the transfer manipulator is horizontally arranged on the moving platform and the conveying belt; the third detection camera is arranged below the gap; the conveying belt is used for driving the soft package lithium battery to move longitudinally; and the fourth detection camera is arranged above the conveying belt. The soft package lithium battery appearance detection mechanism can automatically detect the appearance of the soft package lithium battery, and the detection efficiency is high.
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Description

[0001] Soft package lithium battery appearance detection mechanism TECHNICAL FIELD

[0002] The present application relates to a kind of lithium battery detection equipment, in particular to a kind of soft package lithium battery appearance detection mechanism. BACKGROUND

[0003] Soft package lithium battery does not have hard shell, collision, scratch in each production process mobile carrying process, so that the surface is produced depression, deformation and other losses.Once the appearance of soft package lithium battery is lost, it will easily cause battery quality to be poor, and even serious safety accidents such as electric leakage and fire.Therefore, in the production process, the appearance of soft package lithium battery needs to be checked, and the traditional soft package lithium battery appearance detection mainly relies on manual visual inspection, however, this way detection efficiency is low, labor intensity is big, and there may be wrong, missing and misjudgment. SUMMARY

[0004] The purpose of the present application is to provide a kind of soft package lithium battery appearance automatic detection, and the detection efficiency of soft package lithium battery appearance detection mechanism is high.

[0005] In order to achieve the above-mentioned purpose, the soft package lithium battery appearance detection mechanism provided by the present application includes a mobile platform, a pair of first detection camera, a pair of second detection camera, a transfer manipulator, a third detection camera, a conveyor belt and a fourth detection camera;The mobile platform is used to carry soft package lithium battery and can move horizontally and vertically to drive the soft package lithium battery to translate;Two first detection cameras are respectively arranged on the longitudinal sides of the mobile platform to detect the short side of the soft package lithium battery;Two second detection cameras are respectively arranged on the horizontal sides of the mobile platform to detect the long side of the soft package lithium battery;The conveyor belt is arranged at one end of the mobile platform and is longitudinally arranged with the mobile platform, and there is a gap between them;The transfer manipulator is transversely arranged on the mobile platform and the conveyor belt to transfer the soft package lithium battery;The third detection camera is arranged below the gap to detect the lower surface of the soft package lithium battery when the soft package lithium battery is transferred from the mobile platform to the conveyor belt;The conveyor belt is used to drive the soft package lithium battery to move longitudinally;The fourth detection camera is arranged above the conveyor belt to detect the upper surface of the soft package lithium battery.

[0006] Compared with the prior art, the present application sets a pair of first detection cameras and a pair of second detection cameras, sets the first detection cameras longitudinally and the second detection cameras transversely, sets a moving platform which can move transversely and longitudinally, carries the soft-pack lithium battery on the moving platform, drives the soft-pack lithium battery to move transversely or longitudinally by the moving platform, and makes the soft-pack lithium battery pass through the detection range of the two first detection cameras and the detection range of the two second detection cameras, so as to realize the appearance detection of the short and long sides of the soft-pack lithium battery. In addition, the third detection camera is set below the gap between the moving platform and the conveying belt, so as to realize the appearance detection of the lower bottom surface of the soft-pack lithium battery during the transfer of the soft-pack lithium battery from the moving platform to the conveying belt by the transfer robot. Finally, the fourth detection camera is set above the conveying belt to realize the appearance detection of the upper surface of the soft-pack lithium battery. Therefore, the present application can realize the automatic appearance detection of the six sides of the soft-pack lithium battery, without manual visual detection, greatly reduces the labor intensity of workers, improves the detection efficiency, effectively avoids the wrong, missing and misjudgment of manual detection, and has high detection quality.

[0007] Preferably, the transfer robot comprises a longitudinal driving mechanism, a vertical driving mechanism and a suction disc mechanism, the output end of the longitudinal driving mechanism is connected with the vertical driving mechanism, the output end of the vertical driving mechanism is connected with the suction disc mechanism, and the suction disc mechanism is used for sucking the soft-pack lithium battery. The suction disc mechanism can be set to suck the soft-pack lithium battery, the vertical driving mechanism can be set to lift the horizontal height of the soft-pack lithium battery, and the longitudinal driving mechanism can be set to drive the soft-pack lithium battery to move longitudinally, so as to realize the automatic transfer of the soft-pack lithium battery from the moving platform to the conveying belt.

