Joint side glue coating quiet sponge tire production equipment and method
By employing a multi-axial cylinder in conjunction with a glue application mechanism and a double-arm tire sidewall splitting mechanism in the silent sponge tire production equipment, efficient glue application to the side of the silent sponge joint port is achieved, solving the problem of silent sponge tires falling off at high speeds and improving connection stability and installation efficiency.
Patent Information
- Application Number
- CN202311183985.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2023-03-31
- Filing Date
- 2023-09-14
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-09-14
AI Technical Summary
In the existing technology, when the silent sponge tire is driven at high speed, the unconnected port is easy to fall off, which increases wind resistance and affects driving safety. In addition, there is a lack of efficient and automated port side adhesive coating device.
The system employs X-axis, Z-axis, and Y-axis cylinders in conjunction with an adhesive application mechanism to achieve precise adhesive application to the side of the silent sponge joint port. Combined with an S-shaped conveyor track and a double-arm tire sidewall splitting mechanism, it ensures accurate spraying and splicing of the sponge port.
It improves the installation efficiency of sound-absorbing foam, enhances the stability and strength of the connection, reduces the risk of detachment, achieves efficient and automated adhesive application on the port side, and improves the safety of sound-absorbing foam tires.
Smart Images

Figure CN117103743B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the field of tire production equipment and production process technology, in particular to a joint side glue coating silent sponge tire production equipment and a production method realized by using the joint side glue coating silent sponge tire production equipment. BACKGROUND
[0002] The silent sponge tire refers to the silent sponge attached to the inner wall of the tire, and the porous material properties of the sponge are used to absorb the resonance generated by the tire with the ground during driving to reduce the impact of noise and achieve the effect of optimizing noise and achieving silence.
[0003] Currently, the existing technology adopts the form of directly attaching glue to the silent sponge and the inner wall of the tire, such as 202210890377.3, a continuous multi-section silent sponge tire production equipment and its production method, which discloses the use of a glue coating robot to coat the inner wall of the tire to achieve attachment. The silent sponge is often attached to the inner wall of the tire in sections, and the two ends of the attached silent sponge have connecting ports. The connecting ports are currently mostly vertical structures and the side of the port is not coated with glue and is not connected to each other. During high-speed driving, the tire interior will generate a large wind resistance, and the corresponding unconnected ports will have a risk of falling off based on the wind resistance, thereby affecting driving safety. Therefore, the applicant has applied for a utility model patent technology with application number 202223220436.0 and the name of "a silent sponge tire", which proposes three types of ports and splicing forms to connect the ports to each other to reduce the impact of wind resistance and reduce the risk of falling off. However, for the above-mentioned attachment of silent sponge to the inner wall of the tire, there is currently no device or equipment for side glue coating based on industrialization, automation, and scale. Therefore, it is of great significance to provide an efficient, accurate, and automated industrialized and automated silent sponge tire that can realize glue coating on the side of the joint port of the silent sponge. SUMMARY
[0004] In view of the deficiencies of the prior art, the present application provides a joint side glue coating silent sponge tire production equipment and method, which can automatically realize efficient glue spraying on the side of the joint of the silent sponge and realize the automatic and efficient connection of the side of the joint port, greatly improving the installation efficiency of the silent sponge, enhancing the stability and strength of the connection, and reducing the risk of falling off, solving the problems in the background art.
[0005] To solve the above technical problems, the present application is realized by the following technical scheme:
[0006] A joint side glue coating silent sponge tire production method, comprising the following steps: transmitting the silent sponge on the S-shaped conveying track and exposing the head;
[0007] The exposed port side of the mute sponge is positioned by the gluing mechanism, and the exposed port side joint is glued, brushed or pasted with double-sided adhesive tape;
[0008] The mute sponge after the gluing treatment is pressed and pasted on the inner wall of the tire by the pressure head at the front end of the S-shaped conveying track, and the joints of the mute sponge ports achieve the splicing effect.
[0009] Further, the exposed mute sponge on the S-shaped conveying track is subjected to length fixing and cutting treatment, or the mute sponge itself is the mute sponge after length fixing and cutting; the cutting includes vertical cutting and oblique cutting.
