A slitter
The automated cutting and corner-cutting components of the slitting machine have solved the problem of high difficulty in cutting rattan netting, achieving efficient and precise cutting and shaping of rattan netting and improving production efficiency.
Patent Information
- Application Number
- CN202311163493.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-08
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2043-09-08
AI Technical Summary
In existing technologies, the cutting of rattan mesh is difficult and requires high precision, resulting in low production efficiency. Furthermore, manual cutting is insufficient to meet the processing needs of high-toughness rattan mesh.
The slitting machine, including a cutting component, a corner cutting component, and a cutting component, achieves automated cutting and corner cutting, combined with the thrust conveying of the waste material winding component, to realize the automated cutting and forming of rattan netting.
It improves cutting accuracy, reduces manual intervention, increases production efficiency, and ensures the cutting quality and dimensional consistency of rattan netting.
Smart Images

Figure CN117125531B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of cutting equipment, in particular to a slitting machine. BACKGROUND
[0002] Some bed frames use decorative net frame structures to provide back support when the user sits up in bed, and some nets in decorative net frame structures use rattan nets to provide users with a good user experience by taking advantage of the softness, pressure resistance, wear resistance and dirt resistance of rattan nets.
[0003] The four sides of the rattan net of the decorative net frame structure need to cover the four sides of the metal frame respectively, and for this purpose, a rectangular-shaped accommodation slot needs to be formed at each corner of the rattan net.
[0004] Among them, rattan nets have been produced using automated weaving equipment, and the produced rattan nets are generally sold in rolls. After purchasing the rolled rattan nets, the processing plant needs to perform processing steps such as unwinding, edge cutting, cutting, and corner cutting to process the rattan nets into decorative net frame structures that match the metal frame. However, when processing the rattan net into a specific size structure, the rattan net is relatively strong in toughness, and manual cutting is difficult and requires high cutting accuracy. Manual cutting requires repeated accuracy measurements, which slows down the work efficiency and affects the production efficiency of the product. SUMMARY
[0005] To improve the above problems, the present application provides a slitting machine.
[0006] The slitting machine provided by the present application adopts the following technical scheme:
[0007] A slitting machine for slitting rattan nets, comprising a rack, a cutting assembly, a corner cutting assembly, a cutting assembly, and a waste roll assembly; the cutting assembly, the corner cutting assembly, and the cutting assembly are arranged in sequence along the length direction of the rack, and the corner cutting assembly and the cutting assembly are both provided with two groups, which are sequentially located at both ends of the rack; the waste roll assembly is installed on the rack and located between the cutting assembly and the corner cutting assembly, and the horizontal height of the waste roll assembly is lower than that of the cutting assembly and the corner cutting assembly; the rattan net enters the rack from the two groups of cutting assemblies, and the cutting assemblies cut the rattan net into a fixed width, the waste material after cutting is wound on the waste roll assembly, and as the waste roll assembly rolls, the rattan net after cutting is simultaneously pushed to the corner cutting assembly, the corner cutting assembly cuts the corners of the rattan net, and the rattan net after cutting is moved to the cutting assembly to cut the rattan net into a shape.
[0008] By adopting the above technical scheme, the width of the rattan net to be cut is fixed by the length cutting assembly, and the cutting assembly is used to cut the rattan net to the required width. The waste material rolling assembly is used to roll the rattan net cut off, and the waste material rolling assembly is used to push the rattan net to the corner cutting assembly. The corner cutting assembly cuts the rattan net to form a gap. The waste material rolling assembly continues to push the rattan net, and the cutting assembly cuts the rattan net to a fixed size. The rattan net is cut without using manual cutting, and the width of the rattan net to be cut is fixed, thereby improving the cutting accuracy and the production efficiency.
[0009] Optionally, the cutting assembly comprises a support part, a first telescopic part, a guide part, an elastic part, a heat conduction part, a first heating part and a cutting part. The support part is installed on the rack. The first telescopic part is installed on the support part, and the telescopic end of the first telescopic part faces the rack. The elastic part is connected with the telescopic end of the first telescopic part. The guide part is slidingly connected with the support part and connected with the elastic part through the support part. The heat conduction part is installed on the elastic part. The first heating part is embedded in the heat conduction part. The heat conduction part is provided with a cutting groove, and the cutting part is connected with the heat conduction part and located in the cutting groove.
[0010] By adopting the above technical scheme, when the uncut rattan net is inserted into the two cutting assemblies, the rattan net is pushed towards the rack, and the first telescopic part drives the elastic part, the heat conduction part and the cutting part to accurately move to the position in contact with the rattan net under the guidance of the guide part. The first heating part generates heat and transfers the heat to the cutting part through the heat conduction part, so that the surface of the cutting part contains high temperature. As the telescopic end of the first telescopic part moves continuously, the cutting part contacts the rattan net, and the rattan net is separated under the influence of high temperature and pressure, thereby cutting the rattan net to the required width.
[0011] Optionally, the corner cutting assembly comprises a fixed part, a second telescopic part, a second heating part and a corner cutting part. The fixed part is installed on the rack. The second telescopic part is installed on the fixed part. The corner cutting part is connected with the telescopic end of the second telescopic part. The second heating part is located in the corner cutting part.
