A double tile edge grinding production line and a control method thereof
By designing a dual-piece tile edge grinding production line, which combines a dual-shaft drive device and multiple grinding components, the problems of low edge grinding efficiency and high failure rate in existing technologies have been solved, achieving an efficient and stable edge grinding process and high-quality grinding effect.
Patent Information
- Application Number
- CN202311143663.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-05
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2043-09-05
AI Technical Summary
Existing ceramic tile edge grinding production lines can only grind the edge of one tile at a time, and cannot grind the top and bottom edges of the tile side simultaneously, resulting in low grinding efficiency and poor consistency. In addition, the lifting roller table is driven by a single output shaft, which leads to a high failure rate and short service life.
The double-piece tile edge grinding production line includes a first edge grinding mechanism, a centering mechanism, a first conveying mechanism, a second conveying mechanism, a conveyor belt, and a dual-shaft drive device. The dual-shaft drive device enables synchronous lifting and grinding of the tiles. Combined with the movement and rotation of multiple grinding components, the top and bottom edges of the tile sides are ground simultaneously, and dust is removed by a dust collection component.
It improves the production efficiency and grinding quality of the edge grinding production line, reduces the output load of the dual-axis drive device, extends its service life, enhances the versatility and failure rate of the production line, and achieves an efficient and stable edge grinding process.
Smart Images

Figure CN117067019B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of ceramic tile production technology, and in particular to a grinding production line for double-sided ceramic tiles and its control method. Background Technology
[0002] In the production process of ceramic tiles, the pressed shape of the tile blank is generally a regular cuboid. In actual decoration, such as at the corner of the wall, the tiles need to be chamfered. Therefore, tile production lines usually have an edge grinding mechanism. However, existing edge grinding production lines can usually only grind the edge of one tile at a time, resulting in low production efficiency. Moreover, their edge grinding mechanism can usually only grind one side of the tile's side, either the top edge or the bottom edge, and cannot grind both the top and bottom edges of the tile's side simultaneously, leading to low grinding efficiency and poor grinding consistency.
[0003] Furthermore, in ceramic tile production lines, lifting roller tables are typically used as transfer hubs. The lower frame is raised and lowered as a whole by a lifting motor with a single output shaft. This means that the roller table is raised and lowered by a single output shaft, resulting in a large output load on the output shaft of the lifting motor, a high failure rate, and a short service life. Summary of the Invention
[0004] The purpose of this invention is to propose a double-sided ceramic tile edge grinding production line and its control method, which solves the problems of existing edge grinding production lines, which can usually only grind one ceramic tile at a time, and whose edge grinding mechanisms can usually only grind one side of the ceramic tile's side edge, either the top or the bottom edge, and cannot grind both sides of the ceramic tile's side edge simultaneously. Furthermore, the invention addresses the problem that the lifting roller table is driven to rise and fall by a lifting motor with a single output shaft, resulting in a large output load on the lifting motor's output shaft, a high failure rate, and a short service life.
[0005] To achieve this objective, the present invention adopts the following technical solution:
[0006] A double-sided ceramic tile edge grinding production line includes a first edge grinding mechanism, a centering mechanism, a first conveying mechanism, a second conveying mechanism, a conveyor belt, a sixth drive device, a second edge grinding mechanism, and a third conveying mechanism;
[0007] The first edge grinding mechanism and the centering mechanism are respectively installed on the first conveying mechanism. The centering mechanism is located in front of the first edge grinding mechanism. The input end of the first conveying mechanism is perpendicular to the output end of the second conveying mechanism. The output end of the third conveying mechanism is directly connected to the input end of the second conveying mechanism. The second edge grinding mechanism is installed on the third conveying mechanism.
[0008] The second conveying mechanism includes a base frame, a roller table, and a dual-axis drive device. The roller table is vertically mounted on the base frame. The dual-axis drive device is used to drive the roller table to move up and down. The conveyor belt is provided between two adjacent conveying rollers of the roller table. The conveyor belt is directly opposite the first conveying mechanism. The sixth drive device is used to drive multiple conveyor belts to rotate.
[0009] The roller table is provided with a first conveying area and a second conveying area. The first conveying area is located to the left of the second conveying area, and the conveying speed of the first conveying area is lower than the conveying speed of the second conveying area.
[0010] The first edge grinding mechanism includes a first fixed frame, a first movable seat, a first driving device, a fixed seat, a second movable seat, a second driving device, a grinding piece, and a third driving device;
[0011] The first movable seat is movably mounted on the first fixed frame. There are four first movable seats. Two first movable seats are respectively mounted on the left and right ends of the front side of the first fixed frame, and two first movable seats are respectively mounted on the middle part of the rear side of the first fixed frame. The first driving device is used to drive the first movable seats to move left and right. The fixed seat is mounted on the first movable seat. The second movable seat is movably mounted on the fixed seat. The second driving device is used to drive the second movable seat to move up and down. The grinding part is rotatably mounted on the second movable seat. The third driving device is used to drive the grinding part to rotate.
[0012] The grinding component includes a first platform and a second platform. The diameter of the top of the first platform is larger than the diameter of its bottom. The bottom of the first platform is connected to the top of the second platform, and the first platform and the second platform are mirror-symmetrical.
[0013] Furthermore, the first fixed frame is provided with a first slide rail and a first lead screw on its front and rear sides, respectively, and the back of the first movable seat is provided with a first slider and a first connecting block. The first slider is slidably mounted on the first slide rail, the first connecting block is mounted on the first lead screw, and the first driving device is used to drive the first lead screw to rotate.
[0014] The fixed base is provided with a second slide rail and a second lead screw, the second movable base is provided with a second slider and a second connecting block, the second slider is slidably mounted on the second slide rail, the second connecting block is mounted on the second lead screw, and the second driving device is used to drive the second lead screw to rotate.
[0015] Specifically, the first edge grinding mechanism further includes a dust collection component, which includes a mounting plate, a connecting plate, a dust collection hood, a dust collection pipe, and a seventh driving device;
[0016] The mounting plate is mounted on the second movable base, the connecting plate is vertically connected to the mounting plate, the dust suction hood is mounted in the middle of the connecting plate, the dust suction hood covers the grinding part, the dust suction hood has a grinding port, the grinding port is directly opposite the connection between the first platform and the second platform, one end of the dust suction pipe is mounted on the bottom of the dust suction hood, and the other end of the dust suction pipe is mounted on the seventh drive device;
[0017] The mounting plate is provided with a mounting groove, the third driving device is mounted on the second movable seat and is located in the mounting groove, and the output end of the third driving device is connected to the grinding part;
[0018] The grinding component also includes a mounting platform, with the top of the first platform and the bottom of the second platform respectively connected to the mounting platform, and the output end of the third drive device is mounted on the mounting platform;
[0019] The first edge grinding mechanism further includes a baffle, one end of which is installed on the front side of the top of the fixed seat, the other end of which passes through the second movable seat and is connected to the front side of the bottom of the fixed seat.
[0020] Preferably, the centering mechanism includes a second fixed frame, a fourth driving device, a third movable seat, a fourth movable seat, a fifth driving device, a push plate, a push wheel, and a photoelectric sensor;
[0021] The third movable seat and the fourth movable seat are respectively movably installed on the second fixed frame. The push plate is installed at the bottom of the third movable seat, and a plurality of push wheels are installed on the bottom surface of the push plate. The plurality of push wheels are evenly arranged along the length direction of the push plate.
[0022] The fifth driving device is used to drive the fourth movable seat to move left and right. The fourth driving device is installed on the fourth movable seat and is used to drive the third movable seat to move left and right. The photoelectric sensor is electrically connected to the fourth driving device and is used to sense whether a tile has passed by.
[0023] In some embodiments, the second fixed frame is provided with a third lead screw, and the fourth movable seat is provided with a third connecting block, the third connecting block being mounted on the third lead screw;
[0024] The fifth driving device is mounted on the second fixed frame, and the output end of the fifth driving device is connected to one end of the third lead screw, and a limit nut is installed on the other end of the third lead screw;
[0025] The second fixed frame is provided with a third slide rail, the third movable seat is provided with a third slider, the fourth movable seat is provided with a fourth slider, the third slider and the fourth slider are respectively slidably mounted on the third slide rail, and the end of the third slide rail is provided with a stop block;
[0026] The centering mechanism further includes a cover, the second fixing frame is provided with a sliding groove, the cover is slidably installed in the sliding groove, and the cover is located above the third lead screw.
[0027] Furthermore, the second conveying mechanism also includes a drive rod, an eccentric rotation assembly, a first connecting rod, a second connecting rod, a first connecting assembly, a second connecting assembly, a third connecting assembly, a support assembly, a first square rod, a second square rod, and a third third rod;
[0028] The dual-axis drive device is mounted on the base frame. The left and right ends of the dual-axis drive device are respectively connected to one end of the drive rod. The dual-axis drive device is used to drive the two drive rods to rotate. The dual-axis drive device is equipped with a sensor, and the dual-axis drive device is electrically connected to the sensor.
