An ultrasonic cleaning device for blade batteries
By designing an adjustable housing and a circulating water system, the problems of inconvenience in moving and water waste in existing blade battery cleaning equipment have been solved, achieving efficient and environmentally friendly cleaning results.
Patent Information
- Application Number
- CN202211665072.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-22
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2042-12-22
AI Technical Summary
Existing ultrasonic cleaning devices for batteries are not convenient for moving heavy blade batteries, and the water consumption for cleaning is large, which is not conducive to environmental protection.
An ultrasonic cleaning device for blade batteries was designed, which adopts an adjustable device housing, lifting seat, connecting frame, moving seat and filter box, etc., combined with a water pump, electromagnetic heater and ultrasonic generator, to achieve portability of the equipment and recycling of water resources.
It achieves efficient cleaning of blade batteries, adapts to cleaning from various angles and positions, saves water resources, and has good cleaning effect and environmental performance.
Smart Images

Figure CN117160988B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of blade battery maintenance technology, specifically to an ultrasonic cleaning device for blade batteries. Background Technology
[0002] The blade battery gets its name from its long and thin profile. This battery cell utilizes a stacked structure and ceramic coating technology. Through structural innovation, it can skip the "module" stage during assembly, significantly improving volume utilization and ultimately achieving the design goal of packing more cells into the same space. During battery production, the surface of the battery casing needs to be cleaned to ensure good insulation.
[0003] In the prior art, such as Chinese Patent No. CN207857447U: An automatic ultrasonic cleaning device for lithium batteries, including a frame, a conveying mechanism, a loading robot, an ultrasonic coarse washing mechanism, an ultrasonic fine washing mechanism, an ultrasonic rinsing mechanism, and a unloading robot, the ultrasonic coarse washing mechanism includes a first cleaning tank; the ultrasonic fine washing mechanism includes a second cleaning tank; the ultrasonic rinsing mechanism includes a third cleaning tank; a conveyor chain sequentially passes through the first, second, and third cleaning tanks to transport lithium batteries to be cleaned to the first, second, and third cleaning tanks; the loading robot is used to load the lithium batteries to be cleaned onto a tooling fixture; the unloading robot is used to unload the lithium batteries from the tooling fixture at the unloading station. This device can achieve unmanned operation of lithium battery cleaning and has advantages such as high production efficiency, excellent cleaning effect, long service life, and low maintenance cost.
[0004] However, among the aforementioned technologies, the existing ultrasonic cleaning devices for batteries have a simple structure, making it inconvenient to move the heavy blade batteries, and the water consumption for cleaning is large, which is not conducive to environmental protection.
[0005] To address these shortcomings, it is essential to design an ultrasonic cleaning device for blade batteries. Summary of the Invention
[0006] The purpose of this invention is to provide an ultrasonic cleaning device for blade batteries, which can solve the problems of existing ultrasonic cleaning devices having simple structures, being inconvenient to move heavy blade batteries, and using a large amount of water for cleaning, which is not conducive to environmental protection.
[0007] To achieve the above objectives, the present invention provides the following technical solution: an ultrasonic cleaning device for blade batteries, comprising:
[0008] The device housing has two housings, with an adjustment port between them. A mounting base is installed at the lower end of each housing for installing and removing rollers. A water pump is installed inside the lower end of each housing.
[0009] It also includes:
[0010] There are two lifting seats for adjusting the position of the clamp. The two lifting seats are located on both sides of the device housing. A hydraulic rod is installed at the lower end of the lifting seat.
[0011] The device housing has five connecting frames for adjusting the cleaning angle. All five connecting frames are located on the upper side of the housing. A telescopic sleeve is installed at the front end of each connecting frame, and a telescopic rod is installed at the front end of each telescopic sleeve. A first cleaning roller for cleaning the upper part of the battery casing is installed at the lower end of the telescopic rod.
[0012] A movable seat for laterally moving the clamp position is located on the upper surface of the lifting seat. A movable arm is installed above the movable seat, and a support arm is installed below the front end of the movable arm. A movable clamping plate and a fixed clamping plate for fixing the blade battery case are installed at the lower end of the support arm.
[0013] A movable sealing plate, used to seal the adjustment port, is located inside one side of the device housing, and an integrally formed drain port is provided on the lower side of the movable sealing plate.
