A type of aluminum substrate heating plate splicing machine

Abstract

This invention relates to the field of aluminum substrate processing, and more particularly to an aluminum substrate heating plate splicing machine. This invention provides an aluminum substrate heating plate splicing machine that can clean the heating plate in a timely manner, extending its service life, and simultaneously remove stains from the aluminum substrate in advance, resulting in better splicing quality. The aluminum substrate heating plate splicing machine includes a base frame, guide frames, and round shafts, etc.; two guide frames are fixedly connected to the top of the base frame, and each guide frame has a guide groove, within which a round shaft is slidably connected. When the gear rotates, it drives the rack to reciprocate horizontally. The horizontal reciprocating motion of the sliding groove plate causes the top of the scraper to reciprocate horizontally, thus cleaning impurities remaining on the aluminum substrate after melting when the heating plate heats both sides of the aluminum substrate, reducing corrosion of the heating plate by impurities and improving its service life.

Description

Technical Field

[0001] This invention relates to the field of aluminum substrate processing, and more particularly to an aluminum substrate heating plate splicing machine. Background Technology

[0002] The hot plate splicing machine is a thermoplastic material splicing device that uses a temperature-controlled heating plate to heat the material, melting the parts that need to be spliced, and then bonding the parts together.

[0003] The conventional aluminum substrate heating and splicing process mostly involves manually heating and melting the aluminum substrates to be spliced ​​using a handheld heating plate. This process easily leaves impurities from the molten aluminum substrate on the heating plate, requiring the heating plate to be stopped and cleaned after a certain period of operation. This reduces the efficiency of aluminum substrate splicing and also allows impurities to corrode the heating plate over time, affecting its lifespan. Furthermore, the aluminum substrates may contain dust and other impurities before splicing, which can affect the firmness and quality of the splicing process if the substrates are directly spliced. Summary of the Invention

[0004] The present invention aims to address the above-mentioned deficiencies by providing an aluminum substrate heating plate splicing machine that can clean the heating plate in a timely manner, extend its service life, and remove stains from the aluminum substrate in advance, thereby improving the splicing quality of the aluminum substrate.

[0005] An aluminum substrate heating plate splicing machine includes a base frame, guide frames, round shafts, hexagonal shafts, connecting shafts, electric push rods, mounting frames, a feeding mechanism, and a telescopic mechanism. Two guide frames are fixedly connected to the top of the base frame. Each guide frame has a guide groove, and a round shaft and a hexagonal shaft are placed in each guide groove. The round shaft and the hexagonal shaft are fixedly connected. A connecting shaft is fixedly connected to the side of one of the hexagonal shafts away from the round shaft. An electric push rod is fixedly connected to the bottom of the base frame. A support frame is fixedly connected to the telescopic rod of the electric push rod. The support frame is rotatably connected to the connecting shaft. A mounting frame is fixedly connected to the top of the base frame. The feeding mechanism is located between the two round shafts, and the telescopic mechanism is located on the top of the mounting frame.

[0006] Optionally, the feeding mechanism includes a displacement block, a rubber clamp, a sliding frame, a buffer spring, a contact shaft, and a limit frame. The displacement block is fixedly connected between two round shafts. A rubber clamp is fixedly connected to the top of the displacement block. A sliding frame is slidably connected to the displacement block. A rubber clamp is also fixedly connected to the top of the sliding frame. The two rubber clamps are symmetrically arranged. A buffer spring is fixedly connected between the sliding frame and the displacement block. A contact shaft is rotatably connected to the sliding frame. A limit frame is fixedly connected to the top of the base frame. The contact shaft contacts the limit frame.

[0007] Optionally, the telescopic mechanism includes a turntable, a gear, rack one, rack two, and a hot plate. The turntable is rotatably connected to the top of the mounting frame, and a gear is fixedly connected to the lower part of the turntable. Rack one is fixedly connected to the displacement block and meshes with the gear. Rack two is fixedly connected to the bottom of rack one and meshes with the gear. A small protrusion is provided on the top of the turntable. A hot plate is slidably connected to the upper part of the mounting frame. A limit groove is opened on the hot plate, and the limit groove on the hot plate is slidably connected to the small protrusion on the top of the turntable.

