A gear machining apparatus

Abstract

The present application relates to the field of gear machining, specifically to a gear machining device, comprising a support base plate for supporting, a support foot for supporting is arranged at the lower end face of the support base plate at each corner, and a profiled pillar for limiting is arranged at the upper end face of the support base plate at each corner, four groups of profiled pillars are fixedly installed on the upper end face of the collecting guide seat. The transmission device is arranged, when transmission is carried out, the reduction motor can synchronously drive the cam turntable, the driving gear and the connecting scraper to rotate, the connecting scraper can carry out omnibearing cleaning operation on various chippings in the collecting guide seat, meanwhile, when the driving gear rotates, it can synchronously drive four groups of driven gears to rotate, the chippings are transported, and the cam turntable can synchronously cooperate with the driven gear to compress the chippings introduced into the support sliding seat in real time, effectively improving the utilization efficiency of the device on power, and improving the efficiency of the device on chipping collection.

Description

A gear processing equipment Technical Field

[0001] This invention relates to the field of gear processing equipment technology, specifically to a gear processing device. Background Technology

[0002] Gears are mechanical components with teeth on their rims that can continuously mesh to transmit motion and power. Gear processing can be classified according to the process method into milling, planing, broaching, grinding, lapping, chamfering, rolling inspection, quenching machine tools, etc.

[0003] For example, the invention patent disclosed in announcement number CN114260519B, gear processing equipment, includes a bottom plate, a connecting column at the top of the bottom plate, and symmetrical holding cavities at the top of the bottom plate. Symmetrical side grooves are connected to the front and rear end walls of the holding cavities. Sliding protrusions are slidably arranged in the side grooves. A pushing sliding plate is arranged on one side of the sliding protrusion. A holding cavity is arranged below the pushing sliding plate. The holding cavities on the front and rear sides are slidably connected. An open mating groove is provided in the pushing sliding plate. An internal mating cavity is provided in the connecting column. Symmetrical drive gears are arranged in the internal mating cavity. This equipment can clamp gears of various specifications. When clamping gears of different thicknesses, it can maintain more contact surface to increase clamping stability. In addition, this equipment can also collect and regularly clean debris, so that the debris can accumulate downwards and then be discharged by linkage sliding.

[0004] Although the above-mentioned equipment can discharge the chips from gear processing, it is not convenient to discharge the chips in real time, nor is it convenient to compress the discharged chips, which reduces the practical performance of the equipment. Therefore, a gear processing equipment is needed to solve the problems mentioned above. Summary of the Invention

[0005] The purpose of this invention is to provide a gear processing device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a gear processing equipment, comprising a support base plate for support, support feet for support at the four corners of the lower end face of the support base plate, and profile support columns for limiting positioning at the four corners of the upper end face of the support base plate, a collection guide seat fixedly installed on the upper end face of the four sets of profile support columns, and four sets of unloading guide grooves equidistantly opened on the inner end face of the collection guide seat, a positioning bracket fixedly installed on the upper end face of the positioning bracket near the side, a connecting side plate fixedly installed on the upper end face of the positioning bracket, and a lead screw module fixedly installed at the top of the inner end face of the connecting side plate, a transmission device rotatably engaged at the middle of the inner end face of the collection guide seat, and four sets of compression devices equidistantly arranged on the lower end face of the collection guide seat.

[0007] Preferably, the compression device includes a support slide for support, a guide cylinder is fixedly disposed on the upper end face of the support slide near the rear, and a limit seat is fixedly disposed on the outer end face of the guide cylinder near the top. A positioning groove is opened at the center of the rear part of the side end face of the limit seat, and a driven gear is rotatably engaged on the inner end face of the limit seat. Four sets of guide grooves are equidistantly opened on the inner end face of the driven gear. A transmission guide shaft is fixedly disposed at the center of the lower end face of the driven gear, and a threaded guide plate is fixedly disposed on the outer end face of the transmission guide shaft. A cylinder clamping plate is fixedly disposed on the side end face of the support slide near the front, and a guide cylinder is fixedly disposed at the rear part of the cylinder clamping plate. A fixing sealing plate is slidably engaged on the inner end face of the support slide near the front. A positioning groove is opened at the opening of the rear end face of the support slide, and a pressing device is slidably engaged inside the positioning groove.

[0008] Preferably, the pressing device includes a connecting baffle for limiting the position, a compression block is fixedly provided at the center of the front end face of the connecting baffle, and two sets of positioning slide shafts are symmetrically provided on the inner end face of the connecting baffle, and a spring retainer is fixedly provided on the inner end face of the connecting baffle opposite to the positioning slide shaft.

