Snap, bead and panel assembly process
By integrating the assembly processes of buckles, edge strips, and gray boards, a smooth automated production line is formed, solving the problem of low efficiency in the wine box assembly process and achieving a highly efficient assembly process.
Patent Information
- Application Number
- CN202311170456.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-12
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2043-09-12
AI Technical Summary
In the current wine box assembly process, the assembly steps of the buckles and the gray board are carried out separately, resulting in low production efficiency and cumbersome operation, making it impossible to form a smooth production line.
The assembly processes of snap fasteners, edge strips, and gray boards are integrated, forming a smooth production line through a reasonable workstation layout. Automated equipment is used to replace manual operations, including gray board loading, local gluing, snap fastener assembly, edge strip bonding, and drying.
It increases the level of automation in the assembly process, replaces manual operation, improves assembly efficiency, and meets the needs of high-speed production.
Smart Images

Figure CN117141048B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the packaging box processing technical field, especially to the buckle, the edge bar and the gray board assembly process. BACKGROUND
[0002] The wine box is generally assembled by the barrel body and the barrel cover, and the barrel body is assembled by the gray board, the buckle and the edge bar structure in the preliminary forming process.
[0003] In the preliminary forming process of the barrel body, the gray board, the buckle and the edge bar need to be assembled in sequence, and the current related assembly steps are usually made in separate lines, and the assembly of the buckle and the gray board is generally operated manually, which cannot form a smooth production line, the operation is complicated, and thus the production efficiency is low. SUMMARY
[0004] The main purpose of the present application is to provide a buckle, an edge bar and a gray board assembly process, which aims to solve the existing technical problems.
[0005] To achieve the above purpose, the present application provides a buckle, an edge bar and a gray board assembly process, which comprises:
[0006] The gray board feeding process: the gray board is sequentially fed in single arrangement by the conveying mechanism;
[0007] The gray board A face local gluing process: the two wing parts of the gray board A face are glued;
[0008] The buckle assembly process: the single buckle is transferred to the upper side of the gray board, the buckle tongue part is bent to a right angle state, and then the buckle is moved downward to connect with the buckle groove on the gray board;
[0009] The buckle wing part printing glue process: the two wing parts of the buckle are printed with glue;
[0010] The edge bar bonding process: the edge bar is adhered to the glued part of the gray board A face to cover the two wing parts of the buckle.
[0011] Further, it further comprises an edge bar bubble removing process arranged after the edge bar bonding process, which is used to remove the bubbles between the edge bar and the gray board.
[0012] Further, in the edge bar bonding process, the edge bar is transferred from the feeding position to the two wing parts on the gray board and attached by the flexible suction cup.
[0013] Further, it further comprises a drying process arranged after the gray board A face local gluing process, which is used to actively dry the glued part of the gray board A face and release the glue activity.
[0014] Further, in the buckle wing part printing glue process, the printing glue head dips glue from the glue pool and transfers it to the two wing parts of the buckle, wherein the dipping part of the printing glue head and the two wing parts of the buckle are mutually adapted.
[0015] Further, in the grey board feeding process, the grey boards are sequentially output from the bottom of the hopper one by one, and the grey boards are output in a V-shaped groove downward posture, and the two wing parts are coated with glue by the glue roller.
[0016] Further, the process further comprises the following process after the edge strip bonding process:
[0017] The combined body turning process: the combined body after assembling the buckle, the edge strip and the grey board is turned over 180° by the card slot turntable;
[0018] The corner forming process: the combined body is formed into a box body shape by the mold and the B face of the combined body, and the bonded corners are bonded and shaped by the adhesive tape;
[0019] The output process: the formed box body is output outward.
[0020] The beneficial effects of the present application are embodied in:
[0021] In the present application, the various processes of assembling the buckle, the edge strip and the grey board are integrated, and through reasonable arrangement of the stations, a smooth production line is formed, the automation degree in the assembling process is improved, manual operation is replaced, the assembling efficiency is improved, and the demand for high-speed production is met. BRIEF DESCRIPTION OF DRAWINGS
[0022] Fig. 1 It is a process flow diagram for assembling the buckle, the edge strip and the grey board of the present application;
[0023] Fig. 2 It is a buckle assembly diagram of the present application;
[0024] Fig. 3 It is a structure diagram of the buckle, the edge strip and the grey board assembling equipment of the present application.
[0025] Explanation of reference signs:
[0026] 1, grey board; 2, buckle; 2a, clamping tongue part; 2b, two wing parts; 3, edge strip; 4, mold; 5, adhesive tape.
[0027] 100, feeding mechanism; 200, gluing mechanism; 300, drying mechanism; 400, assembling device; 500, printing glue mechanism; 600, edge strip feeding mechanism; 700, bubble pressing mechanism; 800, turning mechanism; 900, corner bonding mechanism. DETAILED DESCRIPTION
[0028] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. In the case of no conflict, the embodiments and the features in the embodiments in the present application can be combined with each other. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work are within the protection scope of the present application.