[0010] The mute sponge tire production equipment of the present application is characterized in that the joint side is glued.
[0011] The S-shaped conveying track is driven by the first screw mechanism and is slid on the bottom frame by the first sliding mechanism; the upper part of the bottom frame is provided with a bearing frame; the four corners of the bearing frame are slidably connected with the second sliding mechanism vertically arranged on the side wall of the fixed support by the first connecting plate, and the Z-axis lifting mechanism is installed on the top of the bearing frame to realize the up-and-down movement of the second sliding mechanism; the second screw mechanism is horizontally arranged on one side of the bearing frame, the third sliding mechanism is arranged on the bottom of the bottom frame, the connecting arm is installed on the second screw mechanism, the horizontally arranged "N" shaped carrier plate is installed on the side of the connecting arm, the upper part of the "N" shaped carrier plate is slidably connected with the third sliding mechanism, and the double-arm tire wall spreading mechanism driven by a single motor is symmetrically installed on the bottom of the "N" shaped carrier plate.
[0012] The sponge joint glue spraying mechanism is installed on the sponge exposed position opposite to the end of the S-shaped conveying track, and the sponge joint glue spraying mechanism comprises a Y-axis cylinder installed on the inner side wall of the fixed support, a Z-axis cylinder installed on the telescopic end of the Y-axis cylinder, an X-axis cylinder installed on the bottom of the Z-axis cylinder, and a gluing mechanism installed on the front end of the X-axis cylinder by a clamp; the gluing mechanism sprays glue, brushes glue or pastes double-sided adhesive tape on the side wall of the exposed joint of the sponge at the end of the sponge exposed position of the S-shaped conveying track after position adjustment; the double-arm tire wall spreading mechanism moves horizontally by the third sliding mechanism cooperating with the second screw mechanism, and the tire wall of the tire to be installed with the mute sponge is spread.
[0013] Further, the first sliding mechanism comprises a first sliding rail and a second sliding rail arranged on both sides of the bottom frame and spaced apart, a bearing table arranged at the bottom of the bearing frame and bearing the S-shaped conveying track curved section, and a sliding support arranged at the bottom of the linear input section, the bearing table sliding on the first sliding rail, and the sliding support sliding on the second sliding rail.
[0014] Further, the first screw mechanism comprises a first motor and a first bearing seat fixedly installed on the bottom frame, a first ball nut installed in the first bearing seat, and a first screw rod rotatably installed in the first bearing seat and connected to the end of the driving shaft of the first motor through a first shaft coupling.
[0015] Further, the second sliding mechanism comprises a third sliding rail vertically arranged on the side wall of the fixed support, and a first sliding block fixedly installed on the side of the first connecting plate and slidingly connected with the third sliding rail.
[0016] Further, the Z-axis lifting mechanism comprises a fixed sleeve vertically arranged on the top of the fixed support, a second motor arranged on the top side of the fixed sleeve, a second screw rod installed in the fixed sleeve and rotatably matched with the top second bearing seat, a second ball nut sleeved on the second screw rod, and a connecting sleeve fixedly installed on the bottom of the second ball nut and sleeved on the outside of the second screw rod, the connecting sleeve extending out of the opening at the bottom of the fixed sleeve and being fixedly connected with the top of the bearing frame; the output shaft of the second motor is connected to a first gear and a second gear on the outer end of the second screw rod, which are engaged in the protection box, and the connecting sleeve is lifted by the rotation of the second motor.
[0017] Further, the bottom end of the second screw rod is provided with a third bearing seat, the side of the third bearing seat is provided with a limiting protrusion corresponding to a limiting groove on the inner wall of the connecting sleeve for preventing deflection, and the bottom end of the fixed sleeve is provided with a fixed connecting block on the top of the fixed support.
[0018] Further, the second screw mechanism comprises a third motor arranged transversely, a fourth bearing seat, and a third screw rod rotatably connected with the fourth bearing seat through a second shaft coupling and the output shaft of the third motor; the connecting arm is provided with a third ball nut rotatably matched with the third screw rod.
[0019] Further, the third sliding mechanism comprises a fourth sliding rail arranged at the bottom of the bottom frame, and a second sliding block slidingly installed on the fourth sliding rail; the "U" shaped carrier plate is installed on the bottom of the second sliding block.