[0014] The second cleaning roller, used for side cleaning, is located inside the housing of the device. A connecting shaft runs through the middle of the second cleaning roller. Bearing sleeves for limiting the position are provided at the upper and lower ends of the connecting shaft, and a fifth electric cylinder is installed at the rear end of the bearing sleeve.
[0015] A filter box for recycling waste is located below the movable sealing plate. An oil filter plate is installed inside the filter box, and a water guide pipe is installed inside the filter box. The water guide pipe extends into the device housing and is sealed to the water pump.
[0016] Preferably, a circulation pipe is provided on the outside of the device housing, a water storage tank is installed above the water pump, an electromagnetic heater is provided on one side of the inside of the device housing, the electromagnetic heater is used to heat the cleaning water inside the circulation pipe, the circulation pipe is used to guide water into the inside of the device housing, and a high-pressure water nozzle is installed at the lower end of the connecting frame, and the water storage tank is connected to the high-pressure water nozzle and the circulation pipe respectively, and an electromagnetic valve is installed between the high-pressure water nozzle and the water storage tank.
[0017] Preferably, an installation cover is installed on the outside of the device housing, and an electric cylinder motor is installed on the outside of the installation cover. The electric cylinder motor is connected to a fifth electric cylinder, and one end of the fifth electric cylinder extends into the inside of the device housing and is sealed to the device housing through a sealing sleeve.
[0018] Preferably, a sealing jacket is installed on one side of the device housing, and a telescopic groove is provided inside the device housing. The movable sealing plate extends through the sealing jacket into the telescopic groove and is slidably connected to the device housing. An elastic sealing gasket is provided on one side of the movable sealing plate, and the two movable sealing plates are connected by compression sealing through the elastic sealing gasket.
[0019] Preferably, an integrally formed water guide plate is provided at the lower end of the inner part of the device housing. A guide roller is installed on one side of the water guide plate. The guide roller is used to move the blade battery housing with the clamp. A frequency converter transmitter is provided on the upper side of the water guide plate. An ultrasonic generator is installed at the rear end of the frequency converter transmitter. The ultrasonic generator is electrically connected to the frequency converter transmitter.
[0020] Preferably, a servo motor is installed on the outer side of the lifting seat, the motor shaft of the servo motor is connected to a lead screw, and the lead screw passes through the movable seat and is threadedly connected to the movable seat. A fixed base is provided at the lower end of the lifting seat, and the hydraulic rod extends into the fixed base and is fixedly connected to the fixed base. An integrally formed sliding groove is provided on the upper surface of the lifting seat, and the movable seat is slidably connected to the lifting seat through the sliding groove.
[0021] Preferably, the connecting frame is welded to the device housing, and the upper end of the connecting frame is provided with an integrally formed swing arm movable groove. The telescopic sleeve is slidably connected to the connecting frame through the swing arm movable groove. A first electric cylinder is installed at the upper end of the connecting frame. One end of the first electric cylinder is movably connected to the telescopic sleeve through a fixed frame. An electric lead screw is provided inside the telescopic sleeve. The telescopic rod is threadedly connected to the electric lead screw, and the telescopic rod is slidably connected to the telescopic sleeve.
[0022] Preferably, a reduction motor is installed between the movable seat and the movable arm. The upper end of the reduction motor is connected to a second electric cylinder. Two third electric cylinders are arranged below the movable arm. The support arm is movably connected to the movable arm via a hinge. The lower ends of the two third electric cylinders are movably connected to the lower ends of the support arm and the second electric cylinder, respectively. The upper ends of the two third electric cylinders are movably connected to the movable arm via connecting ears. A drive motor is installed at the upper end of the support arm. The lower end of the motor shaft of the drive motor is connected to a threaded screw. The threaded screw passes through the movable clamping plate and is threadedly connected to the movable clamping plate. The lower end of the threaded screw is rotatably connected to the fixed clamping plate via a bearing. The movable clamping plate is slidably connected to the outer surface of the support arm via a guide rail groove.
[0023] Preferably, a fourth electric cylinder is installed on the front end face of the device housing, and the two ends of the fourth electric cylinder are fixedly connected to the device housing and the movable sealing plate, respectively. A bracket is provided at the lower end of the filter box, and pull-out plates are installed on both sides of the filter box. The oil filter plate is slidably connected to the filter box through the pull-out plates, and the oil filter plate is fixedly connected to the filter box through positioning buckles.
