Coil cutting and separating device, cutting and separating method, and coil changing method
Through the separable rectangular combination composed of four rods and the magnetic suction combination, the problem of uneven cutting of the coil is solved, efficient cutting and separation is achieved, and the utilization rate of the coil and the flatness in the width direction are improved.
Patent Information
- Application Number
- CN202311109062.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-30
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2043-08-30
AI Technical Summary
Traditional coil cutting and separation methods lead to unevenness in the cutting area, affecting the utilization rate of coil and the flatness of the width direction, making it difficult to efficiently cut and separate in coil coating equipment.
Four rods are used to form a separable rectangular combination, and the coil is cut and fixed by magnetic suction matching. The coil is cut in a straight line with a cutter, and the tension and width direction of the coil are kept flat by a separable rectangular combination.
It realizes efficient cutting and separation of the coil material, maintains tension in the length direction of the coil material, avoids damage, improves the quality and utilization rate of the cutting point, and facilitates the docking of the next process.
Smart Images

Figure CN117049258B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of coil processing, and in particular relates to a coil cutting and separating device, a cutting and separating method, and a coil changing method. Background Art
[0002] Coil cutting and separation are common process steps in coil coating equipment. Traditionally, workers manually cut the coil with a knife and then hold the cut ends of the coil in both hands before transferring it to the next process. This can lead to uneven cuts and waste. Furthermore, when holding the cut ends of the coil with both hands and attaching it to another roll, it's difficult to ensure a smooth connection across the width of the coil, impacting the connection between the pipe and the roll. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide a coil cutting and separating device, a coil cutting and separating method and a coil changing method which have good coil cutting effect and can separate coils neatly.
[0004] The present invention provides a coil cutting and separating device, comprising four rods, namely an upper left rod, a lower left rod, an upper right rod and a lower right rod, and the four rods can be arranged in the upper left, lower left, upper right and lower right directions to form a separable rectangular assembly;
[0005] The detachable rectangular assembly has four mating surfaces, namely a first mating surface between the upper left rod and the lower left rod, a second mating surface between the upper right rod and the lower right rod, a third mating surface between the upper left rod and the upper right rod, and a fourth mating surface between the lower left rod and the lower right rod, and the four mating surfaces are all detachably mated with each other through magnetic attraction;
[0006] The left upper rod and / or the right upper rod are provided with a cutter facing downward on one side close to the third matching surface, and the left lower rod and / or the right lower rod are provided with a knife groove for engaging the cutter on one side close to the fourth matching surface.
[0007] Furthermore, the first mating surface and the second mating surface are in the same plane after the separable rectangular assembly is assembled.
[0008] Furthermore, the left upper rod or the right upper rod is provided with a first positioning ridge on one side close to the third mating surface, and the right upper rod or the left upper rod is provided with a first positioning groove matched with the first positioning ridge on one side close to the third mating surface;
[0009] A second positioning ridge is provided on the side of the left lower rod or the right lower rod close to the fourth matching surface, and a second positioning groove matching with the second positioning ridge is provided on the side of the right lower rod or the left lower rod close to the fourth matching surface.
[0010] Furthermore, the first positioning ridge and the second positioning ridge are in a trapezoidal structure.
[0011] Furthermore, the end surfaces of the first positioning ridge and the second positioning ridge are provided with electromagnets, and the bottoms of the first positioning groove and the second positioning groove are provided with magnetic structures.
[0012] Furthermore, one end of the upper left rod or the lower left rod is provided with a first hinge seat, and the lower left rod or the upper left rod is provided with a first hinge rod, and the first hinge rod and the first hinge seat are detachably hinged and matched left and right;
[0013] One end of the upper right rod and the lower right rod is provided with a second hinge seat, and the lower right rod or the upper right rod is provided with a second hinge rod, and the second hinge rod and the second hinge seat are detachably hinged and matched left and right.
[0014] Furthermore, a limiting structure is provided on the first hinge rod and the first hinge seat, and after limiting, the upper left rod and the lower left rod are aligned left and right;
[0015] The second hinge rod and the second hinge seat are provided with a limiting structure, and after limiting, the upper right rod and the lower right rod are aligned left and right.
