An automated processing device for quinoa flakes
By designing an automated processing device for quinoa flakes, the problem that existing equipment cannot process mixed quinoa flakes is solved, and the automatic proportion and mixing of various raw materials is realized, which improves the nutritional value and taste of quinoa flakes and improves processing efficiency.
Patent Information
- Application Number
- CN202311044639.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-18
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2043-08-18
AI Technical Summary
The existing quinoa flake processing equipment can only process ordinary quinoa flakes, but cannot process mixed quinoa flakes, resulting in insufficient nutritional value and taste.
An automated processing device for quinoa flakes is designed, including a processing part, a molding part, a transportation part and a drying part. It adopts a solid and liquid delivery mechanism, a mixing mechanism, and a support mechanism to realize the automatic proportion and mixing of various raw materials, and can process quinoa flakes of different tastes and nutrients.
It realizes automatic addition of raw materials according to the ratio, and the processed quinoa flakes are even in size, making them easy to pack, and can mix different raw materials to enhance nutritional value and taste, improving work efficiency.
Smart Images

Figure CN117064077B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of quinoa cereal processing, and particularly relates to an automatic processing device for quinoa cereals. Background Art
[0002] Quinoa (pronounced lí, scientific name: Chenopodium quinoa Willd.) is a plant of the genus Chenopodium in the Chenopodiaceae family. The spike can be red, purple, or yellow. The plant shape is similar to that of Chenopodium album, and the spike after maturity is similar to that of sorghum. The size of the plant is greatly affected by environmental and genetic factors, ranging from 0.3 to 3 meters. The stem texture is relatively hard, and it can branch or not. The leaves are alternate, the leaf blade is duck-foot-shaped, and the leaf margin is divided into a whole-edge type and a serrated-edge type. Quinoa flowers are bisexual, and the inflorescence is umbellate, spike-shaped, or conical. Quinoa seeds are relatively small, in the shape of small round tablets, with a diameter of 1.5 - 2 mm and a thousand-grain weight of 1.4 - 3 g.
[0003] It is native to the mid- to high-altitude mountainous areas of Colombia, Ecuador, Peru, etc. in the Andes Mountains of South America. It has certain drought tolerance, cold tolerance, and salt tolerance, and grows in the highlands from sea level to about 4500 meters above sea level. The most suitable altitude is the highlands or mountainous areas at 3000 - 4000 meters above sea level.
[0004] The vitamins, polyphenols, flavonoids, saponins, and phytosterols rich in quinoa have a variety of health effects. Quinoa is rich in protein, and 83% of the fat it contains is unsaturated fatty acids. It is also a food with low fructose and low glucose, and can play a beneficial role in the process of sugar and lipid metabolism. Processing quinoa into quinoa cereals is easy to store and convenient to eat;
[0005] Chinese Utility Model with application number CN201820270603.7 discloses a processing device for quinoa cereals, including a box body, a feed inlet, a filtration chamber, a drying chamber, and a control panel. A control center is installed inside the box body. A feed inlet is installed above the box body. A steam chamber is installed below the feed inlet. A temporary storage box is installed on one side of the steam chamber. A pressing roller is installed below the temporary storage box. A motor is installed on one side of the pressing roller. A filtration chamber is installed below the pressing roller. A waste outlet is opened on one side of the filtration chamber. A drying chamber is installed on one side of the filter screen. A conveyor belt is installed inside the drying chamber. A hot air inlet is opened on one side of the drying chamber. A storage chamber is installed on one side of the drying chamber. A control panel is installed on one side of the box body;
[0006] The above equipment can only process ordinary quinoa cereals and cannot process mixed quinoa cereals. The nutritional value of ordinary quinoa cereals is somewhat lacking. Mixing different raw materials into quinoa flour and processing it into quinoa cereals can not only improve the nutritional components of quinoa cereals but also enhance the taste and facilitate people's consumption. Summary of the Invention
[0007] In view of the above problems, the present invention provides an automated processing device for quinoa flakes to solve the problem that ordinary equipment can only process ordinary quinoa flakes and cannot process mixed quinoa flakes.
[0008] The technical solution adopted by the present invention is: an automated processing device for quinoa flakes, including: a processing unit, a forming unit, a transportation unit, a drying unit, and an external frame; the processing unit, the forming unit, the transportation unit, and the drying unit are all installed on the external frame; the processing unit includes: a solid feeding mechanism, a liquid feeding mechanism, a mixing mechanism, and a supporting mechanism; the solid feeding mechanism is fixedly installed with the supporting mechanism; the liquid feeding mechanism is fixedly installed with the supporting mechanism; the mixing mechanism is fixedly installed with the supporting mechanism;
[0009] The liquid feeding mechanism of the processing unit includes: a liquid storage barrel, a control board, a conduit, a placement box A, a feeding pipe, a control valve, a trapezoidal block, a space control board, a threaded rod, and a control knob;
[0010] The liquid storage barrel is fixedly installed with the external frame; the control board is slidably installed in the chute on the side of the placement box A; the lower end of the control board is fixedly installed with the raw material stirring barrel; the trapezoidal block is fixedly installed with the control board; the feeding pipe is fixedly installed with the control board; one end of the conduit is fixedly installed in the hole on the bottom plate of the liquid storage barrel, and the other end is fixedly installed in the hole on the top plate of the placement box A; the placement box A is fixedly installed on the cylindrical support barrel; the control valve is slidably installed in the chute at the middle position of the conduit; the space control board is slidably installed inside the placement box A; the control knob is rotatably installed in the hole on the side baffle of the placement box A; the threaded rod is threadedly installed with the control knob; one end of the threaded rod is fixedly installed with the space control board.