[0024] Preferably, an electric motor is installed at the upper end of the second cleaning roller, the motor shaft and the connecting shaft of the electric motor are fixedly connected by a coupling, and a support plate is installed on the outer side of the electric motor. The support plate is slidably connected to the upper end of the device housing by a sleeve plate.
[0025] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0026] 1. In this ultrasonic cleaning equipment for blade batteries, when cleaning blade batteries, the positions of the two device housings are adjusted according to the width of the blade battery. The positions of the two movable sealing plates are adjusted by extending and retracting the fourth electric cylinder. The length of the movable sealing plates outside the device housing can change the distance between the two device housings, thereby facilitating the adjustment work.
[0027] 2. This ultrasonic cleaning equipment for blade batteries allows for easy adjustment of the blade battery's position by adjusting the fixed and movable clamps. Combined with two sets of third electric cylinders in different orientations, the range of adjustment for the fixed and movable clamps is wider, accommodating various angles. Furthermore, the blade battery at the bottom of the device housing can be moved using guide rollers for convenient operation. In conjunction with the ultrasonic generator, it provides continuous and efficient cleaning, with a wide cleaning range and excellent cleaning effect. The battery is recyclable, saving water resources, is energy-efficient and environmentally friendly, and is suitable for long-term use. Attached Figure Description
[0028] Figure 1 This is an isometric view of the front view of the present invention;
[0029] Figure 2 This is an isometric view of the side view of the present invention;
[0030] Figure 3 This is a top-view axonometric view of the present invention;
[0031] Figure 4 This is an axonometric view of the invention from below;
[0032] Figure 5 For the present invention Figure 3 Enlarged view of a portion of area A in the middle;
[0033] Figure 6 This is an isometric view of the housing of the device of the present invention from the side.
[0034] Figure 7 This is an isometric view of the connecting frame of the present invention after adjustment.
[0035] Figure 8 This is a top-view isometric view of the fixture of the present invention;
[0036] Figure 9 This is a diagram showing the internal structure of the housing of the device of the present invention;
[0037] Figure 10 This is a structural diagram of the filter box of the present invention.
[0038] In the diagram: 1. Device housing; 101. Circulation pipe; 102. Mounting cover; 103. Electric cylinder motor; 104. Sealing jacket; 105. Water guide plate; 106. Guide roller; 107. Mounting base; 108. Frequency converter transmitter; 109. Water pump; 110. Ultrasonic generator; 111. Electromagnetic heater; 2. Lifting seat; 201. Fixed base; 202. Hydraulic rod; 203. Servo motor; 204. Sliding groove; 3. Connecting frame; 301. Telescopic sleeve; 302. Telescopic rod; 303. Fixed frame; 304. First electric cylinder; 305. First cleaning roller; 306. High-pressure water spray head; 307. Solenoid valve; 308. 1. Swing arm movable groove; 4. Moving seat; 401. Gear motor; 402. Second electric cylinder; 403. Movable arm; 404. Third electric cylinder; 405. Support arm; 406. Drive motor; 407. Threaded screw; 408. Movable clamping plate; 409. Fixed clamping plate; 5. Movable sealing plate; 501. Elastic sealing gasket; 502. Fourth electric cylinder; 503. Drain outlet; 6. Second cleaning roller; 601. Connecting shaft; 602. Support slide plate; 603. Electric motor; 604. Fifth electric cylinder; 7. Filter box; 701. Bracket; 702. Water guide pipe; 703. Pull-out plate; 704. Positioning buckle; 705. Oil filter plate. Detailed Implementation
[0039] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0040] To address the technical problem of existing ultrasonic battery cleaning devices having a simple structure that makes it inconvenient to move heavy blade batteries, please refer to [the relevant documentation / reference]. Figure 1 - Figure 5 , Figure 9 - Figure 10 The following technical solutions are provided:
[0041] An ultrasonic cleaning device for blade batteries, comprising:
[0042] The device housing 1 has two housings, and an adjustment port is provided between the two housings. A mounting base 107 is installed at the lower end of the housing 1. The mounting base 107 is used to install and remove the rollers. A water pump 109 is installed inside the lower end of the housing 1.