[0029] The drive rod has a half-moon plate on its body, which can be directly facing the sensor. The other end of the drive rod is hinged to one end of the first connecting rod through the eccentric rotation assembly. The other end of the drive rod is offset from one end of the first connecting rod. One end of the first connecting rod performs an eccentric circular motion along the other end of the drive rod. The other end of the first connecting rod is hinged to the first connecting assembly, which is installed on the first square rod.
[0030] The first square rod, the second square rod, and the third square rod are rotatably mounted on the base frame. The first square rod is located between the second square rod and the third square rod. The first square rod is equipped with the second connecting assembly. The second square rod and the third square rod are respectively equipped with the third connecting assembly. One end of the second connecting rod is hinged to the second connecting assembly, and the other end of the second connecting rod is hinged to the third connecting assembly. The third square rod, the second square rod, and the first square rod are respectively equipped with multiple support assemblies. The tops of the multiple support assemblies are connected to the roller table.
[0031] Specifically, the eccentric rotation assembly includes a first clamping block, a second clamping block, an eccentric plate, and a first screw;
[0032] The end of the drive rod is connected to one side of the eccentric plate, the second clamping block is installed on one side of the eccentric plate, one side of the first clamping block is installed on the other side of the eccentric plate, and the first connecting rod is hinged to the other side of the first clamping block. The hinge point of the first clamping block and the first connecting rod is offset from the end of the drive rod. The end of the first screw passes through the first clamping block and the eccentric plate in sequence, and the end of the first screw is installed inside the second clamping block. The end of the first connecting rod is hinged to the middle of the side of the first clamping block.
[0033] The eccentric plate is provided with mounting grooves on its left and right sides, and the first clamping block and the second clamping block are respectively installed in the two mounting grooves.
[0034] The mounting groove has an adjustment groove that extends through it. The adjustment groove is arranged along the length of the mounting groove. The end of the first screw passes through the adjustment groove and can move along the length of the adjustment groove.
[0035] Preferably, the second conveying mechanism further includes an anti-displacement component, which is mounted on the eccentric plate and its end is connected to the second clamping block. The anti-displacement component is used to restrict the movement of the second clamping block.
[0036] The anti-displacement component includes an adjusting screw, a connecting nut, a third nut, a fourth nut, and a fifth nut;
[0037] The eccentric plate is provided with a mounting block, the connecting nut and the third nut are respectively installed on one end of the adjusting screw, one side of the connecting nut is connected to the second clamping block, and the end face of the third nut abuts against the other side of the connecting nut;
[0038] The other end of the adjusting screw is mounted on the mounting block, the fourth nut and the fifth nut are respectively mounted on the other end of the adjusting screw, the end of the fourth nut abuts against one side of the mounting block, and the third nut abuts against the other side of the mounting block.
[0039] In some embodiments, the first connecting assembly includes a first mounting rod, a second mounting rod, a second screw, and a first nut;
[0040] The first mounting rod is mounted on one side of the first square rod, and the end of the first connecting rod is hinged to the first mounting rod. The second mounting rod is mounted on the other side of the first square rod. The end of the second screw passes through the first mounting rod and the second mounting rod. The bodies of the two second screws abut against the top and bottom surfaces of the first square rod, respectively. The first nut is mounted on the end of the second screw.
[0041] The second connecting assembly includes a third mounting rod, a fourth mounting rod, a third screw, and a second nut;
[0042] The third mounting rod is mounted on one side of the first square rod, and the ends of the second connecting rod are respectively hinged to the left and right sides of the third mounting rod. The fourth mounting rod is mounted on the other side of the first square rod. The end of the third screw passes through the third mounting rod and the fourth mounting rod. The bodies of the two third screws abut against the top and bottom surfaces of the first square rod respectively. The second nut is mounted on the end of the third screw.
[0043] The support assembly includes a fifth mounting rod, a sixth mounting rod, a fourth screw, a sixth nut, a hinge, and a support rod;
[0044] The sixth mounting rod can be installed on the top surface of the first square rod, the top surface of the second square rod, or the top surface of the third square rod. The fifth mounting rod can be installed on the bottom surface of the first square rod, the bottom surface of the second square rod, or the bottom surface of the third square rod. The end of the fifth mounting rod is hinged to the hinge member, which is vertically arranged. The top of the hinge member is equipped with the support rod, and the top of the support rod is connected to the bottom surface of the roller table.
[0045] The end of the fourth screw passes through the fifth mounting rod and the sixth mounting rod. The bodies of the two fourth screws can respectively abut against the front and rear sides of the first square rod, the front and rear sides of the second square rod, or the front and rear sides of the third square rod. The sixth nut is installed on the end of the fourth screw.
[0046] A control method using the aforementioned double-tile edge-grinding production line includes the following steps: Step 1: Two tiles are placed sequentially on the roller table of the second conveying mechanism; Step 2: After passing through the second conveying zone of the roller table, the first tile enters the first conveying zone, and the moving speed of the first tile decreases; Step 3: Under the action of the second conveying zone, the second tile quickly catches up with the first tile; Step 4: After both tiles reach the designated position on the roller table, the roller table stops conveying, and the dual-shaft drive device drives the roller table to descend, with the two tiles following the descent until they land on the top surface of multiple conveyor belts, and are aligned with the semi-circular section and the conveyor belt. Under the feedback of the sensor, the dual-axis drive device can know whether the roller table is in a high position; Step 5: The sixth drive device drives multiple conveyor belts to transport the two tiles to the first conveying mechanism; Step 6: When the first conveying mechanism transports the two tiles past the photoelectric sensor, the photoelectric sensor feeds back information to the first conveying mechanism and stops the first conveying mechanism; Step 7: The centering mechanism performs centering processing on the two tiles; Step 8: After centering is completed, the first conveying mechanism transports the two tiles to the first edge grinding mechanism; Step 9: The first edge grinding mechanism grinds the top and bottom edges of the sides of the two tiles to form chamfers.
[0047] Compared with the prior art, one of the above technical solutions has the following beneficial effects:
[0048] 1. Through the base frame, roller table, first conveyor area, second conveyor area, conveyor belt, sixth drive device and dual-axis drive device, the second tile can quickly catch up with the first tile and the two tiles can be transferred at the corner, which is convenient and fast. Compared with the single-axis output method, the dual-axis drive motor can realize dual-axis output, which can not only reduce the load on the output shaft of the dual-axis drive device, but also improve its service life and reduce the failure rate, thus improving the production efficiency and service life of the edge grinding production line.