[0008] Optionally, it also includes a scraping mechanism located on the top of the base frame. The scraping mechanism includes a sliding groove plate, a rack three, a slider, and a scraping frame. The sliding groove plate is slidably connected to the top of the base frame. The sliding groove plate has a vibration groove. The rack three is fixedly connected to the top of the sliding groove plate and meshes with a gear. The slider is slidably connected to the top of the base frame. The scraping frame is fixedly connected to the top of the slider. The lower part of the scraping frame passes through the vibration groove on the sliding groove plate, and the top of the scraping frame contacts the hot plate.

[0009] Optionally, it also includes a cleaning mechanism located at the bottom of the slider. The cleaning mechanism includes a push-pull frame, a fixed shaft, a swing arm, and a cleaning sponge. The push-pull frame is fixedly connected to the bottom of the slider, and the fixed shaft is fixedly connected to the base frame. The swing arm is rotatably connected to the lower part of the fixed shaft. One end of the swing arm is rotatably connected to the push-pull frame, and the top of the swing arm is fixedly connected to the cleaning sponge.

[0010] Optionally, it also includes a mounting base and casters, with the mounting base fixedly connected to the top of the base frame and the casters rotatably connected to the mounting base.

[0011] Optionally, it also includes a top material block, which is fixedly connected to the top of the base frame.

[0012] Optionally, the top of the limiting frame is provided with a first inclined plane and a second inclined plane, the slope of the first inclined plane being greater than the slope of the second inclined plane.

[0013] The beneficial effects of this invention are as follows: 1. The operator places the two aluminum substrates to be spliced ​​into two rubber clamps respectively. Then, the operator starts the electric push rod, which causes the displacement block to move and drive the sliding frame to move. The inclined surface on the limiting frame will squeeze the contact shaft, causing the contact shaft to move downward. This causes the side of the two aluminum substrates that are close to each other to be heated and melted. The contact shaft contacts the inclined surface on the limiting frame, causing the side of the two aluminum substrates that are close to each other to fit together, thus completing the splicing operation of the aluminum substrates. This makes the splicing operation of the aluminum substrates smoother and faster, and improves the splicing efficiency of the aluminum substrates.

[0014] 2. When the gear rotates, it drives rack three to reciprocate in the horizontal direction. The reciprocating motion of rack three in the horizontal direction drives the sliding groove plate to reciprocate in the horizontal direction. The reciprocating motion of the vibration groove on the sliding groove plate in the horizontal direction will squeeze the scraper, causing the top of the scraper to reciprocate in the horizontal direction. This allows the impurities remaining on the aluminum hot plate when the aluminum substrate is heated from both sides to be cleaned, reducing the corrosion of the aluminum hot plate by impurities and improving the service life of the aluminum hot plate.

[0015] 3. When the scraper reciprocates in the horizontal direction, it will cause the slider to slide on the base frame. The slider sliding on the base frame will cause the push-pull frame to slide in the horizontal direction. The push-pull frame sliding in the horizontal direction will squeeze the swing arm. The swing arm reciprocates and causes the cleaning sponge to reciprocate in the horizontal direction. The cleaning sponge can clean the side of the two aluminum substrates that need to be spliced ​​that are close to each other, reducing dust and impurities on the two aluminum substrates and making the splicing effect of the two aluminum substrates better. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the first three-dimensional structure of the present invention.

[0017] Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention.

[0018] Figure 3 This is a partial three-dimensional structural schematic diagram of the present invention.

[0019] Figure 4 This is a three-dimensional structural diagram of the scraping mechanism of the present invention.

[0020] Figure 5 This is a three-dimensional structural diagram of the cleaning mechanism of the present invention.