[0043] It also includes:
[0044] There are two lifting seats 2 for adjusting the position of the clamp. The two lifting seats 2 are located on both sides of the device housing 1. A hydraulic rod 202 is installed at the lower end of the lifting seat 2.
[0045] Five connecting frames 3 are provided for adjusting the cleaning angle. All five connecting frames 3 are located on the upper side of the device housing 1. A telescopic sleeve 301 is installed at the front end of the connecting frame 3. A telescopic rod 302 is installed at the front end of the telescopic sleeve 301. A first cleaning roller 305 for cleaning the upper part of the battery casing is provided at the lower end of the telescopic rod 302.
[0046] The movable seat 4, which is used to move the clamp position laterally, is located on the upper end face of the lifting seat 2. A movable arm 403 is installed above the movable seat 4. A support arm 405 is installed below the front end of the movable arm 403. A movable clamping plate 408 and a fixed clamping plate 409 for fixing the blade battery case are installed at the lower end of the support arm 405.
[0047] The movable sealing plate 5 is used to seal the adjustment port. The movable sealing plate 5 is located inside the housing 1 of the device. An integrally formed drain port 503 is provided on the lower end of the movable sealing plate 5.
[0048] The second cleaning roller 6, used for side cleaning, is located inside the housing 1 of the device. A connecting shaft 601 runs through the middle of the second cleaning roller 6. Bearing sleeves for limiting are provided at the upper and lower ends of the connecting shaft 601, and a fifth electric cylinder 604 is installed at the rear end of the bearing sleeve.
[0049] The filter box 7, which is used to recycle waste, is located below the movable sealing plate 5. The filter box 7 is equipped with an oil filter plate 705 and a water guide pipe 702. The water guide pipe 702 extends into the device housing 1 and is sealed to the water pump 109.
[0050] Specifically, when moving the blade battery, the two ends of the blade battery casing are limited and fixed by the fixed clamp 409 and the movable clamp 408. The position of the blade battery can be easily adjusted by adjusting the position of the fixed clamp 409 and the movable clamp 408. The fixed clamp 409 and the movable clamp 408 have a wider range of orientation adjustment, which is conducive to adjustment work. The structure is simple, stable, and adaptable to multiple angles to adapt to cleaning work in different positions. The position of the fixed frame 303 and the first cleaning roller 305 can be adjusted by adjusting the length of the telescopic rod 302, so that multiple first cleaning rollers 305 can adapt to cleaning work in different positions. The position of the second cleaning roller 6 can be changed by adjusting the length of the fifth electric cylinder 604. With the help of the ultrasonic generator 110, continuous and efficient cleaning work can be carried out, with a wide cleaning range and good cleaning effect.
[0051] To address the technical problems of low efficiency and high water consumption in existing ultrasonic cleaning batteries, please refer to [link / reference needed]. Figure 1 , Figure 9 The following technical solutions are provided:
[0052] A circulation pipe 101 is provided on the outside of the device housing 1. A water storage tank is installed above the water pump 109. An electromagnetic heater 111 is provided on one side of the inside of the device housing 1. The electromagnetic heater 111 is used to heat the cleaning water inside the circulation pipe 101. The circulation pipe 101 is used to guide water into the inside of the device housing 1. A high-pressure water spray head 306 is installed at the lower end of the connecting frame 3. The water storage tank is connected to the high-pressure water spray head 306 and the circulation pipe 101 respectively. A solenoid valve 307 is installed between the high-pressure water spray head 306 and the water storage tank.
[0053] Specifically, during operation, cleaning water is added to the water tank, and the water is pumped by the water pump 109 to flow through the circulation pipe 101 outside the device housing 1. The electromagnetic heater 111 is turned on to heat the air around the circulation pipe 101, causing the water temperature to rise. The high-temperature water can improve the cleaning effect and, together with the cleaning agent, can quickly clean. The cleaning water is affected by the frequency converter 108 and the ultrasonic generator 110, generating high-frequency vibrations to clean the exterior of the blade battery, resulting in better cleaning efficiency.
[0054] An installation cover 102 is installed on the outside of the device housing 1. An electric cylinder motor 103 is installed on the outside of the installation cover 102. The electric cylinder motor 103 is connected to the fifth electric cylinder 604. One end of the fifth electric cylinder 604 extends into the inside of the device housing 1 and is sealed to the device housing 1 through a sealing sleeve.
