A warp printed fabric and a weaving method thereof

Abstract

This invention discloses a fabric warp printing method and its weaving process, comprising: the fabric is formed by arranging warp yarns into a warp beam, then interlacing the warp and weft under specially made heddles, and finally finishing the process; the warp yarns consist of a first main warp yarn and a second main warp yarn; the first main warp yarn consists of six warp yarns: eleven-count, twelve-count, thirteen-count, fourteen-count, fifteen-count, and sixteen-count; the second main warp yarn consists of six warp yarns: twenty-one-count, twenty-two-count, twenty-three-count, twenty-four-count, twenty-five-count, and twenty-six-count. This invention can weave the fabric into one side composed of an equilateral triangle formed by the first main warp yarn and the other side composed of an inverted triangle formed by the second main warp yarn; after weaving, the pattern not only forms the unique hazy feeling of warp printing but also a three-dimensional effect, and the front and back sides can form a two-sided style, and can be used in both directions.

Description

Technical Field

[0001] This invention relates to the field of textile technology, specifically to warp printing on fabrics and the weaving of fabrics, and particularly to a warp-printed fabric and a weaving method. Background Technology

[0002] When warp and weft yarns interweave, they are called fabrics; of course, there are also warp-woven, weft-woven, and non-woven fabrics, which are already diverse and ever-changing; but the fabric of this invention is made through the special warp printing and special weaving of this invention, which is rare; due to its unique style, strong three-dimensional effect, and hazy picture, it is loved by everyone and is very popular in the market.

[0003] This invention relates to a warp-printed fabric and a weaving method, which stands out in the already colorful and diverse textile market, responding to the public's demand for new products. Summary of the Invention

[0004] The main objective of this invention is to design a warp-printed fabric and a weaving method as described in the background section.

[0005] To achieve the above objectives, one technical solution adopted by the present invention is to provide a fabric, wherein the fabric is formed by warp yarns being arranged and warp-printed, and then, under special conditions, through heddle threading, shuttle insertion, weft beating, warp and weft interlacing and finishing.

[0006] The warp yarns are composed of a first main warp yarn and a second main warp yarn;

[0007] Furthermore, the first main warp yarn is composed of six warp yarns: eleven, twelve, thirteen, fourteen, fifteen, and sixteen.

[0008] Similarly, the second main warp yarn is composed of six warp yarns: twenty-one warp yarn, twenty-two warp yarn, twenty-three warp yarn, twenty-four warp yarn, twenty-five warp yarn, and twenty-six warp yarn.

[0009] The weft yarn is composed of a first weft yarn and a second weft yarn;

[0010] Furthermore, the first weft yarn is a synthetic fiber with a boiling water shrinkage rate of about 40%; the second weft yarn is a synthetic fiber with a boiling water shrinkage rate of about 13%.

[0011] The aforementioned warp printing is a process already existing in the textile industry, in which the warp yarns are printed with patterns after warping.

[0012] The specific conditions described herein are that, according to the requirements of the fabric of the present invention, the eleven, twelve, thirteen, fourteen, fifteen, and sixteen warp yarns in the first main warp yarn can be threaded clockwise through a commercially available six-hole heddle with an equilateral triangle shape as the first heddle, forming six warp yarns with an equilateral equilateral triangle cross-section; and the twenty-one, twenty-two, twenty-three, twenty-four, twenty-five, and twenty-six warp yarns in the second main warp yarn can be threaded counterclockwise through a commercially available six-hole heddle with an inverted triangle shape as the second heddle, forming six warp yarns with an equilateral inverted triangle cross-section.

[0013] The present invention also provides a warp-printing weaving method for weaving the above-mentioned fabric;

[0014] Specifically, the steps include the following:

[0015] Step 1: Warping

[0016] Arrange the twelve-count, thirteen-count, fourteen-count, twenty-one-count, twenty-six-count, and twenty-five-count warp yarns in sequence to form the first warp beam;

[0017] Arrange the eleven-count, sixteen-count, fifteen-count, twenty-two-count, twenty-three-count, and twenty-four-count warp yarns in sequence to form the second warp beam;

[0018] Step Two: Printing the Scriptures

[0019] The pattern designed to resemble a three-dimensional shape, which is formed by the combination of 12-count, 13-count, 14-count, 21-count, 26-count, and 25-count warp yarns, will be printed on the first warp yarn of the warp beam.