[0020] Further, the double-arm type tire sidewall prying mechanism comprises a two-way transfer case connected with the single motor output shaft at the front of the U-shaped carrier plate, a first transmission rod fixed by the bearing seat and output from both sides of the two-way transfer case, a second transmission rod fixed by the bearing mounting seat and located at the bottom of the U-shaped carrier plate, two L-shaped frame plates vertically and symmetrically arranged at the bottom of the rear end of the U-shaped carrier plate, a support plate vertically arranged at the side of the L-shaped frame plate and provided with a bearing seat, a third rotating rod rotatably mounted between the bearing seats of the support plate, a fifth sliding rail arranged at the side of the support plate close to the third rotating rod, a third sliding block mounted on the fifth sliding rail, a sliding connection block with a ball nut mounted on the third sliding block, and a clamping head mounted at the front of the sliding connection block; the sliding connection block is provided with two groups, the third rotating rod matched with the two groups of sliding connection blocks is a lead screw, and the threads corresponding to the ball nuts in the two groups of sliding connection blocks are oppositely arranged from the middle to both sides; the positions opposite to the first transmission rod and the second transmission rod are connected through the meshing of the bevel gears, and the positions opposite to the second transmission rod and the third rotating rod are connected through the meshing of the bevel gears.
[0021] The present application has the following advantages over the prior art:
[0022] (1) The structure of the glue coating mechanism cooperated with the X-axis air cylinder, the Z-axis air cylinder and the Y-axis air cylinder can realize fine adjustment in any direction and angle of the three axes, so that the glue coating mechanism can actively align the side of the sponge joint end at the end of the S-shaped conveying track, and positioning and glue coating are realized.
[0023] (2) The spraying equipment is different from the prior art which only sprays in the sponge application area inside the tire, but positions and coats glue on the side of the sponge joint end at the head and tail, which has better adhesion strength and better wind resistance effect than the prior art of spraying inside the tire, enhances the stability and strength of the connection, and reduces the risk of sponge glue rising and falling off.
[0024] (3) The first lead screw mechanism drives and the first sliding mechanism cooperates with the bottom frame to slide to realize adjustment of the horizontal position of the S-shaped conveying track; the Z-axis lifting mechanism cooperates with the second sliding mechanism to realize adjustment of the up-down height of the S-shaped conveying track; the double-arm type tire sidewall prying mechanism cooperates with the third sliding mechanism, the second lead screw mechanism and the U-shaped carrier plate to actively clamp, move horizontally and align the tire with the side of the entering sponge to be applied on the S-shaped conveying track; the sponge carried by the S-shaped conveying track can be actively adjusted, and the efficiency, accuracy and adjustability of glue spraying alignment are further improved.
[0025] Of course, any product implementing the present application does not necessarily need to achieve all the advantages described above. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required to be used in the description of the embodiments will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0027] Figure 1 Structure schematic diagram of a joint side glue coating mute sponge tire production equipment of the present application;
[0028] Figure 2 Structure schematic diagram of a joint side glue coating mute sponge tire production equipment of the present application; Figure 1 Structure schematic diagram of a joint side glue coating mute sponge tire production equipment of the present application;
[0029] Figure 3 Structure schematic diagram of a joint side glue coating mute sponge tire production equipment of the present application; Figure 1 Structure schematic diagram of a joint side glue coating mute sponge tire production equipment of the present application;
[0030] Figure 4 Structure schematic diagram of a joint side glue coating mute sponge tire production equipment of the present application;
[0031] Figure 5 Structure schematic diagram of a joint side glue coating mute sponge tire production equipment of the present application;
[0032] Figure 6 Structure schematic diagram of a joint side glue coating mute sponge tire production equipment of the present application;
[0033] Figure 7 Structure schematic diagram of a joint side glue coating mute sponge tire production equipment of the present application;