[0055] To address the environmental problems associated with high water consumption and other drawbacks of existing ultrasonic cleaning equipment, please refer to [link to relevant documentation]. Figure 4 , Figure 6 -picture, Figure 9 - Figure 10 The following technical solutions are provided:
[0056] A sealing sleeve 104 is installed on one side of the device housing 1, and a telescopic groove is provided inside the device housing 1. The movable sealing plate 5 extends through the sealing sleeve 104 into the telescopic groove and slides in connection with the device housing 1. An elastic sealing gasket 501 is provided on one side of the movable sealing plate 5, and the two movable sealing plates 5 are connected by compression sealing through the elastic sealing gasket 501.
[0057] An integrally formed water guide plate 105 is provided at the lower end of the inner part of the device housing 1. A guide roller 106 is installed on one side of the water guide plate 105. The guide roller 106 is used to move the blade battery housing with the clamp. A frequency converter transmitter 108 is provided on the upper side of the water guide plate 105. An ultrasonic generator 110 is installed at the rear end of the frequency converter transmitter 108. The ultrasonic generator 110 is electrically connected to the frequency converter transmitter 108.
[0058] A fourth electric cylinder 502 is installed on the front end face of the device housing 1. The two ends of the fourth electric cylinder 502 are fixedly connected to the device housing 1 and the movable sealing plate 5, respectively. A bracket 701 is provided at the lower end of the filter box 7, and a pull plate 703 is installed on both sides of the filter box 7. The oil filter plate 705 is slidably connected to the filter box 7 through the pull plate 703, and the oil filter plate 705 is fixedly connected to the filter box 7 through the positioning buckle 704.
[0059] Specifically, water is guided to the upper surface of the movable sealing plate 5 through the water guide inclined plate 105. The drain port 503 on one side of the movable sealing plate 5 can be moved out of the device housing 1 by extending the fourth electric cylinder 502. The cleaned sewage is introduced into the filter box 7 through the drain port 503 and filtered by the oil filter plate 705 above the filter box 7. The water entering the lower end of the oil filter plate 705 can be circulated for cleaning. The filtered water can be extracted by the water pump 109 for secondary cleaning. It can be recycled, saving water resources, saving energy and protecting the environment, which is conducive to long-term use.
[0060] To address the technical problem in existing technologies where the clamp adjustment method is inadequate, hindering the operation of the blade battery and affecting work, please refer to [link to relevant documentation]. Figure 8 The following technical solutions are provided:
[0061] A servo motor 203 is installed on the outer side of the lifting seat 2. The motor shaft of the servo motor 203 is connected to a lead screw, and the lead screw passes through the movable seat 4 and is threadedly connected to the movable seat 4. A fixed base 201 is provided at the lower end of the lifting seat 2. The hydraulic rod 202 extends into the fixed base 201 and is fixedly connected to the fixed base 201. An integrally formed sliding groove 204 is provided on the upper surface of the lifting seat 2. The movable seat 4 is slidably connected to the lifting seat 2 through the sliding groove 204.
[0062] A geared motor 401 is installed between the movable base 4 and the movable arm 403. The upper end of the geared motor 401 is connected to a second electric cylinder 402. Two third electric cylinders 404 are arranged below the movable arm 403. The support arm 405 is movably connected to the movable arm 403 via a hinge. The lower ends of the two third electric cylinders 404 are movably connected to the lower ends of the support arm 405 and the second electric cylinder 402, respectively. The upper ends of the two third electric cylinders 404 are movably connected to the movable arm 403 via connecting ears. A drive motor 406 is installed at the upper end of the support arm 405. The lower end of the motor shaft of the drive motor 406 is connected to a threaded screw 407. The threaded screw 407 passes through the movable clamping plate 408 and is threadedly connected to the movable clamping plate 408. The lower end of the threaded screw 407 is rotatably connected to the fixed clamping plate 409 via a bearing. The movable clamping plate 408 is slidably connected to the outer surface of the support arm 405 via a guide rail groove.