[0012] By adopting the above technical scheme, when the rattan net is cut, the rattan net is transported to below the corner cutting part, the second telescopic part drives the corner cutting part to move downward, and the second heating part heats the corner cutting part, so that the corner cutting part presses downward to cut the gap.
[0013] Optionally, the corner cutting part is provided with an inner groove, and the edge between the inner groove and the corner cutting part forms a sharp protrusion.
[0014] By adopting the above technical scheme, the sharp protrusion is used to press and cut the rattan net, and the pressure of the sharp protrusion is greater than that of the whole corner cutting part, so that the rattan net is more easily separated to form the gap.
[0015] Optionally, the cutting assembly comprises a first connecting part, a second connecting part, a bearing part, a third telescopic part, a fourth telescopic part, a cutting part, a third heating part and a pressure part; the bearing part is installed on the rack; the first connecting part is installed on the bearing part away from the rack; the third telescopic part is installed on the first connecting part away from the rack, and the telescopic end of the third telescopic part extends towards the rack through the first connecting part; the second connecting part is connected with the telescopic end of the third telescopic part; the fourth telescopic part is connected with the first connecting part, and the telescopic end of the fourth telescopic part faces the rack; the pressure part is connected with the telescopic end of the fourth telescopic part; the cutting part is connected with the second connecting part, and the third heating part is embedded in the cutting part.
[0016] By adopting the above technical scheme, the second connecting part is driven by the third telescopic part on the first connecting part to move the cutting part towards the rack, the fourth telescopic part drives the pressure part to move towards the rack, and the rattan net is pressed, the second connecting part drives the cutting part to continue to press down, and the high temperature of the third heating part cuts off the rattan net.
[0017] Optionally, a socket is formed on the second connecting part, and the second connecting part is slidably connected with the bearing part through the socket.
[0018] By adopting the above technical scheme, the bearing part provides a guiding action for the second connecting part to avoid position deviation of the second connecting part during movement.
[0019] Optionally, the waste rolling assembly comprises a rolling part, a driving part and a linkage part; the driving part is installed on one side of the rack, the rolling part is provided with two rolling parts which are installed on both ends of the rack, and the two rolling parts are connected through the linkage part; the output end of the driving part is connected with the linkage part.
[0020] By adopting the above technical scheme, the driving part provides a driving action to make the linkage part drive the rolling part to rotate, so as to wind the waste on the rolling part to provide waste recovery, and provide a pushing force to push the cut rattan net along the rack while rolling the waste.
[0021] Optionally, the waste rolling assembly further comprises a clamping part; the clamping part is connected with the rolling part.
[0022] By adopting the above technical scheme, the clamping part can clamp the initial end of the waste on the rolling part, so as to improve the convenience of connecting the waste with the rolling part.
[0023] Optionally, the cutting corner assembly and the cutting assembly of the same side are provided with a moving part and a locking part; the cutting corner assembly and the cutting assembly are slidably connected to the frame through the moving part, and the cutting corner assembly and the cutting assembly are locked to the frame by the locking part.
[0024] By using the above technical scheme, the installation position of the cutting corner assembly and the cutting assembly can be moved by the moving part to adjust the width of the required cutting vine, and the position of the cutting corner assembly and the cutting assembly is locked by the locking part.
[0025] Optionally, the cutting corner assembly and the cutting assembly are further provided with the synchronization part, and the cutting corner assembly and the cutting assembly are connected to each other by the synchronization part.
[0026] By using the above technical scheme, only the position of one of the cutting corner assembly or the cutting assembly needs to be adjusted, and the position of the other one can be adjusted synchronously by the synchronization part, thereby improving the adjustment convenience.
[0027] In summary, the present application has at least one of the following beneficial technical effects:
[0028] 1. The width of the required cutting vine is fixed by the cutting assembly, and the cutting vine is transported to the cutting corner assembly by the pushing force generated during the winding process of the waste winding assembly, the cutting corner assembly cuts the vine to form a displacement slot, the waste winding assembly continues to push the vine, and the vine is cut into a fixed size in the cutting assembly, without the need for manual cutting, the width of the cutting vine is fixed, the cutting precision is improved, and the production efficiency is improved.
