An automatic bonding device and method for a connector insulation component

Abstract

The present invention discloses an automatic bonding device for a connector insulation component, which includes an insulator feeding device, a flipping device, an insulator CCD photographing device, a gluing device, an auxiliary moving device, a cover plate conveying device, a rotating device, a cover plate and insulator buckling device, an insulation component conveying device, a cover plate CCD photographing device and a cover plate feeding device; the present invention also discloses an automatic bonding method, where the insulator feeding device inputs the insulator; the first auxiliary moving device transfers the flipped insulator to the insulator CCD photographing device, takes pictures of the insulator nodes and then applies glue; the cover plate feeding device inputs the cover plate; the cover plate conveying device transfers the cover plate to the insulation cover plate CCD photographing device, takes pictures of the cover plate nodes and then transfers it to the rotating device to achieve pre-buckling, and then transfers it to the cover plate and insulator buckling device to achieve buckling. The bonding of the present invention has high accuracy, the overall structure of the device is designed compactly, occupies a small space, and can greatly improve the automation degree and production efficiency of industrial production.

Description

Technical Field

[0001] The present invention belongs to the technical field of connector assembly, and particularly relates to an automatic bonding device and method for a connector insulating component. Background Art

[0002] The Chinese name of a Dynamic connector is a dynamic connector. According to its uses, it can be divided into several different series, which can provide flexible signal and power solutions to meet all control requirements and are widely used in various electrical connections. In the existing bonding process of the insulating component in a dynamic connector, it is mainly manual bonding. After manually applying glue evenly on the insulator, the node holes between the insulating cover plate and the insulator are aligned one by one and then covered. This process is relatively complex and time-consuming and laborious.

[0003] Therefore, it is necessary to provide a new automatic bonding device for a connector insulating component to solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to overcome the above defects, and provide an automatic bonding device and method for a connector insulating component, which solves the technical problems of low efficiency and poor quality consistency caused by manual operation in the existing bonding process of the insulating component. The present invention can realize automatic gluing and bonding of the insulating cover plate and the insulator and ensure that the node holes between the two correspond one by one, with high bonding accuracy; and the overall structure of the device is designed compactly, occupying a small space, which can greatly improve the automation degree and production efficiency of industrial production.

[0005] To achieve the above invention purpose, the present invention provides the following technical solutions:

[0006] An automatic bonding device for a connector insulating component, including an insulator feeding device, an insulator flipping device, an insulator CCD photographing device, a gluing device, a first auxiliary moving device, an insulating cover plate conveying device, an insulating cover plate rotating device, an insulating cover plate and insulator buckling device, an insulating component conveying device, an insulating cover plate CCD photographing device, and an insulating cover plate feeding device;

[0007] The insulator feeding device is used to convey the insulator to the docking place between the insulator feeding device and the insulator flipping device;

[0008] The insulator flipping device is used to realize the up-and-down flipping of the insulator and place the flipped insulator on the first working platform;

[0009] The first auxiliary moving device is used to clamp the insulator on the first working platform and transfer it to the insulator CCD photographing device. After the insulator CCD photographing device takes pictures and identifies the nodes of the insulator, the first auxiliary moving device continues to transfer the insulator to the gluing device, and the gluing device is used to apply glue to the insulator;

[0010] The insulating cover feeding device is used to convey the insulating cover to the docking position between the insulating cover feeding device and the insulating cover conveying device;

[0011] The insulating cover conveying device is used to transfer the insulating cover into the insulating cover CCD photographing device. After the insulating cover CCD photographing device takes pictures and identifies the nodes of the insulating cover, the insulating cover conveying device continues to transfer the insulating cover into the insulating cover rotating device;

[0012] The insulating cover rotating device is used to rotate the insulating cover to the fastening angle according to the node identification information of the insulator and the node identification information of the insulating cover;

[0013] The first auxiliary moving device transfers the insulator from the gluing device to the insulating cover rotating device and enables the insulator and the insulating cover to be pre-fastened;

[0014] The insulating cover conveying device is used to transfer the pre-fastened insulator and insulating cover to the insulating cover and insulator fastening device, and the insulating cover and insulator fastening device is used to fasten the insulator and the insulating cover;

[0015] The insulating component conveying device is used to output the fastened insulator and insulating cover.

