Solar photovoltaic module manufacturing equipment

Abstract

The present invention relates to the technical field of photovoltaic module manufacturing, and specifically to a solar photovoltaic module manufacturing device, comprising a cutting machine body, and also comprising: a gear box, wherein the gear box is arranged on the cutting machine body; a buffer plate, wherein the buffer plate is arranged through the gear box; and a pulling component, wherein the pulling component is arranged on the gear box; in this solar photovoltaic module manufacturing device, the pulling component is activated by increasing the weight of the photovoltaic backboard film collected on the collecting component, and the buffer plate connected by the rotating component will rotate as the collected material increases, so that it always remains close to a position above the material, so that the buffered material after cutting passing through the buffer plate will slowly and neatly reach the collection trough to facilitate the collection work of the staff, avoiding the need for the staff to manually place the material and the need for the staff to always guard the machine, and after the material is collected, it can be automatically reset to avoid manual operation and adjustment by the staff.

Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic module manufacturing, in particular to solar photovoltaic module manufacturing equipment. Background Art

[0002] In the manufacturing of solar photovoltaic modules, the photovoltaic backsheet film needs to be cut to meet the rated size for use. As one of the indispensable materials in photovoltaic modules, the commonly used fluorine film materials for solar photovoltaic backsheet films on the market are PVDF and PVF. The material texture is relatively soft and has excellent chemical corrosion resistance, heat resistance, oxidation resistance, weather resistance and other properties.

[0003] At present, photovoltaic backsheet cutting machines, due to the soft texture of the backsheet film, will collapse to the ground after passing through the cutting edge. At this time, workers need to manually pull it out and arrange it neatly. In addition, workers are required to always watch over the machine and organize it at any time, which leads to increased labor costs. For this reason, we propose a solar photovoltaic module manufacturing equipment. Summary of the Invention

[0004] The object of the present invention is to provide a solar photovoltaic module manufacturing device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a solar photovoltaic module manufacturing device, comprising a cutting machine body, and further comprising:

[0006] A gear box, the gear box being arranged on the cutting machine body;

[0007] A buffer plate, the buffer plate being disposed through the gear box;

[0008] A pulling assembly, wherein the pulling assembly is arranged on the gear box;

[0009] A collecting assembly is connected to the gearbox via a pulling assembly, and the cut photovoltaic backsheet film is collected and placed on the collecting assembly;

[0010] The rotating component is arranged in the gear box and is fixedly connected to the buffer plate. The weight of the photovoltaic backplane film collected on the collecting component increases to cause the pulling component to move, and the buffer plate connected by the rotating component will rotate as the collected material increases, so that it always remains in a position close to the top of the material.

[0011] The transverse moving assembly is arranged in the gear box and is connected to the rotating assembly. The transverse moving assembly moves along with the movement of the rotating assembly, so that the gear box moves transversely backward.

[0012] The reset component is arranged between the transverse movement component and the rotating component. After the material on the collecting component is taken away, the rotating component loses the traction force, and the reset component resets the rotating component and the transverse movement component.

[0013] The measures to further optimize this technical solution are:

[0014] As an improvement, the rotating assembly includes a connecting gear, a second connecting column is provided on the connecting gear, a transmission gear is connected to the connecting gear, the transmission gear rotating shaft passes through the gear box surface, a mounting plate is provided on the transmission gear, and the transmission gear is fixedly installed through the mounting plate and the buffer plate.

[0015] As an improvement, the reset assembly includes a reset gear, the reset gear is connected to the connecting gear, a reset rack is provided on the reset gear, and a reset spring is provided between the lower end of the reset rack and the gear box.

[0016] As an improvement, the transverse movement assembly includes a mounting seat, which is arranged on the cutting machine body, and a transverse movement groove is provided on the mounting seat. A transverse movement rack is provided on the lower surface of the mounting seat, and a sliding connecting plate is provided on the gear box. The sliding connecting plate is connected to the mounting seat through the transverse movement groove, and a transverse movement gear is fixedly provided on the reset gear, and the transverse movement gear is connected to the transverse movement rack.

[0017] As an improvement, the collecting assembly includes a collecting trough, a connecting spring is provided on the collecting trough, and the collecting trough is connected to the base via the connecting spring.