[0029] 2. When the uncut vine is inserted into the two cutting assemblies, the vine is pushed towards the frame, and the first telescopic part drives the elastic part, the heat conducting part and the cutting part to accurately move to the position in contact with the vine under the guidance of the guide part, the first heating part generates heat and transmits it to the cutting part through the heat conducting part, so that the surface of the cutting part contains high temperature, and as the telescopic end of the first telescopic part moves continuously, the cutting part contacts the vine, and the vine is separated under the influence of high temperature and pressure, and the vine with the required width is cut;
[0030] 3. When the vine cutting is completed, the vine is transported to the lower side of the cutting corner part, the second telescopic part drives the cutting corner part to move downward, and the second heating part heats the cutting corner part to press the vine downward to cut the displacement slot;
[0031] 4. The driving part provides driving action, the linkage part drives the winding part to rotate, the waste material is wound on the winding part to provide waste material recycling, and the cutting vine is pushed along the frame at the same time. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 Fig. 1 is a first perspective view of a slitting machine according to an embodiment of the present application;
[0033] Figure 2 Fig. 2 is a second perspective view of a slitting machine according to some embodiments of the present application;
[0034] Figure 3 Fig. 3 is a first perspective view of a cutting assembly according to some embodiments of the present application;
[0035] Figure 4 Fig. 4 is a second perspective view of a cutting assembly according to some embodiments of the present application;
[0036] Figure 5 Fig. 5 is a third perspective view of a cutting assembly according to some embodiments of the present application;
[0037] Figure 6 Fig. 6 is a perspective view of a drive member according to some embodiments of the present application;
[0038] Figure 7 Fig. 7 is a first perspective view of a corner cutting assembly according to some embodiments of the present application;
[0039] Figure 8 Fig. 8 is a second perspective view of a corner cutting assembly according to some embodiments of the present application;
[0040] Figure 9 Fig. 9 is a first perspective view of a severing assembly according to some embodiments of the present application;
[0041] Figure 10 Fig. 10 is a second perspective view of a severing assembly according to some embodiments of the present application;
[0042] Figure 11 Fig. 11 is a perspective view of a waste roll assembly according to some embodiments of the present application;
[0043] Figure 12 Fig. 12 is a third perspective view of a slitting machine according to some embodiments of the present application;
[0044] The labels in the drawings are as follows: 1, frame, 11, mounting groove, 2, cutting assembly, 21, support part, 211, through hole, 22, first telescopic part, 23, guide part, 24, elastic part, 25, heat conduction part, 251, cutting groove, 26, first heating part, 27, cutting part, 3, corner cutting assembly, 31, fixed part, 32, second telescopic part, 33, second heating part, 34, corner cutting part, 341, inner groove, 4, cutting-off assembly, 41, first connecting part, 42, second connecting part, 421, socket, 43, bearing part, 44, third telescopic part, 45, fourth telescopic part, 46, cutting-off part, 47, third heating part, 48, pressure part, 49, extension piece, 410, extension slide rail, 411, first photoelectric sensor, 412, second photoelectric sensor, 5, waste material winding assembly, 51, winding part, 52, driving part, 53, linkage part, 54, clamping part, 6, moving piece, 7, locking piece, 8, synchronizing piece, 9, driving piece, 91, through shaft, 92, first driving cylinder, 93, rolling shaft, 94, second driving cylinder, 95, driving motor. DETAILED DESCRIPTION
[0045] The specific embodiments of the present application are described herein with reference to the accompanying drawings. The advantages and features of the present application are readily appreciated through a consideration of the disclosure of the present application. The present application may, however, be embodied in various different forms, not just the specific embodiments described and / or presented herein. The various aspects of the present application, as set forth in the claims, can be implemented in a variety of different forms and alternatives, specific embodiments of which are described herein in detail.
[0046] The embodiments of the present application will be described in detail with reference to the drawings, wherein the same reference numerals indicate similar elements throughout the several views. The application can be embodied in various different forms, not just the specific embodiments described and / or presented herein.
[0047] In the description of the present application, the expressions "one embodiment", "some embodiments", "example", "specific example" or "some examples" are used to indicate that the particular feature, structure, material, or characteristic following the term is included in at least one embodiment or example of the present application. The repeatedly used expressions "one embodiment" and "some embodiments" do not necessarily have to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics can be combined in any suitable manner in one or more embodiments or examples. In addition, the expressions "exemplary" and "demonstration" are used to indicate that the particular implementation exemplifies the embodiment or example, but does not imply that it is preferred or superior to other embodiments or examples. The specific embodiments and examples of the present application as set forth are intended to be only illustrative and not limiting of the present application as many modifications, variations, and alterations will be apparent to those skilled in the art from this detailed description.
[0048] Furthermore, the terms "first" and "second" are used only to indicate an objective and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the representation of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0049] Throughout this specification, when it is said that a device is "connected" to another device, this includes not only "direct connection" but also "indirect connection" by placing other components in between. Furthermore, when it is said that a device "comprises" a certain constituent element, unless otherwise stated otherwise, this does not exclude other constituent elements, but rather implies that other constituent elements may be included.
[0050] The following is in conjunction with the appendix Figure 1 - Appendix Figure 12 This application will be described in further detail below.
[0051] This application discloses a slitting machine.
[0052] A slitting machine, reference Figure 1 As shown, it includes a frame 1, a cutting assembly 2, a corner cutting assembly 3, a cutting assembly 4, and a waste material winding assembly 5; the frame 1 adopts a rectangular frame structure and is provided with a guide plate at the top, with the guide plate spaced a certain distance from both ends for the installation of other components.
[0053] The cutting assembly 2, the corner-cutting assembly 3, and the cutting assembly 4 are arranged sequentially along the length of the frame 1. Both the corner-cutting assembly 3 and the cutting assembly 2 have two sets, located at opposite ends of the frame 1. Each of the cutting assembly 2, corner-cutting assembly 3, and cutting assembly 4 is equipped with a heating element for high-temperature cutting.
