A rainwater head mounting structure and mounting method for a single-steel-plate concrete structure
By reserving through holes in the single-plate concrete structure and sealing the gaps with sealants and fillers, the leakage problem caused by the installation of rainwater hoppers was solved, achieving improved construction quality and a low-cost installation method.
Patent Information
- Application Number
- CN202311341624.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-17
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2043-10-17
AI Technical Summary
In single-slab concrete structures, the existing method of installing rainwater hoppers leads to water leakage, affecting construction quality and making it impossible to immediately carry out waterproofing treatment.
Through holes are pre-drilled in the steel plate concrete structure. After the rainwater hopper is installed, the gaps are sealed with sealing components and filler to form multiple spaces for secondary pouring and fixing. Concrete and leak-stopping materials are used for sealing.
It solves the leakage problem caused by traditional installation methods, and has the advantages of simple construction, low cost, simple structure, and convenient construction. During construction, it is simple and convenient to construct, and the construction quality is good.
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Figure CN117127761B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of building construction, in particular to a rainwater head mounting structure and mounting method for single-steel-plate concrete structure. BACKGROUND
[0002] The rainwater head is provided in the roof gutter to drain the rainwater accumulated in the gutter. The rainwater head has a flow regulating grid device, which can quickly drain the roof rainwater, the grid has a flow regulating effect, avoids forming a large vortex, stabilizes the water level in front of the head, reduces air entrainment, can quickly drain the roof rainwater and snow water, and can effectively block larger debris.
[0003] The conventional installation method of the rainwater head mainly relies on the "09S302 Rainwater Head Selection and Installation Atlas", which mainly includes two installation methods of the rainwater head. The first method is suitable for the case where the rainwater head is installed on a steel plate gutter structure, and the second method is suitable for the case where the rainwater head is installed on a concrete structure. However, there are cases where the rainwater head is installed on a single-steel-plate concrete structure in some projects. The single-steel-plate concrete structure is a new type of concrete structure that uses a steel plate as a formwork and uses high-strength steel mesh and thin-walled concrete. Compared with the traditional formwork method, the single-steel-plate concrete has the advantages of fast construction speed, good durability, and wider applicability, and has been widely used in the field of building construction.
[0004] In the single-steel-plate concrete structure, if the installation method in the atlas is used, the rainwater head is directly welded on the steel plate. First, the concrete compaction cannot be performed using a concrete vibrator due to the influence of the steel reinforcement surface layer, and the rainwater head cannot be fixed after being wrapped with a wire mesh, which may cause loosening. In addition, the concrete is not poured from both sides to the middle during pouring, and the final pouring of the concrete does not achieve the desired effect. Second, the concrete structure needs to be watered during curing, which prevents immediate waterproofing work. Before waterproofing, rainwater or water required for curing may seep through the small gaps in the concrete plate between the steel plate and the concrete plate, causing water leakage and affecting the overall construction quality.
[0005] Based on the above defects, the present application provides a rainwater head mounting structure and mounting method for single-steel-plate concrete structure to solve the problems of the prior art. SUMMARY
[0006] The present application aims to provide a rainwater head mounting structure and mounting method for single-steel-plate concrete structure to solve the problems raised in the background.
[0007] To solve the above technical problems, the present application provides the following technical solutions:
[0008] The application discloses a rainwater pipe mounting structure for a single-steel-plate concrete structure, and relates to the technical field of mounting structures.
[0009] Specifically, the mounting structure comprises a first through hole formed on the steel body, that is, the first through hole is reserved on the steel body when the steel body is mounted, and the reinforcing mesh at the through hole is removed before the rainwater pipe is mounted; the first through hole allows the reduced-diameter part of the rainwater pipe to pass through but does not allow the main body part of the rainwater pipe to pass through.
[0010] Preferably, the mounting structure further comprises a second through hole formed in the concrete layer, the second through hole is connected with the first through hole, and the second through hole allows the main body part of the rainwater pipe to pass through but does not allow the head part of the rainwater pipe to pass through; since the concrete layer is thick, the second through hole is long and can accommodate the main body part of the rainwater pipe, so that only the head part of the rainwater pipe is exposed in the gutter, thereby facilitating the drainage of rainwater in the gutter.
[0011] Preferably, the mounting structure further comprises a filling material for sealing the gap between the rainwater pipe and the single-steel-plate concrete structure, and the filling material fixes the rainwater pipe in the single-steel-plate concrete structure.
[0012] The mounting structure has the advantages of low cost, simple structure, convenient construction and the like.
[0013] Preferably, the rainwater pipe mounting structure further comprises a sealing member fixedly arranged at the first through hole, the sealing member extends from the first through hole into the second through hole, supports the step face formed by the rainwater pipe, forms a first space between the inner wall of the second through hole and the rainwater pipe, and forms a second space between the sealing member and the reduced-diameter part of the rainwater pipe.