[0021] The markings in the attached diagram are as follows: 1: Base frame, 2: Guide frame, 3: Round shaft, 4: Hexagonal shaft, 5: Connecting shaft, 6: Electric push rod, 61: Support frame, 7: Mounting frame, 81: Displacement block, 82: Rubber clamp, 83: Sliding frame, 84: Buffer spring, 85: Contact shaft, 86: Limiting frame, 91: Turntable, 93: Gear, 94: Rack 1, 95: Rack 2, 96: Hot plate, 101: Sliding groove plate, 102: Rack 3, 103: Slider, 104: Scraper frame, 111: Push-pull frame, 112: Fixed shaft, 113: Swing arm, 114: Cleaning sponge, 12: Mounting seat, 13: Roller, 14: Top material block. Detailed Implementation

[0022] The embodiments of the present invention will be described below with reference to the accompanying drawings.

[0023] Example 1: An aluminum substrate heating plate splicing machine, such as Figures 1-5As shown, the device includes a base frame 1, guide frames 2, round shafts 3, hexagonal shafts 4, connecting shafts 5, electric push rods 6, mounting frames 7, a feeding mechanism, and a telescopic mechanism. Two guide frames 2 are bolted to the top of the base frame 1. Each guide frame 2 has a guide groove, and a round shaft 3 and a hexagonal shaft 4 are placed within each of these grooves. The round shafts 3 and hexagonal shafts 4 are fixedly connected. A connecting shaft 5 is welded to the side of one of the hexagonal shafts 4 furthest from the round shaft 3. An electric push rod 6 is fixedly connected to the bottom of the base frame 1. A support frame 61 is fixedly connected to the telescopic rod of the electric push rod 6. The support frame 61 is rotatably connected to the connecting shaft 5. A mounting frame 7 is welded to the top of the base frame 1. The feeding mechanism is located between the two round shafts 3, and the telescopic mechanism is located on top of the mounting frame 7.

[0024] The feeding mechanism includes a displacement block 81, a rubber clamp 82, a sliding frame 83, a buffer spring 84, a contact shaft 85, and a limit frame 86. The displacement block 81 is welded between two round shafts 3. A rubber clamp 82 is attached to the top of the displacement block 81. The sliding frame 83 is slidably connected to the displacement block 81. A rubber clamp 82 is also attached to the top of the sliding frame 83. The two rubber clamps 82 are symmetrically arranged. The buffer spring 84 is connected to the sliding frame 83 and the displacement block 81 by a hook. The contact shaft 85 is rotatably connected to the sliding frame 83. The limit frame 86 is bolted to the top of the base frame 1. The limit frame 86 has a first inclined plane and a second inclined plane on its top. The slope of the first inclined plane is greater than the slope of the second inclined plane. The contact shaft 85 contacts the limit frame 86.

[0025] The telescopic mechanism includes a turntable 91, a gear 93, a rack 1 94, a rack 2 95, and an aluminum hot plate 96. The top of the mounting frame 7 is rotatably connected to the turntable 91. The lower part of the turntable 91 is connected to the gear 93 via a flat key. The displacement block 81 is bolted to the rack 1 94, which meshes with the gear 93. The bottom of the rack 1 94 is welded to the rack 2 95, which meshes with the gear 93. The top of the turntable 91 has a small protrusion. The upper part of the mounting frame 7 is slidably connected to the aluminum hot plate 96. The aluminum hot plate 96 has a limit groove, which is slidably connected to the small protrusion on the top of the turntable 91.

[0026] First, the operator places the two aluminum substrates to be assembled into two rubber clamps 82. Then, the operator activates the electric push rod 6, causing its telescopic rod to extend. The extension of the electric push rod 6 drives the connecting shaft 5 to move. The movement of the connecting shaft 5 causes one of the hexagonal shafts 4 to slide on one of the guide frames 2. The sliding of the hexagonal shaft 4 on one of the guide frames 2 causes one of the round shafts 3 to slide on one of the guide frames 2. The sliding of the round shaft 3 on one of the guide frames 2 causes the displacement block 81, the other round shaft 3, and the other hexagonal shaft 4 to move. The movement of the displacement block 81 causes one of the rubber clamps 82 to move. The movement of the displacement block 81 causes the sliding frame 83 to move. The movement of the sliding frame 83 causes the contact shaft 85 and the other rubber clamp 82 to move. The movement of the displacement block 81 causes rack 1 94 and rack 2 95 to move towards the gear 93.