[0011] Preferably, the solid feeding mechanism of the processing unit includes: a solid storage barrel, a diversion pipe, a shunt barrel, a placement box B, a material transporting box, a material transporting rod, a slider, a control rod, a tightening screw, and a connecting block;
[0012] The solid storage barrel is fixedly installed with the external frame; one end of the diversion pipe is fixedly installed in the hole on the bottom plate of the solid storage barrel, and the other end is fixedly installed with one end of the shunt barrel; the other end of the shunt barrel is fixedly installed with the upper end of the placement box B; the placement box B is fixedly installed on the cylindrical support barrel; the material transporting box is slidably installed inside the placement box B; the material transporting rod is rotatably installed in the hole on the upper baffle of the solid storage barrel; a power mechanism is installed on the material transporting rod; the slider is slidably installed in the chute on the convex plate on the side of the material transporting box; one end of the control rod is rotatably installed with the connecting block; the connecting block is fixedly installed with the raw material stirring barrel; the tightening screw is threadedly installed with the slider; the chute at the other end of the control rod is slidably installed with the tightening screw.
[0013] Preferably, there are multiple solid feeding mechanisms and liquid feeding mechanisms in the processing unit, and they are all arranged in a circumferential array.
[0014] Preferably, the support mechanism of the processing unit includes: a cylindrical support barrel and an external support barrel;
[0015] The cylindrical support barrel is fixedly installed on the bottom plate of the external frame; the external support barrel is fixedly installed on the baffle on the inner wall of the cylindrical support barrel.
[0016] Preferably, the mixing mechanism of the processing unit includes: a raw material stirring barrel, a rectangular plate, a sealing door, a receiving barrel, and a stirring rod;
[0017] The raw material stirring barrel is slidably installed inside the external support barrel; the rectangular plate is fixedly installed at the lower end of the raw material stirring barrel; the sealing door is slidably installed in the side chute of the rectangular plate; the rectangular plate is slidably installed in the chutes on both sides of the receiving barrel; the receiving barrel is fixedly installed on the baffle installed on the inner wall of the cylindrical support barrel; the middle rod of the stirring rod is rotatably installed on the top plate of the external frame; the lower part of the stirring rod is placed in the raw material stirring barrel.
[0018] Preferably, the forming unit includes: a support plate, belt A, belt B, support block A, flattening wheel group, support block B, and forming wheel group;
[0019] The support plate is fixedly installed on the bottom plate of the external frame; the shaft of belt A rotates in the hole of the support plate; the shaft of belt B is rotatably installed in the hole of the support plate; multiple flattening wheel groups rotatably installed with support block A are arranged in a linear array; multiple flattening wheel groups are connected by a belt group; multiple flattening wheel groups rotatably installed with support block B are arranged in a linear array; multiple flattening wheel groups and the forming wheel group are connected by a belt group; the forming wheel group is composed of two forming wheels that are mirror-symmetrical; the forming wheel in the forming wheel group is rotatably installed with support block B; support block B is fixedly installed with the support plate.
[0020] Preferably, the transportation unit includes: a placement tray, a moving plate, a lead screw, a moving block, and belt C;
[0021] The moving plate is fixedly installed with the moving block; the moving block is threadedly installed on the lead screw; both ends of the lead screw are rotatably installed on the baffle of the external frame; the shaft of belt C is rotatably installed on the baffle; the baffle of belt C is fixedly installed on the bottom plate of the external frame.
[0022] Preferably, the drying unit includes: a drying barrel, a drying support plate, a sealing cover, a rack, and a rotating shaft;
[0023] The drying barrel is placed on the bottom plate of the external frame; the drying support plate is slidably installed inside the drying barrel; a spring is provided at the bottom end of the drying support plate, and the other end of the spring is fixedly installed on the bottom plate of the drying barrel; the sealing cover is floatingly placed on the upper part of one of the drying support plates; the rack is fixedly installed on the bottom plate of the external frame; the rotating shaft is rotatably installed in the groove in the middle of the bottom plate of the drying barrel; the rotating shaft is slidably installed in the chute of the external frame of the drying barrel.
[0024] The beneficial effects of the present invention:
[0025] 1. Different raw materials can be automatically added according to a certain ratio based on the added quinoa flour;
[0026] 2. The processed quinoa flakes are of uniform size, facilitating bagging and consumption;
[0027] 3. Different raw materials can be mixed to process quinoa flakes with different flavors and different nutrients. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention from the first angle.
[0029] Figure 2 It is a schematic diagram of the overall structure of the present invention from the second angle.
[0030] Figure 3 It is a schematic diagram of the overall structure of the present invention from the third angle.
[0031] Figure 4 It is a schematic diagram of the structure of the processing part of the present invention.
[0032] Figure 5 It is a schematic diagram of the structure of the liquid feeding mechanism of the processing part of the present invention.
[0033] Figure 6 It is a schematic diagram of the sectional structure of the liquid feeding mechanism of the processing part of the present invention.
[0034] Figure 7 It is a schematic diagram of the structure of the solid feeding mechanism of the processing part of the present invention.
[0035] Figure 8 It is a schematic diagram of the sectional structure of the solid feeding mechanism of the processing part of the present invention.
