A paint emulsifying machine
The design of the rotating disc and filter plate solves the problem of insufficient paint emulsification, achieves efficient mixing and screening of paint, improves emulsification effect and utilization rate, and prevents sedimentation.
Patent Information
- Application Number
- CN202311230232.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-22
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-09-22
AI Technical Summary
When there is a lot of paint inside the emulsification tank of the existing paint emulsifier, the paint and emulsifier do not come into sufficient contact, resulting in incomplete emulsification and insufficient mixing of the paint components, which easily leads to sedimentation.
The system employs a rotating disc and filter plate structure. The rotating disc achieves reciprocating motion by means of inclined blocks and springs, which drives the stirring blades to stir the paint. The paint that is not fully emulsified is filtered through the filter screen on the filter plate, and the paint inside the shell is scraped off by the scraper structure to prevent sedimentation.
It improves the emulsification efficiency and utilization rate of paint, ensures that the internal components of the paint are fully mixed, prevents sedimentation, and enhances the fineness and emulsification effect of the paint.
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Figure CN117138612B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of paint, in particular to a paint emulsifying machine. BACKGROUND
[0002] Paint is a chemical mixture coating that can firmly cover the surface of an object, and is used for protection, decoration, marking and other special purposes. The paint is generally composed of four parts: film-forming material, filler (pigment), solvent, and additive. Sometimes the composition may vary slightly according to performance requirements, such as varnish without pigment, and powder coating without solvent. In the production process of paint, the paint needs to be emulsified.
[0003] In the prior art, such as Chinese patent No. CN209549331U, "a paint emulsifying machine", including base, emulsifying barrel, push barrel tooling and block barrel tooling, the top of the base is installed with two groups of guide cylinders, each group of guide cylinders is installed with a group of torsion springs, and the emulsifying barrel is installed on the two groups of torsion springs. The push barrel tooling is installed at the left end of the top of the base, and the block barrel tooling is installed at the right end of the top of the base. The emulsifying barrel is provided with an inlet at the top and an outlet at the bottom. A collecting hopper is installed between the two groups of torsion springs at the central position of the top of the base.
[0004] In the above-mentioned patent, when the paint is emulsified, the emulsifying barrel is shaken to accelerate the emulsification of the paint. When there is more paint in the emulsifying barrel, the paint does not fully contact with the emulsifier, and the paint cannot be completely emulsified, which will cause the emulsified paint to be not fine enough, and the oily and aqueous components in the paint are not fully mixed, which will cause the paint to easily produce sediment in the subsequent use process. SUMMARY
[0005] The purpose of the present application is to provide a paint emulsifying machine to solve the problem that when the paint is emulsified, the emulsifying barrel is shaken to accelerate the emulsification of the paint. When there is more paint in the emulsifying barrel, the paint does not fully contact with the emulsifier, and the paint cannot be completely emulsified, which will cause the emulsified paint to be not fine enough, and the oily and aqueous components in the paint are not fully mixed, which will cause the paint to easily produce sediment in the subsequent use process.
[0006] In order to achieve the above object, the present application provides the following technical scheme: a paint emulsifier, comprising a shell, a top plate is arranged at the top of the shell, a rotating shaft is movably connected to the middle part of the top plate, a filter plate is rotatably connected to the middle part of the rotating shaft, rotating discs are arranged on both sides of the filter plate, the middle part of the rotating disc is slidably connected to the outside of the rotating shaft, a second spring is fixedly connected to one side of the rotating disc, a sleeve block is fixedly connected to one end of the second spring, a second inclined block is fixedly connected to the other side of the rotating disc, first stirring blades are fixedly connected to the outer ring of the rotating disc, first inclined blocks are fixedly connected to both sides of the filter plate, the second inclined block moves gradually to contact the first inclined block with the movement of the rotating disc, the rotating disc is pushed away from the filter plate, the second inclined block moves away from the first inclined block, the second spring pushes the rotating disc to move towards the filter plate, the second inclined block continuously contacts and separates from the first inclined block, the rotating disc is pushed to move up and down reciprocally, the first stirring blades connected to the outer ring of the rotating disc are driven to move, the paint is stirred, the emulsification efficiency is improved, meanwhile, the filter plate is arranged, a plurality of through holes are arranged on the filter plate, filter screens are fixedly connected in the through holes, the emulsified paint is screened, the paint which is not emulsified completely and has not fine enough particles is left on the filter plate to continue emulsification, the emulsified paint is screened by the filter plate to enter the bottom of the shell, the emulsification effect of the paint is improved.