[0049] 2. The grinding component, consisting of a first fixed frame, a first movable seat, a first driving device, a fixed seat, a second movable seat, a second driving device, a grinding component, and a third driving device, can move up and down and left and right, thus enabling the grinding of tiles of different sizes. This design offers high versatility. The rotating mechanism allows the first and second platforms to simultaneously grind the top and bottom edges of the tile sides, achieving burr removal and chamfering. This is convenient and fast. The synchronous rotation of the first and second platforms ensures consistent grinding quality on the top and bottom edges of the tile sides, improving both the production quality and efficiency of the edge grinding production line. Furthermore, the number of the first movable seat, first driving device, fixed seat, second movable seat, second driving device, grinding component, and third driving device are four each. Two grinding components at the left and right ends of the front side of the first fixed frame grind the top and bottom edges of the outer sides of two tiles, while two grinding components in the middle of the rear side of the first fixed frame grind the top and bottom edges of the inner sides of two tiles, achieving simultaneous grinding of two tiles and further improving the production efficiency of the edge grinding production line. Attached Figure Description
[0050] Figure 1 This is a schematic diagram of the edge grinding production line according to one embodiment of the present invention; Figure 2 This is a schematic diagram of the structure of the first edge grinding mechanism according to one embodiment of the present invention; Figure 3 yes Figure 2 A structural schematic diagram of a partially enlarged view at point C; Figure 4 This is a schematic diagram of the structure of a grinding component according to one embodiment of the present invention;
[0051] Figure 5 This is a schematic diagram of the centering mechanism according to one embodiment of the present invention; Figure 6 This is a schematic diagram of the structure of the third lead screw according to one embodiment of the present invention; Figure 7 This is a schematic diagram of the structure of the second conveying mechanism according to one embodiment of the present invention; Figure 8 This is a schematic diagram of the base frame according to one embodiment of the present invention;
[0052] Figure 9 This is a schematic diagram of the structure of a crescent plate according to one embodiment of the present invention; Figure 10 yes Figure 8 A partial enlarged view of the structure at point A; Figure 11 yes Figure 8 A structural schematic diagram of a partially enlarged view at point B; Figure 12 This is a schematic diagram of the structure of an eccentric plate according to one embodiment of the present invention; Figure 13 This is a schematic diagram of the anti-positioning component according to one embodiment of the present invention; Figure 14 This is a schematic diagram of the structure of the first conveying area and the second conveying area according to one embodiment of the present invention; Figure 15 This is a schematic diagram of the first edge grinding mechanism of one embodiment of the present invention from another perspective;
[0053] The components include: a first grinding mechanism 1, a first fixed frame 11, a first slide rail 111, a first lead screw 112, a first movable seat 12, a first slider 121, a first connecting block 122, a first driving device 13, a fixed seat 14, a second slide rail 141, a second lead screw 142, a second movable seat 15, a second slider 151, a second connecting block 152, a second driving device 16, a grinding component 17, a first platform 171, a second platform 172, a mounting platform 173, a third driving device 18, a dust collection assembly 19, a mounting plate 191, and a mounting groove 191. 1. Connecting plate 192. Dust hood 193. Grinding port 1931. Baffle 110. Centering mechanism 2. Second fixed frame 21. Third lead screw 211. Limit nut 212. Third slide rail 213. Stop block 214. Slide groove 215. Fourth drive device 22. Third moving seat 23. Third slider 231. Fourth moving seat 24. Third connecting block 241. Fourth slider 242. Fifth drive device 25. Push plate 26. Push wheel 27. Cover 28. First conveying mechanism 3. Second conveying mechanism 4. Base frame 41. Roller table 42. First conveying area 421. Second conveying area; 422. Drive rod; 43. Half-moon plate; 431. Eccentric rotation assembly; 44. First clamping block; 441. Second clamping block; 442. Eccentric plate; 443. Mounting groove; 4431. Adjusting groove; 4432. Mounting block; 4433. First screw; 444. First connecting rod; 451. Second connecting rod; 452. First connecting assembly; 461. First mounting rod; 4611. Second mounting rod; 4612. Second screw; 4613. First nut; 4614. Second connecting assembly; 462. Third mounting rod; 4621. Fourth mounting rod; 462. 2. Third screw 4623, second nut 4624, third connecting assembly 463, support assembly 47, fifth mounting rod 471, sixth mounting rod 472, fourth screw 473, hinge 475, support rod 476, first square rod 481, second square rod 482, third square rod 483, dual-axis drive device 49, anti-displacement assembly 410, adjusting screw 4101, connecting nut 4102, third nut 4103, fourth nut 4104, fifth nut 4105, conveyor belt 5, second edge grinding mechanism 6, third conveying mechanism 7. Detailed Implementation
[0054] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0055] In one embodiment of the present invention, such as Figure 1-15As shown, a double-sided ceramic tile edge grinding production line includes a first edge grinding mechanism 1, a centering mechanism 2, a first conveying mechanism 3, a second conveying mechanism 4, a conveyor belt 5, a sixth drive device (not shown), a second edge grinding mechanism 6, and a third conveying mechanism 7. The first edge grinding mechanism 1 and the centering mechanism 2 are respectively installed on the first conveying mechanism 3. The centering mechanism 2 is located in front of the first edge grinding mechanism 1. The input end of the first conveying mechanism 3 is perpendicular to the output end of the second conveying mechanism 4. The output end of the third conveying mechanism is directly connected to the input end of the second conveying mechanism. The second edge grinding mechanism 6 is installed on the third conveying mechanism. 7; The second conveying mechanism 4 includes a base frame 411, a roller table 42, and a dual-axis drive device 49. The roller table 42 is vertically and flexibly mounted on the base frame 411. The dual-axis drive device 49 drives the roller table 42 to move up and down. The conveyor belt 5 is provided between two adjacent conveying rollers of the roller table 42. The conveyor belt 5 is directly opposite the first conveying mechanism 3. The sixth drive device drives multiple conveyor belts 5 to rotate. The roller table 42 has a first conveying area 421 and a second conveying area 422. The first conveying area 421 is located to the left of the second conveying area 422. The conveying speed of the first conveying area 421 is lower than that of the second conveying area 422. The conveying speed of the conveying zone 422; the first grinding mechanism 1 includes a first fixed frame 11, a first movable seat 12, a first driving device 13, a fixed seat 14, a second movable seat 15, a second driving device 16, a grinding piece 17, and a third driving device 18; the first movable seat 12 is movably mounted on the first fixed frame 11, and the number of the first movable seats 12 is four. Two first movable seats 12 are respectively installed at the left and right ends of the front side of the first fixed frame 11, and two first movable seats 12 are respectively installed in the middle of the rear side of the first fixed frame 11. The first driving device 13 is used to drive the first movable seats 12 to move left and right. The fixed base 14 is mounted on the first movable base 12, and the second movable base 15 is movably mounted on the fixed base 14. The second driving device 16 is used to drive the second movable base 15 to move up and down. The grinding component 17 is rotatably mounted on the second movable base 15, and the third driving device 18 is used to drive the grinding component 17 to rotate. The grinding component 17 includes a first platform 171 and a second platform 172. The diameter of the top of the first platform 171 is larger than the diameter of its bottom. The bottom of the first platform 171 is connected to the top of the second platform 172, and the first platform 171 and the second platform 172 are mirror symmetrical. In this embodiment, the dual-axis driving device 49 is a dual-axis motor. The first conveying mechanism 3, the roller table 42, the third conveying mechanism 7, and the second edge grinding mechanism 6 are existing technologies. Preferably, the third conveying mechanism 7 has a uniform speed zone and a deceleration zone, with the deceleration zone located to the left of the uniform speed zone, thereby facilitating the second tile to catch up with the first tile.The second edge grinding mechanism 6 is used to grind the two short edges of a single tile. It should be noted that the previous process already includes a centering step, therefore the second edge grinding mechanism 6 does not need to be centered. The first edge grinding mechanism 1 is used to grind the two long edges of two tiles. The sixth driving device is a motor. Multiple conveyor belts 5 are fixedly installed on the base frame 411. The first platform 171 and the second platform 172 have the same structure and are mirror-symmetrical. The cross-sections of the first platform 171 and the second platform 172 are both trapezoidal. The first fixed frame 11 is installed on the first conveying mechanism 3. Specifically, the first moving seat 12, the first driving device 13, the fixed seat 14, the second moving seat 15, the second driving device 16, the grinding piece 17, and... The number of third drive devices 18 is four. The two grinding pieces 17 at the left and right ends of the front side of the first fixed frame 11 grind the top and bottom edges of the outer surfaces of two tiles, respectively. The two grinding pieces 17 in the middle of the rear side of the first fixed frame 11 grind the top and bottom edges of the inner surfaces of two tiles, respectively. During operation, after the second edge grinding mechanism 6 finishes grinding the two short edges of a single tile, the tile enters the second conveying mechanism 4 after passing through the speed change of the third conveying mechanism 7. The second conveying mechanism 4 conveys the tile from right to left, that is, the roller table 42 conveys the tile from right to left. When the tile enters the first conveying area 421, the rotation speed of the conveying rollers in the first conveying area 421 decreases, thereby reducing the conveying speed of the tile. Meanwhile, the second conveying area 422... The conveying speed remains constant, allowing the second tile to quickly catch up with the first tile. Once both tiles are conveyed to the set position by the roller table 2, the top surfaces of the multiple conveyor belts 5 are lower than the top surfaces of the conveyor rollers of the roller table 42. Then, the dual-shaft drive device 49 drives the roller table 42 to descend, and the two tiles follow, falling onto the top surfaces of the multiple conveyor belts 5. The sixth drive device then drives the multiple conveyor belts 5 to rotate, thus conveying the two tiles from the second conveying mechanism 4 to the first conveying mechanism 3. The first conveying mechanism 3 then conveys the tiles to the centering mechanism 2, which centers and positions the two tiles, providing a basis for the subsequent precise grinding by the first edge-grinding mechanism 1. After centering, the first conveyor... Mechanism 3 conveys the tile to the first edge-grinding mechanism 1 for grinding. Specifically, the first driving device 13 drives the first moving seat 12 to move left and right along the length of the first fixed frame 11, thereby adjusting the position of the grinding piece 17 in the left and right directions. Then, the second driving device 5 drives the second moving seat 15 to move up and down, thereby adjusting the height of the grinding piece 17. The third driving device 18 drives the grinding piece 17 to rotate. When the first conveying mechanism 3 conveys the tile to the grinding piece 17, the first platform 171 and the second platform 172 simultaneously grind the top and bottom edges of the tile side by rotating, thereby removing burrs from the top and bottom edges of the tile side.Furthermore, this application utilizes a base frame 411, roller table 42, first conveyor area 421, second conveyor area 422, conveyor belt 5, sixth drive device, and dual-axis drive device 49 to enable the second tile to quickly catch up with the first tile and transfer the two tiles at the corner, which is convenient and fast. Compared with the single-axis output method, the use of a dual-axis drive motor to achieve dual-axis output not only reduces the load on the output shaft of the dual-axis drive device 49, but also increases its service life and reduces the failure rate, thereby improving the production efficiency and service life of the edge grinding production line. Moreover, through the first fixed frame 11, first movable seat 12, first drive device 13, fixed seat 14, second movable seat 15, second drive device 16, grinding component 17, and third drive device 18, the grinding component 17 can move up and down and left and right, thus enabling the grinding of tiles of different sizes. This system boasts high versatility and employs a rotating mechanism to simultaneously grind the top and bottom edges of the tile sides using the first platform 171 and the second platform 172. This achieves the purpose of removing burrs and chamfering, offering convenience and speed. Furthermore, the synchronous rotation of the first platform 171 and the second platform 172 ensures consistent grinding quality on the top and bottom edges of the tile sides, thereby improving the production quality and efficiency of the edge grinding production line. Specifically, the system comprises four components: the first moving seat 12, the first driving device 13, the fixed seat 14, the second moving seat 15, the second driving device 16, the grinding components 17, and the third driving device 18. The two grinding components 17 at the left and right ends of the front side of the first fixed frame 11 grind the top and bottom edges of the outer sides of two tiles, while the two grinding components 17 in the middle of the rear side of the first fixed frame 11 grind the top and bottom edges of the inner sides of two tiles, achieving simultaneous grinding of two tiles and further improving the production efficiency of the edge grinding production line.