[0027] When the contact shaft 85 and the inclined surface 2 on the limiting frame 86 come into contact, the rack 94 also meshes with the gear 93. The inclined surface 2 on the limiting frame 86 will squeeze the contact shaft 85, causing the contact shaft 85 to move downward. The downward movement of the contact shaft 85 will drive one of the rubber clips 82 and the aluminum substrate on the rubber clip 82 to move downward. The buffer spring 84 will be compressed. At the same time, the movement of the rack 94 will drive the gear 93 to rotate in the forward direction. The forward rotation of the gear 93 will drive the turntable 91 to rotate. The rotation of the small protrusion on the turntable 91 will squeeze the hot aluminum plate 96, causing the hot aluminum plate 96 to move closer to the two rubber clips 82. This will cause the two aluminum substrates to come into contact with the hot aluminum plate 96. The hot aluminum plate 96 will generate heat, causing the side of the two aluminum substrates that are close to each other to be heated and melted.

[0028] At this time, the telescopic rod of the electric push rod 6 continues to extend, driving the connecting shaft 5, the two round shafts 3, the two hexagonal shafts 4, the displacement block 81, the two rubber clamps 82, the rack 1 94, the rack 2 95, and the contact shaft 85 to continue moving. This causes the rack 1 94 to disengage from the gear 93, while the rack 2 95 engages with the gear 93. The contact shaft 85 disengages from the limit frame 86, and the buffer spring 84 returns to its original position. The return of the buffer spring 84 causes one of the rubber clamps 82 and the aluminum base plate on it to move upward. At the same time, the movement of the rack 2 95 causes the gear 93 to rotate in the opposite direction. The reverse rotation of the gear 93 causes the turntable 91 to rotate in the opposite direction, and the small protrusion on the turntable 91 rotates in the opposite direction. The hot plate 96 will be squeezed, causing it to move away from the two rubber clamps 82. At this time, the telescopic rod of the electric push rod 6 continues to extend, driving the displacement block 81, the two rubber clamps 82, rack 1 94, rack 2 95 and contact shaft 85 to continue to move, so that the contact shaft 85 contacts the inclined surface 1 on the limit frame 86. The inclined surface 1 on the limit frame 86 will squeeze the contact shaft 85, causing the contact shaft 85 to move downward. The downward movement of the contact shaft 85 drives one of the rubber clamps 82 and the aluminum substrate on one of the rubber clamps 82 to move downward, so that the sides of the two aluminum substrates that are close to each other are put together, so that the two aluminum substrates are fixed together, completing the splicing operation of the aluminum substrates.

[0029] Until the hexagonal shaft 4 disengages from the guide groove on the guide frame 2, so that the guide groove on the guide frame 2 no longer limits the hexagonal shaft 4, the displacement block 81, the two rubber clamps 82, and the spliced ​​aluminum substrate will swing downward under the action of gravity, causing the aluminum substrate between the two rubber clamps 82 to fall. The operator removes the spliced ​​aluminum substrate, and then pushes the displacement block 81 upward, causing the displacement block 81 and the two rubber clamps 82 to swing upward to reset. Then, the operator adjusts the electric push rod 6, causing the telescopic rod of the electric push rod 6 to retract. The retraction of the telescopic rod of the electric push rod 6 drives the displacement block 81, the two rubber clamps 82, the rack 1 94, the rack 2 95, and the contact shaft 85 to move in opposite directions until the displacement block 81, the two rubber clamps 82, the rack 1 94, the rack 2 95, and the contact shaft 85 reset. Finally, the operator places the two aluminum substrates to be spliced ​​into the two rubber clamps 82 again. This process is repeated to make the splicing operation of the aluminum substrate smoother and faster, and improve the splicing efficiency of the aluminum substrate.