[0016] Furthermore, a gasket is provided on one side of the upper left rod and the lower left rod close to the first mating surface; an electromagnet is provided on the upper left rod or the lower left rod close to the inner wall of the first mating surface, and a magnetic structure is provided on the lower left rod or the upper left rod close to the inner wall of the first mating surface;
[0017] The upper right rod and the lower right rod are provided with a gasket on one side close to the second matching surface; the upper right rod or the lower right rod is provided with an electromagnet close to the inner wall of the second matching surface, and the lower right rod or the upper right rod is provided with a magnetic structure close to the inner wall of the first matching surface.
[0018] The present invention also provides a coil cutting and separation method, which uses the coil cutting and separation device, comprising the following steps:
[0019] S1, controlling the upper left rod and the upper right rod to be magnetically coupled on the third mating surface to form an upper assembly; controlling the lower left rod and the lower right rod to be magnetically coupled on the fourth mating surface to form a lower assembly;
[0020] S2, placing the upper assembly and the lower assembly on both sides of the coil and aligning them;
[0021] S3, controlling the first mating surface and the second mating surface of the upper assembly and the lower assembly to magnetically engage with each other to form a separable rectangular assembly;
[0022] At this time, the cutter is inserted into the knife groove to complete the cutting of the coil, and the cut side of the coil is fixed to the left combination formed by the left upper rod and the left lower rod, and the other side of the coil is fixed to the right combination formed by the right upper rod and the right lower rod;
[0023] S4, controlling the magnetic attraction between the third and fourth mating surfaces to be cancelled, separating the left assembly and the right assembly, and subjecting both ends of the coil to the next process.
[0024] The present invention also provides a coil changing method, using the coil cutting and separating device, comprising the following steps:
[0025] S1, controlling the upper left rod and the upper right rod to be magnetically coupled on the third mating surface to form an upper assembly; controlling the lower left rod and the lower right rod to be magnetically coupled on the fourth mating surface to form a lower assembly;
[0026] S2, placing the upper assembly and the lower assembly on both sides of the coil and aligning them;
[0027] S3, controlling the first mating surface and the second mating surface of the upper assembly and the lower assembly to magnetically engage with each other to form a separable rectangular assembly;
[0028] At this time, the cutter is inserted into the knife groove to complete the cutting of the coil, and the cut side of the coil is fixed to the left combination formed by the left upper rod and the left lower rod, and the other side of the coil is fixed to the right combination formed by the right upper rod and the right lower rod;
[0029] S4, controlling the magnetic attraction between the third mating surface and the fourth mating surface to be canceled, and the left assembly and the right assembly are separated from each other;
[0030] S5, pulling the left assembly onto the winding roller that has been wound to end the winding, controlling the magnetic attraction of the first mating surface to cancel, and completing the separation of the left assembly and the coil;
[0031] The right assembly is pulled onto the new winding roller to start winding, and the magnetic attraction of the second matching surface is controlled to be cancelled, thereby completing the separation of the right assembly and the coil.
[0032] The beneficial effects of the present invention are that the coil cutting and separation device provided by the present invention is suitable for coil coating equipment, coil coating equipment and coil production equipment, and can complete the cutting of the coil while maintaining the tension in the longitudinal direction of the coil, and the cut coils are indirectly connected to each other through the detachable rectangular assembly, which does not affect the working state of the original coil, and can leave enough operating time for the coil separation operation. In addition, during the coil separation process, the coil is fixed by the left assembly and the right assembly, which can ensure that the width direction of the coil can be flat during the entire movement process, avoid causing damage to the coil, and facilitate docking with the next process. At the same time, the coil cutting method is straight cutting, which can ensure the quality of the coil cutting part, so that the cut part of the coil can be used normally, and improve the utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Attachment Figure 1 This is a structural diagram of step S2 of the present invention;
[0034] Attachment Figure 2 for Figure 1 A partial enlarged view of point A in the middle;
[0035] Attachment Figure 3 This is a schematic structural diagram of the present invention at a first angle in a state of a detachable rectangular assembly;
[0036] Attachment Figure 4 It is a front view of the present invention in a state of a detachable rectangular assembly;
[0037] Attachment Figure 5 A second angle structural diagram of the present invention in a detachable rectangular assembly state;
[0038] Attachment Figure 6 This is a schematic diagram of the first angle state after cutting of the present invention;
[0039] Attachment Figure 7 This is a schematic diagram of the second angle state after cutting of the present invention;
[0040] Attachment Figure 8 This is a schematic diagram of the structure after cutting and separation of the present invention.