[0063] Specifically, when moving the blade battery, the two ends of the blade battery casing are limited and fixed by the fixed clamp 409 and the movable clamp 408. The position of the blade battery can be easily adjusted by adjusting the position of the fixed clamp 409 and the movable clamp 408. The servo motor 203 can drive the moving seat 4 to move above the lifting seat 2. The reduction motor 401 and the second electric cylinder 402 can adjust the angle and height of the clamp. With the cooperation of two sets of third electric cylinders 404 in different positions, the position adjustment range of the fixed clamp 409 and the movable clamp 408 is wider, which is conducive to the adjustment work. The structure is simple, the stability is good, and it can adapt to multiple angles to adapt to the cleaning work in different positions.
[0064] To address the technical problem that existing ultrasonic cleaning devices generally have limited effectiveness in cleaning waste adhering to the outer surface of batteries, please refer to [the relevant documentation / reference]. Figure 3 , Figure 5 - Figure 7 The following technical solutions are provided:
[0065] The connecting frame 3 is welded to the device housing 1. The upper end of the connecting frame 3 is provided with an integrally formed swing arm movable groove 308. The telescopic sleeve 301 is slidably connected to the connecting frame 3 through the swing arm movable groove 308. The upper end of the connecting frame 3 is equipped with a first electric cylinder 304. One end of the first electric cylinder 304 is movably connected to the telescopic sleeve 301 through a fixed frame 303. The telescopic sleeve 301 is provided with an electric lead screw. The telescopic rod 302 is threadedly connected to the electric lead screw. The telescopic rod 302 is slidably connected to the telescopic sleeve 301.
[0066] The upper end of the second cleaning roller 6 is equipped with a motor 603. The motor shaft of the motor 603 is fixedly connected to the connecting shaft 601 through a coupling. A support slide plate 602 is installed on the outer side of the motor 603. The support slide plate 602 is slidably connected to the upper end of the device housing 1 through a sleeve plate.
[0067] Specifically, during operation, the position of the fixed frame 303 and the first cleaning roller 305 can be adjusted by adjusting the length of the telescopic rod 302. Then, the angle of the telescopic sleeve 301 can be adjusted by the first electric cylinder 304, thereby adjusting the angle of the first cleaning roller 305. This allows multiple first cleaning rollers 305 to adapt to cleaning work in different positions. By adjusting the length of the fifth electric cylinder 604, the position of the second cleaning roller 6 can be changed. Driven by the motor 603, the second cleaning roller 6 rotates at high speed, enabling continuous and efficient cleaning work with a wide cleaning range and excellent cleaning effect.
[0068] Working principle: During the blade battery cleaning process, the positions of the two device housings 1 are adjusted according to the width of the blade battery. The fourth electric cylinder 502 extends and retracts, adjusting the positions of the two movable sealing plates 5. The length of the movable sealing plates 5 outside the device housings 1 changes the distance between the two housings 1, facilitating the adjustment. After position adjustment, the drive motor 406 drives the threaded screw 407 to rotate, adjusting the height of the movable clamping plate 408. This allows the battery to be clamped by the movable clamping plate 408 and the fixed clamping plate 409. After clamping, cleaning water is added to the water tank. The water pump 109 then guides the water through the circulation pipe 101 outside the device housings 1. The electromagnetic heater 111 is turned on to heat the air around the circulation pipe 101, raising the water temperature. The high-temperature water improves the cleaning effect, and combined with the cleaning agent, it cleans quickly. The cleaning water is affected by the frequency converter 108 and the ultrasonic generator 110, generating high-frequency vibrations to clean the exterior of the blade battery, resulting in better cleaning efficiency. The servo motor 203 can be adjusted to move the moving seat 4 above the lifting seat 2. The reduction motor 401 and the second electric cylinder 402 can adjust the angle and height of the clamps. With the cooperation of two sets of third electric cylinders 404 in different positions, the orientation adjustment range of the fixed clamp 409 and the movable clamp 408 is wider, which is beneficial for adjustment work. With a simple structure, good stability, and adaptability to various angles, it can adapt to cleaning work in different positions. The blade battery at the bottom of the device housing 1 can be moved via the guide roller 106 for convenient operation and uniform cleaning. During operation, the position of the fixed frame 303 and the first cleaning roller 305 can be adjusted by adjusting the length of the telescopic rod 302. The angle of the telescopic sleeve 301 can be adjusted via the first electric cylinder 304, thereby adjusting the angle of the first cleaning roller 305. This allows multiple first cleaning rollers 305 to adapt to cleaning work in different positions. The position of the second cleaning roller 6 can be changed by adjusting the length of the fifth electric cylinder 604. The second cleaning roller 6 is driven by the motor 6. Driven by the 03, high-speed rotation, combined with the ultrasonic generator 110, enables continuous and efficient cleaning. It has a wide cleaning range and excellent cleaning effect. The water after cleaning is guided to the upper surface of the movable sealing plate 5 through the water guide plate 105. The drain port 503 on one side of the movable sealing plate 5 can be moved out of the device housing 1 by extending the fourth electric cylinder 502. The wastewater after cleaning is introduced into the filter box 7 through the drain port 503 and filtered by the oil filter plate 705 above the filter box 7. The water entering the lower end of the oil filter plate 705 can be circulated for cleaning. The filtered water can be extracted by the water pump 109 for secondary cleaning. It can be recycled and reused, saving water resources.