[0016] Furthermore, both the insulator feeding device and the insulating cover feeding device adopt the belt transmission method;

[0017] The insulator feeding device and the insulating cover feeding device are respectively provided with a second infrared sensor and a thirteenth infrared sensor for detecting the positions of the insulator and the insulating cover.

[0018] Furthermore, the insulator flipping device includes a first jaw, a first cylinder, a first rotating motor, a fifth connecting plate and a first support;

[0019] The first rotating motor is installed on the first support, the fifth connecting plate is installed on the output shaft of the first rotating motor, the first cylinder is installed on the fifth connecting plate, the first jaw is installed on the first cylinder, the rotation of the first rotating motor drives the fifth connecting plate to flip, and the flipping of the fifth connecting plate drives the first cylinder and the first jaw to flip.

[0020] Furthermore, the insulator CCD photographing device includes a first CCD photographing device, a first backlight plate and a third support;

[0021] The first CCD photographing device and the first backlight plate are respectively installed at the upper end and the lower end of the third support. When the insulator CCD photographing device takes pictures and identifies the nodes of the insulator, the insulator is located between the first CCD photographing device and the first backlight plate under the clamping action of the first auxiliary moving device;

[0022] The insulating cover plate CCD photographing device includes a second CCD photographing device, a thirteenth support, and a second backlight plate;

[0023] The second CCD photographing device and the second backlight plate are respectively installed at the upper and lower ends of the thirteenth support. When the insulating cover plate CCD photographing device takes pictures and identifies the nodes of the insulating cover plate, the insulating cover plate is located between the second CCD photographing device and the second backlight plate under the clamping action of the insulating cover plate conveying device.

[0024] Furthermore, the gluing device includes an eleventh support, a glue scraping plate, a glue placing plate, a fifth servo motor, and a fifth infrared sensor installed on the eleventh support;

[0025] The glue placing plate is pre-coated with glue. The fifth servo motor drives the glue scraping plate to scrape the glue flat. The fifth infrared sensor is used to sense the movement of the glue scraping plate. The first auxiliary moving device transfers the insulator to the glue placing plate to realize gluing of the insulator.

[0026] Furthermore, the first auxiliary moving device includes a second driving device, a second jaw, and a third driving device; The insulating cover plate conveying device includes an insulating cover plate secondary conveying device and a second auxiliary moving device; The insulating cover plate secondary conveying device is used to transfer the insulating cover plate located at the docking position of the insulating cover plate feeding device and the insulating cover plate conveying device to the second working platform. The second auxiliary moving device is used to transfer the insulating cover plate located on the second working platform to the insulating cover plate CCD photographing device. After the insulating cover plate CCD photographing device takes pictures and identifies the nodes of the insulating cover plate, the second auxiliary moving device continues to transfer the insulating cover plate to the insulating cover plate rotating device;

[0027] The second auxiliary moving device includes a tenth jaw and a ninth jaw. The tenth jaw and the ninth jaw act synchronously to respectively transfer the pre-fastening state insulator and the insulating cover plate from the insulating cover plate rotating device to the insulating cover plate and insulator fastening device and transfer the fastened state insulator and the insulating cover plate from the insulator fastening device to the insulating component conveying device.

[0028] Furthermore, the insulating cover plate rotating device includes a third pressing block, a turntable, an eighth servo motor, a fourth cylinder, a fifth support, and a driving gear;

[0029] The fourth cylinder and the eighth servo motor are installed below the fifth support. The turntable and the driving gear are installed above the fifth support;

[0030] The second auxiliary moving device transfers the insulating cover plate to the turntable. The fourth cylinder drives the third pressing block arranged on the turntable to clamp the side wall of the insulating cover plate. The insulating cover plate is coaxial with the turntable. The external system obtains the buckling angle information based on the node recognition information of the insulator and the node recognition information of the insulating cover plate, converts the buckling angle information into a pulse signal and sends it to the eighth servo motor. The eighth servo motor drives the driving gear to rotate under the action of the pulse signal, and the rotation of the driving gear drives the insulating cover plate on the turntable to rotate to the buckling angle.