[0036] Figure 9 It is a schematic diagram of the structure of the position of the control rod of the processing part of the present invention.
[0037] Figure 10 It is a schematic diagram of the internal structure of the processing part of the present invention.
[0038] Figure 11 It is a schematic diagram of the sectional internal structure of the processing part of the present invention.
[0039] Figure 12 It is a schematic diagram of the overall structure of the forming part of the present invention.
[0040] Figure 13 It is a schematic diagram of the structure of the flattening wheel set of the forming part of the present invention.
[0041] Figure 14Schematic diagram of the forming wheel set of the forming part of the present invention.
[0042] Figure 15 Schematic diagram of the first angle of the transportation part of the present invention.
[0043] Figure 16 Schematic diagram of the second angle of the transportation part of the present invention.
[0044] Figure 17 Schematic diagram of the first angle of the drying part of the present invention.
[0045] Figure 18 Schematic diagram of the second angle of the drying part of the present invention.
[0046] Figure 19 Schematic diagram of the overall structure of the drying barrel of the present invention.
[0047] Figure 20 Schematic diagram of the sectional structure of the drying barrel of the present invention.
[0048] Reference numerals in the drawings
[0049] 1 - Processing part; 2 - Forming part; 3 - Transportation part; 4 - Drying part; 101 - Cylindrical support barrel; 102 - Liquid placement barrel; 103 - Control panel; 104 - Conduit; 105 - Placement box A; 106 - Feeding pipe; 107 - Control valve; 108 - Trapezoidal block; 109 - Space control panel; 110 - Threaded rod; 111 - Control knob; 112 - Solid placement barrel; 113 - Diversion pipe; 114 - Shunt barrel; 115 - Placement box B; 116 - Material transportation box; 117 - Material transportation rod; 118 - Slide block; 119 - Control rod; 120 - Tightening screw; 121 - Connecting block; 122 - External support barrel; 123 - Raw material stirring barrel; 124 - Rectangular plate; 125 - Sealing door; 126 - Material receiving barrel; 127 - Stirring rod; 201 - Support plate; 202 - Belt A; 203 - Belt B; 204 - Support block A; 205 - Flattening wheel set; 206 - Support block B; 207 - Forming wheel set; 301 - Placement plate; 302 - Moving plate; 303 - Lead screw; 304 - Moving block; 305 - Belt C; 401 - Drying barrel; 402 - Drying support plate; 403 - Sealing cover; 404 - Rack; 405 - Rotating shaft. Detailed implementation manners
[0050] The technical solutions of the present invention will be further specifically described below through embodiments in combination with the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementations disclosed below.
[0051] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "upper", "lower", "front", "rear", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the invention product is usually placed during use. It is only for the convenience of simplifying the description of the present invention patent, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention patent. In addition, in order to facilitate the description, spatial relative terms can be used in the text, for example, "below", "beneath", "under", "above", "over", etc., to describe the relationship of one element or feature relative to other elements or features as shown in the drawings. The spatial relative terms are intended to include different orientations of the device in use or operation other than the orientation shown in the drawings. The device can have other orientations (rotated 90 degrees or in other orientations), and the spatial relative descriptive words used in the text can be similarly interpreted accordingly. It should be noted that in this article, some connection methods, such as "fixed connection, fixed installation", refer to including but not limited to the fixation of two components between two parts, such as: welding, screw and nut fixation, adhesion, riveting, interference fit, etc. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood through specific circumstances.
[0052] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. The preferred embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0053] For example, the embodiment Figures 1 - 20 As shown, an automated processing device for quinoa flakes includes: a processing unit 1, a forming unit 2, a transportation unit 3, a drying unit 4, and an external frame; the processing unit 1, the forming unit 2, the transportation unit 3, and the drying unit 4 are all installed on the external frame; the processing unit 1 includes: a solid feeding mechanism, a liquid feeding mechanism, a mixing mechanism, and a support mechanism; the solid feeding mechanism is fixedly installed with the support mechanism; the liquid feeding mechanism is fixedly installed with the support mechanism; the mixing mechanism is fixedly installed with the support mechanism.
[0054] In an alternative embodiment of the present invention, except for the parts identical to the previous embodiment, the liquid feeding mechanism of the processing unit 1 includes: a liquid storage barrel 102, a control board 103, a conduit 104, a placement box A 105, a feeding pipe 106, a control valve 107, a trapezoidal block 108, a space control board 109, a threaded rod 110, and a control knob 111;
[0055] The liquid placement barrel 102 is fixedly installed with the external frame; the control board 103 is slidably installed in the chute on the side of the placement box A 105; the lower end of the control board 103 is fixedly installed with the raw material stirring barrel 123; there are two trapezoidal blocks 108, arranged in mirror symmetry; the trapezoidal blocks 108 are fixedly installed with the control board 103; the feeding pipe 106 is fixedly installed with the control board 103; one end of the conduit 104 is fixedly installed in the hole on the bottom plate of the liquid placement barrel 102, and the other end is fixedly installed in the hole on the top plate of the placement box A 105; a chute is provided at the middle position of the conduit 104; the placement box A 105 is fixedly installed on the cylindrical support barrel 101; a chute is provided on one side baffle of the placement box A 105, and a hole is provided on the other side baffle; the control valve 107 is slidably installed in the chute at the middle position of the conduit 104; the inclined surface of the convex block on one side of the control valve 107 contacts the inclined surface of the trapezoidal block 108; baffles are provided on both sides of the control valve 107, springs are provided on the baffles, the other ends of the springs are fixedly installed with sliding plates, and the sliding plates are slidably installed with the control board 103; the space control board 109 is slidably installed inside the placement box A 105; the control knob 111 is rotatably installed in the hole on the side baffle of the placement box A 105, and a threaded hole is provided on the control knob 111; the threaded rod 110 is threadedly installed with the control knob 111; one end of the threaded rod 110 is fixedly installed with the space control board 109.