[0056] like Figure 2-4As shown, the first fixed frame 11 is provided with a first slide rail 111 and a first lead screw 112 on its front and rear sides, respectively. The back of the first movable seat 12 is provided with a first slider 121 and a first connecting block 122. The first slider 121 is slidably mounted on the first slide rail 111, and the first connecting block 122 is mounted on the first lead screw 112. The first driving device 13 is used to drive the first lead screw 112 to rotate. The fixed seat 14 is provided with a second slide rail 141 and a second lead screw 142. The second movable seat 15 is provided with a second slider 151 and a second connecting block 152. The second slider 151 is slidably mounted on the second slide rail 141, and the second connecting block 152 is mounted on the second lead screw 142. The second driving device 16 is used to drive the second lead screw 142 to rotate. In this embodiment, the front side of the first fixed frame 11 is provided with two first lead screws 112 and two first slide rails 111, and the rear side of the first fixed frame 11 is also provided with two first lead screws 112 and two first slide rails 111. The first driving device 13 is a handwheel. Using a handwheel as a driving component facilitates fine-tuning by employees. During operation, rotating the first driving device 13 causes the first lead screws 112 to rotate. The first lead screws 112 move left and right through the first connecting block 122. The arrangement of the first slide rails 111 and the first slider 121 helps to improve the smoothness of movement of the first moving seat 12. In this embodiment, the second driving device 16 is a handwheel. Using a handwheel as a driving component makes it easier for employees to make fine-tuning. During operation, rotating the second driving device 16 causes the second lead screw 142 to rotate. The second lead screw 142 slides up and down through the second connecting block 152. The arrangement of the second slide rails 141 and the second slider 151 helps to improve the smoothness of movement of the second moving seat 15.
[0057] like Figure 2-4As shown, the first edge grinding mechanism 1 further includes a dust collection assembly 19, which includes a mounting plate 191, a connecting plate 192, a dust collection hood 193, a dust collection pipe, and a seventh driving device. The mounting plate 191 is mounted on the second movable seat 15, and the connecting plate 192 is vertically connected to the mounting plate 191. The dust collection hood 193 is mounted in the middle of the connecting plate 192 and covers the grinding part 17. The dust collection hood 193 has a grinding port 1931, which is directly opposite the connection between the first platform 171 and the second platform 172. One end of the dust collection pipe is mounted on the bottom of the dust collection hood 193, and the other end of the dust collection pipe is mounted on the seventh driving device. The mounting plate 191 has a mounting plate 191, a connecting plate 192, a dust collection hood 193, a dust collection pipe, a dust collection pipe, and a seventh driving device. The first edge grinding mechanism 1 also includes a mounting groove 1911. The third driving device 18 is mounted on the second movable seat 15 and is located within the mounting groove 1911. The output end of the third driving device 18 is connected to the grinding component 17. The grinding component 17 also includes a mounting platform 173. The top of the first platform 171 and the bottom of the second platform 172 are respectively connected to the mounting platform 173. The output end of the third driving device 18 is mounted on the mounting platform 173. The first edge grinding mechanism 1 also includes a baffle 110. One end of the baffle 110 is mounted on the front side of the top of the fixed seat 14, and the other end of the baffle 110 passes through the second movable seat 15 and is connected to the front side of the bottom of the fixed seat 14. In this embodiment, the mounting plate 191, the connecting plate 192, and the dust collection hood 193 are an integral structure. The seventh driving device is a fan. During operation, the first conveying mechanism 3 conveys the tile through the grinding port 1931 of the dust collection hood 193. The first platform 171 and the second platform 172 inside the grinding port 1931 grind the top and bottom edges of the tile side. The dust generated during grinding falls inside the dust collection hood 193 and is sucked away by the seventh driving device through the suction pipe, preventing the dust from scattering. In this embodiment, the third driving device 18 is a motor. During installation, the mounting plate 191 and the third driving device 18 are respectively installed on the second movable base 15, and the third driving device 18 is located in the mounting groove 1911, thereby making the structure of the first edge grinding mechanism 1 more compact, which is beneficial to improving the structural stability and space utilization of the first edge grinding mechanism 1. In this embodiment, the two mounting platforms 173, the first platform body 171 and the second platform body 172 are an integral structure. The mounting platform 173 is provided with threaded holes. The output end of the third driving device 18 is connected to the mounting platform 173 through the threaded holes, thereby making it convenient to disassemble and assemble the grinding part 17 and improving the efficiency of disassembly and assembly of the grinding part 17.In this embodiment, the baffle 110 is provided on the front side of the fixed seat 14, thereby reducing the probability of dust adhering to the second lead screw 142 and the second slide rail 141 inside the fixed seat 14. The baffle 110 not only serves as a guide, allowing the second movable seat 15 to move up and down along the length direction of the baffle 110, but also enhances the connection stability between the fixed seat 14 and the second movable seat 15.
[0058] like Figure 5-6As shown, the centering mechanism 2 includes a second fixed frame 21, a fourth driving device 22, a third movable seat 23, a fourth movable seat 24, a fifth driving device 25, a push plate 26, push wheels 27, and photoelectric sensors (not shown in the figure); the third movable seat 23 and the fourth movable seat 24 are respectively movably mounted on the second fixed frame 21. The push plate 26 is mounted on the bottom of the third movable seat 23. Multiple push wheels 27 are mounted on the bottom surface of the push plate 26. The multiple push wheels 27 are evenly arranged along the length direction of the push plate 26.The fifth driving device 25 is used to drive the fourth movable seat 24 to move left and right. The fourth driving device 22 is installed on the fourth movable seat 24 and is used to drive the third movable seat 23 to move left and right. The photoelectric sensor is electrically connected to the fourth driving device 22 and is used to sense whether a tile has passed by. In this embodiment, the fourth driving device 22 is an electric cylinder. The fourth driving device 22 is electrically connected to the control system. The control system can control the stroke of the fourth driving device 22 by input parameters, making the movement stroke of the fourth driving device 22 more precise, providing a basis for the precise grinding of the subsequent first edge grinding mechanism 1. The second fixing frame 21 is installed on the first conveying mechanism 3. The photoelectric sensor is a commercially available sensor and is electrically connected to the conveying roller of the first conveying mechanism 3. The number of the fourth driving device 22, the third movable seat 23, the fourth movable seat 24, the fifth driving device 25, the push plate 26, the push wheel 27, and the photoelectric sensor are respectively... Secondly, during operation, when the first conveying mechanism 3 conveys two tiles past the corresponding two photoelectric sensors, the photoelectric sensors start working and feed back electrical signals to the first conveying mechanism 3, thereby stopping the conveying rollers of the first conveying mechanism 3. At this time, the two tiles stop below the second fixed frame 21 and are directly opposite the push plate 26. Simultaneously, the fourth driving device 22 receives the signal from the photoelectric sensors and starts working. Specifically, according to the stroke setting of the control system, the output end of the fourth driving device 22 extends and pushes the third moving seat 23 to move, thereby causing the multiple push rollers 27 on the bottom surface of the push plate 26 to place the two tiles... Once pushed to the set position, multiple push rollers 27 are evenly arranged along the length of the push plate 26, ensuring that the tile moves in a straight line during pushing, avoiding deviation during the pushing process, and improving the stability and reliability of the pushing. After being pushed to the set position, the first conveying mechanism 3 conveys the tile to the first edge grinding mechanism 1, which grinds the top and bottom edges of the tile. Furthermore, the position of the third moving seat 23 can be adjusted by the fifth driving device 25. Specifically, the fifth driving device 25 drives the fourth moving seat 24 to move left and right, and the fourth moving seat 24 drives the third moving seat 23. The fourth drive device 22 moves left and right. At this time, it is not necessary to adjust the travel of the fourth drive device 22 to achieve the purpose of centering and positioning tiles of different sizes, which is convenient for changing the model of the product during production. In this embodiment, through the second fixed frame 21, the fourth drive device 22, the third moving seat 23, the push plate 26, the push roller 27, the photoelectric eye and the first edge grinding mechanism 1, the multiple push rollers 27 push the tiles to the set position in a straight state, which is convenient and fast, and ensures the stability and reliability of the push. This provides a foundation for the subsequent precise grinding of the first edge grinding mechanism 1, thereby improving the grinding quality of the first edge grinding mechanism 1.Furthermore, through the fourth movable seat 24 and the fifth driving device 25, the centering and positioning of tiles of different sizes can be achieved without adjusting the travel of the fourth driving device 22. This not only provides high adjustment efficiency but also makes it suitable for centering different types of tiles, thereby improving the versatility and adjustment efficiency of the centering mechanism 1.