[0029] Please refer to Figs. 1-3 The buckle, the edge strip and the gray board assembling process comprises the following steps.
[0030] The gray board feeding process is to feed the gray boards 1 in a single array by a conveying mechanism.
[0031] The gray board A face partial gluing process is to glue the two wing parts 2b of the gray board 1A face.
[0032] The buckle assembling process is to transfer the single buckle 2 to the upper side of the gray board 1, to bend the clasp tongue part 2a to a right angle state, and then to make the buckle 2 move downward to connect with the buckle slot on the gray board 1.
[0033] The buckle wing part glue printing process is to print glue on the two wing parts 2b of the buckle 2.
[0034] The edge strip bonding process is to bond the edge strip 3 on the glued part of the gray board 1A face to cover the two wing parts 2b of the buckle 2.
[0035] The embodiment integrates the various processes of the buckle, the edge strip and the gray board assembling, forms a smooth production line through reasonable arrangement of the stations, improves the automation degree in the assembling process, replaces manual operation, improves the assembling efficiency, and meets the demand of high-speed production.
[0036] Specifically, the gray board feeding process is realized by a feeding mechanism 100, the feeding mechanism comprises a conveying belt and a stock bin, the bottom of the stock bin is provided with a discharge port for outputting the single gray board 1.
[0037] The gray board A face partial gluing process is realized by a gluing mechanism 200, the gluing mechanism 200 comprises a glue roller, a glue supplementing head and a motor, the two wing parts 2b are glued by the partial gluing on the glue roller, and then the two wing parts 2b of the gray board 1 are glued.
[0038] The buckle assembling process is realized by an assembling device 400, the assembling device 400 comprises a buckle feeding mechanism and an assembling mechanism, the assembling mechanism is used for clamping the buckle 2 and transferring to the upper side of the gray board 1, and after the clasp tongue part 2a of the buckle 2 is bent by 90°, the buckle 2 is bonded with the gray board 1.
[0039] The buckle wing part glue printing process can be realized by a glue printing mechanism 500, the glue printing mechanism 500 comprises a glue printing head and a moving module.
[0040] The edge strip bonding process can be implemented by using the upper edge strip mechanism 600, which includes a support platform for supporting the edge strip, a flexible suction cup, and a moving module.
[0041] In an embodiment, an edge strip bubble removing process is further included after the edge strip bonding process, which is used to remove the bubbles between the edge strip 3 and the plasterboard 1.
[0042] In this embodiment, since the overall structure of the edge strip 3 is relatively long and soft, there may be a problem of bubbles after bonding with the plasterboard 1. Therefore, during the transportation of the assembly, the bubble removing mechanism 700 contacts the edge strip 3 from top to bottom, squeezes and removes the bubbles between them, ensures the fit of the edge strip 3 and the plasterboard 1, and improves the connection strength of the two.
[0043] Specifically, the bubble removing mechanism 700 includes a pressing plate and a pressing cylinder.
[0044] In an embodiment, in the edge strip bonding process, the edge strip 3 is transferred from the feeding position to the two wing parts 2b on the plasterboard 1 by the flexible suction cup and attached.
[0045] In this embodiment, since the overall structure of the edge strip 3 is relatively long and soft, the flexible suction cup with an overall shape suitable for the edge strip 3 is used to adsorb and transfer the edge strip 3, which can avoid the problem of unevenness when bonding with the plasterboard 1 after transfer, and improve the precision of bonding.
[0046] Two edge strips 3 are bonded on each plasterboard 1, and the two edge strips 3 are uniformly fed from one side of the assembly transportation path, and the feeding and bonding operation of the two edge strips 3 is realized in a single stroke.
[0047] In an embodiment, a drying process is further included after the upper glue application process of the plasterboard 1A, which is used to actively dry the glued part of the surface of the plasterboard 1A and release the activity of the glue.
[0048] In this embodiment, the glue on the surface of the plasterboard 1A can be quickly dried, and then the activity of the glue is released, so that the buckle 2 and the edge strip 3 assembled subsequently are bonded more firmly with the plasterboard 1.
[0049] Specifically, the drying mechanism 300 can be used to implement, and a drying chamber arranged on the conveying line can be used for drying operation.
[0050] In an embodiment, in the buckle wing part glue printing process, the glue printing head dips glue from the glue pool and transfers it to the two wing parts 2b of the buckle 2, wherein the glue dipping part of the glue printing head and the two wing parts 2b of the buckle 2 are mutually adapted.
[0051] The embodiment is thus configured. After the buckle 2 is bonded to the plasterboard 1, the two wing portions 2b on the buckle 2 are bonded to the glue-applied portions on the plasterboard 1. At this time, the exposed surface of the buckle 2 is in a state of not being covered with glue, so that when the subsequent side strip 3 is assembled, the side strip 3 cannot be tightly bonded to the bonding portion of the buckle 2. The glue head that is matched with the size of the two wing portions of the buckle 2 is dipped in the glue pool and transferred to the two wing portions 2b of the buckle 2, so that the subsequent side strip 3 can be more firmly bonded when assembled.