[0031] Further, the insulating cover plate and insulator buckling device includes a sixth support, a defective product channel, a fifth cylinder, and a seventh pressing block;

[0032] A pressing plate is provided at the upper end of the sixth support. The fifth cylinder and the seventh pressing block are installed on the sixth support and are located below the pressing plate. The seventh pressing block is used to place the insulating component composed of the insulator and the insulating cover plate in the pre-buckling state. The fifth cylinder drives the seventh pressing block to move upward along the sixth support until the insulating component abuts against the pressing plate. After pressure holding, the fifth cylinder drives the seventh pressing block to move downward along the sixth support.

[0033] Further, the insulating component conveying device adopts a belt transmission method, and an eleventh infrared sensor for detecting the positions of the insulator and the insulating cover plate in the buckling state is provided on the insulating component conveying device;

[0034] The insulator feeding device, the insulator flipping device, the insulator CCD photographing device, the gluing device, the first auxiliary moving device, the insulating cover plate conveying device, the insulating cover plate rotating device, the insulating cover plate and insulator buckling device, the insulating component conveying device, the insulating cover plate CCD photographing device, and the insulating cover plate feeding device are all installed on the frame.

[0035] An automatic bonding method for a connector insulating component is realized by using the above-mentioned automatic bonding equipment for a connector insulating component, and includes:

[0036] The insulator feeding device conveys the insulator to the docking place between the insulator feeding device and the insulator flipping device;

[0037] The insulator flipping device turns the insulator upside down and places the flipped insulator on the first working platform;

[0038] The first auxiliary moving device clamps the insulator on the first working platform and transfers it to the insulator CCD photographing device. After the insulator CCD photographing device takes a picture and recognizes the nodes of the insulator, the first auxiliary moving device continues to transfer the insulator to the gluing device, and the gluing device is used to apply glue to the insulator;

[0039] The insulating cover plate feeding device conveys the insulating cover plate to the docking place between the insulating cover plate feeding device and the insulating cover plate conveying device;

[0040] The insulating cover plate conveying device transfers the insulating cover plate to the insulating cover plate CCD photographing device. After the insulating cover plate CCD photographing device takes pictures and identifies the nodes of the insulating cover plate, the insulating cover plate conveying device continues to transfer the insulating cover plate to the insulating cover plate rotating device;

[0041] The insulating cover plate rotating device rotates the insulating cover plate to the fastening angle according to the node identification information of the insulator and the node identification information of the insulating cover plate;

[0042] The first auxiliary moving device transfers the insulator from the gluing device to the insulating cover plate rotating device and enables the insulator and the insulating cover plate to be pre-fastened;

[0043] The insulating cover plate conveying device transfers the pre-fastened insulator and insulating cover plate to the insulating cover plate and insulator fastening device, and the insulating cover plate and insulator fastening device realizes the fastening of the insulator and the insulating cover plate;

[0044] The insulating component conveying device realizes the output of the fastened insulator and insulating cover plate.

[0045] Compared with the prior art, the present invention has at least one of the following beneficial effects:

[0046] (1) The present invention creatively proposes an automatic bonding device for a connector insulating component. Using a fully automatic device for bonding the insulator and the cover plate can improve the quality consistency of the insulating component assembly and improve production efficiency;

[0047] (2) By using CCD to respectively obtain the node information of the insulator and the cover plate, the present invention can improve the recognition accuracy and provide a basis for the efficient and high-precision cooperation between the two;

[0048] (3) The present invention designs an insulating cover plate rotating device. After the node information of the insulator is determined, its angle remains unchanged. By adjusting the fastening angle of the cover plate through the insulating cover plate rotating device, the high-precision fastening of the cover plate and the insulator can be realized, simplifying the process flow and enabling stable automatic production;

[0049] (4) The equipment of the present invention has high compatibility and can meet the bonding of insulating components of different specifications and spectra;

[0050] (5) The present invention fully considers each process step in the bonding process, optimizes the docking of each component and the overall process, has a high degree of automation, liberates labor, and reduces production costs; BRIEF DESCRIPTION OF THE DRAWINGS

