A method, device, equipment and medium for determining distribution of continuous casting secondary nozzle

By determining the distribution method of the secondary cooling nozzles in continuous casting, the problem of low accuracy of billet temperature measurement and visual observation in the existing technology was solved. The accuracy of nozzle distribution and uniformity of water distribution were achieved, the incidence of billet cracks was reduced, and the billet quality was improved.

CN117123753BActive Publication Date: 2025-12-09武汉钢铁有限公司
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Patent Information

Application Number
CN202311161437.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-08
Publication Date
2025-12-09
Estimated Expiration
2043-09-08

AI Technical Summary

Technical Problem

In existing technologies, the distribution of secondary cooling water is judged by measuring the temperature of the cast billet or observing the color of the cast billet surface with the naked eye. However, this method is not very accurate and affects the quality of the cast billet.

Method used

A method for determining the distribution of nozzles in continuous casting secondary cooling is provided. By obtaining the water volume distribution of different nozzle models under the same injection conditions, and combining the billet width range and nozzle arrangement, the superimposed water volume distribution is determined, and a suitable nozzle arrangement is selected based on the target water volume distribution characteristics.

Benefits of technology

It improves the accuracy of nozzle distribution, enhances the uniformity of secondary cooling water distribution, reduces the probability of cracks in continuously cast billets, and improves billet quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of continuous casting secondary cooling nozzle distribution determination method, device, equipment and medium, comprising: obtaining the water distribution of corresponding M different models of nozzle under the same spray condition;According to the width range of the casting blank adapted on the target secondary cooling production line and the nozzle of M different models constitutes N arrangement mode;According to the water distribution of each nozzle in each arrangement mode and the relative position relationship between each nozzle, determine the superimposed water distribution of each arrangement mode on the target secondary cooling production line;According to the superimposed water distribution of various arrangement modes and target water distribution characteristics, select target arrangement mode from N arrangement mode.The application can quickly screen a plurality of target arrangement modes that meet the target water distribution characteristics, and can also select arrangement mode from a plurality of target arrangement modes during the design and production of the target secondary cooling production line, improve the accuracy of determining the nozzle distribution on the continuous casting secondary cooling production line.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of continuous casting, and in particular to a method, device, equipment and medium for determining distribution of secondary cooling nozzles in continuous casting. BACKGROUND

[0002] The continuous casting process includes the cooling and solidification process of molten steel. In the cooling and solidification process of the continuous casting billet, the secondary cooling water cooling characteristic is an important link of the continuous cooling, and has a significant influence on the quality of the billet. The cooling characteristic will affect the control of the surface crack and the internal performance of the billet.

[0003] For slab continuous casting, since the width of the billet is wide, a plurality of nozzles are usually arranged in a row (along the width direction of the billet) to spray water. If the selection and arrangement design of the nozzles are unreasonable, the water distribution will be unreasonable, and then the cooling of the billet in the width direction will be uneven, the temperature difference at different positions in the width direction of the billet is large, and cracks are prone to occur during straightening, which affects the quality of the billet. It can be seen that the water distribution of the secondary cooling water is particularly important for the slab continuous casting process.

[0004] In actual production, whether the water distribution of the secondary cooling water is uniform is usually judged by measuring the temperature of the billet or observing the color of the surface of the billet with the naked eye, and the accuracy is not high. Therefore, a higher accuracy technology is needed to determine the distribution of the nozzles on the secondary cooling production line of the continuous casting, and to improve the uniformity of the water distribution of the secondary cooling water. SUMMARY

[0005] The embodiments of the present application provide a method, device, equipment and medium for determining distribution of secondary cooling nozzles in continuous casting, and solve the technical problem that the accuracy is not high in the prior art for judging whether the water distribution of the secondary cooling water is uniform by measuring the temperature of the billet or observing the color of the surface of the billet with the naked eye. The technical effects of improving the accuracy of determining the distribution of the nozzles on the secondary cooling production line of the continuous casting and improving the uniformity of the water distribution of the secondary cooling water are achieved.

[0006] In a first aspect, the present application provides a method for determining distribution of secondary cooling nozzles in continuous casting, and the method comprises the following steps.

[0007] Obtaining water distribution situations of M types of nozzles under the same spraying conditions; M is a positive integer;

[0008] According to the width range of the billet adapted to the target secondary cooling production line and the M types of nozzles, N arrangement modes are constituted; N is a positive integer;

[0009] According to the water distribution situations of each nozzle in each arrangement mode and the relative position relationship between the nozzles, the superimposed water distribution of each arrangement mode on the target secondary cooling production line is determined;

[0010] According to the superimposed water distribution and the target water distribution characteristics corresponding to various arrangement modes, a target arrangement mode is screened from the N arrangement modes for the target secondary cooling production line design and production.