[0041] In the figure, 1-upper left rod; 2-lower left rod; 3-upper right rod; 4-lower right rod; 5-first mating surface; 6-second mating surface; 7-third mating surface; 8-fourth mating surface; 9-cutter; 10-knife groove; 11-first positioning ridge; 12-first positioning groove; 13-second positioning ridge; 14-second positioning groove; 15-first hinge seat; 16-first hinge rod; 17-second hinge seat; 18-second hinge rod; 19-first handle; 20-second handle; 21-third handle; 22-upper assembly; 23-lower assembly; 24-left assembly; 25-right assembly; 26-coil. DETAILED DESCRIPTION
[0042] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0043] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0044] In addition, the terms "first," "second," and so on, used in this disclosure are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referenced. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this disclosure, "plurality" means at least two, such as two or three, unless otherwise specifically defined.
[0045] In the present invention, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; it can mean mechanical connection, electrical connection, physical connection, or wireless communication connection; it can mean direct connection or indirect connection through an intermediate medium; it can mean internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0047] As attached Figure 1 -Attached Figure 8 As shown, the present invention provides a coil cutting and separating device, comprising four rods, namely an upper left rod 1, a lower left rod 2, an upper right rod 3 and a lower right rod 4, which can be arranged in the upper left, lower left, upper right and lower right directions to form a separable rectangular assembly, with reference to Figure 3-Figure 5 It is the state of separable rectangular combination; reference Figure 1 and Figure 2 , the left upper rod 1 and the right upper rod 3 can be combined separately to form an upper assembly 22, and the left lower rod 2 and the right lower rod 4 can be combined separately to form a lower assembly 23; Figure 6 and Figure 7 , the left upper rod 1 and the left lower rod 2 can be combined separately to form a left assembly 24, and the right upper rod 3 and the right lower rod 4 can be combined separately to form a right assembly 25; Figure 8 , the left upper rod 1, the left lower rod 2, the right upper rod 3 and the right lower rod 4 can be separated into independent rods;
[0048] The detachable rectangular assembly has a total of four mating surfaces, namely a first mating surface 5 between the upper left rod 1 and the lower left rod 2, a second mating surface 6 between the upper right rod 3 and the lower right rod 4, a third mating surface 7 between the upper left rod 1 and the upper right rod 3, and a fourth mating surface 8 between the lower left rod 2 and the lower right rod 4. The four mating surfaces are all detachably matched with each other by magnetic attraction, that is, the four rods are provided with magnetic materials on the mating surfaces for magnetic detachable matching, so as to realize the combination and separation of the detachable rectangular assembly, the upper assembly 22, the lower assembly 23, the left assembly 24 and the right assembly 25. In a preferred embodiment, the magnetic attraction is achieved by a controllable electromagnet, and the electromagnet is turned on and off by a controller or a button provided on the rod, so as to greatly simplify the operation difficulty;
[0049] The left upper rod 1 and / or the right upper rod 3 are close to the third matching surface 7 and are provided with a cutter 9 facing downwards. The left lower rod 2 and / or the right lower rod 4 are close to the fourth matching surface 8 and are provided with a knife groove 10 for fitting the cutter 9. Figure 2-Figure 4 In a preferred embodiment, the cutter 9 is arranged at the lower right corner of the left upper rod 1, and steps are provided on the opposite sides of the left lower rod 2 and the right lower rod 4 to form a knife groove 10.