[0020] The pattern designed to resemble a three-dimensional shape, which is formed by the combination of eleven, sixteen, fifteen, twenty-two, twenty-three, and twenty-four warp yarns, will be printed on the warp yarns of the second warp beam.

[0021] Step 3: Thread the heddles and insert the reeds;

[0022] Thread the eleven-count, twelve-count, thirteen-count, fourteen-count, fifteen-count, and sixteen-count warp yarns into the six heddle holes of the equilateral triangle of the commercially available first heddle yarn in a clockwise direction.

[0023] The 21-count, 22-count, 23-count, 24-count, 25-count, and 26-count warp yarns are threaded counterclockwise into the six heddle holes of the equilateral inverted triangle of the commercially available second heddle yarn.

[0024] According to the process requirements, the eleventh, twelfth, thirteenth, fourteenth, fifteenth, and sixteenth warp yarns in the first heddle are inserted into a reed.

[0025] Insert the twenty-one, twenty-two, twenty-three, twenty-four, twenty-five, and twenty-six warp yarns from the second heddle into the second reed;

[0026] Continue this cycle of threading and inserting the heddles;

[0027] Step 4: Adjust the heddle, insert the shuttle, and beat the weft.

[0028] First shuttle:

[0029] Lift the first heddle wire upwards;

[0030] Insert the first weft yarn and begin beat-up weaving;

[0031] Second shuttle:

[0032] Lift the second heddle wire upwards;

[0033] Insert the second weft yarn and begin beat-up weaving;

[0034] Continue this cycle of raising the heddles, throwing the shuttle, and striking the weft;

[0035] Step 5: Finishing and shaping;

[0036] The first weft yarn will shrink by about 40% after finishing, and the second weft yarn will shrink by about 13%. After stretching and setting, the first weft yarn will become a tight weft yarn, and the second weft yarn will become a loose weft yarn.

[0037] Step 6: Inspection.

[0038] Thus, the fabric of the present invention is completed by the printing of warp and the weaving method of the present invention.

[0039] The beneficial effects of this invention are:

[0040] 1. A fabric of the present invention, with the help of commercially available first heddles, forms small hills with a cross-section of equilateral triangles by eleven, twelve, thirteen, fourteen, fifteen, and sixteen warp yarns of the first main warp yarns; with the help of commercially available second heddles, forms small hills with a cross-section of inverted triangles by twenty-one, twenty-two, twenty-three, twenty-four, twenty-five, and twenty-six warp yarns of the second main warp yarns, which ultimately become tight weft yarns; with the help of the first weft yarn, loose weft yarn, and second weft yarn, the first and second main warp yarns are respectively placed on both sides of the first weft yarn, with the first main warp yarn standing upright on the upper side of the first weft yarn in an equilateral triangle state, and the second main warp yarn standing upside down on the lower side of the first weft yarn in an inverted triangle state, giving the fabric a unique three-dimensional feel.

[0041] 2. A fabric of the present invention comprises a pattern formed by printing 12, 13, 14, 21, 26, and 25 warp yarns on a first weft yarn, which will be displayed on the weft yarns, with varying heights (12, 13, 14 warp yarns) and depths (21, 26, and 25 warp yarns), depicting mountains and water. Furthermore, a pattern is formed by printing 11, 16, 15, 22, and 25 warp yarns on a second weft yarn. The patterns created by the printing of three-count and twenty-four-count warp yarns will be displayed beneath the tightly rolled weft yarns. These patterns vary in height (22-count, 23-count, and 24-count warp yarns) and depth (11-count, 16-count, and 15-count warp yarns), creating a sense of depth and texture. Through weaving, the patterns not only achieve the unique hazy effect of printed warp yarns but also, due to the fabric's structure, offer different visual experiences from various angles. They also possess a greater three-dimensional quality and can be used on both sides, creating a two-sided style.

[0042] 3. The fabric of this invention is made using the special printing and weaving methods of this invention, which is quite rare; due to its unique style, strong three-dimensional effect, and hazy image, it is loved by everyone and is very popular in the market. Attached Figure Description

[0043] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0044] Figure 1 This is a schematic diagram of a fabric according to the present invention in an embodiment;

[0045] Figure 2 The embodiment shows the fabric structure of the present invention;

[0046] Figure 3 This is a schematic diagram of commercially available heddles required for weaving a fabric according to the present invention, as shown in the embodiment. Detailed Implementation

[0047] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby providing a clearer and more explicit definition of the scope of protection of the present invention.