[0011] Further, the N arrangement modes include one or more of the following arrangement modes:

[0012] The two adjacent rows of nozzles are of the same type, and the two adjacent rows of nozzles are aligned in the transmission direction of the target secondary cooling production line.

[0013] The two adjacent rows of nozzles are of the same type, and the two adjacent rows of nozzles are misaligned in the transmission direction of the target secondary cooling production line.

[0014] The two adjacent rows of nozzles are of different types, and the two adjacent rows of nozzles are aligned in the transmission direction of the target secondary cooling production line.

[0015] The two adjacent rows of nozzles are of different types, and the two adjacent rows of nozzles are misaligned in the transmission direction of the target secondary cooling production line.

[0016] Further, the target water distribution characteristics include one or more of the following characteristics:

[0017] The proportion between the edge water amount and the middle water amount is within a first preset proportion range.

[0018] The proportion between the fluctuation value of the middle water amount and the average water amount is within a second preset proportion range.

[0019] Further, according to the water distribution of each nozzle in each arrangement mode and the relative position relationship between the nozzles, the superimposed water distribution of each arrangement mode on the target secondary cooling production line is determined, including:

[0020] According to the water distribution of each nozzle in each arrangement mode and the relative position relationship between the nozzles, the water overlap region and the water non-overlap region of each nozzle are determined.

[0021] The water distribution of the water overlap region of each nozzle is superimposed, and the superimposed water distribution and the water distribution of the water non-overlap region are spliced to obtain the superimposed water distribution of each arrangement mode on the target secondary cooling production line.

[0022] Further, the method further includes:

[0023] For the non-target secondary cooling production line with the arranged nozzles, Y original arrangement modes of the nozzles on the non-target secondary cooling production line are obtained; Y is a positive integer.

[0024] According to the water distribution corresponding to each original arrangement mode and the target water distribution characteristics, it is determined whether each original arrangement mode needs to be changed.

[0025] Further, when the original arrangement needs to be changed, the method further comprises:

[0026] selecting a similar arrangement from the target arrangement according to the similarity between the original arrangement to be changed and the target arrangement;

[0027] adjusting the original arrangement according to the similar arrangement corresponding to the original arrangement to be changed.

[0028] Further, the method further comprises:

[0029] determining the defects of the water distribution corresponding to each original arrangement according to the water distribution corresponding to each original arrangement and the target water distribution characteristics;

[0030] adjusting the water quantity of the nozzles in each original arrangement according to the defects of the water distribution corresponding to each original arrangement, so that the modified water distribution of the original arrangement meets the target water distribution characteristics.

[0031] In a second aspect, the application provides a continuous casting secondary cooling nozzle distribution determination device, which comprises:

[0032] an acquisition module, configured to acquire the water distribution corresponding to M types of nozzles under the same spraying conditions; M is a positive integer;

[0033] a combination module, configured to combine the M types of nozzles to form N types of arrangements according to the width range of the adapted casting blank on the target secondary cooling production line; N is a positive integer;

[0034] a determination module, configured to determine the superimposed water distribution corresponding to each arrangement on the target secondary cooling production line according to the water distribution corresponding to each nozzle in each arrangement and the relative position relationship between the nozzles;

[0035] a screening module, configured to screen the target arrangement from the N types of arrangements according to the superimposed water distribution corresponding to each arrangement and the target water distribution characteristics, so as to be used for the design and production of the target secondary cooling production line.

[0036] In a third aspect, the application provides an electronic device, which comprises:

[0037] a processor;

[0038] a memory for storing processor-executable instructions;

[0039] wherein the processor is configured to execute to implement the continuous casting secondary cooling nozzle distribution determination method provided in the first aspect.

[0040] In a fourth aspect, the present application provides a non-transitory computer-readable storage medium, when instructions in the storage medium are executed by a processor of an electronic device, the electronic device is enabled to perform a continuous casting secondary cooling nozzle distribution determination method as provided in the first aspect.

[0041] The one or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0042] In the embodiments of the present application, the water distribution of each of the M different types of nozzles is first obtained, then the nozzle width range suitable for the target secondary cooling production line and the M nozzles are used to determine N arrangement modes, and the superimposed water distribution corresponding to each arrangement mode is determined. Based on the target water distribution characteristics, an arrangement mode that meets the target water distribution characteristics is selected from the N arrangement modes as the target arrangement mode for the design and production of the target secondary cooling production line. As can be seen, on the one hand, the embodiments of the present application can quickly select a plurality of target arrangement modes that meet the target water distribution characteristics, and on the other hand, the arrangement mode can be selected at will from the plurality of target arrangement modes during the design and production of the target secondary cooling production line, so that the nozzle arrangement mode on the secondary cooling production line is more consistent with the characteristics of the production line itself, thereby improving the accuracy of determining the nozzle distribution on the continuous casting secondary cooling production line, and further improving the consistency with the actual continuous casting process, improving the transverse cooling uniformity of the continuous casting slab, reducing the probability of quality defects such as cracks of the continuous casting slab, and improving the quality of the continuous casting slab. BRIEF DESCRIPTION OF DRAWINGS