[0054] After the corner cutting component 3 and the cutting component 2 are divided into two groups, when the rattan net enters the frame 1, the two ends of the rattan net enter the two cutting components 2. The interval between the two cutting components 2 is the width that the rattan net needs to be cut, thereby achieving the effect of improving the cutting accuracy without adjusting the rattan net. After the width of the rattan net is determined and cut, it enters the range of the corner cutting component 3. The two corner cutting components 3 can cut the corners of the rattan net that enters, forming a clearance groove to match the installation with the metal frame.
[0055] The waste material winding assembly 5 is installed on the frame 1 and located between the cutting assembly 2 and the corner cutting assembly 3. The horizontal height of the waste material winding assembly 5 is lower than that of the cutting assembly 2 and the corner cutting assembly 3. After the cutting assembly 2 is cut, the rattan net between the two cutting assemblies 2 is the rattan net required for forming. The rattan net on both sides of the cutting assembly 2 after being cut off is waste material. The waste material will hang down under the action of gravity. Therefore, after cutting, the worker rolls the waste material onto the waste material winding assembly 5. The waste material winding assembly 5 has its own drive source. As the waste material winding assembly 5 rotates, the waste material is continuously pulled and wound up. During the winding process, the driving force is provided simultaneously to push the rattan net of fixed width after cutting towards the corner cutting assembly 3, so that the rattan net of fixed width enters the corner cutting assembly 3 and is cut by the corner cutting assembly 3. After cutting, the waste material winding assembly 5 continues to wind up, the cutting assembly 2 continues to cut, and continues to push the rattan net of fixed width along the frame 1.
[0056] As the fixed-width rattan net moves along the frame 1, it gradually enters the cutting assembly 4. The external dimensions of the cutting assembly 4 are the same as the dimensions of the rattan net to be cut. Therefore, when the rattan net is about to extend out of the cutting assembly 4 along the frame 1, the cutting assembly 4 cuts the rattan net to stably obtain a rattan net with width and length dimensions consistent with the required dimensions.
[0057] Among them, reference Figure 2 As shown, a slidable photoelectric sensor can be installed on the cutting component 4 to sense the length of the extended rattan net. The photoelectric sensor is also electrically connected to the cutting component 4. When the rattan net is about to extend beyond the cutting component 4, the photoelectric sensor detects it and sends an electrical signal to the cutting component 4 to start the cutting component 4 to cut. The photoelectric sensor can slide along the cutting component 4 to adjust its position, thereby adapting to cut out rattan nets of different sizes as required.
[0058] If the size of the rattan net to be cut is larger than the size of the cutting component 4, an extension member 49 is also provided on the cutting component 4. The extension member 49 is a telescopic plate. Specifically, a telescopic groove is provided on the cutting component 4. The telescopic plate can be inserted into or pulled out of the telescopic groove of the cutting component 4 to extend the length of the rattan net. An extension slide rail can also be provided at the photoelectric sensor. The extension slide rail can be fixedly installed on the cutting component 4. The photoelectric sensor is slidably connected to the extension slide rail to further adapt to the size of the rattan net to be cut.
[0059] The extension slide rail extends along the frame 1 to both ends, and two photoelectric sensors are provided, namely a first photoelectric sensor 411 and a second photoelectric sensor 412. The first photoelectric sensor 411 is located at the end of the extension slide rail away from the cutting component 2, and the second photoelectric sensor 412 is located at the end of the extension slide rail closer to the cutting component 2. The first photoelectric sensor 411 is electrically connected to the cutting component 4, and the second photoelectric sensor 412 is electrically connected to the corner cutting component and waste material winding component 5. By sliding along the extension slide rail, the distance between the second photoelectric sensor 412 and the corner cutting component 3 is the required cutting size of the rattan net.
[0060] The rattan net needs to have four corner clearance grooves cut out. After the rattan net extends to the corner cutting component 3, the two corner cutting components 3 cut out two clearance grooves. As the rattan net continues to move, when the second photoelectric sensor 412 detects that the clearance grooves cut out by the rattan net reach directly below the second photoelectric sensor 412, the second photoelectric sensor 412 sends a signal to the waste material winding component 5 and the corner cutting component 3, causing the waste material winding component 5 to stop winding and the corner cutting component 3 to cut corners, thereby cutting out two more clearance grooves.
[0061] The frame 1 may also be equipped with a controller. The first photoelectric sensor 411, the second photoelectric sensor 412, the cutting component 4, the trimming component 2, the corner cutting component 3, and the waste material winding component 5 are all electrically connected to the controller. The first photoelectric sensor 411, the second photoelectric sensor 412, the cutting component 4, the trimming component 2, the corner cutting component 3, and the waste material winding component 5 can be controlled to open and close by the controller. For example, after the second photoelectric sensor 412 detects the clearance groove, it sends an electrical signal to the controller, and the controller controls the opening and closing of the corner cutting component 3 and the waste material winding component 5.
[0062] Further reference Figure 3 As shown, the cutting assembly 2 includes a support part 21, a first telescopic part 22, a guide part 23, an elastic part 24, a heat-conducting part 25, a first heating part 26, and a cutting part 27. The support part 21 is installed on the frame 1. The support part 21 can be a support frame. The support frame can be Z-shaped. The back of the support frame is provided with a pressure-resistant reinforcing plate. The bottom of the support frame can be installed on the frame 1 by bolt fastening.