[0048] In the description of this invention, it should be noted that the embodiments described in this invention are only some embodiments of this invention, not all embodiments; based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0049] In the description of this invention, it should be noted that the terms "first", "second", "third", "fourth", "fifth", "sixth", "seventh", "eighth", "ninth", "tenth", "eleventh" and "twelfth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Example

[0050] This embodiment provides a fabric and its warp-printed weaving method, such as... Figures 1-3 As shown, it includes:

[0051] The fabric is made by arranging warp yarns into warp yarns, printing warp yarns, and then, under special conditions, interlacing warp and weft yarns through heddles, shuttle insertion, beating, and finishing.

[0052] The warp yarns are composed of a first main warp yarn and a second main warp yarn;

[0053] Furthermore, the first main warp yarn is composed of six warp yarns: eleven, twelve, thirteen, fourteen, fifteen, and sixteen.

[0054] Similarly, the second main warp yarn is composed of six warp yarns: twenty-one warp yarn, twenty-two warp yarn, twenty-three warp yarn, twenty-four warp yarn, twenty-five warp yarn, and twenty-six warp yarn.

[0055] The weft yarn is composed of a first weft yarn and a second weft yarn;

[0056] Furthermore, the first weft yarn is a chemical fiber with a boiling water shrinkage rate of about 40%; the second weft yarn is a chemical fiber with a boiling water shrinkage rate of about 13%.

[0057] The aforementioned warp printing is a process already existing in the textile industry, in which the warp yarns are printed with patterns after warping.

[0058] The specific conditions described herein are that, according to the requirements of the fabric of the present invention, the eleven, twelve, thirteen, fourteen, fifteen, and sixteen warp yarns in the first main warp yarn can be threaded clockwise through a commercially available six-hole heddle with an equilateral triangle shape as the first heddle, forming six warp yarns with an equilateral equilateral triangle cross-section; and the twenty-one, twenty-two, twenty-three, twenty-four, twenty-five, and twenty-six warp yarns in the second main warp yarn can be threaded counterclockwise through a commercially available six-hole heddle with an inverted triangle shape as the second heddle, forming six warp yarns with an equilateral inverted triangle cross-section.

[0059] This embodiment also provides a warp-printing weaving method for weaving the above-mentioned fabric, which specifically includes the following steps:

[0060] Step 1: Warping

[0061] Arrange the twelve-count, thirteen-count, fourteen-count, twenty-one-count, twenty-six-count, and twenty-five-count warp yarns in sequence to form the first warp beam;

[0062] Arrange the eleven-count, sixteen-count, fifteen-count, twenty-two-count, twenty-three-count, and twenty-four-count warp yarns in sequence to form the second warp beam;

[0063] Step Two: Printing the Scriptures

[0064] The pattern of a three-dimensional shape composed of 12-count, 13-count, 14-count, 21-count, 26-count, and 25-count warp yarns is printed on the warp yarn of the first warp beam.

[0065] The pattern of a three-dimensional shape designed by combining eleven-count warp yarns, sixteen-count warp yarns, fifteen-count warp yarns, twenty-two-count warp yarns, twenty-three-count warp yarns, and twenty-four-count warp yarns is printed on the warp yarns of the second warp beam.

[0066] Step 3: Thread the heddles and insert the reeds;

[0067] The eleven-count, twelve-count, thirteen-count, fourteen-count, fifteen-count, and sixteen-count warp yarns are threaded into the six heddle holes of the equilateral triangle of the first heddle in a clockwise direction.

[0068] The 21st, 22nd, 23rd, 24th, 25th, and 26th warp yarns are threaded counterclockwise into the six heddle holes of the equilateral inverted triangle of the second heddle.

[0069] According to the process requirements, the inner count warp yarn of the first heddle is inserted into one reed, and the inner count warp yarn of the second heddle is inserted into another reed;

[0070] Step 4: Adjust the heddle, insert the shuttle, and beat the weft.

[0071] First shuttle:

[0072] Lift the first heddle wire upwards;

[0073] Insert the first weft yarn and begin beat-up weaving;

[0074] Second shuttle:

[0075] Lift the second heddle wire upwards;

[0076] Insert the second weft yarn and begin beat-up weaving;

[0077] Step 5: Finishing and shaping;

[0078] The first weft yarn will shrink by about 40% after finishing, and the second weft yarn will shrink by about 13%. After stretching and setting, the first weft yarn will become a tight weft yarn, and the second weft yarn will become a loose weft yarn.