[0052] In an embodiment, in the plasterboard feeding process, the plasterboard 1 is sequentially output from the bottom of the stock bin, and the plasterboard 1 is output in a V-groove downward posture, and the two wing portions 2b are glued by the glue roller.
[0053] The embodiment is thus configured. The output of the plasterboard 1 in the V-groove downward posture can directly adapt to the subsequent forming process, without the need for additional posture reversing action, thereby improving the processing efficiency.
[0054] In an embodiment, the process further includes the following process after the side strip bonding process:
[0055] The combined body turning process turns the combined body of the buckle 2, the side strip 3 and the plasterboard 1 by 180° through the card slot turntable.
[0056] The corner forming and bonding process forms the combined body into a box shape by abutting the mold 4 with the B surface of the combined body, and bonds the folded corners by the adhesive tape 5.
[0057] The output process outputs the formed box body outward.
[0058] The embodiment is thus configured. The combined body is turned, corner formed and bonded and output through the above three processes, so that the combined body is formed into a box shape and is conveyed to the subsequent process, which is compatible with the subsequent processing process, forms a complete and smooth production line, improves the automation degree in the assembly process, replaces manual operation, improves the assembly efficiency and meets the demand of high-speed production.
[0059] Specifically, the combined body turning process is realized by the turning mechanism 800, and the turning mechanism 800 includes a turntable and a motor. The turntable is provided with a card slot matched with the combined body. The combined body is conveyed to the turntable and is positioned by the turntable. After being turned by 180°, the combined body is placed back on another conveying line. The corner forming and bonding process is realized by the corner bonding mechanism 900. The combined body is first pressed by the mold, so that the combined body is formed into a box shape. Then, the corner bonding mechanism 900 is used to bond the adhesive tape to the four corners, so that the whole body is formed. The corner bonding mechanism 900 can adopt the related structure of the utility model patent No. 201820927108.9.
[0060] It should be noted that if the embodiments of the present application involve directionality indications such as up, down, left, right, front, back, etc., the directionality indications are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture as shown in the drawings, and if the specific posture changes, the directionality indications will also change accordingly.
[0061] In addition, if the embodiments of the present application involve descriptions such as "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. For example, "A and / or B" includes A scheme, or B scheme, or A and B simultaneously satisfied scheme. In addition, "multiple" means more than two. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist.
[0062] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A process for assembling a buckle, a bead and a panel, characterized in that , comprising: a gray board feeding process: feeding the gray board (1) in a single row by a conveying mechanism; a gray board A face local gluing process: gluing the two wing parts of the gray board (1) A face; a buckle assembly process: transferring the single buckle (2) to the upper side of the gray board (1), bending the clasp part (2a) of the buckle (2) to a right angle state, and then moving the buckle (2) downward to connect with the buckle groove on the gray board (1); a buckle wing part glue printing process: printing glue on the two wing parts (2b) of the buckle (2); an edge strip bonding process: bonding the edge strip (3) on the glued part of the gray board (1) A face to cover the two wing parts (2b) of the buckle (2).
2. The buckle, edge strip and backer assembly process of claim 1, wherein: It also includes an edge strip bubble removing process arranged after the edge strip bonding process, which is used to remove the bubbles between the edge strip (3) and the gray board (1).
3. The buckle, edge strip and backer assembly process of claim 1, wherein: In the edge strip bonding process, the edge strip (3) is transferred from the feeding position to the two wing parts (2b) on the gray board (1) and attached by a flexible suction cup.
4. The process of claim 1, wherein: It also includes a drying process arranged after the gray board (1) A face local gluing process, which is used to actively dry the glued part of the gray board (1) A face and release the glue activity.
5. The process of claim 1, wherein: In the buckle wing part glue printing process, the glue printing head dips glue from the glue pool and transfers it to the two wing parts (2b) of the buckle (2), wherein the glue dipping part of the glue printing head and the two wing parts (2b) of the buckle (2) are mutually adapted.
6. The process of claim 1, wherein: In the gray board feeding process, the gray board (1) is output one by one from the bottom of the hopper, and the gray board (1) is output in a V-shaped groove downward posture, and the two wing parts (2b) are glued by the glue roller.
7. The buckle, edge strip and backer assembly process of any of claims 1-6, wherein: It also includes the following processes arranged after the edge strip bonding process: a combined body turning process: turning the combined body of the buckle (2), the edge strip (3) and the gray board (1) by 180° through the buckle groove turntable; a forming corner sticking process: forming the combined body into a box shape by the mold (4) and the B face of the combined body, and sticking the folded corner by the adhesive tape (5) to fix the shape; an output process: outputting the formed box body outward.
Citation Information
Patent Citations
Automatic carton pastes angle machine
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