[0056] In an alternative embodiment of the present invention, in addition to the parts identical to those in the previous embodiment, the solid feeding mechanism of the processing unit 1 includes: a solid placement barrel 112, a diversion pipe 113, a diversion barrel 114, a placement box B 115, a material transporting box 116, a material transporting rod 117, a slider 118, a control rod 119, a tightening screw 120, a connecting block 121;
[0057] The solid placement barrel 112 is fixedly installed with the external frame; an inclined plane is provided inside the solid placement barrel 112 to make the materials in the solid placement barrel 112 slide to the upper end of the diversion pipe 113; one end of the diversion pipe 113 is fixedly installed in the hole on the bottom plate of the solid placement barrel 112, and the other end is fixedly installed with one end of the shunt barrel 114; the other end of the shunt barrel 114 is fixedly installed with the upper end of the placement box B 115; the placement box B 115 is fixedly installed on the cylindrical support barrel 101; a half baffle is provided on one side of the placement box B 115 to scrape the upper end of the materials flat when placing the fixed materials; the material transport box 116 is slidably installed inside the placement box B 115; the material transport box 116 is of a frame structure, and a long baffle is installed at one end. When the material transport box 116 moves, the materials on the upper part do not fall into the placement box B 115; convex plates are provided on both sides of the material transport box 116, and chutes are provided on the convex plates; the material transport rod 117 is rotatably installed in the hole on the upper baffle of the solid placement barrel 112; a power mechanism is installed on the material transport rod 117; the slider 118 is slidably installed in the chute on the convex plate on the side of the material transport box 116; there are multiple sliders 118, control rods 119, tightening screws 120, and connecting blocks 121, which are arranged in a mirror array; a threaded hole is provided in the middle of the slider 118; one end of the control rod 119 is rotatably installed with the connecting block 121; a chute is provided on one side of the control rod 119, and a plurality of circular grooves arranged in a linear array are provided on one side of the chute; the connecting block 121 is fixedly installed with the raw material stirring barrel 123; the tightening screw 120 is threadedly installed with the slider 118; the chute at the other end of the control rod 119 is slidably installed with the tightening screw 120; after the tightening screw 120 is tightened, the convex block inside the tightening screw 120 enters the groove on the side of the control rod 119, and at this time, the tightening screw 120 is rotatably installed with the control rod 119; specifically, the power mechanism of the material transport rod 117 drives the material transport rod 117 to rotate, so as to transport the materials in the solid placement barrel 112 into the diversion pipe 113, and then fall from the diversion pipe 113 into the shunt barrel 114, and thus fall into the placement box B 115; the movement of the raw material stirring barrel 123 drives the connecting block 121 to move, thereby driving the control rod 119 to flip, thereby driving the material transport box 116 to move, and then pushing out the materials in the placement box B 115. After being pushed out, the materials in the placement box B 115 fall into the raw material stirring barrel 123.
[0058] In an alternative embodiment of the present invention, in addition to the same parts as in the previous embodiment, there are multiple solid feeding mechanisms and liquid feeding mechanisms in the processing unit 1, and they are all arranged in a circumferential array.
[0059] In an alternative embodiment of the present invention, in addition to the same parts as in the previous embodiment, the support mechanism of the processing unit 1 includes: a cylindrical support barrel 101, an external support barrel 122;
[0060] The cylindrical support barrel 101 is fixedly installed on the bottom plate of the external frame; the external support barrel 122 is fixedly installed on the baffle of the inner wall of the cylindrical support barrel 101; grooves are provided on both sides of the external support barrel 122.
[0061] In an alternative embodiment of the present invention, in addition to the parts identical to those in the previous embodiment, the mixing mechanism of the processing unit 1 includes: a raw material stirring barrel 123, a rectangular plate 124, a sealing door 125, a receiving barrel 126, and a stirring rod 127;
[0062] The raw material stirring barrel 123 is slidably installed inside the external support barrel 122; a convex plate is provided on the upper part of the raw material stirring barrel 123, and a spring is installed on the convex plate, and the other end of the spring is fixedly installed on the bottom plate of the external support barrel 122; the rectangular plate 124 is fixedly installed at the lower end of the raw material stirring barrel 123; a chute is provided on the side surface of the rectangular plate 124; chutes arranged in mirror symmetry are provided on the bottom surface of the rectangular plate 124; there are two sealing doors 125 arranged in mirror symmetry; the sealing doors 125 are slidably installed in the side chutes of the rectangular plate 124; a convex block is provided on one side of the sealing door 125, and the convex block is slidably installed in the chute on the bottom surface of the rectangular plate 124; the convex block of the sealing door 125 is fixedly installed on the inner rod of the air cylinder; the air cylinder of the sealing door 125 is fixedly installed on the rectangular plate 124; the rectangular plate 124 is slidably installed in the chutes on both sides of the receiving barrel 126; the receiving barrel 126 is fixedly installed on the baffle installed on the inner wall of the cylindrical support barrel 101; chutes are provided on both sides of the receiving barrel 126 to facilitate the sliding of the rectangular plate 124 on the receiving barrel 126; the middle rod of the stirring rod 127 is rotatably installed on the top plate of the external frame; the middle rod of the stirring rod 127 is fixedly installed on the shaft of the motor; the motor is fixedly installed on the external frame; the lower part of the stirring rod 127 is placed in the raw material stirring barrel 123; specifically, the raw materials are put into the raw material stirring barrel 123, and the motor drives the stirring rod 127 to rotate, so as to mix the raw materials in the raw material stirring barrel 123. After the mixing is completed, the air cylinder of the rectangular plate 124 pushes the sealing door 125 to slide in the side chute of the rectangular plate 124, so as to open the lower end of the raw material stirring barrel 123, and the mixed raw materials fall into the receiving barrel 126, and then fall onto the flattening wheel group 205.