[0018] As an improvement, the pulling assembly includes a pulling rope, a first connecting column is provided on the collection tank, one end of the pulling rope is connected to the second connecting column, and the other end of the pulling rope is connected to the first connecting column. A fixed pulley is provided on the base through a connecting rod, and the fixed pulley is connected to the pulling rope.

[0019] As an improvement, a limiting hole is opened on the surface of the gear box, and the limiting hole is an arc-shaped structure. The second connecting column passes through the limiting hole to penetrate the surface of the gear box. An avoidance hole is opened on the upper surface, and the transverse gear passes through the surface of the gear box through the avoidance hole.

[0020] As an improvement, a bottom plate is provided on the cutting machine body, the mounting seat is provided on the bottom plate, an active roller is provided on the bottom plate, the active roller is driven by a motor, and a bracket is provided on the cutting machine body.

[0021] As an improvement, a blower is provided on the bottom plate, and the blower is provided with a first air duct, the first air duct runs through the surface of the bottom plate, and the first air duct is located between the cutting machine body and the active roller.

[0022] As an improvement, the blower is provided with a second air duct, the second air duct is located below the bottom plate, and the first air duct is connected to the second air duct.

[0023] The present invention has at least the following beneficial effects:

[0024] The present invention provides a rotating assembly, which increases the weight of the photovoltaic backplane film collected on the collecting assembly to cause the pulling assembly to move, and the buffer plate connected by the rotating assembly will rotate as the collected material increases, so that it always remains close to the position above the material. In this way, the buffered material after cutting and passing through the buffer plate will slowly and neatly reach the collection trough to facilitate the collection work of the staff, avoiding the need for the staff to manually place it and the need for the staff to always guard the machine.

[0025] The reset assembly provided in the present invention allows the collection trough to be reset after the staff takes away the cut materials, the connecting gear loses the pulling force of the pulling rope, the reset spring drives the reset rack to reset, and the reset gear drives the connecting gear to rotate in the opposite direction, so that the entire equipment is reset. In this way, the equipment is automatically reset after the materials are collected, avoiding manual operation and adjustment by the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 For the present invention Figure 1 Another perspective structural diagram;

[0028] Figure 3 For the present invention Figure 2 A in the middle is an enlarged structural diagram;

[0029] Figure 4 For the present invention Figure 1 Schematic diagram of local structure;

[0030] Figure 5 For the present invention Figure 4 The enlarged structural diagram at B in the middle;

[0031] Figure 6 This is a schematic diagram of the disassembled structure of the gearbox of the present invention;

[0032] Figure 7 This is a schematic diagram of the cross-sectional structure of the gearbox of the present invention;

[0033] Figure 8 This is a schematic diagram of the disassembly structure of the collection component of the present invention;

[0034] Figure 9 This is a schematic diagram of the blower connection structure of the present invention.

[0035] In the figure: 1-cutting machine body; 101-bottom plate; 102-bracket; 2-collecting assembly; 201-collecting trough; 202-base; 203-connecting spring; 3-gearbox; 301-limiting hole; 302-avoidance hole; 4-transverse movement assembly; 401-mounting seat; 402-transverse movement groove; 403-sliding connecting plate; 404-transverse movement rack; 405-transverse movement gear; 5-pulling assembly; 501-pulling rope; 502-fixed pulley; 503-first connecting column; 6-rotating assembly; 601-connecting gear; 602-transmission gear; 603-second connecting column; 7-reset assembly; 701-reset gear; 702-reset rack; 703-reset spring; 8-buffer plate; 801-mounting plate; 9-blower; 901-first air duct; 902-second air duct; 10-active roller. Implementation Method

[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0037] See also Figure 1-8 The present invention provides a technical solution: a solar photovoltaic module manufacturing device, including a cutting machine body 1, and also includes:

[0038] The gear box 3 is provided on the cutting machine body 1;

[0039] The buffer plate 8 is provided on the gear box 3;

[0040] The pulling component 5 is provided on the gear box 3;

[0041] The collecting assembly 2 is connected to the gear box 3 through the pulling assembly 5. The cut photovoltaic backsheet film is collected and placed on the collecting assembly 2.