[0059] like Figure 5-6As shown, the second fixed frame 21 is provided with a third lead screw 211, and the fourth movable seat 24 is provided with a third connecting block 241, which is installed on the third lead screw 211; the fifth driving device 25 is installed on the second fixed frame 21, and the output end of the fifth driving device 25 is connected to one end of the third lead screw 211, while the other end of the third lead screw 211 is provided with a limit nut 212; the second fixed frame 21 is provided with a third slide rail 213, the third movable seat 23 is provided with a third slider 231, and the fourth movable seat 24 is provided with a fourth slider 242, which are slidably installed on the third slide rail 213, and the end of the third slide rail 213 is provided with a stop block 214; the centering mechanism 2 also includes a cover 28, the second fixed frame 21 is provided with a slide groove 215, the cover 28 is slidably installed on the slide groove 215, and the cover 215 is located above the third lead screw 211. In this embodiment, the fifth driving device 25 is a handwheel. Using a handwheel as a driving component makes it easy for employees to make fine adjustments. During operation, rotating the fifth driving device 25 causes the third lead screw 211 to rotate. The third lead screw 211 causes the fourth moving seat 24 to move left and right through the third connecting block 241. The limiting nut 212 is provided at the end of the third lead screw 211 to prevent the third connecting block 241 from coming out of the third lead screw 211, thereby ensuring the working stability of the edge grinding machine. In this embodiment, the third slider 231 and the fourth slider 242 are respectively provided on the top of the third movable seat 23 and the top of the fourth movable seat 24, so that the third slider 231 and the fourth slider 242 are slidably mounted on the third slide rail 213 of the second fixed frame 21, thereby improving the smoothness of movement of the third movable seat 23 and the fourth movable seat 24. Furthermore, the stop block 214 is provided at the end of the third slide rail 213 to prevent the third slider 231 and the fourth slider 242 from sliding out of the third slide rail 213, thereby ensuring the working stability of the edge grinding machine. In this embodiment, in order to ensure the smooth movement of the third connecting block 241 on the third lead screw 211, lubricating oil is usually applied to the surface of the third lead screw 211. Therefore, the cover 28 is provided. The cover 28 acts as a barrier, which can reduce the amount of dust adhering to the surface of the third lead screw 211. Furthermore, the cover 28 can slide left and right along the length direction of the slide groove 215, thereby adjusting the position of the cover 28, which makes it convenient for employees to stand on the top of the cover 28 to adjust or maintain the centering mechanism 2.
[0060] like Figure 8-9As shown, the second conveying mechanism 4 further includes a drive rod 43, an eccentric rotation assembly 44, a first connecting rod 451, a second connecting rod 452, a first connecting assembly 461, a second connecting assembly 462, a third connecting assembly 463, a support assembly 47, a first square rod 481, a second square rod 482, and a third square rod 483; the dual-axis drive device 49 is mounted on the base frame 41, and one end of the drive rod 43 is connected to the left and right ends of the dual-axis drive device 49 respectively. The dual-axis drive device 49 is used to drive the two drive rods 43 to rotate. The dual-axis drive device 49 is equipped with a sensor, and the dual-axis drive device 49 is electrically connected to the sensor; the body of the drive rod 43 is provided with a crescent plate 431, which can be directly opposite the sensor. The other end of the drive rod 43 is hinged to one end of the first connecting rod 451 through the eccentric rotation assembly 44. The other end of the drive rod 43 is offset from one end of the first connecting rod 451. One end of the first connecting rod 451 moves eccentrically in a circular motion along the other end of the drive rod 43. The other end of the first connecting rod 451 is hinged to the first connecting component 461, which is mounted on the first square rod 481. The first square rod 481, the second square rod 482, and the third square rod 483 are rotatably mounted on the base frame 41. The first square rod 481 is located between the second square rod 482 and the third square rod 483. The first square rod 481 is equipped with the second connecting component 462. The second square rod 482 and the third square rod 483 are respectively equipped with the third connecting component 463. One end of the second connecting rod 452 is hinged to the second connecting component 462, and the other end is hinged to the third connecting component 463. The third square rod 483, the second square rod 482, and the first square rod 481 are each equipped with a plurality of support components 47, and the tops of the plurality of support components 47 are connected to the roller table 42. In this embodiment, the dual-axis drive device 49 is a dual-axis motor. The two output shafts of the dual-axis drive device 49 are respectively connected to the two gearboxes. The output end of the gearbox is connected to the drive rod 43. The drive rod 43 is rotatably mounted on the base frame 41. The second square rod 482 is located in front of the first square rod 481, and the third square rod 483 is located behind the first square rod 481. The first square rod 481 is equipped with two first connecting components 461 and two second connecting components 462. During operation, the dual-axis drive device 49 drives one end of the drive rod 43 to rotate through the gearbox. Specifically, when the dual-axis drive device 49 drives the drive rod 43 to rotate half a turn, the crescent-shaped plate 431 rotates 180° following the drive rod 43. At this time, the crescent-shaped plate 31 is aligned with the sensor (which can be a light sensor), and the sensor can feed back a signal to the dual-axis drive device 49, meaning that the roller table 42 is in a high position at this time.After a set time, the dual-axis drive device 49 drives the drive rod 43 to rotate half a turn. At this time, the crescent plate 431 is misaligned with the sensor, and the sensor sends a feedback signal to the dual-axis drive device 49. At this time, the roller table 42 is in a low position, thereby realizing the linkage between the position state of the dual-axis drive device 49 and the roller body 2. The other end of the drive rod 43 is connected to the end of the eccentric rotation assembly 44. One end of the first connecting rod 451 is hinged to the middle of the eccentric rotation assembly 44, so that the drive rod 43 causes one end of the first connecting rod 451 to perform eccentric circular motion through the eccentric rotation assembly 44. The other end of the first connecting rod 451 is hinged to the first connecting assembly 461. The first connecting component 461 is installed on the first square rod 481, allowing the first square rod 481 to rotate a certain angle following the push and pull of the first connecting rod 451. Furthermore, the first square rod 481 is also equipped with a second connecting component 462. The second square rod 482 and the third square rod 483 are respectively equipped with the third connecting component 463. The left and right sides of the second connecting component 462 are respectively hinged to the third connecting component 463 via two second connecting rods 452, allowing the second square rod 482 and the third square rod 483 to rotate synchronously with the first square rod 481. The first square rod 481 and the second square rod 483... Multiple support components 47 are respectively installed on the 82 and the third rod 483. The multiple support components 47 swing synchronously with the three square rods, that is, the roller table 42 can move up and down. In this embodiment, through the dual-axis drive device 49, the two drive rods 43, the two eccentric rotation components 44, the two first connecting rods 451 and the two first connecting components 461, compared with the single-axis output method, the dual-axis drive motor is used to achieve dual-axis output, which can not only reduce the load on the drive rods 43, improve their service life, and reduce the failure rate, but also ensure the rotational stability of the first square rod 481. Furthermore, through the second connecting rod 452, the second connecting component 462 and the third connecting component 461, the rotational stability of the first square rod 481 is achieved. The connecting component 463 causes the second square rod 482 and the third square rod 483 to rotate synchronously with the first square rod 481, with the first square rod 481 positioned between the first square rod 482 and the third square rod 483. Preferably, the first square rod 481 is located in the middle position between the first square rod 82 and the third square rod 483, ensuring that the output force of the two second connecting rods 452 is the same, thereby guaranteeing the lifting stability of the second conveying mechanism 4. Through the sensor and the crescent plate 431, the linkage between the dual-axis drive device 49 and the position state of the roller body 2 is realized, preventing the roller table 42 from starting to lift before the product has been completely conveyed, thus improving the working reliability of the second conveying mechanism 4.