[0009] Preferably, the transmission device includes a geared motor for transmission, a fixed bearing is fixedly disposed at the center of the upper end face of the geared motor, and a cam turntable is fixedly disposed near the bottom of the outer end face of the fixed bearing, a drive gear is fixedly disposed near the top of the outer end face of the fixed bearing, and a limit sleeve is fixedly disposed at the top of the fixed bearing, and four sets of connecting scrapers are equidistantly disposed on the side end face of the limit sleeve.

[0010] Preferably, the upper end faces of the four sets of feeding guide channels are provided with limiting rounded corners for guiding materials, and the lower end faces of the four sets of feeding guide channels are coaxial with the guiding material cylinder, which facilitates the rapid discharge of waste chips in the future.

[0011] Preferably, the four sets of driven gears are meshed with the driving gear through the alignment slot, and the threaded guide plate is fitted to the side wall of the guide cylinder. The alignment slot can provide sufficient limiting foundation for the meshing of the driving gear and the driven gear, thereby improving the stability of subsequent transmission.

[0012] Preferably, the rear end face of the support slide is symmetrically provided with support grooves opposite to the bottom of the positioning groove, and the support grooves are slidably engaged with the positioning slide shaft. The support grooves can provide sufficient guiding foundation for the displacement of the positioning slide shaft, thereby improving the stability of the compression block sliding displacement inside the support slide.

[0013] Preferably, the cam turntable is elastically fitted to the rear part of the connecting baffle, and the connecting scraper is fitted to the inner wall of the collecting guide seat, which can effectively improve the efficiency of subsequent cleaning of gear waste.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] 1. This invention, by setting up a compression device, enables the gear motor to drive the driven gear to rotate through the driving gear during the compression and cleaning of gear debris. This allows the driven gear to drive the threaded guide plate to rotate inside the guide cylinder through the transmission guide shaft. Simultaneously, the threaded guide plate spirally guides the debris passing through the guide groove into the support slide. At this time, the cam turntable, through elastic pressing with the connecting baffle, cyclically drives the compression block to cyclically compress the debris inside the support slide, effectively reducing the volume of debris, facilitating subsequent discharge and collection, and improving the practicality of the equipment.

[0016] 2. By setting up a transmission device, the present invention enables the geared motor to synchronously drive the cam turntable, the drive gear, and the connecting scraper to rotate during transmission. The connecting scraper can perform a comprehensive cleaning operation on various debris inside the collection guide seat. At the same time, when the drive gear rotates, it can synchronously drive four sets of driven gears to rotate, conveying the waste debris. Furthermore, the cam turntable can synchronously cooperate with the driven gears to compress the debris introduced into the support slide seat in real time, effectively improving the power utilization efficiency of the equipment and also improving the efficiency of the equipment in collecting waste debris. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 is a split view of the main body of the present invention;

[0019] Figure 2 is a schematic diagram of the main body of the present invention;

[0020] Figure 3 is a front view of the main body of the present invention;

[0021] Figure 4 is a cross-sectional view along the main body of the present invention (AA).

[0022] Figure 5 is an exploded view of the compression device of the present invention;

[0023] Figure 6 is a schematic diagram of the compression device of the present invention;

[0024] Figure 7 is a schematic diagram of the pressing device of the present invention;

[0025] Figure 8 is a schematic diagram of the transmission device of the present invention.

[0026] In the diagram: 1-Discharge guide chute, 2-Compression device, 3-Support foot, 4-Support base plate, 5-Transmission device, 6-Profile support column, 7-Connecting side plate, 8-Screw module, 9-Positioning seat, 10-Collection guide seat, 21-Transmission guide shaft, 22-Pressure device, 23-Threaded guide plate, 24-Driven gear, 25-Guide chute, 26-Limiting seat, 27-Guide cylinder, 28-Positioning chute, 29-Supporting slide, 210-Cylinder clamping plate, 211-Fixing sealing plate, 212-Guide cylinder, 213-Alignment rotating groove, 221-Compression clamping block, 222-Connecting baffle, 223-Spring retainer, 224-Positioning slide shaft, 51-Fixing clamping shaft, 52-Limiting sleeve, 53-Connecting scraper, 54-Drive gear, 55-Cam turntable, 56-Gear motor. Detailed Implementation

[0027] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0028] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0029] The invention will be further described below with reference to the accompanying drawings.

[0030] Example 1

[0031] Please refer to Figures 1-8. One embodiment of the present invention provides a gear processing equipment, including a support base plate 4 for support, support feet 3 for support at the four corners of the lower end face of the support base plate 4, and profile support columns 6 for limiting the position at the four corners of the upper end face of the support base plate 4. A collection guide seat 10 is fixedly installed on the upper end face of the four sets of profile support columns 6, and four sets of unloading guide grooves 1 are equidistantly opened on the inner end face of the collection guide seat 10. A positioning card seat 9 is fixedly installed on the upper end face of the positioning card seat 10 near the side, and a connecting side plate 7 is fixedly installed on the top of the inner end face of the connecting side plate 7. A lead screw module 8 is rotatably engaged with the middle of the inner end face of the collection guide seat 10, and four sets of compression devices 2 are equidistantly arranged on the lower end face of the collection guide seat 10.