[0008] Preferably, the appearance detection mechanism of the soft-pack lithium battery further comprises an adjusting support, the first detection camera and / or the second detection camera is arranged on the adjusting support, and the adjusting support adjusts the transverse, longitudinal and vertical positions of the detection camera. The adjusting support can be used to finely adjust the positions of the first detection camera and the second detection camera, so that the debugging is more convenient and rapid.

[0009] Preferably, the conveying belt comprises a driving motor, a driving shaft, a driven shaft and a belt, the output end of the driving motor is coaxially connected with the driving shaft, the belt is wound between the driving shaft and the driven shaft, and the soft package lithium battery can be carried on the upper surface of the belt and move with the belt. The soft package lithium battery is driven to move by the conveying belt, so that the soft package lithium battery can automatically pass through the fourth detection camera, the convenience of detection is improved, and the soft package lithium battery can be quickly transported away, so that the efficiency of detection is improved.

[0010] Preferably, the soft package lithium battery appearance detection mechanism further comprises a translation driving mechanism, the output end of the translation driving mechanism is connected with the fourth detection camera, so as to drive the fourth detection camera to move in the longitudinal direction. The fourth detection camera can be quickly moved for detection by the translation driving mechanism, so that the efficiency of detection is improved.

[0011] Specifically, the translation driving mechanism comprises a translation motor, a screw nut pair and a moving table, the output end of the translation motor is connected with the screw rod of the screw nut pair, the nut of the screw nut pair is connected with the moving table, and the fourth detection camera is arranged on the moving table and faces downward. By using the screw nut pair as a driving component, the movement of the detection camera is more accurate, and the accuracy of detection is ensured.

[0012] Preferably, the soft package lithium battery appearance detection mechanism further comprises a position adjusting mechanism, the position adjusting mechanism is arranged on both sides of the conveying belt, so as to position the soft package lithium battery before detection by the fourth detection camera. Since the soft package lithium battery may be displaced during the process of being transferred from the moving platform to the conveying belt and moving with the conveying belt, the position adjusting mechanism is arranged, so that the soft package lithium battery can be quickly and accurately positioned before detection by the fourth detection camera, thereby ensuring the accuracy of detection by the fourth detection camera.

[0013] Specifically, the position adjusting mechanism comprises a pair of adjusting mechanisms, the two adjusting mechanisms are arranged on both sides of the conveying belt respectively, and each adjusting mechanism comprises an adjusting motor, a screw nut pair and a pushing block, the output end of the adjusting motor is connected with the screw rod of the screw nut pair, and the nut of the screw nut pair is connected with the pushing block; the pushing blocks of the two adjusting mechanisms are arranged on both sides of the conveying belt respectively, so that the two pushing blocks move towards each other and push the soft package lithium battery to the middle position of the conveying belt. By arranging the two adjusting mechanisms, the soft package lithium battery is positioned in the middle direction by the two adjusting mechanisms, so that the positioning accuracy of the soft package lithium battery is ensured, and manual positioning is not needed, thereby further improving the efficiency of detection. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a perspective view of the soft package lithium battery appearance detection mechanism of the present application.

[0015] Figure 2 is a top view of the soft package lithium battery appearance detection mechanism of the present application.

[0016] Figure 3 is a side view of the soft package lithium battery appearance detection mechanism of the present application.

[0017] Figure 4 is a perspective view of the transfer robot of the soft package lithium battery appearance detection mechanism of the present application.

[0018] Figure 5 is a perspective view of the adjusting support of the soft package lithium battery appearance detection mechanism of the present application.

[0019] Figure 6 is a perspective view of the translation driving mechanism of the soft package lithium battery appearance detection mechanism of the present application.

[0020] Figure 7 is a perspective view of the adjusting mechanism of the soft package lithium battery appearance detection mechanism of the present application. DETAILED DESCRIPTION

[0021] To make the technical content, structural features and effects of the present application clear, the following will be described in detail in combination with the embodiments and the accompanying drawings.