[0063] In an alternative embodiment of the present invention, in addition to the parts identical to those in the previous embodiment, the forming unit 2 includes: a support plate 201, a belt A 202, a belt B 203, a support block A 204, a flattening wheel group 205, a support block B 206, and a forming wheel group 207;
[0064] The support plate 201 is fixedly installed on the bottom plate of the external frame; multiple holes are provided on the support plate 201 for installing the belt A 202 and the belt B 203; there are two support plates 201 arranged in mirror symmetry; the shaft of the belt A 202 rotates in the holes of the support plate 201; the shaft of the belt B 203 is rotatably installed in the holes of the support plate 201; there are two support blocks A 204 arranged in mirror symmetry; the shaft of the belt A 202 is fixedly installed with the shaft of the motor; the shaft of the belt B 203 is fixedly installed with the shaft of the motor; there are multiple flattening wheel sets 205, which are respectively rotatably installed with the support block A 204 and the support block B 206; the flattening wheel set 205 is composed of two rollers arranged in mirror symmetry; gears are installed on the shafts of the rollers, and the two gears mesh with each other; the shaft of one of the rollers of the flattening wheel set 205 is fixedly installed with the shaft of the motor; multiple flattening wheel sets 205 rotatably installed with the support block A 204 are arranged in a linear array; multiple flattening wheel sets 205 are connected by a belt group; multiple flattening wheel sets 205 rotatably installed with the support block B 206 are arranged in a linear array; multiple flattening wheel sets 205 are connected with the forming wheel set 207 by a belt group; the forming wheel set 207 is composed of two forming wheels arranged in mirror symmetry; the forming wheels in the forming wheel set 207 are rotatably installed with the support block B 206; the shaft of one of the forming wheels in the forming wheel set 207 is fixedly installed with the shaft of the motor; there are two support blocks B 206 arranged in a linear array; the support block B 206 is fixedly installed with the support plate 201; specifically, the stirred raw materials are put into the flattening wheel set 205 installed on the support block A 204, and the motor of the flattening wheel set 205 drives the flattening wheel set 205 to rotate, so that the flattening wheel set 205 presses the raw materials into a thin pancake shape and falls onto the belt A 202. The motor of the belt A 202 drives the belt A 202 to rotate, thereby transporting the raw materials pressed into a thin pancake shape; the raw materials are transported to the flattening wheel set 205 installed on the support block B 206. The motor of the forming wheel set 207 drives the flattening wheel set 205 and the forming wheel set 207 to rotate. The flattening wheel set 205 rotates and then rolls the raw materials, making the raw materials thinner. Then, the rotating forming wheel set 207 cuts the raw materials into pieces, and then the raw materials fall onto the placement tray 301 placed on the belt B 203. The motor of the belt B 203 drives the belt B 203 to rotate, thereby driving the placement tray 301 placed on the belt B 203 to move. During the movement of the placement tray 301, the cut raw materials evenly fall into the placement tray 301. When the placement tray 301 is evenly filled with raw materials, the belt B 203 transports the placement tray 301 to the designated position.
[0065] In an alternative embodiment of the present invention, in addition to the parts identical to those in the previous embodiment, the transportation part 3 includes: a placement tray 301, a moving plate 302, a lead screw 303, a moving block 304, and a belt C 305;
[0066] The moving plate 302, the lead screw 303, and the moving block 304 form a group. There are two groups of moving plates 302, lead screws 303, and moving blocks 304 in the transportation unit 3, which are respectively installed at different positions of the equipment to carry the placement tray 301; there are multiple placement trays 301; the moving plate 302 and the moving block 304 are fixedly installed; cylinders are installed on both sides of the moving block 304, and the inner rods of the cylinders are fixedly installed with the moving plate 302; suction cups are provided at the four corners of the lower end surface of the moving plate 302, and the suction cups suck the placement tray 301 to carry the placement tray 301; there is a hole in the moving block 304, and a thread is provided in the hole; the moving block 304 is threadedly installed on the lead screw 303; both ends of the lead screw 303 are rotatably installed on the baffle of the external frame; one end of the lead screw 303 is provided with a motor; the shaft of the belt C305 is rotatably installed on the baffle; the baffle of the belt C305 is fixedly installed with the bottom plate of the external frame; a motor is installed on the shaft of the belt C305; specifically, the motor drives the lead screw 303 to rotate, thereby driving the moving block 304 to move, and then driving the moving plate 302 to move. When the moving plate 302 moves to the specified position, the cylinder extends, pushing the moving plate 302 downward, and then the suction cup of the moving plate 302 sucks on the placement tray 301. The cylinder retracts, thereby driving the moving plate 302 to rise, and then driving the placement tray 301 to rise, so as to move the position of the placement tray 301 by the rotation of the lead screw 303. When it moves to the specified position, the moving plate 302 moves downward to place the placement tray 301 at the specified position, and the suction cup of the moving plate 302 is released. After the suction cup is released, the moving plate 302 rises to carry the next placement tray 301; the motor of the belt C305 drives the belt C305 to rotate, thereby transporting the placement tray 301 on the belt C305 to the specified position.