[0034] Figure 8 Structure schematic diagram of a joint side glue coating mute sponge tire production equipment of the present application; Figure 7 Structure schematic diagram of a joint side glue coating mute sponge tire production equipment of the present application;
[0035] In the drawings, the components represented by each reference numeral are listed as follows:
[0036] 1-sponge joint glue spraying mechanism, 101-X axial cylinder, 102-glue coating mechanism, 103-Y axial cylinder, 104-Z axial cylinder, 2-fixed support, 201-Z axis lifting mechanism, 2011-fixed sleeve, 2012-second lead screw, 2013-second motor, 2014-second gear, 2015-second bearing seat, 2016-second ball nut, 2017-third bearing seat, 2018-limiting protrusion, 2019-connection sleeve, 2020-fixed connection block, 202 bottom frame, 2021-second slide rail, 2022-first slide rail, 2023-bearing frame, 2024-second slide block, 203-bearing frame, 2041-sliding support, 205-bearing table, 2051-third ball nut, 2052-fourth bearing seat, 2053-connection arm, 207-“N” shaped carrier plate, 208-third motor, 2081-third lead screw, 3-S-shaped conveying track, 301-linear input section, 302-S-shaped conveying track bending section, 4-double-arm type tire wall prying mechanism, 401-single motor, 402-two-way transfer case, 403-bearing mounting seat, 404-first transmission rod, 405-second transmission rod, 406-third rotation rod, 407-L-shaped frame plate, 4071-fifth slide rail, 4072-supporting plate, 4073-sliding connection block, 4074-clamping head, 4075-third slide block, 501-first motor, 5011-third slide rail, 502-first ball nut, 503-first lead screw, 504-first coupling. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0038] In the description of the present application, it should be understood that the terms "inner", "bottom", "four corners", "side wall", "vertical", "up and down", "side", "end" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0039] Please refer to Figures 1-8 The sponge tire production equipment for joint side glue coating of the present application is shown in the drawings, which comprises a fixed support 2 and an S-shaped conveying track 3 installed in the fixed support 2.
[0040] The S-shaped conveying track 3 is driven by the first screw mechanism and is slid on the bottom frame 202 in cooperation with the first sliding mechanism; the upper portion of the bottom frame 202 is provided with a bearing frame 203; the four corners of the bearing frame 203 are respectively slidably connected with the second sliding mechanism vertically arranged on the side wall of the fixed support 2 through the first connecting plate 2031, and the Z-axis lifting mechanism 201 is mounted on the top of the bearing frame 203 to realize the up-down lifting in cooperation with the second sliding mechanism; the second screw mechanism is transversely arranged on one side of the bearing frame 203, the third sliding mechanism is arranged on the bottom of the bottom frame 202, the connecting arm 2053 is mounted on the second screw mechanism, the horizontally arranged “N” shaped carrier plate 207 is mounted on the side of the connecting arm, the “N” shaped carrier plate 207 is slidably connected with the third sliding mechanism on the upper portion, and the double-arm tire sidewall spreading mechanism driven by the single motor 401 is symmetrically mounted on the bottom of the “N” shaped carrier plate 207; the S-shaped conveying track 3 specifically adopts the utility model technical solution of the 2021209112525-quiet sponge conveying track applied by the applicant, and the specific structure and working principle are not described here.
[0041] The first sliding mechanism includes the first sliding rail 2022 and the second sliding rail 2021 arranged on both sides of the bottom frame 202 and spaced apart, the bearing table 205 arranged on the bottom of the bearing frame 203 and bearing the curved section 302 of the S-shaped conveying track, and the sliding support 2041 arranged on the bottom of the linear input section 301, the bearing table 205 slides on the first sliding rail 2022, and the sliding support 2041 slides on the second sliding rail 2021.
[0042] The first screw mechanism includes the first motor 501 and the first bearing seat 2042 fixedly mounted on the bottom frame 202, the first ball nut 502 mounted in the first bearing seat 2042, and the first lead screw 503 rotatably mounted in the first ball bearing seat 2042 and connected with the driving shaft end of the first motor 501 through the first coupling 504.
[0043] The second sliding mechanism includes the third sliding rail 5011 vertically arranged on the side wall of the fixed support 2, and the first sliding block fixedly mounted on the side of the first connecting plate 2031 and slidably connected with the third sliding rail 5011.