[0007] Preferably, the second guide rod is fixedly connected to one side of the rotating disc, the second guide rod is slidably connected between one end and the sleeve block, and the second spring is sleeved outside the second guide rod.
[0008] Preferably, the bottom of the rotating shaft is fixedly connected with a stirring disc, the outer ring of the stirring disc is fixedly connected with second stirring blades, and the bottom of the second stirring blades is overlapped with the inner bottom of the shell, the stirring disc and the second stirring blades are arranged, the second stirring blades are in contact with the inner bottom of the shell, the paint on the inner bottom of the shell is scraped and stirred, and the paint is prevented from depositing on the bottom of the shell.
[0009] Preferably, the bottom of the filter plate is provided with an overlapping block, the overlapping block is fixedly connected to the inner wall of the shell, a protrusion is arranged on the top of the overlapping block, the bottom of the filter plate is clamped on the protrusion on the top of the overlapping block, the filter plate is positioned on the overlapping block, and the filter plate keeps a stationary state during the rotation of the rotating shaft.
[0010] Preferably, the two sides of the sleeve block are fixedly connected with the second fixed plate, one side of the second fixed plate is fixedly connected with the first fixed plate, one side of the first fixed plate is fixedly connected with the first spring, one end of the first spring is fixedly connected with the second moving plate, one side of the second moving plate is fixedly connected with the first moving plate, one side of the first moving plate passes through the first fixed plate, and the cooperation between the first spring and the scraper makes the scraper always contact the inner wall of the shell to scrape off the paint attached to the inner wall of the shell.
[0011] Preferably, one side of the first moving plate is fixedly connected with the scraper, and the scraper is overlapped with the inner wall of the shell.
[0012] Preferably, one side of the second moving plate is fixedly connected with the telescopic rod, one end of the telescopic rod is fixedly connected with one side of the first fixed plate, and the first spring is sleeved outside the telescopic rod.
[0013] Preferably, the top of the rotating shaft is fixedly connected with the driven bevel gear, one side of the driven bevel gear is engaged with the main bevel gear, the middle of the main bevel gear is fixedly connected with the connecting shaft, one end of the connecting shaft is fixedly connected with the motor, and the motor is fixedly connected to the top of the top plate.
[0014] Preferably, the two sides of the top plate are rotatably connected with the threaded rods, the outer surfaces of the threaded rods are threadedly connected with the plug-in plates, one side of the plug-in plate is movably connected with the fixed frame, and the fixed frame is fixedly connected to one side of the outer portion of the shell. Through the threaded connection between the threaded rods and the plug-in plates, rotating the threaded rods drives the plug-in plates to move, and the plug-in plates are plugged into the fixed frame, so that the position of the top plate is fixed.
[0015] Preferably, the two sides of the top plate are fixedly connected with the first guide rods, one end of the first guide rod passes through the plug-in plate, and the plug-in plate slides on the first guide rod, so as to facilitate the movement path of the fixed plug-in plate.
[0016] Compared with the prior art, the present application has the following advantages:
[0017] 1、In the present application, in the process of rotating the rotating disc, the second inclined block moves, the second inclined block gradually moves to contact the first inclined block, the rotating disc is pushed away from the filter plate, then the second inclined block moves away from the first inclined block, the second spring force pushes the rotating disc to move towards the filter plate, so that the rotating disc rotates and reciprocates up and down, the first stirring blade can stir the paint, improve the emulsification efficiency, and the filter plate can screen the emulsified paint, the paint that is not completely emulsified and has not fine enough internal particles is left above the filter plate for continuous emulsification, and the emulsification effect of the paint is improved.