[0014] The design has the advantages that the traditional sealing material can be used to seal the gap in the second space, the secondary pouring can be conducted in the first space to complete the fixed connection of the rainwater head and the steel plate concrete structure, and the filling material in the second space and the filling material in the first space are not affected by each other due to the setting of the closure.
[0015] Preferably, the filling material in the second space is oil palm.
[0016] Preferably, the filling material in the first space is concrete and leak stopper.
[0017] Preferably, the concrete is located at the lower end of the leak stopper.
[0018] Preferably, the end of the leak stopper flush with the bottom surface of the gutter is coated with waterproof glue, and the surface of the waterproof glue is coated with a cement surface.
[0019] To solve the above technical problems, the application also provides the following technical solutions.
[0020] A rainwater head mounting method for a single-steel plate concrete structure, the mounting method is used for mounting the rainwater head in the steel plate concrete structure, wherein the rainwater head has a main body part, a reduced diameter part connected to the lower end of the main body part, and a head part arranged at the upper end of the main body part, a stepped surface is formed at the joint of the main body part and the reduced diameter part, the steel plate concrete structure is composed of a concrete layer and a steel body held at the lower end of the concrete layer, and the steel body and the concrete layer form a gutter for collecting rainwater.
[0021] Specifically, the mounting method starts from the completion of the installation of the steel body, and the mounting method specifically comprises the following steps.
[0022] S1. A first through hole for the reduced diameter part of the rainwater head to pass through is reserved at the position of the rainwater head on the steel body, and after the completion of the installation of the steel body, the steel bars at the first through hole are cut off;
[0023] S2. An extruded sheet is arranged at the upper end of the first through hole, the extruded sheet completely covers the first through hole, and the height of the extruded sheet exceeds the steel reinforcement layer;
[0024] S3. The concrete layer is poured in the sky pit formed by the steel body, the gutter for collecting rainwater is formed at the upper end of the concrete layer, then the extruded sheet is removed, the second through hole is formed in the concrete layer, and the second through hole is communicated with the first through hole and the gutter;
[0025] S4. A closure is fixed at the first through hole, the closure is in the shape of a cylinder, and one end of the closure extends into the second through hole;
[0026] S5. Put the rainwater head into the through hole, and the reduced diameter part of the rainwater head passes through the first through hole, the main body part is placed in the second through hole, the step surface is limited by the closing part, the inner wall surface of the second through hole and the rainwater head form the first space for pouring the filling material, and the closing part and the reduced diameter part of the rainwater head form the second space for placing the filling material;
[0027] S6. Fill the first space and the second space.
[0028] The scheme has the advantages that: during construction, the through hole for installing the rainwater head is reserved on the steel plate concrete structure, the rainwater head is placed in the through hole, and then the gap between the through hole and the rainwater head is reprocessed, for example, re-poured, so that the problem that the traditional installation method causes water leakage and affects the construction quality under the single steel plate concrete structure is solved; meanwhile, the installation structure has the advantages of low cost, simple structure, convenient construction and the like.
[0029] Preferably, the step S6 comprises the step S6a. filling the jute yarn in the second space.
[0030] Preferably, the step S6 comprises the step S6b. filling the concrete in the first space first, and then filling the leak-stopping king, until the leak-stopping king is flush with the roof surface.
[0031] Preferably, the installation method further comprises the step S7. after the leak-stopping king is dried, the waterproof glue is coated on the surface layer of the leak-stopping king. BRIEF DESCRIPTION OF DRAWINGS
[0032] The accompanying drawings are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and are used to explain the application, and do not limit the application. In the drawings:
[0033] Figure 1 is a structural schematic view of the rainwater head installed in the steel plate concrete structure in the embodiment of the application;
[0034] In the drawings:
[0035] Rainwater head 1, main body part 11, reduced diameter part 12, head part 13;
[0036] Steel plate concrete structure 2, concrete layer 21, steel body 22, gutter 23;
[0037] Installation structure 3, first through hole 31, second through hole 32, closing part 33, first space 34, second space 35, jute 36, concrete 37, leak-stopping king 38. DETAILED DESCRIPTION
[0038] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.
[0039] The present embodiment provides a rainwater head mounting structure for a single-steel-plate concrete structure, which is Figure 1 Fig. 1 is a structural schematic diagram of a rainwater head mounted in a steel-plate concrete structure, and a rainwater head mounting structure 3 is used to mount a rainwater head 1 in a steel-plate concrete structure 2, from Figure 1 As can be seen from Fig. 1, the steel-plate concrete structure 2 is composed of a concrete layer 21 and a steel body 22 held at the lower end of the concrete layer 21, and the steel body 22 and the concrete layer 21 form a gutter 23 for collecting rainwater. The rainwater head 1 has a main body part 11, a reducing part 12 connected to the lower end of the main body part 11, and a head part 13 placed at the upper end of the main body part 11, and a step face is formed at the joint of the main body part 11 and the reducing part 12.
