High-efficiency water spray cleaning device

Abstract

The application relates to a high-efficiency water spraying cleaning device in a malt making tank, belonging to the technical field of malt making tank equipment for wine brewing, which is connected to the inside of the tank cavity and comprises a central column, a cross beam, a guide rail mounting boom, a circular guide rail and a cleaning assembly; a plurality of cross beams are distributed on the outer surface of the central column in a circumferential direction at intervals, and are connected to the inside of the cavity through the cross beams; a sieve plate is connected to the cross beam; a guide rail mounting boom is downwardly extended at the bottom end of the cross beam; the circular guide rail is connected with the guide rail mounting boom; and the cleaning assembly is slidingly connected to the circular guide rail. The central column and the inside of the cavity are connected through the cross beam, then the circular guide rail is connected below the cross beam, the cleaning assembly does annular reciprocating motion along the circular guide rail, the high-pressure nozzle is oppositely arranged with the sieve plate, high-pressure and high-speed flushing and cleaning of the sieve plate are realized, the sieve bottom can be seamlessly covered through high-speed rotation of the water spraying assembly, and complete cleaning is realized.

Description

Technical Field

[0001] This invention relates to a high-efficiency water spray cleaning device, and more particularly to a high-efficiency water spray cleaning device for a grain preparation box, which belongs to the technical field of grain preparation box equipment for brewing wine products. Background Technology

[0002] The malting box is one of the pieces of equipment used in craft beer brewing. Its main function is to dry the malt for subsequent saccharification and fermentation processes. In existing technology, the malting box is a large cylindrical structure, divided into upper and lower sections by an internal sieve plate. The space below the sieve plate is used for ventilation, maintaining a certain temperature and humidity inside the malting box to promote malting. However, the sieve plate needs to be cleaned regularly to keep it clean. Internal cleaning is mostly done manually, but due to the high temperature and humidity inside, the harsh environment is labor-intensive, wasteful of water resources, costly, and ineffective, failing to meet cleaning requirements. Therefore, there is an urgent need for a more efficient cleaning device to replace manual cleaning, improve cleaning efficiency, reduce water consumption, and meet usage needs. Summary of the Invention

[0003] The technical problem to be solved by the present invention is: in order to solve the problem that the cleaning environment of the sieve plate inside the existing wheat processing box is harsh, resulting in time-consuming and labor-intensive cleaning work and poor cleaning effect, the present invention provides a high-efficiency water spray cleaning device, which is connected to the inside of the wheat processing box through a crossbeam, and cleans the inside of the wheat processing box through a high-speed rotating cleaning component, saving time and labor.

[0004] This invention provides a high-efficiency water spray cleaning device connected inside the wheat processing box cavity, including a central column, crossbeams, guide rail mounting rods, circular guide rails, and cleaning components; the outer surface of the central column has several crossbeams distributed circumferentially and connected to the cavity cavity through the crossbeams, a sieve plate is connected to the crossbeams, and a guide rail mounting rod extends downward from the bottom end of the crossbeams; the circular guide rail is connected to the guide rail mounting rods, and the cleaning components are slidably connected to the circular guide rails.

[0005] Furthermore, the cleaning assembly includes a hoisting mechanism, a traveling power mechanism, and a water spraying cleaning mechanism connected sequentially to a circular guide rail; the traveling power mechanism has power rods connected to both ends, and the power rods are respectively connected to the hoisting mechanism and the water spraying cleaning mechanism to drive them to slide on the circular guide rail.

[0006] Furthermore, the circular guide rail adopts a double-layer guide rail structure. The outer guide rail surface has holes spaced apart along the circumference, and the two guide rails are connected by stiffening plates. The guide rail mounting rod is connected to the stiffening plates.

[0007] Furthermore, the winch mechanism includes a winch frame, a winch, and a first power unit; the winch frame is connected to a circular guide rail via a guide wheel frame, the winch is connected to the winch frame, and the first power unit is connected to the winch frame, with its output end connected to the winch for driving the winch to rotate.

[0008] Furthermore, the walking power mechanism includes a sprocket and a second power device; the power device is connected to a circular guide rail via a guide wheel frame, the output end of the second power device is connected to the sprocket, and the external teeth of the sprocket mesh with holes on the surface of the circular guide rail.

[0009] Furthermore, the water spraying cleaning mechanism includes a third power unit and a water spraying assembly. The third power unit is connected to a circular guide rail via a guide wheel frame. The output end of the third power unit is connected to the water spraying assembly and can drive the water spraying assembly to rotate. A high-pressure water pipe is connected to the bottom end of the water spraying assembly.

[0010] Furthermore, the water spray assembly adopts four sets of vertically distributed branch pipes, and the tail end of each branch pipe is connected to a high-pressure nozzle, which is arranged opposite to the screen plate inside the cavity.

[0011] Furthermore, the hoisting mechanism includes a hoisting mechanism for high-pressure water pipes and cables.