[0067] In an alternative embodiment of the present invention, in addition to the parts identical to those in the previous embodiment, the drying unit 4 includes: a drying barrel 401, a drying support plate 402, a sealing cover 403, a rack 404, and a rotating shaft 405;
[0068] The drying barrels 401, drying support plates 402, racks 404, and rotating shafts 405 are all arranged in a linear array; the drying barrels 401 are placed on the bottom plate of the external frame; the drying support plates 402 are slidably installed inside the drying barrels 401; springs are provided at the bottom ends of the drying support plates 402, and the other ends of the springs are fixedly installed on the bottom plates of the drying barrels 401; cylinders are provided on the sealing covers 403, and the cylinders are fixedly installed on the top plate of the external frame through rods; the sealing covers 403 are floatingly placed on the upper part of one of the drying support plates 402; there are multiple racks 404; the racks 404 are fixedly installed on the bottom plate of the external frame; the rotating shafts 405 are rotatably installed in the grooves in the middle of the bottom plates of the drying barrels 401; one end of the rotating shaft 405 is fixedly installed with the shaft of the motor; the rotating shaft 405 is slidably installed in the chute of the external frame of the drying barrel 401; gears are installed on the rotating shaft 405, and the gears are engaged with the racks 404; specifically, the motor drives the rotating shaft 405 to rotate, and then drives the gears to rotate, so that the gears move along the racks 404, so that the drying barrels 401 move, and then the positions of the drying barrels 401 are changed; when one of the drying barrels 401 is filled with the placement trays 301 filled with quinoa flakes, this drying barrel 401 moves to the position of the sealing cover 403, and the cylinder installed on the sealing cover 403 pushes the sealing cover 403 downward, so as to seal the drying barrel 401, so as to dry the quinoa flakes in the drying barrel 401. After drying, the cylinder of the sealing cover 403 retracts and drives the sealing cover 403 to rise, so that the sealing cover 403 is separated from the drying barrel 401, and the drying barrel 401 moves to the designated position to take out the quinoa flakes.
[0069] Working principle: When processing quinoa flakes, this equipment is used. First, turn the control knob 111 according to the required ratio, and then drive the space control plate 109 to move, so that the space inside the placement box A105 can be controlled to the required size;
[0070] Move the position of the slider 118 according to the required ratio. After the movement is completed, screw the tightening screw 120 onto the slider 118. After tightening, the convex block inside the tightening screw 120 meshes with the circular groove on the control rod 119, and then the control rod 119 is rotationally connected to the tightening screw 120;
[0071] Put the liquid raw materials into the liquid placement barrel 102, and put the solid raw materials into the solid placement barrel 112. The liquid raw materials flow into the placement box A105 through the conduit 104 to fill the placement box A105. The power mechanism of the material transporting rod 117 drives the material transporting rod 117 to rotate, so as to transport the raw materials in the solid placement barrel 112 into the diversion pipe 113 and fall into the diversion barrel 114, so as to fill the placement box B115;
[0072] Put the prepared quinoa powder into the raw material mixing barrel 123. The weight of the quinoa powder presses down the raw material mixing barrel 123, which then drives the control board 103 to move, thereby driving the dosing pipe 106 to move, so that the dosing pipe 106 moves to the designated position. The liquid raw material in the placement box A105 flows into the raw material mixing barrel 123 through the dosing pipe 106 and mixes with the quinoa powder. Different weights of liquid raw materials are mixed according to the weight of the input quinoa powder;
[0073] The movement of the control board 103 drives the movement of the trapezoidal block 108, so as to slide the domestic control valve 107 through the inclined surface of the trapezoidal block 108, and then close the conduit 104. The liquid in the liquid placement barrel 102 cannot flow into the placement box A105 through the conduit 104;
[0074] The movement of the raw material mixing barrel 123 drives the movement of the moving connection block 121, which then drives the control rod 119 to flip, thereby driving the material transport box 116 to move, and then pushing out the material in the placement box B115. After being pushed out, the material in the placement box B115 falls into the raw material mixing barrel 123 and mixes with the other materials;
[0075] The motor of the stirring rod 127 drives the stirring rod 127 to rotate, and then the raw materials in the raw material mixing barrel 123 are completely mixed together by the stirring rod 127. After mixing is completed, the air cylinder of the rectangular plate 124 pushes the sealing door 125 to slide in the chute on the side of the rectangular plate 124, thereby opening the lower end of the raw material mixing barrel 123. The mixed raw materials fall into the receiving barrel 126 and then onto the flattening wheel group 205;
[0076] The motor installed on the flattening wheel group 205 drives the flattening wheel group 205 to rotate, so that the flattening wheel group 205 presses the raw materials into a thin pancake shape and falls onto the belt A202. The motor of the belt A202 drives the belt A202 to rotate, thereby transporting the pressed thin pancake-shaped raw materials; The raw materials are transported to the flattening wheel group 205 installed on the support block B206. The motor of the forming wheel group 207 drives the flattening wheel group 205 and the forming wheel group 207 to rotate. The rotation of the flattening wheel group 205 then rolls the raw materials, making them thinner. Then, the rotating forming wheel group 207 cuts the raw materials into pieces, and then the raw materials fall onto the placement tray 301 placed on the belt B203. The motor of the belt B203 drives the belt B203 to rotate, thereby driving the placement tray 301 placed on the belt B203 to move. During the movement of the placement tray 301, the cut raw materials evenly fall into the placement tray 301. When the placement tray 301 is evenly covered with raw materials, the belt B203 transports the placement tray 301 to the designated position;