[0043] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed in the embodiment description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0044] Figure 1 A flowchart of a continuous casting secondary cooling nozzle distribution determination method provided by the present application is shown in the figure;

[0045] Figure 2 A water distribution columnar diagram for a certain type of nozzle is shown in the figure;

[0046] Figure 3 A position distribution diagram of the nozzle aligned in the transmission direction is shown in the figure;

[0047] Figure 4 A position distribution diagram of the nozzle misaligned in the transmission direction is shown in the figure;

[0048] Figure 5 A water distribution diagram of the nozzle after water superposition is shown in the figure;

[0049] Figures 6-9A columnar diagram for water distribution corresponding to different arrangement modes;

[0050] Figure 10 A structure diagram of a device for determining distribution of continuous casting secondary cooling nozzles provided by the present application;

[0051] Figure 11 A structure diagram of an electronic device provided by the present application. DETAILED DESCRIPTION

[0052] The embodiment of the present application provides a method for determining distribution of continuous casting secondary cooling nozzles, and solves the technical problem that in the prior art, whether the secondary cooling water distribution is uniform is determined by measuring the temperature of a casting blank or observing the color of the surface of the casting blank by naked eyes, and the accuracy is not high.

[0053] To solve the above technical problem, the technical scheme of the embodiment of the present application is as follows:

[0054] The method comprises the following steps: acquiring water distribution corresponding to M types of nozzles under the same spraying condition; M is a positive integer; according to the width range of a casting blank adapted to a target secondary cooling production line and the M types of nozzles, N arrangement modes are formed; N is a positive integer; according to the water distribution corresponding to each nozzle in each arrangement mode and the relative position relationship between the nozzles, the superimposed water distribution corresponding to each arrangement mode on the target secondary cooling production line is determined; and according to the superimposed water distribution corresponding to each arrangement mode and a target water distribution feature, a target arrangement mode is selected from the N arrangement modes, so as to be used for the design and production of the target secondary cooling production line.

[0055] In the embodiment, the water distribution corresponding to each of the M types of nozzles is acquired first, then according to the width range of a casting blank adapted to a target secondary cooling production line and the M types of nozzles, N arrangement modes are formed, the superimposed water distribution corresponding to each arrangement mode is determined, and a target arrangement mode meeting the target water distribution feature is selected from the N arrangement modes as the target arrangement mode, so as to be used for the design and production of the target secondary cooling production line. It can be seen that, on the one hand, the embodiment can quickly select multiple target arrangement modes meeting the target water distribution feature, and on the other hand, the arrangement mode can be selected at will from the multiple target arrangement modes in the design and production process of the target secondary cooling production line, so that the arrangement mode of the nozzles on the secondary cooling production line is more consistent with the characteristics of the production line itself, the accuracy of determining the distribution of the nozzles on the continuous casting secondary cooling production line is improved, and the consistency with the actual continuous casting process is improved, the transverse cooling uniformity of the continuous casting blank is improved, the probability of occurrence of quality defects such as cracks of the continuous casting blank is reduced, and the quality of the continuous casting blank is improved.

[0056] In order to better understand the above technical scheme, the above technical scheme will be described in detail in combination with the drawings of the specification and specific embodiments.

[0057] Firstly, the term "and / or" appearing in the present text only describes the association relationship of the associated objects, which means that there can be three relationships, for example, A and / or B, which can represent the three cases of A alone, A and B together, and B alone. In addition, the character " / " in the present text generally represents an "or" relationship between the front and rear associated objects.

[0058] The embodiment provides a method for determining a distribution of a continuous casting secondary cooling nozzle as shown in Figure 1 The method comprises steps S11-S14.

[0059] In step S11, the water distribution of M different types of nozzles under the same spraying condition is obtained; M is a positive integer.

[0060] In step S12, N arrangement modes are formed according to the width range of the adapted casting blank on the target secondary cooling line and the M different types of nozzles; N is a positive integer.

[0061] In step S13, the superimposed water distribution of each arrangement mode on the target secondary cooling line is determined according to the water distribution of each nozzle in each arrangement mode and the relative position relationship between the nozzles.

[0062] In step S14, the target arrangement mode is selected from the N arrangement modes according to the superimposed water distribution of each arrangement mode and the target water distribution characteristics, so as to be used for the design and production of the target secondary cooling line.

[0063] In step S11, the water distribution of M different types of nozzles under the same spraying condition is obtained; M is a positive integer.

[0064] The spraying condition includes the water pressure, air pressure and spraying distance provided by the nozzle. The spraying distance here refers to the distance between the water sprayed by the nozzle and the water receiving plane. In actual operation, the water receiving plane is the surface of the casting blank on the continuous casting secondary cooling line.