[0012] The beneficial effects of this invention are as follows: The device is installed inside the wheat processing box cavity, and a crossbeam connects the central column to the inside of the cavity. A circular guide rail is then connected below the crossbeam, and the cleaning component moves in a circular reciprocating motion along the circular guide rail. Because the high-pressure nozzle is positioned opposite the sieve plate, it achieves high-pressure, high-speed flushing and cleaning of the sieve plate. Due to the high-speed rotation of the water spray component, the bottom of the sieve can be seamlessly covered and thoroughly cleaned. The entire device adopts intelligent human-machine control, which saves time and effort, has a significant cleaning effect, and meets the usage requirements. Attached Figure Description

[0013] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0015] Figure 2 This is a partial structural diagram of the present invention;

[0016] Figure 3 for Figure 2 A schematic diagram of the structure of part A;

[0017] Figure 4 for Figure 2 A structural diagram of section B;

[0018] Figure 5 for Figure 2 A structural diagram of part C.

[0019] In the diagram: 1. Central column; 2. Crossbeam; 3. Guide rail mounting rod; 4. Circular guide rail; 5. Cleaning assembly; 501. Winching mechanism; 511. Winch frame; 512. Winch; 513. First power unit; 502. Traveling power mechanism; 521. Sprocket; 522. Second power unit; 503. Water spray cleaning mechanism; 531. Third power unit; 532. Water spray assembly; 6. Power tow bar; 7. Hole; 8. Guide wheel frame; 9. High-pressure water pipe; 10. Branch pipe; 11. High-pressure nozzle; 12. Rib plate. Detailed Implementation

[0020] The following will be combined with the appendix Figure 1 To be continued Figure 5 The technical solutions of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0021] In this embodiment, such as Figures 1 to 5 As shown, a high-efficiency water spray cleaning device is connected inside the cavity of a wheat processing box, including a central column 1, a crossbeam 2, a guide rail mounting rod 3, a circular guide rail 4, and a cleaning component 5; several crossbeams 2 are distributed circumferentially on the outer surface of the central column 1 and connected to the cavity through the crossbeams 2. A sieve plate is connected to the crossbeam 2, and the guide rail mounting rod 3 extends downward from the bottom end of the crossbeam 2. The circular guide rail 4 is connected to the guide rail mounting rod 3, and the cleaning component 5 is slidably connected to the circular guide rail 4.

[0022] The cleaning assembly 5 includes a hoisting mechanism 501, a walking power mechanism 502, and a water spraying cleaning mechanism 503 connected sequentially to the circular guide rail 4. The walking power mechanism 502 has power rods 6 connected to both ends. The power rods 6 are connected to the hoisting mechanism 501 and the water spraying cleaning mechanism 503 respectively, and are used to drive the two to slide on the circular guide rail 4 to achieve the purpose of integrated movement.

[0023] The circular guide rail 4 adopts a double-layer guide rail structure. The outer guide rail surface has holes 7 spaced circumferentially. The two layers of guide rail are connected by a stiffening plate 12, and the guide rail mounting rod 3 is connected to the stiffening plate 12. The circular guide rail 4 is made of stainless steel.

[0024] The winch mechanism 501 includes a winch frame 511, a winch 512, and a first power unit 513. The winch frame 511 is connected to the circular guide rail 4 via a guide wheel frame 8, enabling smooth circumferential reciprocating motion on the circular guide rail 4. The winch 512 is connected to the winch frame 511, and the first power unit 513 is connected to the winch frame 511, with its output end connected to the winch 512, for driving the winch 512 to rotate.

[0025] The walking power mechanism 502 includes a sprocket 521 and a second power device 522; the second power device 522 is connected to the circular guide rail 4 through the guide wheel frame 8, so as to realize smooth circumferential reciprocating motion on the circular guide rail 4. The output end of the second power device 522 is connected to the sprocket 521, and the external teeth of the sprocket 521 mesh with the holes 7 on the surface of the circular guide rail 4.

[0026] The water spray cleaning mechanism 503 includes a third power unit 531 and a water spray assembly 532. The third power unit 531 is connected to a circular guide rail 4 via a guide wheel frame 8, enabling smooth circular reciprocating motion on the circular guide rail 4. The output end of the third power unit 531 is connected to the water spray assembly 532 and can drive the water spray assembly 532 to rotate. A high-pressure water pipe 9 is connected to the bottom end of the water spray assembly 532. The rotation speed of the water spray assembly 532 can be set arbitrarily to ensure that the high-pressure water flow can seamlessly cover and completely clean the screen bottom.

[0027] The water spray assembly 532 adopts four sets of branch pipes 10 vertically distributed. The tail end of each branch pipe 10 is connected to a high-pressure nozzle 11. The high-pressure nozzle 11 is arranged opposite to the screen plate inside the cavity and is used to clean the bottom of the screen plate.