[0051] Figure 1 It is a schematic structural diagram of the automatic bonding device for the connector insulating component of the present invention;

[0052] Figure 2Schematic diagram of the insulator feeding device of the present invention;

[0053] Figure 3 Schematic diagram of the insulator flipping device of the present invention;

[0054] Figure 4 Schematic diagram of the insulator CCD photographing device of the present invention;

[0055] Figure 5 Schematic diagram of the insulator gluing device of the present invention;

[0056] Figure 6 Schematic diagram of the first auxiliary moving device of the present invention;

[0057] Figure 7 Schematic diagram of the secondary conveying device of the insulating cover plate of the present invention;

[0058] Figure 8 Schematic diagram of the insulating cover plate rotating device of the present invention;

[0059] Figure 9 Schematic diagram of the device for buckling the insulating cover plate and the insulator of the present invention;

[0060] Figure 10 Schematic diagram of the second auxiliary moving device of the present invention;

[0061] Figure 11 Schematic diagram of the insulating component conveying device of the present invention;

[0062] Figure 12 Schematic diagram of the insulating cover plate CCD photographing device of the present invention;

[0063] Figure 13 Schematic diagram of the insulating cover plate feeding device of the present invention. Detailed implementation manners

[0064] The features and advantages of the present invention will become clearer and more distinct with the following detailed description of the present invention.

[0065] The special term "exemplary" herein means "serving as an example, an embodiment or an illustration". Any embodiment described herein as "exemplary" is not necessarily to be construed as superior to or better than other embodiments. Although various aspects of the embodiments are shown in the drawings, the drawings do not have to be drawn to scale unless otherwise specified.

[0066] As Figure 1As shown in the figure, an automatic bonding device for a connector insulation assembly includes a frame 1, an insulator feeding device 2, an insulator flipping device 3, an insulator CCD photographing device 4, an adhesive applying device 5, a first auxiliary moving device 6, a second-level insulating cover plate conveying device 7, an insulating cover plate rotating device 8, an insulating cover plate and insulator fastening device 9, a second auxiliary moving device 10, and an insulation assembly conveying device 11. Among them, the devices fixed on the frame 1 include: the insulator feeding device 2, the insulator flipping device 3 docked with the insulator feeding device 2, the first auxiliary moving device 6 docked with the insulator flipping device 3, the insulator CCD photographing device 4 and the insulator adhesive applying device 5 arranged in front of the first auxiliary moving device 6, the second-level insulating cover plate conveying device 7 docked with the insulating cover plate feeding device 13, the insulating cover plate CCD photographing device 12 arranged on the side of the second-level insulating cover plate conveying device 7, the curling cover plate rotating device 8 and the insulating cover plate and insulator fastening device 9 arranged in front of the second auxiliary moving device 10, and the insulation assembly conveying device 11 arranged on the side of the insulating cover plate and insulator fastening device 9.

[0067] As Figure 2 shown in the figure, the insulator feeding device 2 includes a first rotating shaft 21, a second infrared sensor 22, a belt 23, a first driving device 24, a second rotating shaft 25, and a seventh support 26. The first rotating shaft 21 and the second rotating shaft 25 are installed at both ends of the seventh support 26. The second infrared sensor 22 is installed at one end of the seventh support 26 close to the first rotating shaft 21. The belt 23 is installed on the surface of the seventh support 26. The first driving device 24 is installed at one end of the seventh support 26 close to the second rotating shaft 25.

[0068] As Figure 3 shown in the figure, the insulator flipping device 3 includes a first jaw 31, a first cylinder 32, a first rotating motor 33, a fifth connecting plate 34, and a first support 35. The first rotating motor 33 is installed at a position close to the top of the first support 35. The fifth connecting plate 34 is installed on the output shaft of the first rotating motor 33. The first cylinder 32 is installed on the fifth connecting plate 34. The first jaw 31 is installed on the first cylinder 32. Since when the previous device conveys the insulator to the inlet of the insulator feeding device 2, the bonding surface of the insulator faces upward, it is necessary to flip the insulator through the insulator flipping device 3 so that its bonding surface faces downward.