[0050] The coil cutting and separation device provided by the present invention can implement the following coil cutting and separation method:
[0051] S1, reference Figure 1 and Figure 2 , control the upper left rod 1 and the upper right rod 3 to be magnetically coupled on the third mating surface 7 to form an upper assembly 22; control the lower left rod 2 and the lower right rod 4 to be magnetically coupled on the fourth mating surface 8 to form a lower assembly 23;
[0052] S2, placing the upper assembly 22 and the lower assembly 23 on both sides of the coil 26 and aligning them;
[0053] S3, reference Figure 3-Figure 5 , controlling the first mating surface 5 and the second mating surface 6 of the upper assembly 22 and the lower assembly 23 to magnetically mate to form a separable rectangular assembly;
[0054] At this time, the cutter 9 is inserted into the knife groove 10 to complete the cutting of the coil 26, and the cut side of the coil 26 is fixed to the left combination 24 formed by the left upper rod 1 and the left lower rod 2, and the cut side of the coil 26 is fixed to the right combination 25 formed by the right upper rod 3 and the right lower rod 4;
[0055] In this step, on the one hand, the upper assembly 22 and the lower assembly 23 can complete the cutting and fixing of the coil 26 almost simultaneously during the magnetic attraction process, so that the original tension of the coil 26 can be basically maintained before and after cutting, so that the coil 26 maintains its original working state; on the other hand, since after cutting the coil 26, the left assembly 24 and the right assembly 25 respectively fix the two ends of the cut coil 26, and the fixing method is to limit the position along the entire width direction of the coil 26, so it will not cause the curling or folding of the coil 26, and the flatness of the entire width direction of the coil 26 can be well maintained. In addition, since the left assembly 24 and the right assembly 25 are still in the mutual magnetic attraction state (that is, the detachable rectangular assembly state) at this time, the cut coil 26 is indirectly connected to each other through the detachable rectangular assembly, which does not affect the working state of the original coil 26, and can leave enough operating time for the separation operation of the coil 26.
[0056] S4, the magnetic attraction between the third mating surface 7 and the fourth mating surface 8 is cancelled, the left assembly 24 and the right assembly 25 can be separated from each other, and the two ends of the coil 26 are processed in the next step respectively.
[0057] In this step, since the cut coil 26 is fixed by the left assembly 24 and the right assembly 25 instead of the staff holding the coil 26 at its two corners, it can be ensured that the width direction of the coil 26 can be flat during the entire movement process, avoiding damage to the coil 26.
[0058] The coil cutting and separating device provided by the present invention is suitable for coil coating equipment, coil film coating equipment, and coil production equipment. The coil 26 can be various fabrics, such as conductive fabric, electromagnetic shielding fabric, etc. The coil cutting and separating device can complete the cutting of the coil 26 while maintaining the tension in the longitudinal direction of the coil 26. The cut coils 26 are indirectly connected to each other through the separable rectangular assembly, which does not affect the working state of the original coil 26 and can leave sufficient operating time for the separation operation of the coil 26. In addition, during the separation process of the coil 26, the coil 26 is fixed by the left assembly 24 and the right assembly 25, which can ensure that the width direction of the coil 26 can be flat during the entire movement process, avoiding damage to the coil 26 and facilitating connection to the next process. At the same time, the coil 26 is cut in a straight line, which can ensure the quality of the cut portion of the coil 26, so that the cut portion of the coil 26 can be used normally and improve utilization.
[0059] In one embodiment, the first mating surface 5 and the second mating surface 6 are in the same plane after the separable rectangular assembly is assembled, that is, after the upper assembly 22 and the lower assembly 23 are mated, the first mating surface 5 and the second mating surface 6 will not be misaligned when clamping the coil 26, so that the two ends of the cut coil 26 are also in the same plane, maintaining the state of the coil 26 before cutting.