[0018] 2、The sleeve block rotates with the rotating shaft, drives the second fixed plate and the first fixed plate to move, the scraper contacts the inner wall of the shell, the elastic force of the first spring pushes the first moving plate and the scraper to move, so that the scraper keeps contacting the inner wall of the shell, the paint on the inner wall of the shell is scraped off, the loss of raw materials caused by the paint adhering to the inner wall of the shell cannot be emulsified is reduced, and the utilization rate of paint emulsification is improved.
[0019] 3、The top plate is placed on the top of the shell, the threaded rod is rotated to drive the insertion plate to move, the insertion plate is inserted into the fixed frame, so that the position of the top plate is fixed, and the threaded rod can be reversed to disassemble the top plate, the structure for stirring and emulsifying can be fixed in the shell for emulsifying paint, and the emulsified paint can be taken out from the shell. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a three-dimensional structure schematic view of the paint emulsification machine of the application;
[0021] Figure 2 It is a first three-dimensional structure schematic view of the internal section of the paint emulsification machine of the application;
[0022] Figure 3 It is a second three-dimensional structure schematic view of the internal section of the paint emulsification machine of the application;
[0023] Figure 4 It is a filter plate connecting structure schematic view of the paint emulsification machine of the application;
[0024] Figure 5 It is a rotating disc connecting structure schematic view of the paint emulsification machine of the application;
[0025] Figure 6 It is a sleeve block connecting structure schematic view of the paint emulsification machine of the application;
[0026] Figure 7 It is a disassembly structure schematic view of the first fixed plate of the paint emulsification machine of the application.
[0027] In the drawing: 1, shell; 2, rotating shaft; 3, top plate; 4, connecting shaft; 5, motor; 6, main bevel gear; 7, from bevel gear; 8, threaded rod; 9, first guide rod; 10, insertion plate; 11, fixed frame; 12, first stirring blade; 13, second stirring blade; 14, stirring disc; 15, first moving plate; 16, scraper; 17, first fixed plate; 18, filter plate; 19, rotating disc; 20, lap joint block; 21, sleeve block; 22, first spring; 23, second fixed plate; 24, first inclined block; 25, second inclined block; 26, telescopic rod; 27, second moving plate; 28, second guide rod; 29, second spring. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application. Embodiment one
[0029] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , a paint emulsifying machine comprises a shell 1, a top plate 3 is arranged at the top of the shell 1, a rotating shaft 2 is movably connected to the middle of the top plate 3, a filter plate 18 is rotatably connected to the middle of the rotating shaft 2, rotating discs 19 are arranged on both sides of the filter plate 18, the middle of each rotating disc 19 is slidably connected to the outside of the rotating shaft 2, a second spring 29 is fixedly connected to one side of each rotating disc 19, a sleeve joint block 21 is fixedly connected to one end of the second spring 29, a second inclined block 25 is fixedly connected to the other side of each rotating disc 19, first stirring blades 12 are fixedly connected to the outer ring of each rotating disc 19, and first inclined blocks 24 are fixedly connected to both sides of the filter plate 18.