[0065] The water distribution of different types of nozzles under the same spraying condition is different, for example, the water distribution of some nozzles involves a wider range, the water distribution of some nozzles involves a narrower range, the water area shape of some nozzles is a circle, and the water area shape of some nozzles is an ellipse.

[0066] Figure 2 As shown in the figure, the water distribution diagram formed by the nozzle of a certain type extending from the nozzle center (i.e. the horizontal axis 0) to the edge of the region, from Figure 2As can be seen from the water volume distribution column chart, the water volume is the largest at the center of the nozzle, and the farther the distance from the center of the nozzle, the smaller the water volume. Although different types of nozzles have different water volume distribution, the basic feature is that the water volume is the largest at the center of the nozzle, and the farther the distance from the center of the nozzle, the smaller the water volume. The embodiment only takes the water volume distribution column chart as an example to illustrate the water volume distribution of the nozzle. Figure 2

[0067] M can be determined according to the type of the nozzle actually selected, or can be determined according to the actual demand of the continuous casting secondary cooling line.

[0068] Regarding step S12, N arrangement modes are constituted according to the width range of the slab adapted to the target secondary cooling line and M different types of nozzles; N is a positive integer.

[0069] Different widths of slabs can be cooled on the same secondary cooling line, and the narrowest width of the slab and the widest width of the slab that can be cooled are determined according to the design demand of the target secondary cooling line, and the width range of the slab can be constituted according to the narrowest width of the slab and the widest width of the slab.

[0070] A row of nozzles is arranged along the transmission direction of the slab on the same secondary cooling line, and each row of nozzles is arranged along the width direction of the slab (the width direction is perpendicular to the transmission direction). The number and arrangement position of the nozzles in different rows can be selected and set according to actual conditions.

[0071] The N arrangement modes refer to the arrangement mode of each row in N, or the arrangement mode constituted by two adjacent rows in N.

[0072] The types of the nozzles in the same row can be the same or different. In actual operation, the number of types involved in the nozzles in the same row can be determined according to the difficulty of system control. For example, if the processing capacity of the control system of the secondary cooling line is good, a larger number of types of nozzles (such as 3 types or more) can be arranged in a row of nozzles; if the processing capacity of the control system of the secondary cooling line is poor, a smaller number of types of nozzles (such as 1 type or 2 types) can be arranged in a row of nozzles.

[0073] It should be noted that when a row of nozzles has multiple nozzles of different types, the middle line of the secondary cooling line in the width direction is taken as the reference, and the types of the two nozzles on both sides of the middle line and symmetric about the middle line need to be the same. For example, a row of nozzles has 6 nozzles, which are denoted as a1, a2, a3, a4, a5 and a6, then the types of a1 and a6 are the same, the types of a2 and a5 are the same, and the types of a3 and a4 are the same. For another example, a row of nozzles has 5 nozzles, which are denoted as b1, b2, b3, b4 and b5, then b3 is on the middle line, the types of b1 and b5 are the same, and the types of b2 and b4 are the same.

[0074] ​The N arrangement methods include one or more of the following arrangement methods, and by combining the following four methods with the spacing between adjacent nozzles and the different types of nozzles, N arrangement methods can be obtained.

[0075]

Method 1

[0076]

Method 2

[0077]

Method 3

[0078]

Method 4

[0079] Regarding step S13, based on the water distribution of each nozzle in each arrangement and the relative positional relationship between each nozzle, the superimposed water distribution of each arrangement on the target second cooling production line is determined.

[0080] After determining N arrangement methods, the type and number of nozzles in each arrangement method are known. Then, the water volume distribution of each type of nozzle obtained in step S11 can be superimposed to obtain the superimposed water volume distribution corresponding to each arrangement method.

[0081] Specifically, based on the water distribution of each nozzle in each arrangement and the relative positional relationship between each nozzle, the overlapping and non-overlapping water distribution areas of each nozzle can be determined. The water distribution corresponding to the overlapping water distribution areas of each nozzle is superimposed, and the superimposed water distribution is spliced ​​with the water distribution corresponding to the non-overlapping water distribution areas to obtain the superimposed water distribution of each arrangement on the target second cold production line.