[0032] The compression device 2 includes a support slide 29 for support. A guide cylinder 27 is fixedly installed on the upper end face of the support slide 29 near the rear. A limit seat 26 is fixedly installed on the outer end face of the guide cylinder 27 near the top. An alignment groove 213 is opened at the center of the rear part of the side end face of the limit seat 26. A driven gear 24 is rotatably engaged on the inner end face of the limit seat 26. Four sets of guide grooves 25 are equidistantly opened on the inner end face of the driven gear 24. The center of the lower end face of the driven gear 24 is... A transmission guide shaft 21 is fixedly installed at the location, and a threaded guide plate 23 is fixedly installed on the outer end face of the transmission guide shaft 21. A cylinder clamping plate 210 is fixedly installed on the side end face of the support slide 29 near the front, and a material guiding cylinder 212 is fixedly installed at the rear of the cylinder clamping plate 210. A fixing sealing plate 211 is slidably engaged on the inner end face of the support slide 29 near the front. A positioning groove 28 is opened at the rear end face opening of the support slide 29, and a pressing device 22 is slidably engaged inside the positioning groove 28.

[0033] The pressing device 22 includes a connecting baffle 222 for limiting the position. A compression block 221 is fixedly provided at the center of the front end face of the connecting baffle 222, and two sets of positioning slide shafts 224 are symmetrically provided on the inner end face of the connecting baffle 222. A spring retainer 223 is fixedly provided on the inner end face of the connecting baffle 222 opposite to the positioning slide shafts 224.

[0034] The transmission device 5 includes a geared motor 56 for transmission. A fixed shaft 51 is fixedly installed at the center of the upper end face of the geared motor 56, and a cam turntable 55 is fixedly installed near the bottom of the outer end face of the fixed shaft 51. A drive gear 54 is fixedly installed near the top of the outer end face of the fixed shaft 51, and a limit sleeve 52 is fixedly installed at the top of the fixed shaft 51. Four sets of connecting scrapers 53 are equidistantly arranged on the side end face of the limit sleeve 52.

[0035] The upper end faces of the four sets of feeding guide channels 1 are all provided with limiting rounded corners for guiding materials. The lower end faces of the four sets of feeding guide channels 1 are coaxial with the guiding material cylinder 27, which facilitates the rapid discharge of waste chips in the future.

[0036] Four sets of driven gears 24 are meshed with the driving gear 54 through the alignment slot 213. The threaded guide plate 23 is fitted to the side wall of the guide cylinder 27. The alignment slot 213 can provide sufficient limiting foundation for the meshing of the driving gear 54 and the driven gear 24, and improve the stability of subsequent transmission.

[0037] The rear end face of the support slide 29 is symmetrically provided with support slide grooves opposite to the bottom of the positioning slide groove 28, and the support slide grooves are slidably engaged with the positioning slide shaft 224. The support slide grooves can provide sufficient guiding foundation for the displacement of the positioning slide shaft 224, thereby improving the stability of the sliding displacement of the compression block 221 inside the support slide 29.

[0038] The cam turntable 55 is elastically connected to the rear of the connecting baffle 222, and the connecting scraper 53 is connected to the inner wall of the collecting guide seat 10, which can effectively improve the efficiency of subsequent cleaning of gear waste.

[0039] Working principle: Before use, the user can position the gear processing equipment inside the lead screw module 8 to facilitate real-time positioning of the processing position. At the same time, the gear clamp can be installed on the upper part of the positioning bracket 9 to facilitate subsequent limiting of the processed gear.

[0040] When machining gears, the user can start the geared motor 56. At this time, the geared motor 56 can synchronously drive the connecting scraper 53, the drive gear 54 and the cam turntable 55 to rotate through the fixed clamp shaft 51.

[0041] When the connecting scraper 53 rotates, it can scrape away the debris falling into the collecting guide seat 10 in a circulating manner. Then, under the action of centrifugation, the waste debris can be guided into the material guide cylinder 27 through the feeding guide 1, and at the same time, the waste debris can be guided to the lower part of the material guide cylinder 27 through the material guide chute 25.