[0063] The first telescopic part 22 can be a cylinder, oil cylinder, hydraulic cylinder, electric push rod or electric cylinder, etc. In this embodiment, the first cylinder is used as an example. The first cylinder is installed on the top of the support frame, and the telescopic end extends through the support frame to the frame 1.
[0064] The elastic part 24 is connected to the telescopic end of the first telescopic part 22. The elastic part 24 consists of several damping elastic blocks on the fixed plate. In this embodiment, four blocks are provided to provide a rebound effect, so that the uneven surface of the rattan mesh can be buffered and rebounded by the damping elastic blocks during cutting, reducing the situation where the cutting part 27 is directly skewed due to the impact of unevenness.
[0065] The support part 21 has a guide hole, and the guide part 23 passes through the guide hole and is connected to the elastic part 24. The guide part 23 can be a guide rod, and the outer diameter of the guide rod is the same as the diameter of the guide hole. The guide rod passes through the guide hole through the support frame and is connected to the fixing plate of the elastic part 24 to provide guidance during cutting and avoid position deviation that could cause the cut rattan net to have an arc shape.
[0066] refer to Figure 4 As shown, the heat-conducting part 25 is installed on the elastic part 24. The heat-conducting part 25 adopts a heat-conducting block, and the heat-conducting block is a metal material with good thermal conductivity. The first heating part 26 is embedded in the heat-conducting block. The first heating part 26 adopts several electric heating rods. A cutting groove 251 is opened in the heat-conducting block. The cutting part 27 is connected to the heat-conducting part 25 and is located in the cutting groove 251. The cutting part 27 adopts a cutting wheel, and the cutting wheel is provided with a pointed protrusion that extends out of the cutting groove 251 and contacts the rattan net.
[0067] Specifically, when the uncut rattan net is inserted into the two cutting components 2, as the worker pushes the rattan net toward the frame 1, and the first cylinder drives the elastic part 24, the heat-conducting block, and the cutting wheel to move accurately to the position of contact with the rattan net under the guidance of the guide rod, the electric heating rod heats up and generates heat, which is transferred to the cutting wheel through the heat-conducting block, so that the surface of the cutting wheel contains high temperature. As the extension end of the first cylinder moves continuously, the tip of the cutting wheel protrudes and contacts the rattan net, and the rattan net is separated by the high temperature and pressure, and cut to the required width.
[0068] In some embodiments, reference Figure 5 and Figure 6 As shown, the slitting machine also includes a drive component 9, which includes a through-rotating shaft 91, a first drive cylinder 92, a rolling shaft 93, a second drive cylinder 94, and a drive motor 95. The through-rotating shaft 91 has two heat-conducting blocks passing through its two ends and is connected to the cutting wheel. One end of the shaft passes through the cutting wheel and extends to the support frame. The support frame at this end has a through-hole 211. The rotating end of the drive motor 95 is connected to the through-rotating shaft 91, and the surface of the drive motor 95 is provided with a mounting seat. The mounting seat can slide along the through-hole 211, and the through-hole 211 limits the movement of the drive motor 95 and the mounting seat.
[0069] The first drive cylinder 92 is installed on the through-rotating shaft 91. The frame 1 is provided with a mounting groove 11. The rolling shaft 93 is located in the mounting groove 11. The second drive cylinder 94 is movably connected to the rolling shaft 93, so that it can rotate along the rolling shaft 93. The second drive cylinder 94 extends out of the mounting groove 11. The first drive cylinder 92 and the second drive cylinder 94 are on the same vertical straight line. Anti-slip textures can be provided on the surfaces of the first drive cylinder 92 and the second drive cylinder 94.
[0070] Specifically, when it is necessary to transport the rattan net, the worker inserts the rattan net into the frame 1, and inserts it between the first drive cylinder 92 and the second drive cylinder 94. The heating rod starts to heat up, and the first cylinder drives the cutting wheel, drive motor 95, and first drive cylinder 92 to descend, so that the cutting wheel and first drive cylinder 92 come into contact with the rattan net. The drive motor 95 starts, and the rotating end of the drive motor 95 drives the threading shaft 91 to rotate, so that the threading shaft 91 drives the two cutting wheels and the first drive cylinder 92 to rotate. The two cutting wheels cut the rattan net. The rattan net is located on the surface of the second drive cylinder 94. With the rotation effect of the first drive cylinder 92, the cut rattan net is driven to move along the frame 1 towards the corner cutting assembly 3. The cut waste is manually wound onto the waste winding assembly 5 for winding. The first drive cylinder 92 and the cutting wheel share the buffering and rebound effect of the elastic part 24.
[0071] If a controller is provided, the drive motor 95 is electrically connected to the controller.
[0072] The provision of drive component 9 makes the rattan mesh more stable during cutting and conveying, rather than relying solely on the driving force provided by the waste winding assembly 5, thus improving the stability of rattan mesh conveying.