[0077] The motor installed on one of the lead screws 303 drives the lead screw 303 to rotate, thereby driving the moving block 304 to move, and then driving the moving plate 302 to move. When the moving plate 302 moves to the position of the placement tray 301 on the belt B203, the air cylinder extends, pushing the moving plate 302 downward, and then the suction cup of the moving plate 302 sucks on the placement tray 301. The air cylinder retracts, driving the moving plate 302 to rise, and then driving the placement tray 301 to rise. Thus, by rotating the lead screw 303, the position of the placement tray 301 is moved. When it moves to the position of one of the drying barrels 401, the moving plate 302 moves downward to place the placement tray 301 at the specified position. The suction cup of the moving plate 302 is released. After the suction cup is released, the moving plate 302 rises, waiting to carry the next placement tray 301;
[0078] The placement tray 301 is placed on the drying support plate 402. The gravity of the placement tray 301 presses down the moving plate 302, causing the placement tray 301 to fall into the drying barrel 401, facilitating the sealing cover 403 to seal the drying barrel 401;
[0079] When a certain number of placement trays 301 are placed in one of the drying barrels 401, the motor installed on the rotating shaft 405 drives the rotating shaft 405 to rotate, and then drives the gear to rotate, so that the gear moves along the rack 404, thereby moving the drying barrel 401, and then changing the position of the drying barrel 401; The drying barrel 401 is moved to the position of the sealing cover 403. The air cylinder installed on the sealing cover 403 pushes the sealing cover 403 downward, thereby sealing the drying barrel 401, and then drying the quinoa flakes in the drying barrel 401. After drying is completed, the air cylinder of the sealing cover 403 retracts, driving the sealing cover 403 to rise, so that the sealing cover 403 disengages from the drying barrel 401, and the drying barrel 401 moves to the removal position;
[0080] The motor installed on the other lead screw 303 drives the lead screw 303 to rotate, thereby driving the moving block 304 to move, and then driving the moving plate 302 to move. When the moving plate 302 moves to the position of the placement tray 301 in the drying barrel 401, the air cylinder extends, pushing the moving plate 302 downward, and then the suction cup of the moving plate 302 sucks on the placement tray 301. The air cylinder retracts, driving the moving plate 302 to rise, and then driving the placement tray 301 to rise. Thus, by rotating the lead screw 303, the position of the placement tray 301 is moved. When it moves to the position of the belt C305, the moving plate 302 moves downward to place the placement tray 301 at the specified position. The suction cup of the moving plate 302 is released. After the suction cup is released, the moving plate 302 rises, waiting to carry the next placement tray 301. The motor of the belt C305 drives the belt C305 to rotate, thereby transporting the placement tray 301 on the belt C305 to the specified position;
[0081] In this way, the mixed quinoa flakes can be processed at one time, which improves work efficiency and allows the use of quinoa flakes with a variety of different proportions.
Claims
1. An automated processing device for quinoa cereal, characterized in that, Including: A processing section (1), a forming section (2), a transportation section (3), a drying section (4), and an external frame; the processing section (1), the forming section (2), the transportation section (3), and the drying section (4) are all installed on the external frame; the processing section (1) includes: a solid feeding mechanism, a liquid feeding mechanism, a mixing mechanism, and a support mechanism; the solid feeding mechanism is fixedly installed with the support mechanism; the liquid feeding mechanism is fixedly installed with the support mechanism; the mixing mechanism is fixedly installed with the support mechanism; The liquid feeding mechanism of the said processing section (1) includes: a liquid placement barrel (102), a control board (103), a conduit (104), a placement box A (105), a feeding pipe (106), a control valve (107), a trapezoidal block (108), a space control board (109), a threaded rod (110), and a control knob (111); The said liquid placement barrel (102) is fixedly installed with the external frame; the control board (103) is slidably installed in the chute on the side of the placement box A (105); the lower end of the control board (103) is fixedly installed with the raw material mixing barrel (123); the trapezoidal block (108) is fixedly installed with the control board (103); the feeding pipe (106) is fixedly installed with the control board (103); one end of the conduit (104) is fixedly installed in the hole on the bottom plate of the liquid placement barrel (102), and the other end is fixedly installed in the hole on the top plate of the placement box A (105); the placement box A (105) is fixedly installed on the cylindrical support barrel (101); the control valve (107) is slidably installed in the chute at the middle position of the conduit (104), and the inclined surface of the convex block on one side of the control valve (107) contacts the inclined surface of the trapezoidal block (108); the space control board (109) is slidably installed inside the placement box A (105); the control knob (111) is rotatably installed in the hole on the side baffle of the placement box A (105); the threaded rod (110) is threadedly installed with the control knob (111); one end of the threaded rod (110) is fixedly installed with the space control board (109); The mixing mechanism of the processing section (1) includes: a raw material mixing barrel (123), a rectangular plate (124), a sealing door (125), a receiving barrel (126), and a stirring rod (127); The said raw material mixing barrel (123) is slidably installed inside the external support barrel (122); there is a convex plate on the upper part of the raw material mixing barrel (123), and a spring is installed on the convex plate, and the other end of the spring is fixedly installed with the bottom plate of the external support barrel (122); the rectangular plate (124) is fixedly installed at the lower end of the raw material mixing barrel (123), the sealing door (125) is slidably installed in the chute on the side of the rectangular plate (124); the rectangular plate (124) is slidably installed in the chutes on both sides of the receiving barrel (126); the receiving barrel (126) is fixedly installed on the baffle installed on the inner wall of the cylindrical support barrel (101); the middle rod of the stirring rod (127) is rotatably installed with the top plate of the external frame; the lower part of the stirring rod (127) is placed in the raw material mixing barrel (123).