[0061] like Figure 8-13As shown, the eccentric rotation assembly 44 includes a first clamping block 441, a second clamping block 442, an eccentric plate 443, and a first screw 444. The end of the drive rod 43 is connected to one side of the eccentric plate 443. The second clamping block 442 is mounted on one side of the eccentric plate 443. One side of the first clamping block 441 is mounted on the other side of the eccentric plate 443. The other side of the first clamping block 441 is hinged to a first connecting rod 451. The hinge point of the first clamping block 441 and the first connecting rod 451 is offset from the end of the drive rod 43. The end of the first screw 444 passes sequentially through the first clamping block 441 and the eccentric plate 443. 3. The end of the first screw 444 is installed inside the second clamping block 442, and the end of the first connecting rod 451 is hinged to the middle of the side of the first clamping block 441; the left and right sides of the eccentric plate 443 are respectively provided with mounting grooves 4431, and the first clamping block 441 and the second clamping block 442 are respectively installed in the two mounting grooves 4431; the mounting groove 4431 is connected by an adjustment groove 4432, the adjustment groove 4432 is arranged along the length direction of the mounting groove 4431, the end of the first screw 444 passes through the adjustment groove 431, and the end of the first screw 444 can move along the length direction of the adjustment groove 4432. In this embodiment, there are two first screws 444. During installation, the end of the drive rod 43 is connected to the end of one side of the eccentric plate 443, the second clamping block 442 is installed on one side of the eccentric plate 443, and the first connecting rod 451 is hinged to the middle of the other side of the first clamping block 441. Preferably, the end of the drive rod 43 can have a clearance area to allow the end of the second clamping block 442 to be inserted into the drive rod 43, improving space utilization and structural compactness. Then, the first clamping block 441 is installed on the other side of the eccentric plate 443, and the first screws are... The end of the screw 444 passes through the first clamping block 441 and the eccentric plate 443 in sequence, so that the end of the first screw 444 is locked inside the second clamping block 442 by means of threaded connection. The first clamping block 441 and the second clamping block 442 clamp the eccentric plate 443 to achieve the purpose of locking. Finally, the end of the first connecting rod 451 is hinged to the middle of the side of the first clamping block 441, and the first clamping block 441 is offset from the end of the drive rod 43, so that the first connecting rod 451 can make eccentric circumferential motion along the end of the drive rod 43.In this embodiment, the width of the mounting groove 4431 is equal to the width of the first clamping block 441 and the width of the second clamping block 442, respectively. This means that the first clamping block 441 and the second clamping block 442 cannot move along the width direction. However, the length of the mounting groove 4431 is greater than the length of the first clamping block 441 and the second clamping block 442, meaning that the first clamping block 441 and the second clamping block 442 can move along the length direction of the mounting groove 4431. Specifically, during adjustment, the first screw 444 is loosened, causing the... The first clamping block 441 and the second clamping block 442 can move back and forth. The first screw 444 moves back and forth in the adjusting groove 4432. After the position is adjusted, the first screw 444 is turned to lock it, which is convenient and quick. In this embodiment, by adjusting the position of the first clamping block 441 and the second clamping block 442, the eccentric distance between the end of the first connecting rod 451 and the end of the driving rod 43 is adjusted, thereby controlling the lifting height of the roller table 42. It is suitable for lifting at different heights and achieves the effect of improving the versatility of the second conveying mechanism 4.
[0062] like Figure 11-13As shown, the second conveying mechanism 4 further includes an anti-displacement component 410, which is mounted on the eccentric plate 443. The end of the anti-displacement component 410 is connected to the second clamping block 442, and the anti-displacement component 410 is used to restrict the movement of the second clamping block 442. The anti-displacement component 410 includes an adjusting screw 4101, a connecting nut 4102, a third nut 4103, a fourth nut 4104, and a fifth nut 4105. The eccentric plate 443 is provided with a mounting block 4433, and the connecting nut 4102 and the third nut 4103 are respectively... The third nut 4103 is installed on one end of the adjusting screw 4101, one side of the connecting nut 4102 is connected to the second clamping block 442, and the end face of the third nut 4103 abuts against the other side of the connecting nut 4102; the other end of the adjusting screw 4101 is installed on the mounting block 4433, the fourth nut 4104 and the fifth nut 4105 are respectively installed on the other end of the adjusting screw 4101, the end of the fourth nut 4104 abuts against one side of the mounting block 4433, and the third nut 4103 abuts against the other side of the mounting block 4433. In this embodiment, during installation, the connecting nut 4102 and the third nut 4103 are respectively installed on one end of the adjusting screw 4101. One side of the connecting nut 4102 is connected to the second clamping block 442, while the other side of the connecting nut 4102 is locked and fixed by the third nut 4103. Then, the other end of the adjusting screw 4101 is installed on the mounting block 4433 of the eccentric plate 443, and the fourth nut 4104 and the fifth nut 4105 are respectively installed on the other end of the adjusting screw 4101, so that the fourth nut 4104 abuts against one side of the mounting block 4433, and the fifth nut 4105 abuts against the mounting block 4433. On the other hand, the fourth nut 4104 and the fifth nut 4105 clamp each other to lock and fix the adjusting screw 4101. During operation, the adjusting screw 4101 cannot move, so the connecting nut 4102 can restrict the movement of the second clamping block 442 to prevent changes in eccentricity. When it is necessary to move the second clamping block 442, the fourth nut 4104 and the fifth nut 4105 are loosened to allow the adjusting screw 4101 to move. Then the first screw 444 is loosened, and after adjustment, the first screw 444, the fourth nut 4104 and the fifth nut 4105 are locked in sequence to ensure the working stability of the second conveying mechanism 4.
[0063] like Figure 8 and Figure 10-11As shown, the first connecting assembly 461 includes a first mounting rod 4611, a second mounting rod 4612, a second screw 4613, and a first nut 4614. The first mounting rod 4611 is mounted on one side of the first square rod 481, and the end of the first connecting rod 4611 is hinged to the first mounting rod 4611. The second mounting rod 4612 is mounted on the other side of the first square rod 481. The end of the second screw 4613 passes through the first mounting rod 4611 and the second mounting rod 4612, and the bodies of the two second screws 4613 respectively abut against the top and bottom surfaces of the first square rod 481. A nut 4614 is installed on the end of the second screw 4613; the second connecting assembly 462 includes a third mounting rod 4621, a fourth mounting rod 4622, a third screw 4623, and a second nut 4624; the third mounting rod 4621 is installed on one side of the first square rod 481, and the ends of the second connecting rod 452 are respectively hinged to the left and right sides of the third mounting rod 4621; the fourth mounting rod 4622 is installed on the other side of the first square rod 481; the end of the third screw 4623 passes through the third mounting rod 4621 and the fourth mounting rod 4622; the two third screws 4623... The main body of the first square rod 481 rests against the top and bottom surfaces of the first square rod 481, and the second nut 4624 is installed at the end of the third screw 4623; the support assembly 47 includes a fifth mounting rod 471, a sixth mounting rod 472, a fourth screw 473, a sixth nut (not shown in the figure), a hinge 475, and a support rod 476; the sixth mounting rod 472 can be installed on the top surface of the first square rod 481, the top surface of the second square rod 482, or the top surface of the third rod 483, and the fifth mounting rod 471 can be installed on the bottom surface of the first square rod 481, the bottom surface of the second square rod 482, or the third rod 483. The bottom surface of the roller table 42 is such that the end of the fifth mounting rod 471 is hinged to the hinge member 475, the hinge member 475 is vertically arranged, and the top of the hinge member 475 is mounted with the support rod 476. The top of the support rod 476 is connected to the bottom surface of the roller table 42. The end of the fourth screw 473 passes through the fifth mounting rod 471 and the sixth mounting rod 472. The bodies of the two fourth screws 473 can respectively abut against the front and rear sides of the first square rod 481, the front and rear sides of the second square rod 482, or the front and rear sides of the third square rod 483. The sixth nut is installed on the end of the fourth screw 473.In this embodiment, the top of the first mounting rod 4611 is mounted on the rear side of the first square rod 481, and the bottom of the first mounting rod 4611 is hinged to the end of the first connecting rod 451. The second mounting rod 4612 is mounted on the front side of the first square rod 481. Two second screws 4613 pass through the first mounting rod 4611 and the second mounting rod 4612 in sequence, and the bodies of the two second screws 4613 respectively abut against the top and bottom surfaces of the first square rod 481. Two first nuts 4614 are respectively mounted on the ends of the corresponding second screws 4613, thereby locking the first mounting rod 4611 and the second mounting rod 4612 to the first square rod 481. During operation, one end of the first connecting rod 451 performs an eccentric circular motion, and the other end of the first connecting rod 451 pulls the first mounting rod 4611 back and forth, thereby causing the first square rod 481 to rotate back and forth at a certain angle. It should be noted that the first connecting assembly 461 and the third connecting assembly 463 have the same structure. In this embodiment, the top of the third mounting rod 4621 is mounted on the rear side of the first square rod 481. The ends of the second connecting rod 