[0060] In one embodiment, the left upper rod 1 or the right upper rod 3 is provided with a first positioning ridge 11 on the side close to the third mating surface 7, and the right upper rod 3 or the left upper rod 1 is provided with a first positioning groove 12 that cooperates with the first positioning ridge 11 on the side close to the third mating surface 7. Figure 4 In a preferred embodiment, the first positioning ridge 11 is provided on the right upper rod 3, and the first positioning groove 12 is provided on the left upper rod 1;
[0061] The left lower rod 2 or the right lower rod 4 is provided with a second positioning ridge 13 on the side close to the fourth matching surface 8, and the right lower rod 4 or the left lower rod 2 is provided with a second positioning groove 14 that cooperates with the second positioning ridge 13 on the side close to the fourth matching surface 8. Figure 4 In a preferred embodiment, a second positioning ridge 13 is provided on the right lower rod 4, and a second positioning groove 14 is provided on the left lower rod 2. By providing the positioning ridge and the positioning groove, the upper left rod 1 or the upper right rod 3, and the lower left rod 2 or the lower right rod 4 can be positioned during magnetic engagement, thereby ensuring that the first engagement surface 5 and the second engagement surface 6 are in the same plane, simplifying the magnetic engagement process.
[0062] In one embodiment, the first positioning ridge 11 and the second positioning ridge 13 are trapezoidal in structure, so that the positioning boss is easy to insert into the positioning groove, and high-precision positioning can be achieved after insertion. In addition, it is also easy to separate the positioning ridge and the positioning groove to improve the coplanarity of the first mating surface 5 and the second mating surface 6.
[0063] In one embodiment, the end faces of the first positioning ridge 11 and the second positioning ridge 13 are provided with electromagnets, and the bottoms of the first positioning groove 12 and the second positioning groove 14 are provided with magnetic structures. Such a configuration can improve the magnetic attraction stability and convenience of the upper left rod 1 or the upper right rod 3, the lower left rod 2 or the lower right rod 4. The electromagnet can be used to conveniently control and cancel the magnetic attraction. The magnetic structure is preferably a magnetic material plate provided at the bottom of the groove, which can react with the electromagnet.
[0064] In one embodiment, the left upper rod 1 or the left lower rod 2 is provided with a first hinge seat 15 at one end, and the left lower rod 2 or the left upper rod 1 is provided with a first hinge rod 16. The first hinge rod 16 and the first hinge seat 15 are detachably hinged to each other. Figure 6 and Figure 8In a preferred embodiment, the first hinge seat 15 is provided on the left upper rod 1, and the first hinge rod 16 is provided on the left lower rod 2;
[0065] The upper right rod 3 and the lower right rod 4 are provided with a second hinge seat 17 at one end, and the lower right rod 4 or the upper right rod 3 is provided with a second hinge rod 18. The second hinge rod 18 and the second hinge seat 17 are detachably hinged and matched. Figure 6 and Figure 8 In a preferred embodiment, the second hinge seat 17 is provided on the upper right rod 3, and the second hinge rod 18 is provided on the lower right rod 4. In this embodiment, the upper left rod 1 or the lower left rod 2 is hinged at one end, and the lower right rod 4 or the upper right rod 3 is also hinged at the same end. When the upper left rod 1 and the upper right rod 3 are magnetically attracted, and the lower left rod 2 and the lower right rod 4 are also magnetically attracted, the upper assembly 22 and the lower assembly 23 are hinged. In this way, the alignment step of the upper assembly 22 and the lower assembly 23 can be omitted during step S2. During step S3, one end of the upper assembly 22 and the lower assembly 23 gradually move closer, so that the cutter 9 gradually cuts the coil 26 at an angle, thereby improving the success and smoothness of the cutting (similar to the principle of scissors). In addition, at this time, since the coil 26 is gradually cut from one end to the other end in the width direction of the coil 26, before it is completely cut, at least a portion of the coil 26 is in a connected state, and the other portion is fixed by the left assembly 24 and the right assembly 25, thereby ensuring the success rate of fixing the coil 26.
[0066] In one embodiment, a limiting structure is provided on the first hinge rod 16 and the first hinge seat 15, and after limiting, the upper left rod 1 and the lower left rod 2 are aligned left and right;
[0067] The second hinge rod 18 and the second hinge seat 17 are provided with a limit structure, and after the limit, the right upper rod 3 and the right lower rod 4 are aligned left and right. That is, when the hinge rod is fully inserted into the hinge seat, the third mating surface 7 and the fourth mating surface 8 are aligned, achieving magnetic attraction and positioning of the left upper rod 1 and the left lower rod 2, and the right upper rod 3 and the right lower rod 4.