[0042] The rotating component 6 is arranged in the gear box 3 and is fixedly connected to the buffer plate 8. The weight of the photovoltaic backplane film collected on the collecting component 2 increases to cause the pulling component 5 to move, and the buffer plate 8 connected by the rotating component 6 will rotate as the collected material increases, so that it always remains in a position close to the top of the material.

[0043] The transverse moving assembly 4 is arranged in the gear box 3 and is connected to the rotating assembly 6. The transverse moving assembly 4 moves as the rotating assembly 6 moves, so that the gear box 3 moves laterally backward.

[0044] The reset component 7 is arranged between the transverse component 4 and the rotating component 6. After the material on the collecting component 2 is taken away, the rotating component 6 loses the traction force, and the reset component 7 resets the rotating component 6 and the transverse component 4.

[0045] The rotating component 6 includes a connecting gear 601, and a second connecting column 603 is provided on the connecting gear 601. The second connecting column 603 passes through the gear box 3 and is connected to the pulling rope 501 to make the connecting gear 601 rotate. The connecting gear 601 is connected to a transmission gear 602, and the angle of the buffer plate 8 is changed through the transmission of the transmission gear 602. The rotating shaft of the transmission gear 602 passes through the surface of the gear box 3. A mounting plate 801 is provided on the transmission gear 602. The transmission gear 602 is fixedly installed with the buffer plate 8 through the mounting plate 801. After the material passes through the buffer plate 8, it can slowly reach the collecting component 2 to prevent the material from falling and causing chaos in the material placement.

[0046] The reset assembly 7 includes a reset gear 701, which is connected to the connecting gear 601. A reset rack 702 is provided on the reset gear 701. The position height of the reset rack 702 is changed through the connection between the reset gear 701 and the reset rack 702. A reset spring 703 is provided between the lower end of the reset rack 702 and the gear box 3. The reset spring 703 rebounds to move the reset rack 702 upward, thereby resetting the entire device.

[0047] The transverse movement component 4 includes a mounting base 401, which is arranged on the cutting machine body 1, and a transverse movement groove 402 is opened on the mounting base 401, and a transverse movement rack 404 is provided on the lower surface of the mounting base 401. A sliding connecting plate 403 is provided on the gear box 3, and the sliding connecting plate 403 is connected to the mounting base 401 through the transverse movement groove 402. A transverse movement gear 405 is fixedly provided on the reset gear 701, and the transverse movement gear 405 is connected to the transverse movement rack 404. After the transverse movement gear 405 cooperates with the transverse movement rack 404 and the connecting gear 601 is actuated, the transverse movement gear 405 can move on the transverse movement rack 404, so that the gear box 3 drives the buffer plate 8 to move as a whole.

[0048] The collecting assembly 2 includes a collecting trough 201 , on which a connecting spring 203 is provided. The collecting trough 201 is connected to a base 202 via the connecting spring 203 , and the height of the collecting trough 201 is changed by the weight change of the accumulated materials.

[0049] The pulling component 5 includes a pulling rope 501. The pulling rope 501 is pulled after the height of the collecting tank 201 is changed. A first connecting column 503 is provided on the collecting tank 201. One end of the pulling rope 501 is connected to the second connecting column 603, and the other end of the pulling rope 501 is connected to the first connecting column 503. A fixed pulley 502 is provided on the base 202 through a connecting rod. The fixed pulley 502 changes the connection angle of the pulling rope 501, and the fixed pulley 502 is connected to the pulling rope 501.

[0050] A limiting hole 301 is provided on the surface of the gear box 3. The limiting hole 301 is an arc-shaped structure. The second connecting column 603 can move along its trajectory through the limiting hole 301. The second connecting column 603 passes through the surface of the gear box 3 through the limiting hole 301. An avoidance hole 302 is provided on the upper surface, and the transverse gear 405 passes through the surface of the gear box 3 through the avoidance hole 302.

[0051] A base plate 101 is provided on the cutting machine body 1, and a mounting seat 401 is provided on the base plate 101. An active roller 10 is provided on the base plate 101. The active roller 10 allows the material to continue to move forward after leaving the cutting machine body 1. The active roller 10 is driven by a motor, and a bracket 102 is provided on the cutting machine body 1.