[0082] likeFigure 5 Fig. 2 shows a plan view of water volume superimposed by each nozzle, Figure 5 Fig. 3 shows a plan view of water volume superimposed by each nozzle, Figure 5 Fig. 4 shows a plan view of water volume superimposed by each nozzle, Figure 5 Fig. 5 shows a plan view of water volume superimposed by each nozzle, Fig. 6 shows a plan view of water volume superimposed by each nozzle,

[0083] Fig. 7 shows a plan view of water volume superimposed by each nozzle, Figure 6 Fig. 8 shows a plan view of water volume superimposed by each nozzle, Figure 7 Fig. 9 shows a plan view of water volume superimposed by each nozzle, Figure 8 Fig. 10 shows a plan view of water volume superimposed by each nozzle, Figure 9 Fig. 11 shows a histogram of water volume superimposed by each nozzle, Figure 6 Fig. 12 shows a histogram of water volume superimposed by each nozzle, Figure 7 Fig. 13 shows a histogram of water volume superimposed by each nozzle, Figure 8 Fig. 14 shows a histogram of water volume superimposed by each nozzle, Figure 9 Fig. 15 shows a histogram of water volume superimposed by each nozzle, Figure 6 Fig. 16 shows a histogram of water volume superimposed by each nozzle, Figure 7 Fig. 17 shows a histogram of water volume superimposed by each nozzle, Figure 8 Fig. 18 shows a histogram of water volume superimposed by each nozzle, Figure 9 Fig. 19 shows a histogram of water volume superimposed by each nozzle, Fig. 20 shows a histogram of water volume superimposed by each nozzle,

[0084] Regarding step S14, according to the superimposed water volume distribution corresponding to each arrangement mode and the target water volume distribution characteristics, a target arrangement mode is selected from the N arrangement modes for the target secondary cooling line design and production.

[0085] The target water volume distribution characteristics include one or more of the following characteristics:

[0086]

Feature One

[0087]

Feature Two

[0088] The division of the middle or edge of the secondary cooling line (or the middle or edge of the casting blank) can be determined according to the actual situation, such as dividing the casting blank into four parts along the width direction, the middle two parts are the middle region, and the remaining two parts are the edge region. Of course, it can also be divided into six parts along the width direction, the middle four parts are the middle region, and the remaining two parts are the edge region.

[0089] The first preset proportion range can be 30%-60%, and the second preset proportion range can be ±15%. That is, the water amount of the edge of the casting blank is 30%-60% of the water amount of the middle, and the water amount fluctuation of the middle of the casting blank cannot exceed ±15% of the average water amount. Generally, the water amount of the edge of the casting blank needs to be low, and the water amount of the middle needs to be balanced.

[0090] According to the target water amount distribution characteristics, each arrangement manner in the N arrangement manners is screened, and the arrangement manner meeting the target water amount distribution characteristics is recorded as a target arrangement manner. Thus, in the target secondary cooling line design and production process, a suitable nozzle distribution manner can be directly selected from the target arrangement manner.

[0091] To sum up, in the embodiment, the water amount distribution of each nozzle of M different types is obtained, N arrangement manners are formed according to the width range of the casting blank adapted to the target secondary cooling line and the M nozzles, the superimposed water amount distribution corresponding to each arrangement manner is determined, and the arrangement manner meeting the target water amount distribution characteristics is screened from the N arrangement manners as the target arrangement manner for the target secondary cooling line design and production. It can be seen that the embodiment can quickly screen multiple target arrangement manners meeting the target water amount distribution characteristics, and can also select an arrangement manner from the multiple target arrangement manners in the target secondary cooling line design and production process, so that the nozzle arrangement manner of the secondary cooling line is more consistent with the characteristics of the line itself, the accuracy of determining the nozzle distribution of the continuous casting secondary cooling line is improved, and the consistency with the actual continuous casting process is improved, the transverse cooling uniformity of the continuous casting blank is improved, the occurrence probability of quality defects such as cracks of the continuous casting blank is reduced, and the quality of the continuous casting blank is improved.

[0092] After obtaining the target arrangement manner, the embodiment can further perform steps S21-S22.

[0093] In step S21, Y original arrangement manners of nozzles on a non-target secondary cooling line on which nozzles have been arranged are obtained; Y is a positive integer.

[0094] In step S22, whether each original arrangement manner needs to be changed is determined according to the water amount distribution corresponding to each original arrangement manner and the target water amount distribution characteristics.

[0095] The foregoing target secondary cooling line can be a line on which nozzles need to be rearranged, or a new line on which nozzles have not been arranged, and the non-target secondary cooling line refers to a line on which nozzles have been arranged.

[0096] For the non-target secondary cooling production line, the original arrangement mode involved can be collected, and the water distribution of each original arrangement mode is analyzed based on the target water distribution characteristics to determine whether the original arrangement mode meets the water distribution characteristics. If it meets, it means that the original arrangement mode can provide good secondary cooling characteristics for the casting blank, and it can not be adjusted; if it does not meet, it means that the original arrangement mode cannot provide good secondary cooling characteristics for the casting blank, and it needs to be adjusted.

[0097] When the original arrangement mode needs to be adjusted, scheme one, or scheme two, or a combination of scheme one and scheme two can be used.