[0030] The motor 5 works to drive the connecting shaft 4 and the main bevel gear 6 in turn, and through the meshing between the main bevel gear 6 and the driven bevel gear 7, the driven bevel gear 7 and the rotating shaft 2 are driven to rotate, thereby driving the rotating disc 19 to rotate. In the process of the rotating disc 19 rotating, the filter plate 18 is positioned on the lap block 20 because the bottom of the filter plate 18 is clamped on the protrusion on the top of the lap block 20, and the first inclined block 24 fixedly connected on the filter plate 18 is in a stationary state. In the process of the second inclined block 25 moving with the rotating disc 19, the second inclined block 25 gradually moves to contact the first inclined block 24, and pushes the rotating disc 19 away from the filter plate 18, and the second spring 29 is compressed, and the second guide rod 28 slides on the sleeve block 21. Subsequently, the second inclined block 25 moves to separate from the first inclined block 24, and the second spring 29 pushes the rotating disc 19 to move towards the filter plate 18. In the process of the second inclined block 25 continuously rotating to contact and separate from the first inclined block 24, the rotating disc 19 is reciprocated up and down while rotating, and the first stirring blade 12 moves to stir the paint, thereby improving the emulsification efficiency. Meanwhile, the filter plate 18 is provided, a plurality of through holes are formed in the filter plate 18, and filter screens are fixedly connected in the through holes. The emulsified paint is screened, the paint which is not completely emulsified and has not fine enough particles is left on the filter plate 18 to continue to be emulsified, and the emulsified paint can pass through the filter plate 18 to enter the bottom of the shell 1, thereby improving the emulsification effect of the paint. Example two
[0031] Figure 2 、 Figure 3 、 Figure 4 、 Figure 6 and Figure 7 As shown in the figure, the bottom of the rotating shaft 2 is fixedly connected with the stirring disc 14, the outer circle of the stirring disc 14 is fixedly connected with the second stirring blade 13, and the bottom of the second stirring blade 13 is overlapped with the inner bottom of the shell 1. The two sides of the sleeve block 21 are fixedly connected with the second fixed plate 23, one side of the second fixed plate 23 is fixedly connected with the first fixed plate 17, one side of the first fixed plate 17 is fixedly connected with the first spring 22, one end of the first spring 22 is fixedly connected with the second moving plate 27, one side of the second moving plate 27 is fixedly connected with the first moving plate 15, and one side of the first moving plate 15 penetrates through the first fixed plate 17. One side of the first moving plate 15 is fixedly connected with the scraper 16, and one side of the scraper 16 is overlapped with the inner wall of the shell 1. One side of the second moving plate 27 is fixedly connected with the telescopic rod 26, one end of the telescopic rod 26 is fixedly connected with one side of the first fixed plate 17, and the first spring 22 is sleeved outside the telescopic rod 26.
[0032] When the rotating shaft 2 rotates, the sleeve block 21 is fixedly connected between the rotating shaft 2, the sleeve block 21 can rotate with the rotating shaft 2, the second fixed plate 23 and the first fixed plate 17 are driven to move, the scraper 16 is in contact with the inner wall of the shell 1, the inner wall of the shell 1 pushes the scraper 16 to the direction close to the sleeve block 21, the first moving plate 15 slides on the first fixed plate 17, the first spring 22 is elongated, the telescopic rod 26 is elongated, the elastic force of the first spring 22 drives the first moving plate 15 and the scraper 16 to move, so that the scraper 16 keeps in contact with the inner wall of the shell 1, by arranging a plurality of scrapers 16, the scrapers 16 can move independently, when the paint agglomerates on the inner wall of the shell 1, only the scraper 16, the first moving plate 15 and the first spring 22 at the position cooperate to remove the paint agglomerates, the remaining scrapers 16 keep in contact with the inner wall of the shell 1 to remove the paint on the inner wall of the shell 1, which reduces the loss of raw materials caused by the paint adhering to the inner wall of the shell 1 and improves the utilization rate of paint emulsification, and by arranging the stirring disc 14 and the second stirring blade 13, the second stirring blade 13 is in contact with the inner bottom of the shell 1, the paint on the inner bottom of the shell 1 can be scraped and stirred to prevent the paint from depositing on the bottom of the shell 1. Example three
[0033] According to Figure 1 , Figure 2 and Figure 3 , the threaded rod 8 is rotatably connected to the two sides of the top plate 3, the threaded rod 8 is threadedly connected to the outer surface of the threaded rod 8, the fixed frame 11 is movably connected to one side of the insertion plate 10, and the fixed frame 11 is fixedly connected to the outer side of the shell 1; the first guide rod 9 is fixedly connected to the two sides of the top plate 3, and one end of the first guide rod 9 penetrates the insertion plate 10.