[0069] As Figure 4 shown in the figure, the insulator CCD photographing device 4 includes a first CCD photographing device 41, a first backlight plate 42, and a third support 43. The first CCD photographing device 41 is installed at a position close to the top of the third support 43. The first backlight plate 42 is installed at a position close to the bottom of the third support 43.

[0070] As Figure 5As shown in the figure, the glue application device 5 on the insulator includes a twelve-cylinder 51, a glue scraping plate 52, a glue placement plate 53, a fifth servo motor 54, a thirteen-cylinder 55, an eleventh support 56, and a fifth infrared sensor 57; the thirteen-cylinder 55 is installed at the lower end of the eleventh support 56, the fifth infrared sensor 57 is installed at the middle side position of the eleventh support 56, the fifth servo motor 54 is installed at the middle side position of the eleventh support 56, the glue placement plate 53 is installed at the middle top position of the eleventh support 56, the twelve-cylinder 51 is installed at the top position of the eleventh support 56, and the glue scraping plate 52 is installed on the twelve-cylinder 51.

[0071] As Figure 6 shown in the figure, the first auxiliary moving device 6 includes a second driving device 61, a second cylinder 62, a first connecting plate 63, a third driving device 64, a second connecting plate 65, a pressing block 66, a second jaw 67, and a second support 68; the second driving device 61 is installed at the upper middle position of the second support 68, the third driving device 64 is installed at the upper side position of the second support 68, the first connecting plate 63 is installed at the middle position of the third driving device 64, the second cylinder 62 is installed on the first connecting plate 63, the second connecting plate 65 is installed at the bottom position of the third driving device 64, the pressing block 66 is installed on the second connecting plate 65, and the second jaw 67 is installed on the pressing block 66.

[0072] As Figure 7 shown in the figure, the second-level conveying device 7 for the insulating cover plate includes an eighth connecting plate 71, a fourth driving device 72, a seventh cylinder 73, an eighth jaw 74, an eighth support 75, a seventh servo motor 76, a belt 77, a seventh connecting plate 78, a sixth cylinder 79, and a fourth support 791; the fourth driving device 72 is installed on the eighth support 75, the fourth support 791 is installed on the fourth driving device 72, the seventh servo motor 76 and the seventh belt 77 are respectively installed at both ends of the fourth support 791, the eighth connecting plate 71 is installed on the side of the fourth support 791, the sixth cylinder 79 is installed on the eighth connecting plate 71, the seventh connecting plate 78 is installed on the sixth cylinder 79, the seventh cylinder 73 is installed on the seventh connecting plate 78, and the eighth jaw 74 is installed on the seventh cylinder 73.

[0073] As Figure 8 shown in the figure, the insulating cover plate rotating device 8 includes a third pressing block 81, a turntable 82, a sensor 83, an eighth servo motor 84, a fourth cylinder 85, a fifth support 86, a driving gear 87, and an induction workpiece 88; the fourth cylinder 85 and the eighth servo motor 84 are installed at the lower end of the fifth support 86, the driving gear 87 is installed at the top of the fifth support 86, the induction workpiece 88 is installed above the driving gear 87, the induction workpiece 88 is coaxially installed with the driving gear 87, the sensor 83 and the turntable 82 are installed at the top of the fifth support 86, and the third pressing block 81 is installed at the top of the turntable 82.

[0074] As shown Figure 9 As shown, the insulating cover plate and insulator fastening device 9 includes a sixth support 91, a defective product channel 92, a fifth cylinder 93, and a seventh pressing block 94; the fifth cylinder 93 is installed at the lower end of the sixth support 91, the seventh pressing block 94 is installed at the middle position of the sixth support 91, and the defective product channel 92 is installed on the side of the sixth support 91.