[0022] As Figures 1 to 3As shown, the soft package lithium battery appearance detection mechanism 100 of the present application comprises a moving platform 1, a pair of first detection cameras 2, a pair of second detection cameras 3, a third detection camera 4, a fourth detection camera 5, a transfer manipulator 6 and a conveying belt 7; the first detection cameras 2, the second detection cameras 3, the third detection camera 4 and the fourth detection camera 5 are all CCD cameras. The moving platform 1 is used to carry the soft package lithium battery 200 and can move horizontally and vertically to drive the soft package lithium battery 200 to horizontally and vertically translate; specifically, the soft package lithium battery 200 is laid horizontally on the surface of the moving platform 1. Two first detection cameras 2 are respectively arranged on the two longitudinal sides of the moving platform 1, and the lens directions of the two cameras are arranged oppositely to detect the two opposite small sides of the soft package lithium battery 200. Two second detection cameras 3 are respectively arranged on the two horizontal sides of the moving platform 1, and the lens directions of the two cameras are arranged oppositely to detect the two opposite small sides of the soft package lithium battery 200. The conveying belt 7 is arranged on one end of the moving platform 1 and is longitudinally arranged with the moving platform 1, and the two are separated by a gap 101; the extension direction of the conveying belt 7 is longitudinal. The transfer manipulator 6 is arranged across the moving platform 1 and the conveying belt 7 to transfer the soft package lithium battery 200. The third detection camera 4 is arranged below the gap 101 and the lens direction is upward to detect the lower bottom surface of the soft package lithium battery 200 when the soft package lithium battery 200 is transferred from the moving platform 1 to the conveying belt 7 and passes through the gap 101. The conveying belt 7 is used to drive the soft package lithium battery 200 to move longitudinally. The fourth detection camera is arranged above the conveying belt 7 and the lens direction is downward to detect the upper surface of the soft package lithium battery 200.

[0023] Please refer to Figure 1 and Figure 4The transfer manipulator 6 includes a longitudinal driving mechanism 61, a vertical driving mechanism 62, and a suction disc mechanism 63. The output end of the longitudinal driving mechanism 61 is connected with the vertical driving mechanism 62, and the output end of the vertical driving mechanism 62 is connected with the suction disc mechanism 63. The suction disc mechanism 63 is used for sucking the soft package lithium battery 200. The longitudinal driving mechanism 61 and the vertical driving mechanism 62 are both driven by the movement of a screw rod and a nut driven by a motor. The suction disc mechanism 63 is used for sucking the soft package lithium battery 200 by setting a suction disc on the arm and using the negative pressure of the suction disc to suck the surface of the soft package lithium battery 200. By setting the suction disc mechanism 63, the soft package lithium battery 200 can be sucked. By setting the vertical driving mechanism 62, the horizontal height of the soft package lithium battery 200 can be lifted, so that the soft package lithium battery 200 can be separated from the moving platform 1. By setting the longitudinal driving mechanism 61, the soft package lithium battery 200 can be longitudinally moved, so that the soft package lithium battery 200 can be transferred from the moving platform 1 to the conveying belt 7, and the soft package lithium battery 200 can be automatically transported.

[0024] Please refer to Figure 1 and Figure 5 The soft package lithium battery appearance detection mechanism 100 further includes an adjusting support 7. The first detection camera 2 and / or the second detection camera 3 are arranged on the adjusting support 7. The adjusting support 7 adjusts the horizontal, longitudinal, and vertical positions of the detection cameras. The horizontal, longitudinal, and vertical adjustments are achieved by sliding a plurality of guide blocks on guide rods. The guide rods are arranged in the horizontal, longitudinal, and vertical directions, respectively. The adjusting support 7 can be used to finely adjust the positions of the first detection camera 2 and the second detection camera 3, so that the debugging is more convenient and rapid.

[0025] Please refer to Figure 1 The conveying belt 7 includes a driving motor 71, a driving shaft 72, a driven shaft (not shown), and a belt 73. The output end of the driving motor 71 is coaxially connected with the driving shaft 72. The belt 73 is arranged around the driving shaft 72 and the driven shaft. The soft package lithium battery 200 can be carried on the upper surface of the belt 73 and moves with the belt 73. The soft package lithium battery 200 can be automatically moved through the fourth detection camera 5 by using the conveying belt 7, which improves the convenience of detection and quickly transports the soft package lithium battery 200, thereby improving the efficiency of detection.

[0026] Please refer to Figure 1 and Figure 6The soft package lithium battery appearance detection mechanism 100 further comprises a translation driving mechanism 8, an output end of the translation driving mechanism 8 is connected with the fourth detection camera 5 to drive the fourth detection camera 5 to move longitudinally. The fourth detection camera 5 can be quickly moved for detection by the translation driving mechanism 8, thereby improving the detection efficiency. Specifically, the translation driving mechanism 8 comprises a translation motor 81, a screw-nut pair 82 and a moving table 83, an output end of the translation motor 81 is connected with a screw rod of the screw-nut pair 82, a nut of the screw-nut pair 82 is connected with the moving table 83, and the fourth detection camera 5 is arranged on the moving table 83 and faces downward. By using the screw-nut pair 82 as a driving component, the movement of the detection camera can be more accurate, thereby ensuring the accuracy of detection.

