Flange manufacturing cutting device

Abstract

The present application relates to the field of machining equipment, in particular to a flange manufacturing cutting device, which installs the flange on the triangular chuck of the clamping assembly, moves the sliding plate to drive the cutter to the appropriate position, then moves downward to the corresponding position through the lifter to make the cutter contact the flange blank, then cuts through the cutter, the cooler generates cooling liquid to cool the cutting position to avoid high heat damage of the cutter. The waste produced by cutting enters the filter screen, the cooling liquid enters the liquid collecting tank through the filter screen, after the flange cutting is completed, the cylinder is started to drive the supporting block to slide, so that the filter screen is inclined to the position of the collecting box, so that the scraper slides down along the filter screen under the action of gravity to drive the waste into the collecting box for storage, thereby more conveniently cleaning the waste produced by flange cutting and improving work efficiency.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of machining equipment, in particular to a flange manufacturing cutting device. BACKGROUND

[0002] A flange is a common connection method used for connecting pipes and equipment. It is composed of two or more flange plates, which are tightly fixed together by bolts and nuts. Flanges are usually made of metal materials such as carbon steel, stainless steel, copper, etc. They have a circular or square shape and have a certain number of holes on their periphery for mounting bolts. The holes on each flange plate are aligned with the corresponding holes, allowing the flange to be connected by bolts and tightly sealed. The main function of the flange is to achieve the connection between the pipe and the equipment, and the common application scenarios include industrial pipe systems, petroleum and chemical industry, water and gas supply systems, etc. Through the flange connection, it can realize quick disassembly and installation, and is convenient for maintenance and repair work. In addition, the flange connection can also provide certain sealing performance to ensure the safe operation of the pipe system.

[0003] The existing flange needs to be cut during the manufacturing process, but the cutting waste is not easy to clean, which affects the subsequent processing and reduces the work efficiency. SUMMARY

[0004] The purpose of the present application is to provide a flange manufacturing cutting device, which can more conveniently clean the cutting waste of the flange and improve the work efficiency.

[0005] To achieve the above purpose, the present application provides a flange manufacturing cutting device, which comprises a supporting assembly, a clamping assembly, a cutting assembly and a cleaning assembly. The supporting assembly comprises a base and a supporting frame, the supporting frame is fixedly connected with the base and located on the top of the base. The clamping assembly comprises a rotating motor, a rotating rod and a triangular chuck. The rotating motor is fixed on the supporting frame, the rotating rod is fixedly connected with the output end of the rotating motor and located on one side of the rotating motor, and the triangular chuck is fixed on the rotating rod. The cutting assembly comprises a sliding plate, a cutting knife, a lifter and a cooler. The sliding plate is slidably arranged on the base, the lifter is arranged on the sliding plate, the cutting knife is fixed on the lifter, and the cooler is arranged on one side of the cutting knife. The cleaning assembly comprises a cylinder, a supporting block, a liquid collecting tank, a filter screen, a collection box and a scraper. The cylinder is fixedly connected with the supporting frame and located on one side of the supporting frame. The supporting block is fixedly connected with the output end of the cylinder and located on one side of the cylinder. The filter screen is rotatably connected with the supporting block and located on one side of the supporting block. The liquid collecting tank is fixedly connected with the filter screen and located at the bottom of the filter screen. The collection box is arranged on one side of the base, and the scraper is slidably arranged on one side of the filter screen.

[0006] The cutting assembly further comprises a depth measurer arranged at one side of the cutter.

[0007] The collecting tank comprises a tank body, a connecting pipe and a sediment tank, the connecting pipe is communicated with the tank body, the sediment tank is communicated with the connecting pipe and located at one side of the tank body.

[0008] The sediment tank comprises a sediment tank body, a discharge pipe, a discharge pump and a filter core, the discharge pipe is fixedly connected with the sediment tank body and located at one side of the sediment tank body, the discharge pump is communicated with the discharge pipe and located at one side of the discharge pipe, and the filter core is arranged at one side of the discharge pump. The filter screen comprises a screen body, a supporting spring and a moving block, the supporting spring is fixedly connected with the screen body and located at one side of the screen body away from the cylinder, and the moving block is slidingly connected with the screen body and fixedly connected with the supporting spring.

[0009] The filter screen further comprises a limiting block, the limiting block is slidingly connected with the screen body and located at one side of the screen body, and the base has a groove matched with the limiting block.

[0010] The collecting tank comprises a collecting tank body, a compression plate and a compression motor, the compression plate is rotatably connected with the collecting tank body and located in the collecting tank, and the output end of the compression motor is fixedly connected with the compression plate and located at one side of the compression plate.

[0011] The collecting tank further comprises a reset spring, the reset spring is arranged between the compression plate and the collecting tank body.