2. The automated processing device for quinoa flakes according to claim 1, wherein, The solid feeding mechanism of the processing unit (1) includes: a solid placement barrel (112), a diversion pipe (113), a shunt barrel (114), a placement box B (115), a material transport box (116), a material transport rod (117), a slider (118), a control rod (119), a tightening screw (120), and a connecting block (121); The solid placement barrel (112) is fixedly installed with the external frame; one end of the diversion pipe (113) is fixedly installed in the hole of the bottom plate of the solid placement barrel (112), and the other end is fixedly installed with one end of the shunt barrel (114); the other end of the shunt barrel (114) is fixedly installed with the upper end of the placement box B (115); the placement box B (115) is fixedly installed on the cylindrical support barrel (101); the material transport box (116) is slidably installed inside the placement box B (115); the material transport rod (117) is rotatably installed in the hole of the upper baffle of the solid placement barrel (112); a power mechanism is installed on the material transport rod (117); the slider (118) is slidably installed in the chute of the side convex plate of the material transport box (116); a threaded hole is provided in the middle of the slider (118); one end of the control rod (119) is rotatably installed with the connecting block (121); the connecting block (121) is fixedly installed with the raw material mixing barrel (123); the tightening screw (120) is threadedly installed with the slider (118); the chute at the other end of the control rod (119) is slidably installed with the tightening screw (120).
3. An automated processing device for quinoa flakes according to claim 1 or 2, characterized in that, There are multiple solid feeding mechanisms and liquid feeding mechanisms in the processing unit (1), and they are all arranged in a circular array.
4. An automated processing device for quinoa cereal according to claim 1, characterized in that, The support mechanism of the processing unit (1) includes: a cylindrical support barrel (101) and an external support barrel (122); The cylindrical support barrel (101) is fixedly installed with the bottom plate of the external frame; the external support barrel (122) is fixedly installed on the baffle of the inner wall of the cylindrical support barrel (101).
5. An automated processing device for quinoa flakes according to claim 1, characterized in that, The forming unit (2) includes: a support plate (201), a belt A (202), a belt B (203), a support block A (204), a flattening wheel group (205), a support block B (206), and a forming wheel group (207); The support plate (201) is fixedly installed on the bottom plate of the external frame; the shaft of the belt A (202) rotates in the hole of the support plate (201); the shaft of the belt B (203) is rotatably installed in the hole of the support plate (201); multiple flattening wheel groups (205) rotatably installed with the support block A (204) are arranged in a linear array; multiple flattening wheel groups (205) are connected by a belt group; multiple flattening wheel groups (205) rotatably installed with the support block B (206) are arranged in a linear array; multiple flattening wheel groups (205) and the forming wheel group (207) are connected by a belt group; the forming wheels in the forming wheel group (207) are rotatably installed with the support block B (206); the support block B (206) is fixedly installed with the support plate (201).
6. The automated processing device for quinoa flakes according to claim 1, characterized in that, The transportation unit (3) includes: a placement tray (301), a moving plate (302), a lead screw (303), a moving block (304), and a belt C (305); The described moving plate (302) is fixedly installed with the moving block (304); the moving block (304) is threadedly installed on the lead screw (303); both ends of the lead screw (303) are rotatably installed on the baffle of the external frame; the shaft of the belt C (305) is rotatably installed on the baffle; the baffle of the belt C (305) is fixedly installed with the bottom plate of the external frame.
7. An automated processing device for quinoa flakes according to claim 1, characterized in that, The drying section (4) includes: a drying barrel (401), a drying support plate (402), a sealing cover (403), a rack (404), a rotating shaft (405); The described drying barrel (401) is placed on the bottom plate of the external frame; the drying support plate (402) is slidably installed inside the drying barrel (401); a spring is provided at the bottom end of the drying support plate (402), and the other end of the spring is fixedly installed on the bottom plate of the drying barrel (401); the sealing cover (403) is floatingly placed on the upper part of one of the drying support plates (402); the rack (404) is fixedly installed on the bottom plate of the external frame; the rotating shaft (405) is rotatably installed in the groove in the middle of the bottom plate of the drying barrel (401); the rotating shaft (405) is slidably installed with the chute of the external frame of the drying barrel (401).
Citation Information
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