[0042] When the aforementioned driving gear 54 rotates synchronously, it can simultaneously drive the four sets of driven gears 24 to rotate. When the driven gears 24 rotate, they can stably guide the waste chips through the threaded guide plate 23. The spiral guidance can improve the stability of the rolled waste chips feeding, so that the waste chips can be finally guided into the support slide 29 under the cyclic guidance of the threaded guide plate 23.

[0043] When the aforementioned cam turntable 55 rotates synchronously with the drive gear 54, the cam turntable 55 can elastically engage with the connecting baffle 222, thereby cyclically driving the compression block 221 to quickly compress the debris introduced into the support slide 29, thus reducing the volume of the debris. When the compression reaches a certain level, the guide cylinder 212 is activated, which drives the fixed sealing plate 211 to move inside the support slide 29, providing a discharge space for the compressed debris. At the same time, when the compression block 221 compresses again, it can automatically discharge the compressed debris.

[0044] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gear processing device, comprising a support base plate (4) for support, support feet (3) for support are provided at the four corners of the lower end face of the support base plate (4), and profile support columns (6) for limiting are provided at the four corners of the upper end face of the support base plate (4), a collection guide seat (10) is fixedly installed on the upper end face of the four sets of profile support columns (6), and four sets of unloading guide grooves (1) are equidistantly opened on the inner end face of the collection guide seat (10), and a positioning bracket (9) is fixedly provided on the upper end face of the collection guide seat (10), characterized in that: A connecting side plate (7) is fixedly installed on the upper end face of the positioning bracket (9) near the side, and a screw module (8) is fixedly installed on the top of the inner end face of the connecting side plate (7). A transmission device (5) is rotatably engaged at the middle of the inner end face of the collecting guide (10), and four sets of compression devices (2) are equidistantly arranged on the lower end face of the collecting guide (10). The compression device (2) includes a support slide (29) for support, and the upper end face of the support slide (29) near the rear is located on the rear side of the upper end face. A guide cylinder (27) is fixedly installed at the location, and a limiting seat (26) is fixedly installed near the top of the outer end face of the guide cylinder (27). A positioning groove (213) is opened at the center of the rear part of the side end face of the limiting seat (26), and a driven gear (24) is rotatably engaged at the inner end face of the limiting seat (26). Four sets of guide grooves (25) are equidistantly opened at the inner end face of the driven gear (24). A transmission is fixedly installed at the center of the lower end face of the driven gear (24). A moving guide shaft (21) is provided, and a threaded guide plate (23) is fixedly provided on the outer end face of the transmission guide shaft (21). A cylinder clamping plate (210) is fixedly provided on the side end face of the support slide (29) near the front. A guide cylinder (212) is fixedly provided on the rear part of the cylinder clamping plate (210). A fixed sealing plate (211) is slidably engaged on the inner end face of the support slide (29) near the front. A positioning groove (28) is provided at the opening of the rear end face of the support slide (29). A pressing device (22) is slidably engaged inside the positioning groove (28); the pressing device (22) includes a connecting baffle (222) for limiting position, a compression block (221) is fixedly provided at the center of the front end face of the connecting baffle (222), and two sets of positioning slide shafts (224) are symmetrically provided on the inner end face of the connecting baffle (222), and a spring retainer (223) is fixedly provided on the inner end face of the connecting baffle (222) opposite to the positioning slide shaft (224).

2. The gear processing equipment according to claim 1, characterized in that: The transmission device (5) includes a geared motor (56) for transmission. A fixed shaft (51) is fixedly installed at the center of the upper end face of the geared motor (56), and a cam turntable (55) is fixedly installed near the bottom of the outer end face of the fixed shaft (51). A drive gear (54) is fixedly installed near the top of the outer end face of the fixed shaft (51), and a limiting sleeve (52) is fixedly installed at the top of the fixed shaft (51). Four sets of connecting scrapers (53) are equidistantly arranged on the side end face of the limiting sleeve (52).

3. The gear processing equipment according to claim 2, characterized in that: The upper end face of the four sets of feeding guide grooves (1) is provided with a limiting rounded corner for guiding the material, and the lower end face of the four sets of feeding guide grooves (1) is coaxial with the material guide cylinder (27).

4. The gear processing equipment according to claim 2, characterized in that: The four sets of driven gears (24) are meshed with the driving gear (54) through the alignment groove (213), and the threaded guide plate (23) is fitted to the side wall of the guide cylinder (27).

5. A gear processing equipment according to claim 2, characterized in that: The rear end face of the support slide (29) is symmetrically provided with a support slide groove at the bottom of the positioning slide groove (28), and the support slide groove is slidably engaged with the positioning slide shaft (224).

6. A gear processing equipment according to claim 2, characterized in that: The cam turntable (55) is elastically fitted to the rear of the connecting baffle (222), and the connecting scraper (53) is fitted to the inner wall of the collecting guide seat (10).

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