[0012] The flange manufacturing cutting device of the present application, the base is used for supporting the support frame, the flange blank is installed to the chuck of the clamping assembly during cutting, then the chuck can be driven to rotate by the rotating motor, then the slide plate is moved to drive the cutter to the appropriate position, then the cutter can be contacted to the flange blank by moving downward to the corresponding position through the lifter, then the cutting can be carried out through the cutter, the cooler can generate cooling liquid to cool the cutting position, avoid high heat damage of the cutter. The waste produced by cutting enters the filter screen, the cooling liquid enters the liquid collecting groove through the filter screen, after the flange cutting is completed, the cylinder can be started to drive the support block to slide, so that the filter screen enters the position of the collecting box and is inclined, so that the scraper can slide down along the filter screen under the action of gravity and drive the waste into the collecting box for storage, then the support block is recovered to pull back the filter screen to the original position, so that the scraper can be restored to the original position, for the next cutting, so that the waste produced by flange cutting can be cleaned more conveniently, improve the work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0014] Figure 1 It is a structure diagram of a flange manufacturing cutting device of the first embodiment of the present application.

[0015] Figure 2 It is a top structure diagram of a flange manufacturing cutting device of the first embodiment of the present application.

[0016] Figure 3 It is a structure diagram of a flange manufacturing cutting device of the second embodiment of the present application.

[0017] Figure 4 It is Figure 3 The partial enlarged view of detail A.

[0018] Figure 5 It is a bottom structure diagram of a flange manufacturing cutting device of the second embodiment of the present application.

[0019] Figure 6 It is a sectional structure diagram of a flange manufacturing cutting device of the second embodiment of the present application.

[0020] Figure 7is a structural diagram of a flange manufacturing cutting device according to a third embodiment of the present application.

[0021] Support assembly 101, clamping assembly 102, cutting assembly 103, cleaning assembly 104, base 105, support frame 106, rotating motor 107, rotating rod 108, triangular chuck 109, sliding plate 110, cutter 111, lifter 112, cooler 113, air cylinder 114, support block 115, liquid collecting tank 116, filter screen 117, collection box 118, scraper 119, depth gauge 201, groove body 202, connecting pipe 203, sedimentation tank 204, sedimentation tank body 205, discharge pipe 206, discharge pump 207, filter element 208, screen body 209, support spring 210, moving block 211, limiting block 212, collection box body 213, compression plate 214, compression motor 215, return spring 216, plate body 301, counterweight 302, cleaning roller 303, first magnet block 304, second magnet block 305. DETAILED DESCRIPTION

[0022] Embodiments of the present application are described in detail below with reference to the attached drawings, which show by way of example, embodiments in which the same or similar elements have the same or similar designations. The embodiments described below are exemplary and are intended to explain the present application, and are not to be understood as limiting the present application.

[0023] In the description of the present application, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, in the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified.

[0024] First Embodiment

[0025] Please refer to Figures 1-2 , Figure 1 is a structural diagram of a flange manufacturing cutting device according to a first embodiment of the present application. Figure 2 is a top structural diagram of a flange manufacturing cutting device according to a first embodiment of the present application.

[0026] The application provides a flange manufacturing cutting device, which comprises a supporting assembly 101, a clamping assembly 102, a cutting assembly 103 and a cleaning assembly 104, the supporting assembly 101 comprises a base 105 and a supporting frame 106, the supporting frame 106 is fixedly connected with the base 105 and located on the top of the base 105, the clamping assembly 102 comprises a rotating motor 107, a rotating rod 108 and a triangular chuck 109, the rotating motor 107 is fixed on the supporting frame 106, the rotating rod 108 is fixedly connected with the output end of the rotating motor 107 and located on one side of the rotating motor 107, and the triangular chuck 109 is fixed on the rotating rod 108, the cutting assembly 103 comprises a sliding plate 110, a cutting knife 111, a lifter 112 and a cooler 113, the sliding plate 110 is slidably arranged on the base 105, the lifter 112 is arranged on the sliding plate 110, the cutting knife 111 is fixed on the lifter 112, and the cooler 113 is arranged on one side of the cutting knife 111, the cleaning assembly 104 comprises an air cylinder 114, a supporting block 115, a liquid collecting groove 116, a filter screen 117, a collecting box 118 and a scraper 119, the air cylinder 114 is fixedly connected with the supporting frame 106 and located on one side of the supporting frame 106, the supporting block 115 is fixedly connected with the output end of the air cylinder 114 and located on one side of the air cylinder 114, the filter screen 117 is rotationally connected with the supporting block 115 and located on one side of the supporting block 115, the liquid collecting groove 116 is fixedly connected with the filter screen 117 and located on the bottom of the filter screen 117, the collecting box 118 is arranged on one side of the base 105, and the scraper 119 is slidably arranged on one side of the filter screen 117.