[0028] The winch mechanism 501 includes a high-pressure water pipe 9 and a cable winch mechanism. The first power unit 513 is used to wind up and unwind the high-pressure water pipe 9 and the cable. The high-pressure water pipe 9 and the cable are respectively wound on corresponding winches 512. An electric slip ring is provided at the center of the winch 512 for winding the cable. One end of the cable is connected to the electric slip ring and supplies power to the first power unit 513, the second power unit 522, and the third power unit 531 respectively. The other end of the cable is wound on the winch 512 and connected to the power supply box. A water slip ring is provided at the center of the winch 512 for winding the high-pressure water pipe 9. One end of the high-pressure water pipe 9 is connected to the water slip ring and communicates with the water spray assembly 532. The other end of the cable is wound on the winch 512 and communicates with the water pump to supply water. This part is a well-known technical means in this field and will not be described in detail here.

[0029] The first power unit 513, the second power unit 522 and the third power unit 531 all use geared motors, which can be frequency-controlled to meet various complex process requirements.

[0030] In existing technology, the wheat-germinating box is designed as a cylindrical structure with a diameter of 30 meters and a height of 9 meters. It is divided into upper and lower areas by an internal sieve plate. The space under the sieve plate is used for ventilation to maintain a certain temperature and humidity inside the wheat-germinating box, which is conducive to the germination of the material. To overcome the drawbacks of manually cleaning the sieve plate, this device is used. The specific working principle is as follows:

[0031] When the power supply box and water pump are started, the first power unit 513, the second power unit 522 and the third power unit 531 begin to work. The first power unit 513 is used to lay out the high-pressure water pipe 9 and the cable. The second power unit 522 drives the sprocket 521 to move back and forth along the circular guide rail 4. Due to the setting of the power tow bar 6, the hoisting mechanism 501 and the water spraying cleaning mechanism 503 are also driven to move back and forth along the circular guide rail 4. While the third power unit 531 is performing circular motion, it also drives the four branch pipes 10 to rotate at high speed. Because the branch pipes 10 are equipped with high-pressure nozzles 11, while the branch pipes 10 are rotating at high speed, high-pressure water is sprayed out in a fan shape from the high-pressure nozzles 11 to perform high-pressure and high-speed flushing and cleaning of the screen bottom.

[0032] The device adopts a holistic ring layout on the same plane and is fully controlled by human-machine intelligence. Each machine can operate independently or in conjunction with other machines, saving labor, time and effort, conserving water, and significantly improving the cleaning effect.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A high efficiency water jet cleaning device attached to the interior of a malting bin cavity, characterized by: The utility model relates to a center column (1), crossbeam (2), guide rail installation boom (3), circular guide rail (4) and cleaning assembly (5) are included, the outer surface of center column (1) is spaced apart and is distributed with a plurality of crossbeam (2) along the circumference, and is connected in the cavity inside through crossbeam (2), be connected with sieve plate on crossbeam (2), and the bottom end of crossbeam (2) extends downward guide rail installation boom (3), circular guide rail (4) is connected with guide rail installation boom (3), and cleaning assembly (5) is slidably connected on circular guide rail (4), the cleaning assembly (5) includes winch mechanism (501), walking power mechanism (502) and water jet cleaning mechanism (503) that are connected on circular guide rail (4) in sequence, walking power mechanism (502) both ends are connected with power drag rod (6), and power drag rod (6) is connected with winch mechanism (501) and water jet cleaning mechanism (503) respectively, is used for driving both to slide on circular guide rail (4), winch mechanism (501) includes capstan frame (511), capstan (512) and first power device (513), capstan frame (511) is connected with circular guide rail (4) through guide pulley frame (8), capstan (512) is connected on capstan frame (511), and first power device (513) is connected on capstan frame (511), and its output is connected with capstan (512), is used for driving capstan (512) rotation, walking power mechanism (502) includes sprocket (521) and second power device (522), second power device (522) is connected with circular guide rail (4) through guide pulley frame (8), and the output of second power device (522) is connected with sprocket (521), the outer tooth of sprocket (521) is engaged with the hole (7) of circular guide rail (4) surface, water jet cleaning mechanism (503) includes third power device (531) and water jet assembly (532), third power device (531) is connected with circular guide rail (4) through guide pulley frame (8), and the output of third power device (531) is connected with water jet assembly (532), and can drive water jet assembly (532) rotation, and the bottom of water jet assembly (532) is connected with high pressure water pipe (9), water jet assembly (532) adopts four groups of branch pipes (10), the tail end of branch pipe (10) is connected with high pressure nozzle (11), and high pressure nozzle (11) is arranged opposite to the sieve plate in the cavity.

2. The high efficiency water blast cleaning apparatus of claim 1, wherein: Circular guide rail (4) adopts double-layer guide rail structure, and the hole (7) is spaced apart and is distributed along the circumference on the surface of outer guide rail, and the rib (12) is connected between two layers of guide rails, and the guide rail installation boom (3) is connected on the rib (12).

3. The high efficiency water blast cleaning apparatus of claim 1, wherein: Winch mechanism (501) includes high pressure water pipe (9) and cable winch mechanism.

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