[0052] A blower 9 is provided on the bottom plate 101 , and the blower 9 is provided with a first air duct 901 . The first air duct 901 blows up the material to prevent it from falling to the ground and bending. The first air duct 901 runs through the surface of the bottom plate 101 and is located between the cutting machine body 1 and the active roller 10 .

[0053] During use, since the photovoltaic backsheet film material is relatively soft and is easy to bend after discharging, the first air duct 901 blows the material up before discharging and drops it on the active roller 10. The active roller 10 transports the material to the front section until the material reaches the collecting trough 201. The end of the cut material passes through the active roller 10 and reaches the buffer plate 8, and then slides neatly and stably onto the collecting trough 201. As the cut material increases, its weight and height also increase. After the weight of the collecting trough 201 increases, it will press down the connecting spring 203 to make the position of the first connecting column 503 move downward, and the first connecting column 503 pulls the second connecting column 603 through the pulling rope 501, and the second connecting column 603 moves along the limiting hole 301, and the connecting gear 601 is driven, and the transmission gear 602 connected to the connecting gear 601 rotates accordingly, and the buffer plate 8 rotates at the same time, so that as the height of the material increases, the buffer plate 8 can always The reset gear 701 is driven by the reset spring 703 to reset the rack 702 and the connecting gear 601 is driven by the reset spring 703 to reset the rack 702, and the reset gear 701 is driven by the reset spring 703 to reset the rack 702, and the reset gear 701 is driven by the reset spring 703 to reset the rack 702, and the reset gear 701 is driven by the reset gear 701 to drive the connecting gear 601 to rotate in the opposite direction, and the entire equipment is reset. Example

[0054] See also Figure 1-9 , the present invention provides a technical solution: a solar photovoltaic module manufacturing device, embodiment 2 is optimized based on embodiment 1;

[0055] The blower 9 is provided with a second air duct 902, which is located below the bottom plate 101. The first air duct 901 is connected to the second air duct 902. Through the provided second air duct 902, the material is affected by gravity just after passing through the active roller 10, and there is still a possibility of bending when reaching the collecting trough 201. The second air duct 902 below the active roller 10 blows up the material to ensure that the material can arrive smoothly on the collecting trough 201.

[0056] During use, since the photovoltaic backsheet film material is relatively soft and is easy to bend after discharging, the first air duct 901 blows the material up before discharging and drops it on the active roller 10. The active roller 10 transports the material to the front section until the material reaches the collecting trough 201. The end of the cut material passes through the active roller 10 and reaches the buffer plate 8, and then slides neatly and stably onto the collecting trough 201. As the cut material increases, its weight and height also increase. After the weight of the collecting trough 201 increases, it will press down the connecting spring 203 to make the position of the first connecting column 503 move downward, and the first connecting column 503 pulls the second connecting column 603 through the pulling rope 501, and the second connecting column 603 moves along the limiting hole 301, and the connecting gear 601 is driven, and the transmission gear 602 connected to the connecting gear 601 rotates accordingly, and the buffer plate 8 rotates at the same time, so that as the height of the material increases, the buffer plate 8 can always The reset gear 701 is driven by the reset spring 703 to reset the rack 702 and the connecting gear 601 is driven by the reset spring 703 to reset the rack 702, and the reset gear 701 is driven by the reset spring 703 to reset the rack 702, and the reset gear 701 is driven by the reset spring 703 to reset the rack 702, and the reset gear 701 is driven by the reset gear 701 to drive the connecting gear 601 to rotate in the opposite direction, and the entire equipment is reset.

[0057] By setting up the second air duct 902, the material is affected by gravity just after passing through the active roller 10, and may still bend when reaching the collecting trough 201. The second air duct 902 below the active roller 10 blows the material up to ensure that the material can arrive at the collecting trough 201 smoothly.