452 are respectively hinged to the left and right sides of the bottom of the third mounting rod 4621. The fourth mounting rod 4622 is mounted on the front side of the first square rod 481. The two third screws 4623 pass through the third mounting rod 4621 and the fourth mounting rod 4622 in sequence, and the main bodies of the two third screws 4623 abut against the top and bottom surfaces of the first square rod 481, respectively. The two second nuts 4624 are respectively mounted on the ends of the corresponding two third screws 4623, thereby locking the third mounting rod 4621 and the fourth mounting rod 4622 to the first square rod 481. When the first square rod 481 rotates, the first square rod 481 drives the second square rod 482 and the third mounting rod 483 to rotate synchronously through the second connecting assembly 462 and the second connecting rod 452, thereby ensuring the lifting stability of the roller table 42.In this embodiment, the first square rod 481, the second square rod 482, and the third square rod 483 are each equipped with a plurality of support components 47. This embodiment uses the first square rod 481 as an example. During installation, the fifth mounting rod 471 is installed on the bottom surface of the first square rod 481, and the sixth mounting rod 472 is installed on the top surface of the second square rod 482. Two fourth screws 473 pass sequentially through the sixth mounting rod 472 and the fifth mounting rod 471. The bodies of the two fourth screws 473 abut against the front and rear sides of the first square rod 481, respectively. Two sixth nuts are installed at the ends of the corresponding fourth screws 473, thereby... The fifth mounting rod 471 and the sixth mounting rod 472 are locked to the first square rod 481. The end of the fifth mounting rod 471 is hinged to the hinge member 475, and the hinge member 475 is vertically arranged. The top of the hinge member 475 is connected to the bottom surface of the roller table 42 through the support rod 476. During operation, the first square rod 481, the second square rod 482 and the third square rod 483 rotate, thereby causing the multiple support components 47 to rotate accordingly. This causes the hinge members 475 of the support components 47 to rise and fall in the vertical direction, thereby causing the roller table 42 to rise and fall. The multiple support components 47 can ensure the stability of the roller table 42 in raising and lowering.
[0064] A control method for the edge grinding production line of double-piece ceramic tiles includes the following steps: Step 1: Two ceramic tiles are placed sequentially on the roller table 42 of the second conveying mechanism 4; Step 2: After passing through the second conveying zone 422 of the roller table 42, the first ceramic tile enters the first conveying zone 421, and the moving speed of the first ceramic tile decreases; Step 3: Under the action of the second conveying zone 422, the second ceramic tile quickly catches up with the first ceramic tile; Step 4: After both ceramic tiles reach the designated position of the roller table 2, the roller table 2 stops conveying, and the dual-shaft drive device 49 drives the roller table 42 to descend, and the two ceramic tiles follow the descent until they land on the top surface of multiple conveyor belts 5, and are positioned on the crescent-shaped plate. 31 and the feedback from the sensor, the dual-axis drive device 49 can know whether the roller table 2 is in a high position; Step 5: The sixth drive device drives multiple conveyor belts 5 to transport the two tiles to the first conveying mechanism 3; Step 6: When the first conveying mechanism 3 transports the two tiles past the photoelectric sensor, the photoelectric sensor feeds back information to the first conveying mechanism 3 and stops the first conveying mechanism 3; Step 7: The centering mechanism 2 performs centering processing on the two tiles; Step 8: After centering is completed, the first conveying mechanism 3 transports the two tiles to the first edge grinding mechanism 1; Step 9: The first edge grinding mechanism 1 grinds the top and bottom edges of the sides of the two tiles to form chamfers. In this embodiment, the roller table 42, the first conveying area 421, the second conveying area 422, the conveyor belt 5, the sixth drive device, and the dual-axis drive device 49 enable the second tile to quickly catch up with the first tile and transfer the two tiles at the corner, which is convenient and fast. Compared with the single-axis output method, the use of a dual-axis drive motor to achieve dual-axis output not only reduces the load on the output shaft of the dual-axis drive device 49, but also increases its service life and reduces the failure rate, thereby improving the production efficiency and service life of the edge grinding production line. It should be noted that whether the two tiles have reached the set position can be determined by position sensing. The device senses the position, and the position sensor is electrically connected to the roller table 2. Through the semi-circular plate 31 and the sensor, the linkage between the dual-axis drive device 49 and the position status of the roller body 2 is realized, which avoids the roller table 42 from starting to rise and fall before the product is completely conveyed, thereby improving the working reliability of the second conveying mechanism 4. The photoelectric sensor provides timely feedback on the conveying information of the two tiles, ensuring the working stability of the centering mechanism 2. With the assistance of the control system, the edge grinding production line of this application can simultaneously convey and transfer two tiles, simultaneously center two tiles, and simultaneously grind two tiles, thereby improving the production efficiency, production quality, and working stability of the edge grinding production line.
Claims
1. A double tile edging line, characterized in that: The first edging mechanism, the centering mechanism, the first conveying mechanism, the second conveying mechanism, the conveying belt, the sixth driving device, the second edging mechanism and the third conveying mechanism are provided. The first edging mechanism and the centering mechanism are respectively installed on the first conveying mechanism, the centering mechanism is located on the front side of the first edging mechanism, the input end of the first conveying mechanism is perpendicular to the output end of the second conveying mechanism, the output end of the third conveying mechanism is connected to the input end of the second conveying mechanism in a straight line, and the second edging mechanism is installed on the third conveying mechanism. The second conveying mechanism comprises a base frame, a roller table and a double-shaft driving device, the roller table is installed on the base frame in a liftable manner, the double-shaft driving device is used for driving the roller table to move up and down, adjacent two conveying rollers of the roller table are provided with the conveying belt, the conveying belt is opposite to the first conveying mechanism, and the sixth driving device is used for driving a plurality of the conveying belt to rotate. The roller table is provided with a first conveying area and a second conveying area, the first conveying area is located on the left side of the second conveying area, and the conveying speed of the first conveying area is lower than that of the second conveying area. The first edging mechanism comprises a first fixed frame, a first movable seat, a first driving device, a fixed seat, a second movable seat, a second driving device, a polishing piece and a third driving device. The first movable seat is movably installed on the first fixed frame, the number of the first movable seat is four, the left and right ends of the front side of the first fixed frame are respectively provided with two first movable seats, the middle part of the rear side of the first fixed frame is respectively provided with two first movable seats, the first driving device is used for driving the first movable seat to move left and right, the fixed seat is installed on the first movable seat, the second movable seat is movably installed on the fixed seat, the second driving device is used for driving the second movable seat to move up and down, the polishing piece is rotatably installed on the second movable seat, and the third driving device is used for driving the polishing piece to rotate. The polishing piece comprises a first table body and a second table body, the diameter of the top of the first table body is greater than that of the bottom, the bottom of the first table body is connected to the top of the second table body, and the first table body and the second table body are mirror-symmetric. The second conveying mechanism further comprises a driving rod, an eccentric rotating component, a first connecting rod, a second connecting rod, a first connecting component, a second connecting component, a third connecting component, a supporting component, a first square rod, a second square rod and a third square rod. The double-shaft driving device is installed on the base frame, one end of the driving rod is connected to the left and right ends of the double-shaft driving device, the double-shaft driving device is used for driving two driving rods to rotate, the double-shaft driving device is provided with a sensor, and the double-shaft driving device is electrically connected with the sensor. The rod body of the driving rod is provided with a half moon piece which can be opposite to the sensor, the other end of the driving rod is hinged to one end of the first connecting rod through the eccentric rotating assembly, the other end of the driving rod is arranged in a staggered manner with one end of the first connecting rod, one end of the first connecting rod makes eccentric circular motion along the other end of the driving rod, and the other end of the first connecting rod is hinged to the first connecting assembly which is installed on the first square rod; The first square rod, the second square rod and the third square rod are rotatably installed on the base frame, the first square rod is located between the second square rod and the third square rod, the first square rod is installed with the second connecting assembly, the second square rod and the third square rod are respectively installed with the third connecting assembly, one end of the second connecting rod is hinged to the second connecting assembly, the other end of the second connecting rod is hinged to the third connecting assembly, and the third square rod, the second square rod and the first square rod are respectively installed with a plurality of supporting assemblies, and the top portions of the plurality of supporting assemblies are connected to the roller table.