[0027] In this embodiment, the base 105 is used to support the support frame 106, and the flange is installed on the chuck 109 of the clamping assembly 102 during cutting of the flange blank, then the chuck 109 can be driven to rotate by the rotating motor 107, then the sliding plate 110 is moved to drive the cutter 111 to the appropriate position, then the cutter 111 can be moved downward to the corresponding position to contact the flange blank, then the cutting can be performed by the cutter 111, and the cooler 113 can generate cooling liquid to cool the cutting position to avoid damage of the cutter 111 due to high heat. The waste generated by cutting enters the filter screen 117, the cooling liquid passes through the filter screen 117 and enters the liquid collecting groove 116, after the flange cutting is completed, the cylinder 114 can be started to drive the support block 115 to slide, so that the filter screen 117 is inclined to the position of the collecting box 118, so that the scraper 119 can slide along the filter screen 117 under the action of gravity to drive the waste into the collecting box 118 for storage, then the support block 115 is recovered to pull the filter screen 117 back to the original position, so that the scraper 119 can be restored to the original position for the next cutting, so that the waste generated by flange cutting can be cleaned more conveniently, and the working efficiency is improved.

[0028] Second embodiment

[0029] Please refer to Figures 3-6 , Figure 3 is a structure diagram of a flange manufacturing cutting device according to the second embodiment of the present application. Figure 4 is Figure 3 a partial enlarged view of detail A. Figure 5 is a bottom structure diagram of a flange manufacturing cutting device according to the second embodiment of the present application. Figure 6 is a sectional structure diagram of a flange manufacturing cutting device according to the second embodiment of the present application. On the basis of the first embodiment, the present application further provides a flange manufacturing cutting device, wherein the cutting assembly 103 further comprises a depth measurer 201 arranged on one side of the cutter 111. The depth measurer 201 can adopt an ultrasonic wave measurer to detect the feeding depth of the cutter, so that the machining precision can be improved.

[0030] In this embodiment, the liquid collecting groove 116 comprises a groove body 202, a connecting pipe 203 and a sedimentation groove 204, the connecting pipe 203 is in communication with the groove body 202, and the sedimentation groove 204 is in communication with the connecting pipe 203 and located on one side of the groove body 202. The groove body 202 is used to collect the cooling liquid, then the cooling liquid enters the sedimentation groove 204 through the connecting pipe 203, so that the use is more convenient.

[0031] The precipitation tank 204 comprises a precipitation tank body 205, a discharge pipe 206, a discharge pump 207 and a filter core 208. The discharge pipe 206 is fixedly connected with the precipitation tank body 205 and located at one side of the precipitation tank body 205. The discharge pump 207 is in communication with the discharge pipe 206 and located at one side of the discharge pipe 206. The filter core 208 is arranged at one side of the discharge pump 207. After the cooling liquid in the precipitation tank body 205 removes part of impurities through precipitation, the discharge pump 207 can be started to make the cooling liquid circulate after being filtered through the filter core 208 along the discharge pipe 206, so that the utilization efficiency of resources can be improved and the use cost can be reduced.

[0032] The filter screen 117 comprises a screen body 209, a supporting spring 210 and a moving block 211. The supporting spring 210 is fixedly connected with the screen body 209 and located at one side of the screen body 209 away from the air cylinder 114. The moving block 211 is slidingly connected with the screen body 209 and fixedly connected with the supporting spring 210. When the scraper 119 moves downward, the supporting spring 210 is continuously compressed to accumulate elastic potential energy. Then, after the screen body 209 returns to the horizontal position, the scraper 119 can be pushed by the moving block 211, so that an initial kinetic energy can be provided to move the scraper 119 to the initial position.

[0033] The filter screen 117 further comprises a limiting block 212. The limiting block 212 is slidingly connected with the screen body 209 and located at one side of the screen body 209. The base 105 has a groove matched with the limiting block 212. After the scraper 119 compresses the supporting spring 210 to the limit position, the limiting block 212 can lock the scraper 119. During the process of the supporting block 115 returning to the original position, the limiting block 212 falls into the groove to release the limitation of the scraper 119, so that the supporting spring 210 can better push the scraper 119 back to the initial position.

[0034] The collection box 118 comprises a collection box body 213, a compression plate 214 and a compression motor 215. The compression plate 214 is rotatably connected with the collection box body 213 and located in the collection box 118. The output end of the compression motor 215 is fixedly connected with the compression plate 214 and located at one side of the compression plate 214. After the waste enters into the collection box body 213, the compression motor 215 can be started to drive the compression plate 214 to rotate, so that the compression plate 214 can extrude and compress the waste, thereby increasing the amount of stored waste.

[0035] The collecting box 118 further comprises a reset spring 216 arranged between the compression plate 214 and the collecting box body 213. The compression plate 214 can be restored to the original position under the action of the reset spring 216 after compression is completed.