[0073] In some embodiments, reference Figure 7 As shown, the corner-cutting assembly 3 includes a fixing part 31, a second telescopic part 32, a second heating part 33, and a corner-cutting part 34. The fixing part 31 is installed on the frame 1. The fixing part 31 can be a fixing frame, and the fixing frame is an L-shaped frame. The second telescopic part 32 is installed on the side of the fixing frame, and the second telescopic part 32 is provided with a telescopic end. The second telescopic part 32 can be a cylinder, oil cylinder, hydraulic cylinder, electric push rod, or electric cylinder, etc. In this embodiment, the second cylinder is used as an example.
[0074] The chamfered part 34 is connected to the telescopic end of the second cylinder, and the second heating part 33 is located inside the chamfered part 34. The chamfered part 34 can be a rectangular chamfered block, and the second heating part 33 can be a number of heating rods embedded in the chamfered block. At the same time, the chamfered block is a metal block with heat conduction capability.
[0075] Specifically, after the rattan netting is cut, it is conveyed to the area below the corner cutting block. The second cylinder drives the corner cutting block to move downwards, while several heating rods heat the corner cutting block, causing it to press down on the rattan netting and cut out clearance grooves. The two corner cutting blocks operate synchronously, cutting out two clearance grooves at the same time. When the rattan netting continues to move to the specified length, the worker can restart the second cylinder to cut the corners of the rattan netting again, thereby cutting out four clearance grooves. When the second cylinder is started, the operation of other components will be stopped.
[0076] Several elastic damping blocks can also be set between the chamfered block and the extension / retraction end of the second cylinder to provide buffering and rebound effects.
[0077] If a controller is used, there is no need for workers to open or close the second cylinder. The electrical signal of the second photoelectric sensor 412 is transmitted to the controller, which then sends the opening and closing command to the chamfering assembly 3 and other components.
[0078] Further reference Figure 8 As shown, the cut corner block has an inner groove 341, and the corner between the inner groove 341 and the cut corner part 34 forms a sharp protrusion. The sharp protrusion is used to press down and cut the rattan net. Compared with a whole cut corner block, the pressure is greater and it is easier to separate the rattan net into the clearance groove.
[0079] In some embodiments, reference Figure 9 As shown, the cutting assembly 4 includes a first connecting part 41, a second connecting part 42, a load-bearing part 43, a third telescopic part 44, a fourth telescopic part 45, a cutting part 46, a third heating part 47, and a pressure part 48; the load-bearing part 43 is installed on the frame 1, and the load-bearing part 43 can be a guide column, and four guide columns can be provided, which are respectively set on the frame 1.
[0080] The first connecting part 41 is installed at the end of the load-bearing part 43 away from the frame 1. The first connecting part 41 can be a first connecting plate. The first connecting plate is installed on the top of the four guide columns. The third telescopic part 44 is installed at the end of the first connecting plate away from the frame 1, and the telescopic end of the third telescopic part 44 extends through the first connecting plate toward the frame 1.
[0081] The second connecting part 42 is connected to the telescopic end of the third telescopic part 44, and the second connecting part 42 is provided with four sockets 421. Four guide posts are located in the four sockets 421 respectively, so that the second connecting part 42 can slide up and down along the guide posts through the sockets 421 and be guided by the guide posts to avoid the second connecting part 42 from shifting position. The second connecting part 42 can be a second connecting plate, and the third telescopic part 44 can be a cylinder, oil cylinder, hydraulic cylinder, electric push rod or electric cylinder, etc. In this embodiment, the third cylinder is used as an example.
[0082] refer to Figure 10 As shown, the fourth telescopic part 45 is connected to the first connecting plate, and the telescopic end of the fourth telescopic part 45 faces the frame 1. The pressure part 48 is connected to the telescopic end of the fourth telescopic part 45. The fourth telescopic part 45 can be a cylinder, oil cylinder, hydraulic cylinder, electric push rod or electric cylinder, etc. In this embodiment, the fourth cylinder is used as an example. The pressure part 48 can be a pressure plate, pressure bar or pressure block. In this embodiment, the pressure block is used as an example. The pressure block is a long strip block structure.
[0083] The third heating part 47 is embedded in the cutting part 46. The third heating part 47 may be a plurality of heating rods. The cutting part 46 is connected to the bottom of the second connecting plate, and the third heating part 47 supplies heat to the cutting part 46. The cutting part 46 may be a cutter, and a mounting plate may be provided on the cutter. A plurality of heating rods may be embedded in the mounting plate.
[0084] Several elastic damping blocks can also be installed between the second connecting plate and the cutter to provide buffering and rebound effects.
[0085] In some embodiments, reference Figure 11 As shown, the waste winding assembly 5 includes a winding section 51, a drive section 52, and a linkage section 53. The drive section 52 is installed on one side of the frame 1. There are two winding sections 51, which are installed at both ends of the frame 1 respectively. The drive section 52 can be a small motor, and the winding section 51 can be a winding wheel. The winding wheel is equipped with a mounting frame and can rotate along the mounting frame.
[0086] The two take-up reels are connected by a linkage 53. The output end of the small motor is connected to the linkage 53. The linkage 53 can be a linkage shaft. The linkage shaft connects the two take-up reels together and drives the two take-up reels to rotate through the drive of the output end of the small motor.