[0058] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A solar photovoltaic module manufacturing device, comprising a cutting machine body (1), characterized in that: Also included are: A gear box (3), the gear box (3) being arranged on the cutting machine body (1); a buffer plate (8), the buffer plate (8) being disposed through the gear box (3); A pulling component (5), wherein the pulling component (5) is arranged on the gear box (3); A collecting assembly (2), wherein the collecting assembly (2) is connected to the gear box (3) via a pulling assembly (5), and the cut photovoltaic backsheet film is collected and placed on the collecting assembly (2); A rotating assembly (6), the rotating assembly (6) being arranged in the gear box (3) and fixedly connected to the buffer plate (8), causing the pulling assembly (5) to move by increasing the weight of the photovoltaic backsheet film collected on the collecting assembly (2), and the buffer plate (8) connected by the rotating assembly (6) rotating as the amount of the collected photovoltaic backsheet film increases, so that it always remains in a position close to the top of the photovoltaic backsheet film; A transverse movement assembly (4), the transverse movement assembly (4) being arranged in the gear box (3), and the transverse movement assembly (4) being connected to the rotating assembly (6), the transverse movement assembly (4) moving along with the movement of the rotating assembly (6), causing the gear box (3) to move transversely backward; A reset component (7), wherein the reset component (7) is arranged between the transverse movement component (4) and the rotation component (6), and after the photovoltaic backsheet film on the collection component (2) is removed, the rotation component (6) loses its pulling force, and the reset component (7) resets the rotation component (6) and the transverse movement component (4); The rotating assembly (6) includes a connecting gear (601), a second connecting column (603) is provided on the connecting gear (601), a transmission gear (602) is connected to the connecting gear (601), a rotating shaft of the transmission gear (602) passes through the surface of the gear box (3), a mounting plate (801) is provided on the transmission gear (602), and the transmission gear (602) is fixedly mounted on the buffer plate (8) via the mounting plate (801); The reset assembly (7) includes a reset gear (701), the reset gear (701) is connected to the connecting gear (601), a reset rack (702) is provided on the reset gear (701), and a reset spring (703) is provided between the lower end of the reset rack (702) and the gear box (3); The transverse shift assembly (4) includes a mounting seat (401), the mounting seat (401) is arranged on the cutting machine body (1), a transverse shift groove (402) is provided on the mounting seat (401), a transverse shift rack (404) is provided on the lower surface of the mounting seat (401), a sliding connecting plate (403) is provided on the gear box (3), the sliding connecting plate (403) is connected to the mounting seat (401) through the transverse shift groove (402), a transverse shift gear (405) is fixedly provided on the reset gear (701), and the transverse shift gear (405) is connected to the transverse shift rack (404).

2. The solar photovoltaic module manufacturing equipment according to claim 1, characterized in that: The collecting assembly (2) comprises a collecting trough (201), a connecting spring (203) is provided on the collecting trough (201), and the collecting trough (201) is connected to a base (202) via the connecting spring (203).

3. The solar photovoltaic module manufacturing equipment according to claim 2, characterized in that: The pulling assembly (5) includes a pulling rope (501), a first connecting column (503) is provided on the collecting tank (201), one end of the pulling rope (501) is connected to the second connecting column (603), and the other end of the pulling rope (501) is connected to the first connecting column (503), and a fixed pulley (502) is provided on the base (202) via a connecting rod, and the fixed pulley (502) is connected to the pulling rope (501).

4. The solar photovoltaic module manufacturing equipment according to claim 3, characterized in that: A limiting hole (301) is provided on the surface of the gear box (3), and the limiting hole (301) is an arc-shaped structure. The second connecting column (603) passes through the surface of the gear box (3) through the limiting hole (301). An avoidance hole (302) is provided on the upper surface of the gear box (3), and the transverse gear (405) passes through the surface of the gear box (3) through the avoidance hole (302).

5. The solar photovoltaic module manufacturing equipment according to claim 4, characterized in that: A bottom plate (101) is provided on the cutting machine body (1), the mounting seat (401) is provided on the bottom plate (101), an active roller (10) is provided on the bottom plate (101), the active roller (10) is driven by a motor, and a bracket (102) is provided on the cutting machine body (1).

6. The solar photovoltaic module manufacturing equipment according to claim 5, characterized in that: A blower (9) is provided on the bottom plate (101), and the blower (9) is provided with a first air duct (901). The first air duct (901) runs through the surface of the bottom plate (101), and the first air duct (901) is located between the cutting machine body (1) and the active roller (10).

7. The solar photovoltaic module manufacturing equipment according to claim 6, characterized in that: The blower (9) is provided with a second air duct (902), the second air duct (902) is located below the bottom plate (101), and the first air duct (901) is connected to the second air duct (902).

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