[0068] In one embodiment, a first handle 19 is arranged on the first hinged rod 16 or the first hinged seat 15 along the length of the rod; a second handle 20 is arranged on the second hinged rod 18 or the second hinged seat 17 along the length of the rod. In a preferred embodiment, the first handle 19 is arranged on the first hinged rod 16, and the second handle 20 is arranged on the second hinged rod 18. The first handle 19 and the second handle 20 facilitate the operator to operate one end of the coil cutting and separating device.
[0069] A third handle 21 is arranged at the other end of the four rods along the length direction of the rods. The third handle 21 is provided to facilitate the staff to operate the other end of the coil cutting and separating device.
[0070] In one embodiment, a gasket is provided on the side of the upper left rod 1 and the lower left rod 2 close to the first mating surface 5; an electromagnet is provided on the upper left rod 1 or the lower left rod 2 close to the inner wall of the first mating surface 5, and a magnetic structure is provided on the inner wall of the lower left rod 2 or the upper left rod 1 close to the first mating surface 5.
[0071] A gasket is provided on the side of the upper right rod 3 and the lower right rod 4 near the second mating surface 6; an electromagnet is provided on the inner wall of the upper right rod 3 or the lower right rod 4 near the second mating surface 6, and a magnetic structure is provided on the inner wall of the lower right rod 4 or the upper right rod 3 near the first mating surface 5. In this embodiment, the provision of the gasket can prevent the first mating surface 5 and the second mating surface 6 from crushing the coil 26. The provision of the electromagnet facilitates the control and cancellation of magnetic attraction. The magnetic structure is preferably a magnetic material plate provided at the bottom of the groove, capable of reacting with the electromagnet.
[0072] The present invention also provides a coil cutting and separation method, which uses the coil cutting and separation device, comprising the following steps:
[0073] S1, control the upper left rod 1 and the upper right rod 3 to be magnetically coupled on the third mating surface 7 to form an upper assembly 22; control the lower left rod 2 and the lower right rod 4 to be magnetically coupled on the fourth mating surface 8 to form a lower assembly 23;
[0074] S2, placing the upper assembly 22 and the lower assembly 23 on both sides of the coil 26 and aligning them; in the embodiment with a hinge seat and a hinge rod, the upper assembly 22 and the lower assembly 23 are aligned after the hinge seat and the hinge rod are hinged together;
[0075] S3, controlling the first mating surface 5 and the second mating surface 6 of the upper assembly 22 and the lower assembly 23 to magnetically engage with each other to form a separable rectangular assembly;
[0076] At this time, the cutter 9 is inserted into the knife groove 10 to complete the cutting of the coil 26. The cut side of the coil 26 is fixed to the left assembly 24 formed by the left upper rod 1 and the left lower rod 2, and the cut side of the coil 26 is fixed to the right assembly 25 formed by the right upper rod 3 and the right lower rod 4. In the embodiment with the hinge seat and the hinge rod, the upper assembly 22 and the lower assembly 23 are magnetically attracted to each other in a scissor state.
[0077] S4, the magnetic attraction between the third mating surface 7 and the fourth mating surface 8 is cancelled, the left assembly 24 and the right assembly 25 can be separated from each other, and the two ends of the coil 26 are processed in the next step respectively.