[0087] Specifically, when waste is generated, workers wind it onto the take-up reel and then start a small motor. The small motor drives the two take-up reels to rotate via a linkage shaft, thereby continuously winding up the waste. Since the horizontal height of the waste winding assembly 5 is lower than that of the cutting assembly 2 and the corner cutting assembly 3, when the waste is pulled down, it drives the already cut rattan net in the direction of rotation of the take-up reel to advance the rattan net.
[0088] If a controller is provided, it is electrically connected to the small motor and can control the starting and stopping of the small motor.
[0089] Furthermore, the waste winding assembly 5 also includes a clamping part 54; the clamping part 54 is engaged with the winding wheel. The clamping part 54 can be a resilient pressure plate, which can be a metal plate, and the bottom of the pressure plate is provided with a protrusion. The worker presses the waste material under the pressure plate, and uses the toughness and elasticity of the pressure plate to press the waste material onto the winding wheel, so that the waste material no longer needs to be wrapped around the winding wheel, which can improve the convenience of the initial connection between the waste material and the winding wheel.
[0090] In some embodiments, reference Figure 12 As shown, one set of chamfering component 3 and cutting component 2 on the same side is provided with a moving part 6 and a locking part 7. Both chamfering component 3 and cutting component 2 are slidably connected to frame 1 through moving part 6. The locking part 7 locks chamfering component 3 and cutting component 2 to frame 1. A sliding groove can be provided on frame 1. The sliding part can be a sliding block. The sliding groove and sliding block can be a matching T-shaped structure. The sliding block can move along the sliding groove. The locking part 7 can be a bolt, specifically a wing bolt. A threaded hole is opened on the sliding block. The wing bolt passes through the threaded hole and locks in the sliding groove.
[0091] Alternatively, the movable component 6 is installed on the frame 1. The movable component 6 adopts a sliding rail. Sliding grooves are opened on the corner cutting component 3 and the cutting component 2, and the sliding rail and the sliding groove are matched so that the corner cutting component 3 and the cutting component 2 can move along the sliding rail, which can also achieve the effect of limiting sliding.
[0092] Specifically, the sliding block can be connected at the bottom of the fixing frame of the corner cutting component 3 and the bottom of the support frame of the cutting component 2.
[0093] Specifically, by moving the sliding block along the sliding groove, the positions of the corner cutting component 3 and the cutting component 2 can be adjusted, so that the distance between the two corner cutting components 3 or the two cutting components 2 can be adjusted to adapt to the rattan nets of different sizes that need to be cut. After the adjustment is completed, the rattan nets are locked and fixed by the butterfly bolts.
[0094] If a second photoelectric sensor 412 is provided, the second photoelectric sensor 412 is set on the extended slide rail at the end without the sliding groove, so as to ensure that the second photoelectric sensor 412 can stably detect the clearance groove.
[0095] If a movable part 6 and a locking part 7 are provided, and a driving part 9 is provided, the through-rotating shaft 91 in the driving part 9 is a telescopic rotating shaft, that is, the rotating shaft is a double-cylinder structure, and the double-cylinder structure is provided with a limiting groove and a limiting block to avoid the two double cylinders from rotating out of alignment.
[0096] Furthermore, it also includes a synchronizing component 8, which is located between the corner-cutting component 3 and the cutting component 2, and connects the corner-cutting component 3 and the cutting component 2. The synchronizing component 8 can be a synchronizing frame, so that when either the corner-cutting component 3 or the cutting component 2 is adjusted, the other component is moved synchronously through the synchronizing frame, without the need to adjust the position of the other component, which improves convenience and also improves the adjustment accuracy, avoiding the problem of cutting or corner-cutting accuracy caused by the positional deviation of the two components being adjusted sequentially.
[0097] Among them, after the corner cutting component 3 and the cutting component 2 are movable, the corner cutting component 3 and the cutting component 2 are not on the same horizontal straight line as the waste material winding component. A guide frame can be set on the waste material winding component. The guide frame extends vertically towards the top of the frame. The waste material first passes around the guide frame and then wraps around the waste material winding component. The waste material is guided by the guide frame to a position above the waste material winding component, thereby ensuring that the waste material will not deviate when the waste material winding component is winding.
[0098] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.