[0098]

Scheme one

[0099] Step S31, when the original arrangement mode needs to be changed, a similar arrangement mode is selected from the target arrangement mode according to the similarity between the original arrangement mode to be changed and the target arrangement mode;

[0100] Step S32, the original arrangement mode is adjusted according to the similar arrangement mode corresponding to the original arrangement mode to be changed.

[0101] The original arrangement mode is compared with various target arrangement modes to determine the similarity between the original arrangement mode and the various target arrangement modes, and the target arrangement mode with the greatest similarity is selected as the similar arrangement mode from the target arrangement modes with a similarity greater than a preset threshold, and the original arrangement mode is adjusted according to the similar arrangement mode. When the similarity between the original arrangement mode and the various target arrangement modes is less than the preset threshold, the target arrangement mode with the greatest similarity can also be selected as the similar arrangement mode, and the original arrangement mode is modified according to the similar arrangement mode.

[0102] It can be seen that the embodiment can modify the nozzle distribution of the already constructed production line (i.e. the old production line) based on the target arrangement mode determined in the foregoing, can improve the accuracy of the water distribution of the old production line under the premise of lower modification cost, and further improve the compliance with the actual continuous casting process, can improve the transverse cooling uniformity of the continuous casting blank, reduce the probability of quality defects such as cracks of the continuous casting blank, and improve the quality of the continuous casting blank.

[0103]

Scheme two

[0104] Step S41, according to the water distribution of each original arrangement mode and the target water distribution characteristics, the defects of the water distribution of each original arrangement mode are determined;

[0105] Step S42, adjusting the water quantity of each nozzle in each original arrangement mode according to the defects of the water quantity distribution corresponding to each original arrangement mode, so that the water quantity distribution of the original arrangement mode after modification meets the target water quantity distribution characteristics.

[0106] According to the target water quantity distribution characteristics, the water quantity distribution corresponding to each original arrangement mode is checked to determine whether the water quantity distribution corresponding to each original arrangement mode has defects, that is, whether there is a difference between the water quantity distribution corresponding to each original arrangement mode and the target water quantity distribution characteristics. If there is a difference, the water quantity of each nozzle in the original arrangement mode is changed without changing the number and type of nozzles in the original arrangement mode, so that the original arrangement mode after adjusting the water quantity matches the target water quantity distribution characteristics.

[0107] As can be seen, the embodiment can also be based on the target water quantity distribution characteristics to reform the nozzle distribution of the already constructed production line (i.e. the old production line). Without replacing the nozzle equipment, the accuracy of the water quantity distribution of the old production line can be improved at a lower reconstruction cost, thereby improving the compliance with the actual continuous casting process, improving the transverse cooling uniformity of the continuous casting billet, reducing the occurrence probability of quality defects such as cracks of the continuous casting billet, and improving the quality of the continuous casting billet.

[0108] After the nozzle distribution determination method provided in the embodiment is used, the nozzle arrangement or nozzle selection of unreasonable water quantity distribution is optimized, and the occurrence probability of the edge cracks of the billet is obviously improved. The average value of the production technical indexes in the three months after the method is used is counted. The temperature difference between the edge temperature of the billet and the intermediate temperature of the billet is reduced from 50-90℃ to 10-40℃, the occurrence probability of the cracks of the billet is reduced from the original 2.55% to 0.50%, the performance of the billet is improved, and the quality of the billet meets the subsequent production and customer demand.

[0109] Based on the same inventive concept, the embodiment provides a continuous casting secondary cooling nozzle distribution determination device as shown in Figure 10 The device comprises:

[0110] The acquisition module 101 is configured to acquire the water quantity distribution corresponding to M types of nozzles under the same spraying condition; M is a positive integer;

[0111] The combination module 102 is configured to combine the M types of nozzles according to the target secondary cooling production line and the width range of the billet to be adapted to form N arrangement modes; N is a positive integer;

[0112] The determination module 103 is configured to determine the superimposed water quantity distribution corresponding to each arrangement mode on the target secondary cooling production line according to the water quantity distribution corresponding to each nozzle in each arrangement mode and the relative position relationship between the nozzles.

[0113] The screening module 104 is configured to screen a target arrangement mode from N arrangement modes according to a superimposed water distribution corresponding to the target arrangement mode and a target water distribution feature, so as to be used for target secondary cooling production line design and production.

[0114] Further, the N arrangement modes include one or more of the following arrangement modes:

[0115] The two adjacent rows of nozzles are of the same type, and the two adjacent rows of nozzles are aligned in the conveying direction of the target secondary cooling production line.

[0116] The two adjacent rows of nozzles are of the same type, and the two adjacent rows of nozzles are misaligned in the conveying direction of the target secondary cooling production line.

[0117] The two adjacent rows of nozzles are of different types, and the two adjacent rows of nozzles are aligned in the conveying direction of the target secondary cooling production line.

[0118] The two adjacent rows of nozzles are of different types, and the two adjacent rows of nozzles are misaligned in the conveying direction of the target secondary cooling production line.