[0044] As Figure 4As shown, the Z-axis lifting mechanism 201 includes a fixed sleeve 2011 vertically arranged on the top of the fixed support 2, a second motor 2013 arranged on the top side of the fixed sleeve 2011, a second lead screw 2012 mounted in the fixed sleeve 2011 and rotationally matched with a top second bearing seat 2015, a second ball nut 2016 sleeved on the second lead screw 2012, a connecting sleeve 2019 fixedly mounted on the bottom of the second ball nut 2016 and sleeved on the outside of the second lead screw 2012, the connecting sleeve 2019 extending out of the bottom of the fixed sleeve 2011 and fixedly connected with the top of the bearing frame 203; the output shaft of the second motor 2013 is connected with a first gear and a second gear 2014 on the outer end of the second lead screw 2012 in the protection box, and the connecting sleeve 2019 is lifted by the rotation of the second motor 2013.
[0045] Wherein, the bottom end of the second lead screw 2012 is provided with a third bearing seat 2017, the side of the third bearing seat 2017 is provided with a limiting protrusion 2018 corresponding to the limiting groove of the inner wall of the connecting sleeve 2019, and the bottom end of the fixed sleeve 2011 is provided with a fixed connecting block 2020 between the top of the fixed support 2.
[0046] Wherein, the second lead screw mechanism includes a third motor 208 arranged transversely, a fourth bearing seat 2052, and a third lead screw 2081 rotationally connected with the fourth bearing seat 2052 through a second shaft coupling and the output shaft of the third motor 208; the connecting arm 2053 is provided with a third ball nut 2051 rotationally matched with the third lead screw 2081.
[0047] Wherein, the third sliding mechanism includes a fourth sliding rail 2023 located at the bottom of the bottom frame 202, and a second sliding block 2024 slidingly mounted on the fourth sliding rail 2023; the "U" shaped carrier plate 207 is mounted on the bottom of the second sliding block 2024.
[0048] The double-arm tire wall prying mechanism comprises a double-direction distribution box 402 connected to the output shaft of the single motor 401 at the front of the "U" shaped carrier plate 207, a first transmission rod 404 fixed by the output of the double-direction distribution box 402 on both sides through a bearing seat, a second transmission rod 405 fixed on the bottom of the "U" shaped carrier plate 207 on both sides through a bearing mounting seat 403, two L-shaped frame plates 407 vertically arranged at the bottom of the rear end of the "U" shaped carrier plate 207, a support plate 4072 vertically arranged on the side of the L-shaped frame plate 407 and provided with a bearing seat, a third rotating rod 406 rotatably mounted between the bearing seats of the support plate 4072, a fifth sliding rail 4071 arranged on the side of the support plate 4072 close to the third rotating rod 406, a third sliding block 4075 mounted on the fifth sliding rail 4071, a sliding connection block 4073 with a ball nut mounted on the third sliding block 4075, and a clamping head 4074 mounted on the front of the sliding connection block 4073. The sliding connection block 4073 is provided with two groups, and the third rotating rod 406 matched with the two groups of sliding connection blocks 4073 is a lead screw. The threads corresponding to the ball nuts of the two groups of sliding connection blocks 4073 are oppositely arranged from the middle to both sides. The first transmission rod 404 and the second transmission rod 405 are connected through taper gears at the positions opposite to each other, and the second transmission rod 405 and the third rotating rod 406 are connected through taper gears at the positions opposite to each other.
[0049] The sponge joint glue spraying mechanism 1 is installed at the position of the sponge exposed head of the end of the S-shaped conveying track 3 opposite to the fixed support 2. The sponge joint glue spraying mechanism 1 comprises a Y-axis cylinder 103 mounted on the inner side wall of the fixed support 2, a Z-axis cylinder 104 mounted at the telescopic end of the Y-axis cylinder 103, an X-axis cylinder 101 mounted at the bottom of the Z-axis cylinder 104, and a glue applying mechanism 102 mounted at the front end of the X-axis cylinder 101 through a clamp. The glue applying mechanism 102 sprays glue, brushes glue or pastes double-sided adhesive tape on the side wall of the end sponge joint exposed at the position of the sponge exposed head of the end of the S-shaped conveying track 3 after position adjustment. When spraying glue, the glue applying mechanism 102 is a glue spraying head. When brushing glue, the glue applying mechanism 102 is a brush with glue brushing function, which is controlled by a mechanical arm. When double-sided adhesive tape is used, the glue applying mechanism 102 is a double-sided adhesive tape pasting mechanism with double-sided adhesive tape pasting function, which is controlled by a mechanical arm. The last two cases can be controlled by a mechanical arm, which can be easily realized by those skilled in the art, so the specific structure is not described.