Claims
1. A slitting machine for slitting rattan netting, characterized in that, The assembly includes a frame (1), a cutting component (2), a corner-cutting component (3), a cutting component (4), and a waste material winding component (5). The cutting component (2), the corner-cutting component (3), and the cutting component (4) are arranged sequentially along the length of the frame (1), and two sets of the corner-cutting component (3) and the cutting component (2) are arranged sequentially at both ends of the frame (1). The waste material winding component (5) is installed on the frame (1) and is located between the cutting component (2) and the corner-cutting component (3). The horizontal height of the rattan net is lower than that of the cutting component (2) and the corner cutting component (3); the rattan net enters the frame (1) from the two sets of cutting components (2), and is cut into a fixed width by the two sets of cutting components (2). The cut waste is wrapped around the waste winding component (5). As the waste winding component (5) winds up, the cut rattan net is pushed to the corner cutting component (3). The corner cutting component (3) cuts the corners of the rattan net. After cutting, the rattan net moves to the cutting component (4) to cut the rattan net into shape; the cutting component (4) An extension slide rail (410) is provided on the upper part, and a first photoelectric sensor (411) and a second photoelectric sensor (412) are slidably connected on the extension slide rail (410). The first photoelectric sensor (411) is electrically connected to the cutting assembly (4). When the rattan net is about to extend out of the cutting assembly (4), the first photoelectric sensor (411) detects it and sends an electrical signal to the cutting assembly (4) to start the cutting assembly (4) to cut. The first photoelectric sensor (411) moves along the extension slide rail (410) to adjust its position and adapt to cut out rattan nets of different sizes as required; the second photoelectric sensor The device (412) is electrically connected to the corner cutting assembly (3) and the waste winding assembly (5), and slides through the extension slide rail (410) to adjust the distance between the second photoelectric sensor (412) and the corner cutting assembly (3); when the second photoelectric sensor (412) detects that the clearance groove cut out by the rattan net reaches directly below the second photoelectric sensor (412), the second photoelectric sensor (412) sends a signal to the waste winding assembly (5) and the corner cutting assembly (3), causing the waste winding assembly (5) to stop winding and the corner cutting assembly (3) to cut corners, thereby cutting out two more clearance grooves.
2. A slitting machine according to claim 1, characterized in that, The cutting assembly (2) includes a support part (21), a first telescopic part (22), a guide part (23), an elastic part (24), a heat-conducting part (25), a first heating part (26), and a cutting part (27); the support part (21) is mounted on the frame (1); the first telescopic part (22) is mounted on the support part (21), and the telescopic end of the first telescopic part (22) faces the frame (1); the elastic part (24) is connected to the telescopic end of the first telescopic part (22); the guide part (23) is slidably connected to the support part (21) and passes through the support part (21) to connect with the elastic part (24); the heat-conducting part (25) is mounted on the elastic part (24); the first heating part (26) is embedded in the heat-conducting part (25); the heat-conducting part (25) has a cutting groove (251), and the cutting part (27) is connected to the heat-conducting part (25) and located in the cutting groove (251).
3. A slitting machine according to claim 1, characterized in that, The chamfering assembly (3) includes a fixing part (31), a second telescopic part (32), a second heating part (33), and a chamfering part (34); the fixing part (31) is installed on the frame (1); the second telescopic part (32) is installed on the fixing part (31); the chamfering part (34) is connected to the telescopic end of the second telescopic part (32); the second heating part (33) is located inside the chamfering part (34).
4. A slitting machine according to claim 3, characterized in that, The chamfered portion (34) has an inner groove (341) inside, and the corner between the inner groove (341) and the chamfered portion (34) forms a sharp protrusion.
5. A slitting machine according to claim 1, characterized in that, The cutting assembly (4) includes a first connecting part (41), a second connecting part (42), a load-bearing part (43), a third telescopic part (44), a fourth telescopic part (45), a cutting part (46), a third heating part (47), and a pressure part (48); the load-bearing part (43) is mounted on the frame (1); the first connecting part (41) is mounted on the end of the load-bearing part (43) away from the frame (1); the third telescopic part (44) is mounted on the end of the first connecting part (41) away from the frame (1), and the third telescopic part (44) The telescopic end of the third telescopic part (44) extends through the first connecting part (41) toward the frame (1); the second connecting part (42) is connected to the telescopic end of the third telescopic part (44); the fourth telescopic part (45) is connected to the first connecting part (41), and the telescopic end of the fourth telescopic part (45) faces the frame (1); the pressure part (48) is connected to the telescopic end of the fourth telescopic part (45); the cutting part (46) is connected to the second connecting part (42), and the third heating part (47) is embedded in the cutting part (46).
6. A slitting machine according to claim 5, characterized in that, The second connecting part (42) has a socket (421) and the second connecting part (42) is slidably connected to the load-bearing part (43) through the socket (421).
7. A slitting machine according to claim 1, characterized in that, The waste winding assembly (5) includes a winding section (51), a drive section (52), and a linkage section (53); the drive section (52) is installed on one side of the frame (1), and there are two winding sections (51), which are respectively installed at both ends of the frame (1), and the two winding sections (51) are connected to each other through the linkage section (53); the output end of the drive section (52) is connected to the linkage section (53).
8. A slitting machine according to claim 7, characterized in that, The waste winding assembly (5) also includes a clamping part (54); the clamping part (54) engages with the winding part (51).
9. A slitting machine according to claim 1, characterized in that, One of the corner-cutting components (3) and the cutting component (2) on the same side are provided with a moving part (6) and a locking part (7); the corner-cutting component (3) and the cutting component (2) are slidably connected to the frame (1) through the moving part (6), and the corner-cutting component (3) and the cutting component (2) are locked to the frame (1) by the locking part (7).
10. A slitting machine according to claim 9, characterized in that, A synchronization element (8) is provided between the chamfering component (3) and the cutting component (2), and the chamfering component (3) and the cutting component (2) are connected to each other by the synchronization element (8).
Citation Information
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