[0069] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0070] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An ultrasonic cleaning device for blade batteries, comprising: The device housing (1) has two units, with an adjustment port between the two units. A mounting base (107) is installed at the lower end of the device housing (1), which is used to install and remove the rollers. A water pump (109) is installed inside the lower end of the device housing (1). Its characteristic is that it further includes: There are two lifting seats (2) for adjusting the position of the clamp. The two lifting seats (2) are located on both sides of the housing (1) of the device respectively. A hydraulic rod (202) is installed at the lower end of the lifting seat (2). Five connecting frames (3) are provided for adjusting the cleaning angle. All five connecting frames (3) are located on the upper side of the device housing (1). A telescopic sleeve (301) is installed at the front end of the connecting frame (3). A telescopic rod (302) is installed at the front end of the telescopic sleeve (301). A first cleaning roller (305) for cleaning the upper part of the battery casing is provided at the lower end of the telescopic rod (302). The movable seat (4) for laterally moving the position of the clamp is located on the upper surface of the lifting seat (2). A movable arm (403) is installed above the movable seat (4). A support arm (405) is installed below the front end of the movable arm (403). A movable clamping plate (408) and a fixed clamping plate (409) for fixing the blade battery case are installed at the lower end of the support arm (405). The movable sealing plate (5) is used to seal the adjustment port. The movable sealing plate (5) is located inside the housing (1) of the device. The lower end of the movable sealing plate (5) is provided with an integrally formed drain port (503). The second cleaning roller (6), used for side cleaning, is located inside the housing (1) of the device. A connecting shaft (601) runs through the middle of the second cleaning roller (6). The upper and lower ends of the connecting shaft (601) are provided with bearing sleeves for limiting the position, and a fifth electric cylinder (604) is installed at the rear end of the bearing sleeve. The filter box (7), which is used to recycle waste, is located below the movable sealing plate (5). The filter box (7) is equipped with an oil filter plate (705) and a water guide pipe (702) is installed inside the filter box (7). The water guide pipe (702) extends into the device housing (1) and is sealed to the water pump (109). The lower interior of the device housing (1) is provided with an integrally formed water guide plate (105). A guide roller (106) is installed on one side of the water guide plate (105). The guide roller (106) is used to move the blade battery housing with the clamp. A frequency converter (108) is provided on the upper side of the water guide plate (105). An ultrasonic generator (110) is installed at the rear end of the frequency converter (108). The ultrasonic generator (110) is electrically connected to the frequency converter (108). The front end of the device housing (1) is equipped with a fourth electric cylinder (502). The two ends of the fourth electric cylinder (502) are fixedly connected to the device housing (1) and the movable sealing plate (5) respectively. The lower end of the filter box (7) is provided with a bracket (701), and both sides of the filter box (7) are equipped with pull-out plates (703). The oil filter plate (705) is slidably connected to the filter box (7) through the pull-out plates (703), and the oil filter plate (705) is fixedly connected to the filter box (7) through positioning buckles (704).
2. The ultrasonic cleaning device for blade batteries according to claim 1, characterized in that: A circulation pipe (101) is provided on the outside of the device housing (1), a water storage tank is installed above the water pump (109), and an electromagnetic heater (111) is provided on one side of the inside of the device housing (1).