[0040] Specifically, the mounting structure 3 includes a first through hole 31 formed in the steel body 22, which allows the reducing part 12 of the rainwater head 1 to pass through but not the main body part 11 of the rainwater head 1; a second through hole 32 formed in the concrete layer 21, which is connected to the first through hole 31 and allows the main body part 11 of the rainwater head 1 to pass through but not the head part 13 of the rainwater head 1, i.e., the head part 13 of the rainwater head 1 is exposed in the gutter 23 to facilitate the guiding of rainwater in the gutter 23; and a filler for sealing the gap between the rainwater head 1 and the steel-plate concrete structure 2.
[0041] Further, the mounting structure 3 further includes a closure 33 fixedly arranged at the first through hole 31, which is a cylindrical column made of steel material and welded to the inner edge side of the first through hole 31. The closure 33 extends from the first through hole 31 into the second through hole 32 to support the step face formed by the rainwater head 1, so that a first space 34 for pouring the filler is formed between the inner wall surface of the second through hole 32 and the rainwater head 1, and a second space 35 for placing the filler is formed between the closure 33 and the reducing part 12 of the rainwater head 1.
[0042] Further, the filler in the second space 35 is oil mud 36.
[0043] Further, the filler in the first space 34 is concrete 37 and a leak-stopper 38, and the concrete 37 is located at the lower end of the leak-stopper 38, wherein the concrete 37 is used as a base, and the remaining space is filled with the leak-stopper 38.
[0044] Further, the waterproof glue is coated on the end of the leak stopper 38 flush with the bottom surface of the gutter 23, and a cement surface is coated on the surface of the waterproof glue.
[0045] The rainwater head mounting structure for the single-steel-plate concrete structure is mounted by the following mounting method.
[0046] Specifically, the mounting method comprises the steps of: Figure 1
[0047] S1. Reserving a first through hole 31 for the reduced-diameter part 12 of the rainwater head 1 to pass through on the position where the rainwater head 1 is mounted on the steel body 22. After the steel body 22 is mounted, the reinforcing bars at the first through hole 31 are cut off. The shape cut off is 100 mm larger than the panel of the rainwater head 1, which facilitates the later construction.
[0048] S2. Placing the extruded sheet on the shape cut off on the upper end of the first through hole 31. A plurality of extruded sheets are overlapped and placed together. The extruded sheets completely cover the first through hole 31, and the height of the extruded sheets exceeds the reinforcing surface layer. Then, the extruded sheets are fixed to ensure their stability.
[0049] S3. Pouring the concrete layer 21 in the sky pit formed by the steel body 22. The gutter 23 for rainwater collection is formed on the upper end of the concrete layer 21. Then, the extruded sheets are knocked and removed. The second through hole 32 is formed in the concrete layer 21. The second through hole 32 is communicated with the first through hole 31 and the gutter 23. The residual materials in the knocked area are cleaned to facilitate the chiseling treatment of the inner wall of the second through hole 32 in the subsequent construction.
[0050] S4. Fixing the welded closure 33 at the first through hole 31. The closure 33 is a cylindrical steel pipe. One end of the closure 33 extends into the second through hole 32. The welded part is rusted, painted, and subjected to a small-range water test to avoid the water leakage problem at the welded position.
[0051] S5. Placing the rainwater head 1 so that the reduced-diameter part 12 of the rainwater head 1 passes through the first through hole 31. The main body part 11 is placed in the second through hole 32, and the head part 13 is exposed in the gutter 23. The closure 33 limits the step surface and forms the first space 34 between the inner wall of the second through hole 32 and the rainwater head 1, which is convenient for pouring the filling material. The closure 33 and the reduced-diameter part 12 of the rainwater head 1 form the second space 35 for placing the filling material.
[0052] S6. Filling the first space 34 and the second space 35.
[0053] Step S6a. Filling the jute yarn in the second space 35 as much as possible.
[0054] Step S6b. First fill the first space 34 with concrete 37, then fill it with sealant 38 until the sealant 38 is flush with the bottom of the gutter 23. Specifically, first use high-strength concrete to lay the bottom layer and compact it as much as possible. Then prepare the sealant and pour it into the first space 34. Stop pouring when it reaches 3 / 4 of the height of the first space 34. After the concrete has completely solidified, conduct a water tightness test. Then pour in the remaining 1 / 4 of the height of the sealant in the first space 34 and compact it.