[0050] The double-arm tire wall prying mechanism realizes horizontal position movement through the third sliding mechanism and the second lead screw mechanism, and performs prying action on the tire wall of the tire to be installed with silent sponge transmitted from the side. The tail of the glue applying mechanism 102 is connected with a glue tank and a pump or a glue bucket, and positioning and alignment are realized through a broadcast sensor or an industrial camera.
[0051] A joint side glue coating silent sponge tire production method is realized by using the above-mentioned joint side glue coating silent sponge tire production equipment, and includes the following steps:
[0052] S1, acquire the tire bar code number and corresponding size information and input the computer control system, and perform laser cleaning on the inner wall of the tire; of course, this step is also within the protection scope of the present technical solution if it is not performed;
[0053] S2, perform fixed-length and oblique cutting of the silent sponge in the transmission process or the silent sponge itself is fixed-length and cut silent sponge:
[0054] The fixed-length and oblique cutting is specifically according to the selection of the tire size information and the opening shape of the end of the silent sponge, calculating the length of the silent sponge to be cut and the selected end cutting shape, cutting the silent sponge of the selected fixed length and end cutting shape by a cutter, and the cutting includes vertical cutting and oblique cutting; as shown in the figure, three kinds of end cutting shapes are given, and the three shapes are also the corresponding silent tire forms of the utility model patent technology with the application number 202223220436.0 and the name "a silent sponge tire" in the background technology; the final splicing mode adopts the form of coating glue on the sidewall of the joint port position of the silent sponge, and the specific method is as follows; Figure 8
[0055] S3, the silent sponge is transmitted on the S-shaped conveying track 3 and the end port side is exposed;
[0056] S4, the exposed end port side of the silent sponge is positioned, coated with glue, brushed with glue, or pasted with double-sided adhesive tape by using the glue coating mechanism 102 to realize the glue coating treatment of the exposed end port joint, specifically: the X-axis cylinder 101, the Y-axis cylinder 103, and the Z-axis cylinder 104 are used to realize the active control and adjustment of the glue coating mechanism 102; the first screw mechanism and the first sliding mechanism are used to realize the adjustment of the horizontal position of the S-shaped conveying track 3 by sliding on the bottom frame 202; the Z-axis lifting mechanism 201 and the second sliding mechanism are used to realize the lifting adjustment of the up-down height of the S-shaped conveying track 3; the double-arm tire sidewall spreading mechanism, the third sliding mechanism, the second screw mechanism, and the "N" shaped carrier plate 207 are used to actively clamp the tire to which the silent sponge is to be pasted and spread the sidewall, align the position of the S-shaped conveying track 3, and cooperate with the sponge pasting, so as to realize the efficient and accurate spraying, brushing, or pasting of the double-sided adhesive tape on the exposed end port side of the sponge output by the S-shaped conveying track 3, and simultaneously actively clamp, spread the sidewall, and move horizontally the tire to be pasted;
[0057] S5, paste and splice the mute sponge, the mute sponge after the glue treatment is pressed and pasted on the inner wall of the tire by the pressure head at the front end of the S-shaped conveying track 3, and the mute sponge port after the glue treatment realizes the splicing effect of the head-to-tail connection; the pressure head at the front end of the S-shaped conveying track 3 is the second transition track in the mute sponge conveying track CN215827687U, which is used to realize the pasting of the mute sponge on the inner wall of the tire;
[0058] S6, rolling: the mute sponge pasted and spliced is rolled by the rolling device, and the splicing rolling of the mute sponge is realized; the rolling device and method corresponding to the pressure device and pressure method of the mute sponge tire 202210569324.1 applied by the applicant can be used to realize the rolling device and method, and the structure and method will not be described here.