[0119] Further, the target water distribution feature includes one or more of the following features:

[0120] The proportion between the edge water amount and the middle water amount is within a first preset proportion range.

[0121] The proportion between the fluctuation value of the middle water amount and the average water amount is within a second preset proportion range.

[0122] Further, the determination module 103 is configured to:

[0123] According to the water distribution of each nozzle in each arrangement mode and the relative position relationship between the nozzles, the water overlapping region and the water non-overlapping region of each nozzle are determined.

[0124] The water distribution of the water overlapping region of each nozzle is superimposed, and the superimposed water distribution and the water distribution of the water non-overlapping region are spliced to obtain the superimposed water distribution corresponding to each arrangement mode on the target secondary cooling production line.

[0125] Further, the device further comprises:

[0126] The acquisition module 101 is configured to acquire Y original arrangement modes of nozzles on a non-target secondary cooling production line for which the nozzles have been arranged; Y is a positive integer.

[0127] The determination module is configured to determine whether each original arrangement mode needs to be changed according to the water distribution corresponding to each original arrangement mode and the target water distribution feature.

[0128] Further, the device further comprises:

[0129] The identification module is configured to select a similar arrangement from the target arrangement according to a similarity between the original arrangement to be changed and the target arrangement when the original arrangement needs to be changed.

[0130] The adjustment module is configured to adjust the original arrangement according to the similar arrangement corresponding to the original arrangement to be changed.

[0131] Further, the apparatus further comprises:

[0132] The determination module 103 is configured to determine a defect of the water distribution corresponding to each original arrangement according to the water distribution corresponding to each original arrangement and the target water distribution feature.

[0133] The adjustment module is configured to adjust the water quantity of the nozzle in each original arrangement according to the defect of the water distribution corresponding to each original arrangement, so that the water distribution after the original arrangement is modified conforms to the target water distribution feature.

[0134] Based on the same inventive concept, the embodiment provides an electronic device as shown in Figure 11 The electronic device comprises:

[0135] A processor 111;

[0136] A memory 112 for storing instructions executable by the processor 111;

[0137] The processor 111 is configured to execute to implement the method for determining the distribution of the continuous casting secondary cooling nozzle as provided in the foregoing.

[0138] Based on the same inventive concept, the embodiment provides a non-transitory computer readable storage medium, when the instructions in the storage medium are executed by the processor 111 of the electronic device, the electronic device can execute the method for determining the distribution of the continuous casting secondary cooling nozzle as provided in the foregoing.

[0139] Since the electronic device introduced in the embodiment is the electronic device used to implement the method for processing information in the embodiment, based on the method for processing information introduced in the embodiment, those skilled in the art can understand the specific implementation of the electronic device of the embodiment and its various forms, so the electronic device how to implement the method in the embodiment will not be introduced in detail. As long as the electronic device used to implement the method for processing information in the embodiment is implemented by those skilled in the art, it belongs to the scope of the present application.

[0140] Those skilled in the art will appreciate that embodiments of the present application can be devised for a variety of applications. It is therefore intended that the present application cover all such modifications and variations of the application disclosed herein provided they come within the scope of the appended claims and their equivalents. It is intended to

[0141] The present application is described in reference to the drawings using a flowchart and / or a block diagram of the method, apparatus (system) and computer program product according to embodiments of the application. It will be understood that each block of the flowchart and / or block diagram, and combinations of blocks in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general purpose computer, special purpose computer, embedded processing device or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart and / or block diagram block or blocks. Figure 1 one or more functions specified in the flowchart and / or block diagram block or blocks. Figure 1 one or more functions specified in the flowchart and / or block diagram block or blocks.

[0142] These computer program instructions can also be stored in a computer- readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instructions which implement the function specified in the flowchart and / or block diagram block or blocks. Figure 1 one or more functions specified in the flowchart and / or block diagram block or blocks. Figure 1 one or more functions specified in the flowchart and / or block diagram block or blocks.

[0143] These computer program instructions can also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart and / or block diagram block or blocks. Figure 1 one or more functions specified in the flowchart and / or block diagram block or blocks. Figure 1 one or more functions specified in the flowchart and / or block diagram block or blocks.

[0144] While the preferred embodiments of the application have been described, additional variations and modifications can be employed by those skilled in the art. Therefore, the appended claims are intended to cover all such modifications and variations as fall within the scope of the present application.

[0145] It will be apparent to those skilled in the art that various modifications and variations can be made to the present application without departing from the spirit or scope of the application. Thus, it is intended that the present application cover modifications and variations of this application provided they come within the scope of the appended claims and their equivalents.