[0027] Referring to Figure 1 and Figure 7 The soft package lithium battery appearance detection mechanism 100 further comprises a position adjusting mechanism 9 arranged on both sides of the conveying belt 7 to position the soft package lithium battery 200 before detection by the fourth detection camera 5. Since the soft package lithium battery 200 may be displaced during the process of being transferred from the moving platform 1 to the conveying belt 7 and moving along with the conveying belt 7, the position adjusting mechanism 9 is arranged to quickly and accurately position the soft package lithium battery 200 before detection by the fourth detection camera 5, thereby ensuring the accuracy of detection by the fourth detection camera 5. Specifically, the position adjusting mechanism 9 comprises a pair of adjusting mechanisms 91 arranged on both sides of the conveying belt 7, each of the adjusting mechanisms 91 comprises an adjusting motor 911, a screw-nut pair 912 and a pushing block 913, an output end of the adjusting motor 911 is connected with a screw rod of the screw-nut pair 912, and a nut of the screw-nut pair 912 is connected with the pushing block 913; and the pushing blocks 913 are slidably arranged on the guide rails at the bottom in the transverse direction. The pushing blocks 913 of the adjusting mechanisms 91 are arranged on both sides of the conveying belt 7, thereby moving towards each other by the driving of the screw-nut pair 912 and pushing the soft package lithium battery 200 to the middle position of the conveying belt 7. By arranging the adjusting mechanisms 91, the soft package lithium battery 200 is positioned in the middle direction by the pushing of the adjusting mechanisms 91, thereby ensuring the accurate positioning of the soft package lithium battery 200 and further improving the detection efficiency without manual positioning.

[0028] In combination with the drawings, the working principle of the soft package lithium battery appearance detection mechanism 100 is described in detail as follows:

[0029] In operation, the soft package lithium battery 200 is first placed on the moving platform 1, and then the moving platform 1 moves laterally through the detection interval between the two first detection cameras 2, during which the two first detection cameras 2 are activated to take photos of the two opposite short sides of the soft package lithium battery 200. Then, the moving platform 1 moves longitudinally through the detection interval between the two second detection cameras 3, during which the two second detection cameras 3 are activated to take photos of the two opposite long sides of the soft package lithium battery 200. After that, the vertical driving mechanism 62 of the transfer robot 6 drives the suction disc mechanism 63 to suck the soft package lithium battery 200 on the moving platform 1, and then lifts the soft package lithium battery 200 away from the moving platform 1. Then, the longitudinal driving mechanism 61 of the transfer robot 6 drives the soft package lithium battery 200 to move longitudinally from the moving platform 1 to the conveying belt 7, during which the soft package lithium battery 200 passes through the gap 101, and the third detection camera 4 takes a photo of the lower bottom surface of the soft package lithium battery 200. Next, the transfer robot 6 places the soft package lithium battery 200 on the conveying belt 7, and the conveying belt 7 drives the soft package lithium battery 200 to move forward by one step longitudinally, and the distance of one step of the conveying belt 7 is the length of the soft package lithium battery 200. After that, the translation driving mechanism 8 drives the fourth detection camera 5 to move longitudinally and take a photo of the upper surface of the soft package lithium battery 200. Finally, the conveying belt 7 drives the soft package lithium battery 200 to move to the unloading position. When it is detected that at least one side of the soft package lithium battery 200 has a defect, the soft package lithium battery 200 with the defect can be removed by a unloading robot arranged on one side of the conveying belt 7 during the unloading process of the conveying belt 7.

[0030] Compared with the prior art, since the application sets a pair of first detection cameras 2 and a pair of second detection cameras 3, sets the first detection cameras 2 longitudinally, sets the second detection cameras 3 transversely, sets a moving platform 1, and makes the moving platform 1 move transversely and longitudinally, carries the soft pack lithium battery 200 on the moving platform 1, drives the soft pack lithium battery 200 to move transversely or longitudally by the moving platform 1, and makes the soft pack lithium battery 200 pass through the detection intervals of the two first detection cameras 2 and the detection intervals of the two second detection cameras 3, the purpose of appearance detection of the short and small side and the long and small side of the soft pack lithium battery 200 is achieved. In addition, the third detection camera 4 is set below the gap between the moving platform 1 and the conveying belt 7, so that the lower bottom surface of the soft pack lithium battery 200 is appearance detected in the process of transferring the soft pack lithium battery 200 from the moving platform 1 to the conveying belt 7 by the transfer robot 6. Finally, the fourth detection camera 5 is set above the conveying belt 7 to appearance detect the upper surface of the soft pack lithium battery 200; therefore, the six sides of the soft pack lithium battery 200 can be automatically appearance detected, manual visual detection is not needed, the labor intensity of workers is greatly reduced, the detection efficiency is improved, the wrong, missing and misjudgment of manual detection is effectively avoided, and the detection quality is high.