[0059] The preferred embodiments of the application disclosed above are only used to help explain the application. The preferred embodiments do not describe all the details and limit the application to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of the specification. The specification selects and describes these embodiments in order to better explain the principles and practical applications of the application, so that those skilled in the art can well understand and utilize the application. The application is limited by the claims and their entire scope and equivalents.
Claims
1. A joint side gluing method for producing a silent sponge tire, comprising the following steps: transmitting and exposing the silent sponge on an S-shaped conveying track (3), characterized in that: a gluing mechanism (102) is used to positionally spray glue, brush glue or paste double-sided adhesive tape on the exposed port side of the silent sponge, so as to realize gluing treatment of the exposed port joint; the gluing-treated silent sponge is pressed and pasted on the inner wall of the tire through a pressure head at the front end of the S-shaped conveying track (3), so as to realize the splicing effect of the first and last ports of the gluing-treated silent sponge.
2. A silent sponge tire production device for realizing the joint side gluing method for producing a silent sponge tire, comprising a fixed support (2) and an S-shaped conveying track (3) installed in the fixed support (2).
3. The S-shaped conveying track (3) is driven by a first lead screw mechanism and is slidably matched to a bottom frame (202) by a first sliding mechanism; the upper portion of the bottom frame (202) is provided with a bearing frame (203); the four corners of the bearing frame (203) are respectively slidably matched to the second sliding mechanism vertically arranged on the side wall of the fixed support (2) through the first connecting plate (2031), and are realized up and down lifting by the Z-axis lifting mechanism (201) installed on the top of the bearing frame (203) and matched with the second sliding mechanism; a second lead screw mechanism is horizontally arranged on one side of the bearing frame (203), a third sliding mechanism is arranged on the bottom of the bottom frame (202), a connecting arm (2053) is installed on the second lead screw mechanism, a horizontally arranged "N" shaped carrier plate (207) is installed on the side of the connecting arm (2053), the upper portion of the "N" shaped carrier plate (207) is slidably matched with the third sliding mechanism, and a double-arm tire wall prying mechanism (4) driven by a single motor (401) is installed on the bottom of the "N" shaped carrier plate (207).
4. The sponge joint glue spraying mechanism (1) is installed opposite to the sponge exposed position at the end of the S-shaped conveying track (3) of the fixed support (2), and comprises a Y-axis cylinder (103) installed on the inner side wall of the fixed support (2), a Z-axis cylinder (104) installed on the telescopic end of the Y-axis cylinder (103), an X-axis cylinder (101) installed on the bottom of the Z-axis cylinder (104), and a gluing mechanism (102) installed on the front end of the X-axis cylinder (101) through a clamp; the gluing mechanism (102) sprays glue, brushes glue or pastes double-sided adhesive tape on the side wall of the joint of the exposed end sponge at the sponge exposed position at the end of the position-adjusted S-shaped conveying track (3); the double-arm tire wall prying mechanism (4) realizes horizontal position movement through the third sliding mechanism matched with the second lead screw mechanism, and prys the tire wall of the silent sponge to be installed.
5. The silent sponge exposed on the S-shaped conveying track (3) is subjected to fixed-length cutting treatment or is a fixed-length cut silent sponge itself; the cutting includes vertical cutting and oblique cutting. 2. A method of producing a quiet sponge tire with joint side coating according to claim 1, characterized in that, 3. A method of producing a quiet sponge tire with joint side rubber coating according to claim 1, characterized in that, The first sliding mechanism comprises first sliding rails (2022) and second sliding rails (2021) arranged on both sides of the bottom frame (202) and at intervals, a bearing table (205) arranged at the bottom of the bearing frame (203) and bearing an S-shaped conveying track curved section (302), and a sliding support (2041) arranged at the bottom of the linear input section (301), the bearing table (205) slides on the first sliding rails (2022), and the sliding support (2041) slides on the second sliding rails (2021).
4. A method of producing a joint side coated silent sponge tire according to claim 1, characterized in that, The first screw rod mechanism comprises a first bearing seat (2042), a first motor (501) fixedly installed on the bottom frame (202), a first ball nut (502) installed in the first bearing seat (2042), and a first screw rod (503) rotatably installed in the first bearing seat (2042) and connected with the driving shaft end of the first motor (501) through a first shaft coupling (504).