[0030] Example 2: Based on Example 1, such as Figure 4As shown, it also includes a scraping mechanism, which is located on the top of the base frame 1. The scraping mechanism includes a sliding groove plate 101, a rack 102, a slider 103, and a scraping frame 104. The sliding groove plate 101 is slidably connected to the top of the base frame 1. The sliding groove plate 101 has a vibration groove. The rack 102 is bolted to the top of the sliding groove plate 101. The rack 102 meshes with the gear 93. The slider 103 is slidably connected to the top of the base frame 1. The scraping frame 104 is welded to the top of the slider 103. The lower part of the scraping frame 104 passes through the vibration groove on the sliding groove plate 101, and the top of the scraping frame 104 contacts the alumina hot plate 96.

[0031] When gear 93 reciprocates, it drives rack 3 102 to reciprocate back and forth. The reciprocating motion of rack 3 102 drives sliding groove plate 101 to reciprocate back and forth. The reciprocating motion of the vibration groove on sliding groove plate 101 squeezes scraper 104, causing scraper 104 to reciprocate left and right at the same time as reciprocating back and forth. The top of scraper 104 can rub against the hot plate 96 while reciprocating back and forth, so that when the hot plate 96 heats the aluminum substrate on both sides, the impurities left on the hot plate 96 after the aluminum substrate melts are cleaned, reducing the corrosion of the hot plate 96 by impurities and extending the service life of the hot plate 96.

[0032] Example 3: Based on Example 2, such as Figure 5 As shown, it also includes a cleaning mechanism, which is located at the bottom of the slider 103. The cleaning mechanism includes a push-pull frame 111, a fixed shaft 112, a swing arm 113, and a cleaning sponge 114. The bottom of the slider 103 is connected to the push-pull frame 111 by bolts. The fixed shaft 112 is welded to the base frame 1. The lower part of the fixed shaft 112 is rotatably connected to the swing arm 113. One end of the swing arm 113 is rotatably connected to the push-pull frame 111. The top end of the swing arm 113 is fixedly connected to the cleaning sponge 114.

[0033] When the scraper 104 reciprocates back and forth, it drives the slider 103 to slide on the base frame 1. The slider 103 sliding on the base frame 1 drives the push-pull frame 111 to slide in the horizontal direction. The reciprocating motion of the push-pull frame 111 will squeeze the swing arm 113, causing the swing arm 113 to swing back and forth. The swing arm 113 swings back and forth, causing the cleaning sponge 114 to move back and forth. The reciprocating motion of the cleaning sponge 114 can clean the side of the two aluminum substrates that need to be spliced ​​that are close to each other, reducing dust and impurities on the two aluminum substrates, and making the splicing effect of the two aluminum substrates better.

[0034] Example 4: Based on Example 3, such as Figure 2 As shown, it also includes a mounting base 12 and a roller 13. The mounting base 1 is bolted to the top of the base frame 1, and the roller 13 is rotatably connected to the mounting base 12.

[0035] When the hexagonal shaft 4 disengages from the guide groove on the guide frame 2, causing the displacement block 81, the two rubber clamps 82, and the assembled aluminum substrate to swing downwards under gravity, the operator adjusts the electric push rod 6, causing the telescopic rod of the electric push rod 6 to retract. The retraction of the telescopic rod of the electric push rod 6 drives the displacement block 81 to move in the opposite direction. The roller 13 will squeeze the displacement block 81, causing the displacement block 81 to swing upwards, so that the displacement block 81 can automatically reset, improving the smoothness of the aluminum substrate splicing process, and thus improving the efficiency of aluminum substrate splicing.

[0036] Example 5: Based on Example 4, such as Figure 2 As shown, it also includes a top material block 14, which is welded to the top of the base frame 1.