[0031] The structure and detection principle of the detection camera involved in the soft pack lithium battery appearance detection mechanism 100 are well known to those skilled in the art, and will not be described in detail here.

[0032] The above disclosure is only a preferred embodiment of the application, and of course cannot limit the scope of the right of the application, so the equivalent changes made in the patent range of the application still belong to the scope covered by the application.

Claims

1.A soft package lithium battery appearance detection mechanism, characterized in that: The soft package lithium battery appearance detection mechanism comprises a moving platform, a pair of first detection cameras, a pair of second detection cameras, a transfer manipulator, a third detection camera, a conveying belt and a fourth detection camera; the moving platform is used for carrying the soft package lithium battery and can move laterally and longitudinally to drive the soft package lithium battery to translate; the two first detection cameras are arranged on the two longitudinal sides of the moving platform respectively to detect the short small side of the soft package lithium battery; the two second detection cameras are arranged on the two lateral sides of the moving platform respectively to detect the long small side of the soft package lithium battery; the conveying belt is arranged on one end of the moving platform and is longitudinally arranged with the moving platform with a gap between the two; the transfer manipulator is arranged across the moving platform and the conveying belt to transfer the soft package lithium battery; the third detection camera is arranged below the gap to detect the lower bottom surface of the soft package lithium battery when the soft package lithium battery is transferred from the moving platform to the conveying belt; the conveying belt is used for driving the soft package lithium battery to move longitudinally; and the fourth detection camera is arranged above the conveying belt to detect the upper surface of the soft package lithium battery. 2.The soft-pack lithium battery appearance inspection mechanism of claim 1, wherein: The transfer manipulator comprises a longitudinal driving mechanism, a vertical driving mechanism and a suction disc mechanism, the output end of the longitudinal driving mechanism is connected with the vertical driving mechanism, the output end of the vertical driving mechanism is connected with the suction disc mechanism, and the suction disc mechanism is used for sucking the soft package lithium battery. 3.The soft-pack lithium battery appearance inspection mechanism of claim 1, wherein: The soft package lithium battery appearance detection mechanism further comprises an adjusting support, the first detection camera and / or the second detection camera are arranged on the adjusting support, and the adjusting support adjusts the lateral, longitudinal and vertical positions of the detection camera. 4.The soft-pack lithium battery appearance inspection mechanism of claim 1, wherein: The conveying belt comprises a driving motor, a driving shaft, a driven shaft and a belt, the output end of the driving motor is coaxially connected with the driving shaft, the belt is wound between the driving shaft and the driven shaft, and the soft package lithium battery can be carried on the upper surface of the belt and moves along with the belt. 5.The soft-pack lithium battery appearance inspection mechanism of claim 1, wherein: The soft package lithium battery appearance detection mechanism further comprises a translation driving mechanism, the output end of the translation driving mechanism is connected with the fourth detection camera to drive the fourth detection camera to move longitudinally. 6.The soft-pack lithium battery appearance inspection mechanism of claim 5, wherein: The translation driving mechanism comprises a translation motor, a screw nut pair and a moving table, the output end of the translation motor is connected with the screw rod of the screw nut pair, the nut of the screw nut pair is connected with the moving table, and the fourth detection camera is arranged on the moving table and faces downward. 7.The soft-pack lithium battery appearance inspection mechanism of claim 1, wherein: The soft package lithium battery appearance detection mechanism further comprises a position adjusting mechanism, the position adjusting mechanism is arranged on the two sides of the conveying belt to position the soft package lithium battery before the fourth detection camera detects. 8.The soft-pack lithium battery appearance inspection mechanism of claim 7, wherein: The position adjusting mechanism comprises a pair of adjusting mechanisms, two adjusting mechanisms are respectively arranged on the two sides of the conveying belt, the adjusting mechanism comprises an adjusting motor, a screw nut pair and a push block, the output end of the adjusting motor is connected with the screw rod of the screw nut pair, and the nut of the screw nut pair is connected with the push block; the push blocks of the two adjusting mechanisms are respectively arranged on the two sides of the conveying belt, so that the two push blocks move towards each other and push the soft package lithium battery to the middle position of the conveying belt.

Citation Information

Patent Citations

  • Appearance detection mechanism for soft package lithium battery

    CN220894161U