5. A method of producing a joint side coated silent sponge tire according to claim 1, characterized in that, The Z-axis lifting mechanism (201) comprises a fixed sleeve (2011) vertically arranged at the top of the fixed support (2), a second motor (2013) arranged at the top side of the fixed sleeve (2011), a second screw rod (2012) installed in the fixed sleeve (2011) and rotatably matched with a second bearing seat (2015) at the top of the fixed sleeve (2011), a second ball nut (2016) sleeved on the second screw rod (2012), and a connecting sleeve (2019) fixedly installed at the bottom of the second ball nut (2016) and sleeved outside the second screw rod (2012), the connecting sleeve (2019) extends out of the bottom opening of the fixed sleeve (2011) and is fixedly connected with the top of the bearing frame (203); the output shaft of the second motor (2013) is connected with a first gear, and the first gear is engaged with a second gear (2014) at the outer end of the second screw rod (2012) in the protection box, so that the connecting sleeve (2019) is lifted and lowered by the rotation of the second motor (2013).
6. A method of producing a joint side coated silent sponge tire according to claim 5, characterized in that, The bottom end of the second screw rod (2012) is provided with a third bearing seat (2017), the side of the third bearing seat (2017) is provided with a limiting protrusion (2018) corresponding to a limiting groove on the inner wall of the connecting sleeve (2019) to prevent deflection, and the bottom end of the fixed sleeve (2011) is provided with a fixed connecting block (2020) between the top of the fixed support (2).
7. A method of producing a joint side coated silent sponge tire according to claim 1, characterized in that, The second screw rod mechanism comprises a third motor (208) arranged transversely, a fourth bearing seat (2052), and a third screw rod (2081), the third screw rod (2081) is connected with the output shaft of the third motor (208) through a second shaft coupling, and the third screw rod (2081) is rotatably connected with the fourth bearing seat (2052); the connecting arm (2053) is provided with a third ball nut (2051) rotatably matched with the third screw rod (2081).
8. A method of producing a joint side coated silent sponge tire according to claim 1, characterized in that, The third sliding mechanism comprises a fourth sliding rail (2023) at the bottom of the bottom frame (202), and a second sliding block (2024) slidingly installed on the fourth sliding rail (2023); and the "U" shaped carrier plate (207) is installed at the bottom of the second sliding block (2024).
9. A method of producing a joint side coated silent sponge tire according to claim 1, characterized in that, The double-arm type tire sidewall spreading mechanism (4) comprises a double-directional transfer case (402) connected with the output shaft of the single motor (401) at the front of the "U" shaped carrier plate (207), a first transmission rod (404) fixed by bearings at the two sides of the double-directional transfer case (402), a second transmission rod (405) fixed by a bearing mounting seat (403) and located at the two sides of the bottom of the "U" shaped carrier plate (207), two L-shaped frame plates (407) vertically and symmetrically arranged at the bottom of the rear end of the "U" shaped carrier plate (207), a support plate (4072) vertically arranged at the side of the L-shaped frame plate (407) and provided with a bearing seat, a third rotating rod (406) rotatably installed between the bearing seats of the support plate (4072), a fifth sliding rail (4071) arranged at the side of the L-shaped frame plate (407) close to the third rotating rod (406), a third sliding block (4075) installed on the fifth sliding rail (4071), a sliding connecting block (4073) with a ball nut installed on the third sliding block (4075), and a clamping head (4074) installed at the front of the sliding connecting block (4073); the sliding connecting block (4073) is provided with two groups, and the third rotating rod (406) matched with the two groups of sliding connecting blocks (4073) is a lead screw, and the threads of the lead screws corresponding to the ball nuts in the two groups of sliding connecting blocks (4073) are oppositely arranged from the middle to the two sides; the first transmission rod (404) and the second transmission rod (405) are connected through conical gear meshing at the opposite positions, and the second transmission rod (405) and the third rotating rod (406) are connected through conical gear meshing at the opposite positions.
Citation Information
Patent Citations
A pressurizing device and method for a silent sponge tire
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