[0079] Step 6: Inspection.

[0080] Thus, the fabric of the present invention is completed by the printing of warp and the weaving method of the present invention.

[0081] The above content is for reference only. Figures 1-3 As shown, where:

[0082] In the diagram, T1 is the first warp yarn, T2 is the second warp yarn, W1 is the first weft yarn, W2 is the second weft yarn, 1 is the first heddle wire, and 2 is the second heddle wire; 11, 12, 13, 14, 15, and 16 are heddle wire holes in the first heddle wire that are equilateral triangles; 21, 22, 23, 24, 25, and 26 are heddle wire holes in the second heddle wire that are inverted triangles.

[0083] 11, 12, 13, 14, 15, and 16 represent eleven-count, twelve-count, thirteen-count, fourteen-count, fifteen-count, and sixteen-count warp yarns, respectively; 21, 22, 23, 24, 25, and 26 represent twenty-one-count, twenty-two-count, twenty-three-count, twenty-four-count, twenty-five-count, and twenty-six-count warp yarns, respectively.

[0084] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A warp-printing weaving method for weaving fabrics, characterized in that: The warp yarns of the fabric consist of a first main warp yarn and a second main warp yarn; the first main warp yarn consists of six warp yarns in total, namely eleven-count, twelve-count, thirteen-count, fourteen-count, fifteen-count, and sixteen-count warp yarns; the second main warp yarn consists of six warp yarns in total, namely twenty-one-count, twenty-two-count, twenty-three-count, twenty-four-count, twenty-five-count, and twenty-six-count warp yarns. The weft yarn of the fabric is composed of a first weft yarn and a second weft yarn; the first weft yarn is a chemical fiber with a boiling water shrinkage rate of 40%. The second weft yarn is a chemical fiber with a boiling water shrinkage rate of 13%; The warp printing and weaving method includes the following steps: The first step, the warping process, includes: The twelve-count warp yarns, the thirteen-count warp yarns, the fourteen-count warp yarns, the twenty-one-count warp yarns, the twenty-six-count warp yarns, and the twenty-five-count warp yarns are arranged in sequence and warped to form the first warp beam; The eleven-count warp yarn, the sixteen-count warp yarn, the fifteen-count warp yarn, the twenty-two-count warp yarn, the twenty-three-count warp yarn, and the twenty-four-count warp yarn are arranged in sequence and warped to form the second warp beam; The second step, the printing process, includes: The pattern of the three-dimensional shape composed of the twelve-count warp yarns, the thirteen-count warp yarns, the fourteen-count warp yarns, the twenty-one-count warp yarns, the twenty-six-count warp yarns, and the twenty-five-count warp yarns is printed on the warp yarns of the first warp beam; The pattern of the three-dimensional shape composed of the eleven warp yarns, the sixteen warp yarns, the fifteen warp yarns, the twenty-two warp yarns, the twenty-three warp yarns and the twenty-four warp yarns is printed on the warp yarns of the second warp beam; The third step, threading the heddles and inserting the reeds, includes: The eleventh warp yarn, the twelfth warp yarn, the thirteenth warp yarn, the fourteenth warp yarn, the fifteenth warp yarn, and the sixteenth warp yarn are respectively threaded into the six heddle holes of the equilateral triangle of the first heddle in a clockwise direction; The twenty-one warp yarn, the twenty-two warp yarn, the twenty-three warp yarn, the twenty-four warp yarn, the twenty-five warp yarn, and the twenty-six warp yarn are respectively threaded into the six heddle holes of the equilateral inverted triangle of the second heddle in a counterclockwise direction. According to the process requirements, the inner count warp yarn of the first heddle is inserted into a reed, and the inner count warp yarn of the second heddle is inserted into a reed; The fourth step, the heddle raising, shuttle throwing, and weft insertion steps, includes: First shuttle: Lift the first heddle wire upwards; Insert the first weft yarn and begin beat-up weaving; Second shuttle: Lift the second heddle wire upwards; Insert the second weft yarn and begin beat-up weaving; Continue this cycle of raising the heddles, throwing the shuttle, and striking the weft; The fifth step, post-finishing and styling steps, includes: The first weft yarn is shrunk by 40% and the second weft yarn is shrunk by 13% during the setting process. Then, the first weft yarn is stretched and set to make it a tight weft yarn and the second weft yarn a loose weft yarn. Step 6: Inspection procedures.

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