[0037] When the displacement block 81 and the two rubber clamps 82 swing downwards, the top block 14 will limit the aluminum substrate between the two rubber clamps 82, making it easier for the aluminum substrate to disengage from the two rubber clamps 82. This makes it easier for the operator to remove the spliced ​​aluminum substrate and further improve the efficiency of aluminum substrate splicing.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An aluminum substrate heater plate splicing machine characterized by comprising: The utility model relates to a kind of automatic feeding device, including chassis (1), guide frame (2), round shaft (3), six prismatic shaft (4), connecting shaft (5), electric push rod (6), mounting frame (7), feeding mechanism and telescopic mechanism, two guide frames (2) are fixedly connected in the top of chassis (1), two guide frames (2) are all opened with guide slot, two guide frames (2) are all placed with round shaft (3) in the guide slot, two guide frames (2) are all placed with six prismatic shaft (4) in the guide slot, round shaft (3) is fixedly connected with six prismatic shaft (4), one six prismatic shaft (4) is fixedly connected with connecting shaft (5) on the side away from round shaft (3), the bottom of chassis (1) is fixedly connected with electric push rod (6), support frame (61) is fixedly connected on the telescopic rod of electric push rod (6), support frame (61) is rotatably connected with connecting shaft (5), the top of chassis (1) is fixedly connected with mounting frame (7), feeding mechanism is located between two round shafts (3), telescopic mechanism is located at the top of mounting frame (7); Feeding mechanism includes displacement block (81), rubber clamp (82), sliding frame (83), buffer spring (84), contact shaft (85) and limiting frame (86), two round shafts (3) are fixedly connected with displacement block (81) between, one rubber clamp (82) is fixedly connected on the top of displacement block (81), sliding frame (83) is slidably connected on displacement block (81), one rubber clamp (82) is also fixedly connected on the top of sliding frame (83), two rubber clamps (82) are symmetrically arranged, buffer spring (84) is fixedly connected between sliding frame (83) and displacement block (81), contact shaft (85) is rotatably connected on sliding frame (83), limiting frame (86) is fixedly connected on the top of chassis (1), contact shaft (85) is in contact with limiting frame (86); Telescopic mechanism includes rotating disc (91), gear (93), rack one (94), rack two (95) and aluminium hot plate (96), rotating disc (91) is rotatably connected on the top of mounting frame (7), gear (93) is fixedly connected on the lower portion of rotating disc (91), rack one (94) is fixedly connected on displacement block (81), rack one (94) is engaged with gear (93), rack two (95) is fixedly connected on the bottom of rack one (94), rack two (95) is engaged with gear (93), a small protrusion is provided on the top of rotating disc (91), aluminium hot plate (96) is slidably connected on the upper portion of mounting frame (7), limiting slot is opened on aluminium hot plate (96), the limiting slot on aluminium hot plate (96) is slidably connected with the small protrusion on the top of rotating disc (91). The scraping mechanism is arranged on the top of the chassis (1), and comprises a sliding groove plate (101), a third rack (102), a sliding block (103) and a scraping frame (104). The top of the chassis (1) is slidingly connected with the sliding groove plate (101), the sliding groove plate (101) is provided with a shaking groove, the top of the sliding groove plate (101) is fixedly connected with the third rack (102), the third rack (102) is engaged with the gear (93), the top of the chassis (1) is slidingly connected with the sliding block (103), the top of the sliding block (103) is fixedly connected with the scraping frame (104), the lower part of the scraping frame (104) penetrates through the shaking groove of the sliding groove plate (101), and the top of the scraping frame (104) is in contact with the aluminum hot plate (96). The top of the limiting frame (86) is provided with a slope one and a slope two, and the slope of the slope one is greater than that of the slope two.

2. The aluminum substrate heater panel splicing machine of claim 1, wherein, The cleaning mechanism is arranged on the bottom of the sliding block (103), and comprises a push-pull frame (111), a fixed shaft (112), a swing arm (113) and a cleaning sponge (114). The bottom of the sliding block (103) is fixedly connected with the push-pull frame (111), the chassis (1) is fixedly connected with the fixed shaft (112), the lower part of the fixed shaft (112) is rotatably connected with the swing arm (113), one end of the swing arm (113) is rotatably connected with the push-pull frame (111), and the top end of the swing arm (113) is fixedly connected with the cleaning sponge (114).

3. The aluminum substrate heater panel splicing machine of claim 2, wherein, The mounting seat (12) and the roller (13) are further included, and the top of the chassis (1) is fixedly connected with the mounting seat (12), and the mounting seat (12) is rotatably connected with the roller (13).

4. The aluminum substrate heater panel splicing machine of claim 3, wherein, The material lifting block (14) is further included, and the top of the chassis (1) is fixedly connected with the material lifting block (14).

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