[0075] As shown Figure 10 As shown, the second auxiliary moving device 10 includes a fifth driving device 101, a tenth jaw 102, a tenth support 103, a tenth cylinder 104, an eighth cylinder 105, a ninth jaw 106, a ninth connecting plate 107, an eleventh cylinder 108, a ninth cylinder 109, a first connecting block 1091, a second connecting block 1092, a sixth connecting plate 1093, and an eighth connecting plate 1094; the fifth driving device 101 is installed on the tenth support 103, the ninth connecting plate 107 is installed on the side of the tenth support 103, the sixth connecting plate 1093 and the eighth connecting plate 1094 are installed on the ninth connecting plate 107, the eighth cylinder 105 is installed on the eighth connecting plate 1094, the second connecting block 1092 is installed on the eighth cylinder 105, the tenth cylinder 104 is installed on the second connecting block 1092, the tenth jaw 102 is installed on the tenth cylinder 104, the eleventh cylinder 108 is installed on the sixth connecting plate 1093, the first connecting block 1091 is installed on the eleventh cylinder 108, the ninth cylinder 109 is installed on the first connecting block 1091, and the ninth jaw 106 is installed on the ninth cylinder 109.

[0076] As shown Figure 11As shown in the figure, the insulating component conveying device 11 includes a blocking piece 111, an eleventh infrared sensor 112, an eleventh belt 113, a third cylinder 114, a third connecting plate 116, a twelfth cylinder 117, a thirteenth cylinder 118, a third jaw 119, a ninth support 1110, a tensioning device 1111, a sixth driving device 1112, a rotary cylinder 1113, a twelfth cylinder 1114, a twelfth support 1115, and a third rotating shaft 1116; the third cylinder 114 is installed at a position near the top of the ninth support 1110, the third connecting plate 116 is installed at a position near the top of the ninth support 1110, the twelfth cylinder 117 is installed on the third connecting plate 116, the thirteenth cylinder 118 is installed on the twelfth cylinder 117, the third jaw 119 is installed on the thirteenth cylinder 118, the tensioning device 1111 and the sixth driving device 1112 are installed at the lower end of the ninth support 1110, the twelfth support 1115 is installed at the middle position of the ninth support 1110, the rotary cylinder 1113 is installed on the side of the twelfth support 1115, the twelfth cylinder 1114 is installed on the rotary cylinder 1113, the eleventh belt 113 is installed on the twelfth support 1115, and the blocking piece 111, the eleventh infrared sensor 112, and the third rotating shaft 1116 are installed at one end of the twelfth support 1115.

[0077] As Figure 12 shown in the figure, the insulating cover CCD photographing device 12 includes a second CCD photographing device 1201, a thirteenth support 1202, and a second backlight plate 1203; the second CCD photographing device 1201 is installed at a position near the top of the thirteenth support 1202, and the second backlight plate 1203 is installed at a position near the bottom of the thirteenth support 1202.

[0078] As Figure 13 shown in the figure, the insulating cover feeding device 13 includes a fourth rotating shaft 1301, a thirteenth infrared sensor 1302, a seventh driving device 1303, a thirteenth belt 1304, a fourteenth support 1305, a fourteenth infrared sensor 1306, and a fifth rotating shaft 1307; the fourth rotating shaft 1301 and the fifth rotating shaft 1307 are installed at both ends of the fourteenth support 1305, the thirteenth infrared sensor 1302 and the fourteenth infrared sensor 1306 are installed at both ends of the fourteenth support 1305, the thirteenth belt 1304 is installed on the surface of the fourteenth support 1305, and the seventh driving device 1303 is installed at the middle position of the fourteenth support 1305.

[0079] Preferably, the insulator feeding device 2 uses the second belt 23 to convey the insulator, which has the characteristics of stable conveying and simple structure, and is convenient for maintenance.

[0080] Preferably, the insulator rotating device 3 uses a combined mechanism of a first rotating motor 33 and a first cylinder 32 to realize the 180° rotation of the insulator.

[0081] Preferably, the insulator gluing device 5 uses a fifth servo motor 54 and a fifth infrared sensor 57 to precisely control the gluing stroke of the squeegee 52, ensuring the reliability of insulator gluing.

[0082] Preferably, the insulating cover plate rotating device 8 uses an eighth servo motor 84 and a driving gear 87 to precisely control the rotation angle of the insulating cover plate, ensuring that the hole positions of the insulating cover plate and the insulator can correspond one by one.

[0083] Preferably, the insulating cover plate and insulator fastening device 9 uses a combination mechanism of a fifth cylinder 93 and a seventh pressing block 94 to achieve the fastening action of the insulating cover plate and the insulator.