[0034] The top plate 3 is placed on the top of the shell 1, the threaded rod 8 is threadedly connected to the insertion plate 10, the insertion plate 10 is driven to move by rotating the threaded rod 8, the insertion plate 10 slides on the first guide rod 9, the movement path of the insertion plate 10 is fixed, the insertion plate 10 is inserted into the fixed frame 11, so that the position of the top plate 3 is fixed, and the insertion plate 10 can be separated from the fixed frame 11 by reversing the threaded rod 8, so that the top plate 3 can be disassembled, the structure for stirring and emulsifying can be fixed in the shell 1 for emulsifying paint, and the emulsified paint can be taken out of the shell 1.
[0035] The method for using and working principle of the device: first, place the top plate 3 on the top of the shell 1, rotate the threaded rod 8 to drive the plug-in plate 10 to move, the plug-in plate 10 slides on the first guide rod 9 to facilitate the movement path of the plug-in plate 10, the plug-in plate 10 is inserted into the fixed frame 11, thereby fixing the position of the top plate 3, at this time the filter plate 18 is overlapped with the lap block 20, the bottom of the filter plate 18 is clamped on the protrusion on the top of the lap block 20, thereby positioning the filter plate 18, when the top plate 3 needs to be disassembled, reverse the threaded rod 8, the threaded rod 8 rotates to drive the plug-in plate 10 to move, the plug-in plate 10 slides on the first guide rod 9, and the plug-in plate 10 is separated from the fixed frame 11, the top plate 3 can be taken out upward.
[0036] Put the paint to be emulsified and the emulsifier into the shell 1, through the meshing between the main bevel gear 6 and the driven bevel gear 7, the motor 5 works to drive the connecting shaft 4, the main bevel gear 6, the driven bevel gear 7 and the rotating shaft 2 to rotate in turn, the rotating disc 19 rotates, in the process of rotating the rotating disc 19, the second inclined block 25 gradually moves to contact the first inclined block 24, the rotating disc 19 is pushed away from the filter plate 18, the second spring 29 is compressed, the second guide rod 28 slides on the sleeve block 21, then the second inclined block 25 moves away from the first inclined block 24, the second spring 29 is pushed to move the rotating disc 19 to approach the filter plate 18, so that the rotating disc 19 rotates while making up and down reciprocating motion, the first stirring blade 12 moves to stir the paint, improving the emulsification efficiency, at the same time, through the setting of the filter plate 18, a plurality of through holes are formed on the filter plate 18, and a filter screen is fixedly connected in each through hole, which can screen the emulsified paint, the paint which is not completely emulsified and has not fine enough particles is left above the filter plate 18 for further emulsification, improving the emulsification effect of the paint.
[0037] While stirring and emulsifying, the sleeve block 21 rotates with the rotating shaft 2, which can drive the second fixed plate 23 and the first fixed plate 17 to move, the scraper 16 contacts the inner wall of the shell 1, the inner wall of the shell 1 pushes the scraper 16 to approach the sleeve block 21, the first moving plate 15 slides on the first fixed plate 17, the first spring 22 is elongated, the telescopic rod 26 is elongated, the first spring 22 is pushed to move the first moving plate 15 and the scraper 16 by the elastic force, so that the scraper 16 keeps in contact with the inner wall of the shell 1, and the paint adhered to the inner wall of the shell 1 is scraped off, reducing the loss of raw materials caused by the paint adhered to the inner wall of the shell 1 and not emulsified, at the same time, through the setting of the stirring disc 14 and the second stirring blade 13, the second stirring blade 13 contacts the inner bottom of the shell 1, which can stir the paint on the inner bottom of the shell 1, preventing the paint from depositing on the bottom of the shell 1.