[0036] Third embodiment

[0037] Please refer to Figure 7 , Figure 7 is a structure diagram of a flange manufacturing cutting device according to the third embodiment of the present application. On the basis of the second embodiment, the present application further provides a flange manufacturing cutting device, wherein the scraper 119 comprises a plate body 301, a counterweight 302 and a cleaning roller 303, the plate body 301 is in sliding connection with the net body 209 and is located on the net body 209, the counterweight 302 is in fixed connection with the plate body 301 and is located on one side of the plate body 301, and the cleaning roller 303 is in rotary connection with the plate body 301 and is close to the net body 209. The counterweight 302 can increase the weight of the plate body 301, so that the plate body 301 can be better driven to move, and the net body 209 can be cleaned through the cleaning roller 303.

[0038] The scraper 119 further comprises a first magnet block 304, the first magnet block 304 is fixed on the plate body 301, and the support block 115 is provided with a second magnet block 305 matched with the first magnet block 304. In order to enable the scraper 119 to stably return to the initial position, the second magnet block 305 is arranged on the support block 115 and can be close to the first magnet block 304 close to the plate body 301 to pull the plate body 301 to restore to the initial position.

[0039] The above only discloses a preferred embodiment of the present application, of course, cannot limit the scope of the present application, and those skilled in the art can understand that the above-mentioned embodiment can be implemented by all or part of the processes, and the equivalent changes made according to the claims of the present application still belong to the scope covered by the present application.

Claims

1. A flange manufacturing cutting device, characterized in that, including support assembly, clamping assembly, cutting assembly and cleaning assembly, the support assembly includes a base and a support frame, the support frame is fixedly connected with the base and located on the top of the base, the clamping assembly includes a rotating motor, a rotating rod and a triangular chuck, the rotating motor is fixed on the support frame, the rotating rod is fixedly connected with the output end of the rotating motor and located on one side of the rotating motor, the triangular chuck is fixed on the rotating rod, the cutting assembly includes a sliding plate, a cutter, a lifter and a cooler, the sliding plate is slidably arranged on the base, the lifter is arranged on the sliding plate, the cutter is fixed on the lifter, and the cooler is arranged on one side of the cutter; the cleaning assembly includes a cylinder, a support block, a liquid collecting tank, a filter screen, a collection box and a scraper, the cylinder is fixedly connected with the support frame and located on one side of the support frame, the support block is fixedly connected with the output end of the cylinder and located on one side of the cylinder, the filter screen is rotatably connected with the support block and located on one side of the support block, the liquid collecting tank is fixedly connected with the filter screen and located at the bottom of the filter screen, the collection box is arranged on one side of the base, and the scraper is slidably arranged on one side of the filter screen, the filter screen includes a screen body, a supporting spring and a moving block, the supporting spring is fixedly connected with the screen body and located on one side of the screen body away from the cylinder, the moving block is slidably connected with the screen body and fixedly connected with the supporting spring, the scraper includes a plate body, a counterweight and a cleaning roller, the plate body is slidably connected with the screen body and located on the screen body, the counterweight is fixedly connected with the plate body and located on one side of the plate body, and the cleaning roller is rotatably connected with the plate body and close to the screen body.

2. The flange manufacturing cutting device according to claim 1, characterized in that, the cutting assembly further comprises a depth gauge, and the depth gauge is arranged on one side of the cutter.

3. The flange manufacturing cutting device according to claim 2, characterized in that, the liquid collecting tank comprises a tank body, a connecting pipe and a sedimentation tank, the connecting pipe is in communication with the tank body, and the sedimentation tank is in communication with the connecting pipe and located on one side of the tank body.

4. The flange manufacturing cutting device according to claim 3, characterized in that, the sedimentation tank comprises a sedimentation tank body, a discharge pipe, a discharge pump and a filter element, the discharge pipe is fixedly connected with the sedimentation tank body and located on one side of the sedimentation tank body, the discharge pump is in communication with the discharge pipe and located on one side of the discharge pipe, and the filter element is arranged on one side of the discharge pump.

5. The flange manufacturing cutting device according to claim 4, characterized in that, the filter screen further comprises a limiting block, the limiting block is slidably connected with the screen body and located on one side of the screen body, and the base has a groove matched with the limiting block.

6. The flange manufacturing cutting device according to claim 5, characterized in that, The collecting box comprises a collecting box body, a compression plate and a compression motor, the compression plate is rotationally connected with the collecting box body and is located in the collecting box, and the output end of the compression motor is fixedly connected with the compression plate and is located on one side of the compression plate.

7. The flange manufacturing cutting device of claim 6, wherein, The collecting box further comprises a reset spring, and the reset spring is arranged between the compression plate and the collecting box body.

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