3. The ultrasonic cleaning device for blade batteries according to claim 2, characterized in that: The electromagnetic heater (111) is used to heat the cleaning water inside the circulation pipe (101). The circulation pipe (101) is used to guide water to the inside of the device housing (1). A high-pressure water nozzle (306) is installed at the lower end of the connecting frame (3). The water storage tank is connected to the high-pressure water nozzle (306) and the circulation pipe (101) respectively. A solenoid valve (307) is installed between the high-pressure water nozzle (306) and the water storage tank.
4. The ultrasonic cleaning device for blade batteries according to claim 3, characterized in that: An installation cover (102) is installed on the outside of the device housing (1). An electric cylinder motor (103) is installed on the outside of the installation cover (102). The electric cylinder motor (103) is connected to the fifth electric cylinder (604) in a transmission connection. One end of the fifth electric cylinder (604) extends into the inside of the device housing (1) and is sealed to the device housing (1) through a sealing sleeve.
5. The ultrasonic cleaning device for blade batteries according to claim 4, characterized in that: A sealing jacket (104) is installed on one side of the device housing (1), and a telescopic groove is provided inside the device housing (1). The movable sealing plate (5) extends through the sealing jacket (104) into the telescopic groove and slides in connection with the device housing (1). An elastic sealing gasket (501) is provided on one side of the movable sealing plate (5), and the two movable sealing plates (5) are sealed together by the elastic sealing gasket (501).
6. The ultrasonic cleaning device for blade batteries according to claim 5, characterized in that: A servo motor (203) is installed on the outer side of the lifting seat (2). The motor shaft of the servo motor (203) is connected to a lead screw, and the lead screw passes through the moving seat (4) and is threadedly connected to the moving seat (4). A fixed base (201) is provided at the lower end of the lifting seat (2). The hydraulic rod (202) extends into the fixed base (201) and is fixedly connected to the fixed base (201). An integrally formed sliding groove (204) is provided on the upper surface of the lifting seat (2). The moving seat (4) is slidably connected to the lifting seat (2) through the sliding groove (204).
7. The ultrasonic cleaning device for blade batteries according to claim 6, characterized in that: The connecting frame (3) is welded to the device housing (1). The upper end of the connecting frame (3) is provided with an integrally formed swing arm movable groove (308). The telescopic sleeve (301) is slidably connected to the connecting frame (3) through the swing arm movable groove (308). The upper end of the connecting frame (3) is equipped with a first electric cylinder (304). One end of the first electric cylinder (304) is movably connected to the telescopic sleeve (301) through a fixed frame (303). The telescopic sleeve (301) is provided with an electric lead screw inside. The telescopic rod (302) is threadedly connected to the electric lead screw. The telescopic rod (302) is slidably connected to the telescopic sleeve (301).
8. The ultrasonic cleaning device for blade batteries according to claim 7, characterized in that: A geared motor (401) is installed between the movable seat (4) and the movable arm (403). The upper end of the geared motor (401) is connected to a second electric cylinder (402). Two third electric cylinders (404) are arranged below the movable arm (403). The support arm (405) is movably connected to the movable arm (403) via a hinge. The lower ends of the two third electric cylinders (404) are movably connected to the lower ends of the support arm (405) and the second electric cylinder (402), respectively. The upper ends of the two third electric cylinders (404) are movably connected to the movable arm (403) via connecting ears.
9. The ultrasonic cleaning device for blade batteries according to claim 8, characterized in that: The upper end of the support arm (405) is equipped with a drive motor (406), and the lower end of the motor shaft of the drive motor (406) is connected to a threaded screw (407). The threaded screw (407) passes through the movable clamping plate (408) and is threadedly connected to the movable clamping plate (408). The lower end of the threaded screw (407) is rotatably connected to the fixed clamping plate (409) through a bearing. The movable clamping plate (408) is slidably connected to the outer surface of the support arm (405) through a guide rail groove.
10. The ultrasonic cleaning device for blade batteries according to claim 9, characterized in that: The upper end of the second cleaning roller (6) is equipped with an electric motor (603). The motor shaft of the electric motor (603) is fixedly connected to the connecting shaft (601) by a coupling. A support plate (602) is installed on the outer side of the electric motor (603). The support plate (602) is slidably connected to the upper end of the device housing (1) by a sleeve plate.
Citation Information
Patent Citations
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