[0055] S7. After the Leak-Stopping Agent 38 dries, apply waterproof adhesive to the surface of the Leak-Stopping Agent 38. Specifically, connect the concrete surface, the Leak-Stopping Agent, and the rainwater hopper panel as one unit to prevent any possibility of seepage through the joints or to the bottom before applying the waterproof layer. Ensure that the waterproof adhesive dries before brushing on a layer of cement to avoid exposure to sunlight and damage to the waterproof adhesive.
[0056] S8. Finally, conduct a water tightness test to ensure construction quality.
[0057] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0058] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A rainwater pipe mounting structure for a single steel plate concrete structure, the rainwater pipe mounting structure being used to mount a rainwater pipe in a steel plate concrete structure, wherein, The steel plate concrete structure is composed of a concrete layer and a steel body held at the lower end of the concrete layer, and the steel body and the concrete layer form a gutter for collecting rainwater, the rainwater collector has a main body part, a reduced diameter part connected to the lower end of the main body part, and a head part placed at the upper end of the main body part, and a step surface is formed at the joint of the main body part and the reduced diameter part, characterized in that the rainwater collector mounting structure comprises: a first through hole opened in the steel plate, which allows the reduced diameter part of the rainwater collector to pass through but does not allow the main body part of the rainwater collector to pass through; and a second through hole formed in the concrete layer, which is connected to the first through hole and allows the main body part of the rainwater collector to pass through but does not allow the head part of the rainwater collector to pass through; and a filler for sealing the gap between the rainwater collector and the steel plate concrete structure; The rainwater collector mounting structure further comprises a closure member fixedly arranged at the first through hole, which extends from the first through hole into the second through hole to support on the step surface formed by the rainwater collector, so that a first space for pouring the filler is formed between the inner wall surface of the second through hole and the rainwater collector, and a second space for placing the filler is formed between the closure member and the reduced diameter part of the rainwater collector.
2. The rainwater head mounting structure for a single-steel-plate concrete structure according to claim 1, characterized by: The filler in the second space is oil.
3. The rainwater pipe mounting structure for a single-steel-plate concrete structure according to claim 1 or 2, characterized by: The filler in the first space is concrete and a leak stopper.
4. The rainwater pipe mounting structure for a single-steel-plate concrete structure according to claim 3, characterized by: The concrete is located at the lower end of the leak stopper.
5. The rainwater head mounting structure for a single-steel-plate concrete structure according to claim 4, characterized by: The end of the leak stopper flush with the bottom surface of the gutter is also coated with waterproof glue, and the surface of the waterproof glue is also coated with a cement surface.
6. A method for installing a rainwater pipe in a single-steel-plate concrete structure, the method for installing a rainwater pipe in a single-steel-plate concrete structure, wherein The rainwater collector has a main body part, a reduced diameter part connected to the lower end of the main body part, and a head part placed at the upper end of the main body part, and a step surface is formed at the joint of the main body part and the reduced diameter part, and the steel plate concrete structure is composed of a concrete layer and a steel body held at the lower end of the concrete layer, characterized in that the mounting method comprises the following steps: S1. A first through hole for the reduced diameter part of the rainwater collector to pass through is reserved at the position of the rainwater collector on the steel body, and after the steel body is installed, the steel bars at the first through hole are cut off; S2. An extruded sheet is placed at the upper end of the first through hole, which completely covers the first through hole, and the height of the extruded sheet exceeds the steel reinforcement surface layer; S3. A concrete layer is poured into the sky pit formed by the steel body to form a gutter for rainwater collection at the upper end of the concrete layer, and then the extruded sheet is removed, and a second through hole is formed in the concrete layer, which is communicated with the first through hole and the gutter; S4. A closure member is fixedly arranged at the first through hole, which is in the shape of a cylinder, and one end of the closure member extends into the second through hole; S5. The rainwater collector is placed, the reduced diameter part of the rainwater collector passes through the first through hole, the main body part is placed in the second through hole, the step surface is limited by the closure member, a first space for pouring the filler is formed between the inner wall surface of the second through hole and the rainwater collector, and a second space for placing the filler is formed between the closure member and the reduced diameter part of the rainwater collector; S6. The first space and the second space are filled.
7. The rainwater head mounting method for a single-steel-plate concrete structure according to claim 6, characterized by The step S6 comprises: Step S6a. Filling oil in the second space.
8. The rainwater head mounting method for a single-steel-plate concrete structure according to claim 7, characterized by The step S6 comprises: Step S6b. First fill the concrete in the first space, and then fill the plugging king, until the plugging king is flush with the bottom surface of the gutter.
9. The rainwater head mounting method for a single-steel-plate concrete structure according to claim 8, characterized by Also comprising steps: S7. After the plugging king is dried, apply waterproof glue on the surface layer of the plugging king.
Citation Information
Patent Citations
Drainage structure of planted roof
CN103266724A