Claims

1. A method of determining a distribution of secondary cooling nozzles for a continuous casting, characterized by, The method comprises: obtaining the corresponding water distribution of M different types of nozzles under the same spraying condition; M is a positive integer; determining N arrangement modes according to the target billet width range of the target secondary cooling production line and the M different types of nozzles; N is a positive integer; determining the corresponding superimposed water distribution of each arrangement mode on the target secondary cooling production line according to the corresponding water distribution of each nozzle in each arrangement mode and the relative position relationship between the nozzles; selecting a target arrangement mode from the N arrangement modes according to the corresponding superimposed water distribution of each arrangement mode and the target water distribution characteristics, so as to design and produce the target secondary cooling production line; the N arrangement modes comprise one or more of the following arrangement modes: the types of the nozzles in the adjacent two rows are the same, and the adjacent two rows of nozzles are aligned in the transmission direction of the target secondary cooling production line; the types of the nozzles in the adjacent two rows are the same, and the adjacent two rows of nozzles are misaligned in the transmission direction of the target secondary cooling production line; the types of the nozzles in the adjacent two rows are different, and the adjacent two rows of nozzles are aligned in the transmission direction of the target secondary cooling production line; the types of the nozzles in the adjacent two rows are different, and the adjacent two rows of nozzles are misaligned in the transmission direction of the target secondary cooling production line.

2. The method of claim 1, wherein, the target water distribution characteristics comprise one or more of the following characteristics: the proportion between the edge water and the middle water is within a first preset proportion range; the proportion between the fluctuation value of the middle water and the average water is within a second preset proportion range.

3. The method of claim 1, wherein, The method further comprises: determining the water overlap area and the water non-overlap area of each nozzle according to the corresponding water distribution of each nozzle in each arrangement mode and the relative position relationship between the nozzles; superimposing the water distribution corresponding to the water overlap area of each nozzle, and splicing the superimposed water distribution and the water distribution corresponding to the water non-overlap area, to obtain the corresponding superimposed water distribution of each arrangement mode on the target secondary cooling production line.

4. The method of claim 1, wherein, The method further comprises: for a non-target secondary cooling production line on which the nozzles have been arranged, obtaining Y original arrangement modes of the nozzles on the non-target secondary cooling production line; Y is a positive integer; determining whether each original arrangement mode needs to be changed according to the corresponding water distribution of each original arrangement mode and the target water distribution characteristics.

5. The method of claim 4, wherein, When the original arrangement mode needs to be changed, the method further comprises: selecting a similar arrangement mode from the target arrangement mode according to the similarity between the original arrangement mode that needs to be changed and the target arrangement mode; adjusting the original arrangement mode according to the corresponding similar arrangement mode of the original arrangement mode that needs to be changed.

6. The method of claim 4, wherein, The method further comprises: determining the defects of the water distribution corresponding to each original arrangement mode according to the water distribution corresponding to each original arrangement mode and the target water distribution characteristics. The water quantity of each nozzle in each original arrangement is adjusted according to the defect of the water quantity distribution corresponding to each original arrangement, so that the water quantity distribution of the original arrangement after modification meets the target water quantity distribution characteristic.

7. A device for determining the distribution of secondary cooling nozzles in continuous casting, characterized in that, The device comprises: An acquisition module is configured to acquire water quantity distribution of M types of nozzles under the same spraying condition; M is a positive integer; A combination module is configured to combine the M types of nozzles to form N types of arrangements according to the width range of the adapted casting billet on the target secondary cooling line; N is a positive integer; A determination module is configured to determine the superimposed water quantity distribution corresponding to each arrangement on the target secondary cooling line according to the water quantity distribution corresponding to each nozzle in each arrangement and the relative position relationship between the nozzles; A screening module is configured to screen a target arrangement from the N types of arrangements according to the superimposed water quantity distribution corresponding to each arrangement and the target water quantity distribution characteristic, so as to be used for the design and production of the target secondary cooling line; The N types of arrangements include one or more of the following arrangements: The types of the nozzles in the two adjacent rows are the same, and the two adjacent rows of nozzles are aligned in the transmission direction of the target secondary cooling line; The types of the nozzles in the two adjacent rows are the same, and the two adjacent rows of nozzles are misaligned in the transmission direction of the target secondary cooling line; The types of the nozzles in the two adjacent rows are different, and the two adjacent rows of nozzles are aligned in the transmission direction of the target secondary cooling line; The types of the nozzles in the two adjacent rows are different, and the two adjacent rows of nozzles are misaligned in the transmission direction of the target secondary cooling line.

8. An electronic device, comprising: Comprise: A processor; A memory for storing instructions executable by the processor; The processor is configured to execute to implement the method for determining the distribution of continuous casting secondary cooling nozzles according to any one of claims 1 to 6.

9. A non-transitory computer-readable storage medium, when the instructions in the storage medium are executed by the processor of an electronic device, the electronic device can execute the method for determining the distribution of continuous casting secondary cooling nozzles according to any one of claims 1 to 6.

Citation Information

Patent Citations

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