[0078] The present invention also provides a coil changing method for switching the coil 26 to a new coiling roller after one coiling roller has finished winding, using the coil cutting and separating device, comprising the following steps:
[0079] S1, control the upper left rod 1 and the upper right rod 3 to be magnetically coupled on the third mating surface 7 to form an upper assembly 22; control the lower left rod 2 and the lower right rod 4 to be magnetically coupled on the fourth mating surface 8 to form a lower assembly 23;
[0080] S2, placing the upper assembly 22 and the lower assembly 23 on both sides of the coil 26 and aligning them, and placing the upper assembly 22 and the lower assembly 23 at a position where the coil 26 is close to the winding roller that has been wound;
[0081] S3, controlling the first mating surface 5 and the second mating surface 6 of the upper assembly 22 and the lower assembly 23 to magnetically engage with each other to form a separable rectangular assembly;
[0082] At this time, the cutter 9 is inserted into the knife groove 10 to complete the cutting of the coil 26, and the cut side of the coil 26 is fixed to the left combination 24 formed by the left upper rod 1 and the left lower rod 2, and the cut side of the coil 26 is fixed to the right combination 25 formed by the right upper rod 3 and the right lower rod 4;
[0083] S4, controlling the magnetic attraction between the third mating surface 7 and the fourth mating surface 8 to be canceled, and the left assembly 24 and the right assembly 25 are separated from each other;
[0084] S5, pulling the left assembly 24 onto the winding roller that has been wound to end the winding, controlling the magnetic attraction of the first mating surface 5 to cancel, and completing the separation of the left assembly 24 and the coil 26;
[0085] The right assembly 25 is pulled onto the new winding roller to start winding, and the magnetic attraction of the second matching surface 6 is controlled to be cancelled, thereby completing the separation of the right assembly 25 and the coil 26.
[0086] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
Claims
1. A coil cutting and separating device, characterized in that: The invention comprises four rods, which are an upper left rod (1), a lower left rod (2), an upper right rod (3) and a lower right rod (4), and can be arranged in the upper left, lower left, upper right and lower right directions to form a separable rectangular assembly; The detachable rectangular assembly has four mating surfaces, namely a first mating surface (5) between the upper left rod (1) and the lower left rod (2), a second mating surface (6) between the upper right rod (3) and the lower right rod (4), a third mating surface (7) between the upper left rod (1) and the upper right rod (3), and a fourth mating surface (8) between the lower left rod (2) and the lower right rod (4). The four mating surfaces are detachably mated with each other through magnetic attraction. A cutter (9) is provided downwardly on the side of the upper left rod (1) and / or the upper right rod (3) close to the third mating surface (7), and a knife groove (10) for engaging with the cutter (9) is provided on the side of the lower left rod (2) and / or the lower right rod (4) close to the fourth mating surface (8); A first hinge seat (15) is provided at one end of the upper left rod (1) or the lower left rod (2), and a first hinge rod (16) is provided at the lower left rod (2) or the upper left rod (1). The first hinge rod (16) and the first hinge seat (15) are detachably hinged to each other. A second hinge seat (17) is provided at one end of the upper right rod (3) and the lower right rod (4), and a second hinge rod (18) is provided at the lower right rod (4) or the upper right rod (3). The second hinge rod (18) and the second hinge seat (17) are detachably hinged to each other.
2. The coil cutting and separating device according to claim 1, wherein: The first mating surface (5) and the second mating surface (6) are located in the same plane after the separable rectangular assembly is assembled.
3. The coil cutting and separating device according to claim 1, wherein: The left upper rod (1) or the right upper rod (3) is provided with a first positioning ridge (11) on one side close to the third mating surface (7), and the right upper rod (3) or the left upper rod (1) is provided with a first positioning groove (12) that cooperates with the first positioning ridge (11) on one side close to the third mating surface (7); A second positioning ridge (13) is provided on the side of the left lower rod (2) or the right lower rod (4) close to the fourth mating surface (8), and a second positioning groove (14) is provided on the side of the right lower rod (4) or the left lower rod (2) close to the fourth mating surface (8) to cooperate with the second positioning ridge (13).
4. The coil cutting and separating device according to claim 3, wherein: The first positioning convex strip (11) and the second positioning convex strip (13) are in a trapezoidal structure.
5. The coil cutting and separating device according to claim 4, wherein: Electromagnets are provided on the end surfaces of the first positioning convex strip (11) and the second positioning convex strip (13), and magnetic structures are provided on the bottoms of the first positioning groove (12) and the second positioning groove (14).