2. A double tile edging line according to claim 1, characterized in that: The front side and the rear side of the first fixing frame are respectively provided with a first sliding rail and a first lead screw, the back surface of the first moving seat is provided with a first sliding block and a first connecting block, the first sliding block is slidingly installed on the first sliding rail, and the first connecting block is installed on the first lead screw; and the first driving device is used for driving the first lead screw to rotate. The fixing seat is provided with a second sliding rail and a second lead screw, the second moving seat is provided with a second sliding block and a second connecting block, the second sliding block is slidingly installed on the second sliding rail, and the second connecting block is installed on the second lead screw; and the second driving device is used for driving the second lead screw to rotate.
3. A double tile edging line according to claim 1, characterized in that: The first edging mechanism further comprises a dust collection assembly, and the dust collection assembly comprises a mounting plate, a connecting plate, a dust collection cover, a dust collection pipe and a seventh driving device. The mounting plate is installed on the second moving seat, the connecting plate is vertically connected to the mounting plate, the middle portion of the connecting plate is installed with the dust collection cover, the dust collection cover is arranged on the polishing piece, the dust collection cover is provided with a polishing opening which is opposite to the connection position of the first table body and the second table body, one end of the dust collection pipe is installed on the bottom of the dust collection cover, and the other end of the dust collection pipe is installed on the seventh driving device. The mounting plate is provided with a mounting groove, the third driving device is installed on the second moving seat, and the third driving device is located in the mounting groove, and the output end of the third driving device is connected to the polishing piece. The polishing piece further comprises a mounting table, the top of the first table body and the bottom of the second table body are respectively connected with the mounting table, and the output end of the third driving device is installed on the mounting table. The first edging mechanism further comprises a baffle, one end of the baffle is installed on the front side of the top of the fixing seat, the other end of the baffle passes through the second moving seat, and the other end of the baffle is connected to the front side of the bottom of the fixing seat.
4. A double tile edging line according to claim 1, characterized in that: The centering mechanism comprises a second fixing frame, a fourth driving device, a third moving seat, a fourth moving seat, a fifth driving device, a push plate, a push wheel and an electric eye. The third moving seat and the fourth moving seat are movably installed on the second fixed frame, the bottom of the third moving seat is provided with the push plate, the bottom surface of the push plate is provided with a plurality of push wheels, and the plurality of push wheels are uniformly arranged along the length direction of the push plate; The fifth driving device is used for driving the fourth moving seat to move left and right, the fourth driving device is installed on the fourth moving seat, the fourth driving device is used for driving the third moving seat to move left and right, the electric eye is electrically connected with the fourth driving device, and the electric eye is used for sensing whether the ceramic tile passes.
5. A double tile edging line according to claim 4, characterized in that: The second fixed frame is provided with a third lead screw, and the fourth moving seat is provided with a third connecting block. The fifth driving device is installed on the second fixed frame, the output end of the fifth driving device is connected to one end of the third lead screw, and the other end of the third lead screw is provided with a limiting nut. The second fixed frame is provided with a third sliding rail, the third moving seat is provided with a third sliding block, the fourth moving seat is provided with a fourth sliding block, the third sliding block and the fourth sliding block are slidably installed on the third sliding rail, and the end of the third sliding rail is provided with a stop block. The centering mechanism further comprises a cover, the second fixed frame is provided with a sliding groove, the cover is slidably installed on the sliding groove, and the cover is located above the third lead screw.
6. A double tile edging line according to claim 1, characterized in that: The eccentric rotating assembly comprises a first clamping block, a second clamping block, an eccentric plate and a first screw; The end of the driving rod is connected to one side of the eccentric plate, the second clamping block is installed on one side of the eccentric plate, one side of the first clamping block is installed on the other side of the eccentric plate, the other side of the first clamping block is hinged with the first connecting rod, the hinged position of the first clamping block and the first connecting rod is located away from the end of the driving rod, the end of the first screw passes through the first clamping block and the eccentric plate in sequence, and the end of the first screw is installed in the second clamping block. The left and right sides of the eccentric plate are respectively provided with installation grooves, and the first clamping block and the second clamping block are respectively installed in the installation grooves. The installation groove is provided with an adjusting groove, the adjusting groove is arranged along the length direction of the installation groove, the end of the first screw passes through the adjusting groove, and the end of the first screw can move along the length direction of the adjusting groove.
7. A double tile edging line according to claim 6, characterized in that: The second conveying mechanism further comprises a position running prevention assembly, the position running prevention assembly is installed on the eccentric plate, the end of the position running prevention assembly is connected to the second clamping block, and the position running prevention assembly is used for limiting the movement of the second clamping block. The position running prevention assembly comprises an adjusting screw, a connecting nut, a third nut, a fourth nut and a fifth nut. The eccentric plate is provided with a mounting block, one end of the connecting nut and the third nut is respectively installed on the adjusting screw, one side of the connecting nut is connected to the second clamping block, and the end surface of the third nut abuts against the other side of the connecting nut. The other end of the adjusting screw is installed on the mounting block, the fourth nut and the fifth nut are respectively installed on the other end of the adjusting screw, the end of the fourth nut abuts against one side of the mounting block, and the third nut abuts against the other side of the mounting block.
8. A double tile edging line according to claim 1, characterized in that: The first connecting assembly comprises a first mounting rod, a second mounting rod, a second screw and a first nut; The first mounting rod is installed on one side of the first square rod, the end of the first connecting rod is hinged to the first mounting rod, the second mounting rod is installed on the other side of the first square rod, the end of the second screw passes through the first mounting rod and the second mounting rod, the main bodies of the two second screws abut against the top surface and the bottom surface of the first square rod respectively, and the first nut is installed on the end of the second screw. The second connecting assembly comprises a third mounting rod, a fourth mounting rod, a third screw and a second nut; The third mounting rod is installed on one side of the first square rod, the ends of the second connecting rods are respectively hinged to the left and right sides of the third mounting rod, the fourth mounting rod is installed on the other side of the first square rod, the end of the third screw passes through the third mounting rod and the fourth mounting rod, the main bodies of the two third screws abut against the top surface and the bottom surface of the first square rod respectively, and the second nut is installed on the end of the third screw. The supporting assembly comprises a fifth mounting rod, a sixth mounting rod, a fourth screw, a sixth nut, a hinge and a supporting rod; The sixth mounting rod can be installed on the top surface of the first square rod, the top surface of the second square rod or the top surface of the third square rod, the fifth mounting rod can be installed on the bottom surface of the first square rod, the bottom surface of the second square rod or the bottom surface of the third square rod, the end of the fifth mounting rod is hinged to the hinge, the hinge is vertically arranged, the supporting rod is installed on the top of the hinge, and the top of the supporting rod is connected to the bottom surface of the roller table. The end of the fourth screw passes through the fifth mounting rod and the sixth mounting rod, the main bodies of the two fourth screws can abut against the front and rear sides of the first square rod, the front and rear sides of the second square rod or the front and rear sides of the third square rod respectively, and the sixth nut is installed on the end of the fourth screw.
9. A control method for a double tile edging line as claimed in any one of the preceding claims, characterized in that, The method comprises the following steps: Step 1: two ceramic tiles are placed on the roller table of the second conveying mechanism in sequence; Step 2: after the first ceramic tile passes through the second conveying area of the roller table, the first ceramic tile enters the first conveying area, and the moving speed of the first ceramic tile is reduced; Step 3: under the action of the second conveying area, the second ceramic tile quickly catches up with the first ceramic tile; Step 4: after the two ceramic tiles reach the specified positions of the roller table, the roller table stops conveying, the double-shaft driving device drives the roller table to descend, and the two ceramic tiles follow the descent until falling on the top surfaces of the plurality of conveying belts, and under the feedback action of the half-moon piece and the sensor, the double-shaft driving device can know whether the roller table is in the high position state; Step 5: the sixth driving device drives the plurality of conveying belts to convey the two ceramic tiles to the first conveying mechanism; Step 6: when the first conveying mechanism conveys the two ceramic tiles to pass through the electric eye, the electric eye feeds back information to the first conveying mechanism, and the first conveying mechanism stops conveying. Step 7: The centering mechanism centers the two tiles; Step 8: After the centering is completed, the first conveying mechanism conveys the two tiles to the first edge grinding mechanism; Step 9: The first edge grinding mechanism grinds the top edge and the bottom edge of the side surface of the two tiles to form a chamfer.
Citation Information
Patent Citations
Chamfering and edge grinding system for ceramic tile processing
CN214817314U
Packaging machine which quickly switches specifications
WO2022267581A1