[0038] Although the present application has been described in detail with reference to the foregoing embodiments, the technical solutions recorded in the foregoing embodiments can be modified, or some of the technical features can be replaced by equivalent features, by those skilled in the art, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A paint emulsifier, comprising a housing (1), characterized in that: The top of the housing (1) is provided with a top plate (3), and a rotating shaft (2) is movably connected to the middle of the top plate (3). A filter plate (18) is rotatably connected to the middle of the rotating shaft (2). A rotating disk (19) is provided on both sides of the filter plate (18). The middle of the rotating disk (19) is slidably connected to the outside of the rotating shaft (2). A second spring (29) is fixedly connected to one side of the rotating disk (19). A sleeve block (21) is fixedly connected to one end of the second spring (29). A second inclined block (25) is fixedly connected to the other side of the rotating disk (19). A first stirring blade (12) is fixedly connected to the outer ring of the rotating disk (19). A first inclined block (24) is fixedly connected to both sides of the filter plate (18).
2. The paint emulsifier according to claim 1, characterized in that: A second guide rod (28) is fixedly connected to one side of the rotating disk (19). One end of the second guide rod (28) is slidably connected to the sleeve block (21). The second spring (29) is sleeved outside the second guide rod (28).
3. The paint emulsifier according to claim 1, characterized in that: The bottom of the rotating shaft (2) is fixedly connected to a stirring plate (14), and the outer ring of the stirring plate (14) is fixedly connected to a second stirring blade (13). The bottom of the second stirring blade (13) overlaps with the inner bottom of the shell (1).
4. A paint emulsifier according to claim 1, characterized in that: The bottom of the filter plate (18) is provided with an overlap block (20), which is fixedly connected to the inner wall of the housing (1).
5. A paint emulsifier according to claim 1, characterized in that: The socket block (21) is fixedly connected to two sides by a second fixing plate (23), and a first fixing plate (17) is fixedly connected to one side of the second fixing plate (23). A first spring (22) is fixedly connected to one side of the first fixing plate (17). A second moving plate (27) is fixedly connected to one end of the first spring (22). A first moving plate (15) is fixedly connected to one side of the second moving plate (27). One side of the first moving plate (15) passes through the first fixing plate (17).
6. A paint emulsifier according to claim 5, characterized in that: A scraper (16) is fixedly connected to one side of the first movable plate (15), and one side of the scraper (16) overlaps with the inner wall of the housing (1).
7. A paint emulsifier according to claim 5, characterized in that: A telescopic rod (26) is fixedly connected to one side of the second movable plate (27), and one end of the telescopic rod (26) is fixedly connected to one side of the first fixed plate (17). The first spring (22) is sleeved on the outside of the telescopic rod (26).
8. A paint emulsifier according to claim 1, characterized in that: The top of the rotating shaft (2) is fixedly connected to a bevel gear (7), and a main bevel gear (6) meshes with one side of the bevel gear (7). A connecting shaft (4) is fixedly connected to the middle of the main bevel gear (6), and a motor (5) is fixedly connected to one end of the connecting shaft (4). The motor (5) is fixedly connected to the top of the top plate (3).
9. A paint emulsifier according to claim 1, characterized in that: Both sides of the top plate (3) are rotatably connected with threaded rods (8), and the outer surface of the threaded rods (8) is threadedly connected with plug plates (10). A fixed frame (11) is movably connected to one side of the plug plate (10), and the fixed frame (11) is fixedly connected to the outer side of the shell (1).
10. A paint emulsifier according to claim 1, characterized in that: Both sides of the top plate (3) are fixedly connected with a first guide rod (9), and one end of the first guide rod (9) passes through the plug plate (10).
Citation Information
Patent Citations
Paint emulsifying machine
CN209549331U
Pretreatment method for water-based paint preparation
CN112191143A
Wheat seed coating device
CN212677679U