6. The coil cutting and separating device according to claim 1, wherein: A limiting structure is provided on the first hinge rod (16) and the first hinge seat (15), and after limiting, the upper left rod (1) and the lower left rod (2) are aligned left and right; A limiting structure is provided on the second hinged rod (18) and the second hinged seat (17), and after limiting, the upper right rod (3) and the lower right rod (4) are aligned left and right.
7. The coil cutting and separating device according to any one of claims 1 to 6, characterized in that: A gasket is provided on one side of the upper left rod (1) and the lower left rod (2) close to the first mating surface (5); an electromagnet is provided on the inner wall of the upper left rod (1) or the lower left rod (2) close to the first mating surface (5); and a magnetic structure is provided on the inner wall of the lower left rod (2) or the upper left rod (1) close to the first mating surface (5); A gasket is provided on one side of the upper right rod (3) and the lower right rod (4) close to the second mating surface (6); an electromagnet is provided on the inner wall of the upper right rod (3) or the lower right rod (4) close to the second mating surface (6); and a magnetic structure is provided on the inner wall of the lower right rod (4) or the upper right rod (3) close to the first mating surface (5).
8. A coil cutting and separation method, characterized in that: Using the coil cutting and separating device according to any one of claims 1 to 7 comprises the following steps: S1, controlling the upper left rod (1) and the upper right rod (3) to be magnetically coupled on the third coupling surface (7) to form an upper assembly (22); controlling the lower left rod (2) and the lower right rod (4) to be magnetically coupled on the fourth coupling surface (8) to form a lower assembly (23); S2, placing the upper assembly (22) and the lower assembly (23) on both sides of the coil (26) and aligning them; S3, controlling the first mating surface (5) and the second mating surface (6) of the upper assembly (22) and the lower assembly (23) to magnetically engage with each other to form a separable rectangular assembly; At this time, the cutter (9) is inserted into the knife groove (10) to complete the cutting of the coil (26), and the cut side of the coil (26) is fixed to the left assembly (24) formed by the left upper rod (1) and the left lower rod (2), and the cut side of the coil (26) is fixed to the right assembly (25) formed by the right upper rod (3) and the right lower rod (4); S4, controlling the magnetic attraction between the third mating surface (7) and the fourth mating surface (8) to be cancelled, the left assembly (24) and the right assembly (25) are separated from each other, and the two ends of the coil (26) are processed in the next step respectively.
9. A coil changing method, characterized in that: Using the coil cutting and separating device according to any one of claims 1 to 7 comprises the following steps: S1, controlling the upper left rod (1) and the upper right rod (3) to be magnetically coupled on the third coupling surface (7) to form an upper assembly (22); controlling the lower left rod (2) and the lower right rod (4) to be magnetically coupled on the fourth coupling surface (8) to form a lower assembly (23); S2, placing the upper assembly (22) and the lower assembly (23) on both sides of the coil (26) and aligning them; S3, controlling the first mating surface (5) and the second mating surface (6) of the upper assembly (22) and the lower assembly (23) to magnetically engage with each other to form a separable rectangular assembly; At this time, the cutter (9) is inserted into the knife groove (10) to complete the cutting of the coil (26), and the cut side of the coil (26) is fixed to the left assembly (24) formed by the left upper rod (1) and the left lower rod (2), and the cut side of the coil (26) is fixed to the right assembly (25) formed by the right upper rod (3) and the right lower rod (4); S4, controlling the magnetic attraction between the third mating surface (7) and the fourth mating surface (8) to be cancelled, so that the left assembly (24) and the right assembly (25) are separated from each other; S5, pulling the left assembly (24) onto the winding roller that has been wound to end the winding, controlling the magnetic attraction of the first mating surface (5) to cancel, and completing the separation of the left assembly (24) and the coil (26); The right assembly (25) is pulled onto a new winding roller to start winding, and the magnetic attraction of the second matching surface (6) is controlled to be cancelled, thereby completing the separation of the right assembly (25) and the coil (26).
Citation Information
Patent Citations
Winder pole piece automatic reel alternation tape splicing device
CN206849976U