[0084] Preferably, the second auxiliary moving device 10 adopts a parallel mode of a tenth jaw 102 and a ninth jaw 106, and can simultaneously move the preliminarily fastened insulating assembly on the insulating cover plate rotating device 8 and the insulating assembly on the insulating cover plate and insulator fastening device 9 to the insulating cover plate and insulator fastening device 9 and the insulating assembly conveying device 11 respectively, shortening the production cycle and improving the production efficiency.

[0085] Preferably, the insulating assembly conveying device uses two methods of a stop piece 111 and an eleventh infrared sensor 112 to prevent the insulating assembly conveyed on the belt 113 from falling.

[0086] The working principle of the present invention is specifically as follows:

[0087] During operation, the insulating cover plate and the insulator enter through the insulator feeding device 2 and the insulating cover plate feeding device 13 respectively. The insulator is conveyed by the second belt 23 to the second infrared sensor 22, and then the belt stops rotating. The first cylinder 32 in the insulator flipping device 3 drives the first jaw 31 to clamp the insulator, and the first rotating motor 33 drives the connecting block 34 to perform a 180° flip. The first cylinder 32 drives the first jaw 31 to release the insulator. The first auxiliary moving device 6 drives the second jaw 67 to move to the flipped insulator through the second driving device 61. The third driving device 64 drives the second jaw 67 to move downward, and the second cylinder 62 drives the second jaw 67 to move towards each other to clamp the insulator. The second driving device 61 drives the second jaw 67 to move horizontally to the insulator CCD photographing device 4. The first CCD photographing device 41 identifies, photographs, and records the nodes of the insulator. The second driving device 61 drives the second jaw 67 to move horizontally to the gluing device 5. The fifth servo motor 54 drives the glue scraping plate 52 to scrape the glue surface flat. The glue scraping stroke of the glue scraping plate 52 is controlled by the infrared sensor 57 installed on one side (the servo motor 54 drives the belt to drive the glue scraping plate 52. When the sensor 57 at the end senses it, the servo motor stops moving, the cylinder 51 lifts up, the servo motor drives the belt in the reverse direction, and the glue scraping plate returns to the origin, and the glue scraping is completed). The third driving device 64 drives the second jaw 67 to move downward, and the insulator contacts the glue placing plate 53 for gluing. The insulating cover plate is conveyed to the thirteenth infrared sensor 1306 through the thirteenth belt 1304 on the insulating cover plate feeding device 13. The insulating cover plate secondary conveying device 7 drives the eighth jaw 74 to move horizontally above the insulating cover plate through the seventh servo motor 76. The sixth cylinder 79 drives the eighth jaw 74 to move downward to the insulating cover plate. The seventh cylinder 73 drives the eighth jaw 74 to move towards each other to clamp the insulating cover plate. The sixth cylinder 79 drives the eighth jaw 74 to move upward to the original position. The sixth driving device 72 drives the eighth jaw 74 to move horizontally above the platform. The sixth cylinder 79 drives the eighth jaw 74 to move downward to the platform. The seventh cylinder 73 drives the eighth jaw 74 to release the insulating cover plate. The second auxiliary moving device 10 drives the tenth jaw 102 to move horizontally above the platform through the ninth driving device 101. The eighth cylinder 105 drives the tenth jaw 102 to move downward to the insulating cover plate. The tenth cylinder 104 drives the tenth jaw 102 to move towards each other to clamp the insulating cover plate. The eighth cylinder 105 drives the tenth jaw to move upward. The ninth driving device 101 drives the tenth jaw 102 to move horizontally to the insulating cover plate CCD photographing device 12 to identify, photograph, and record the nodes on the insulating cover plate. The ninth driving device 101 drives the tenth jaw 102 to move horizontally to the insulating cover plate rotating device 8. The servo motor 84 drives the gear 87 to rotate. The sensing workpiece 88 rotates synchronously with the gear 87. The sensor 83 senses the origin of the sensing workpiece 88, and the servo motor 84 stops rotating.(This series of actions is to prevent interference between the tenth gripper 102 and the gripper 81 when the tenth gripper 102 moves downward. Since the insulating cover plate is relatively thin, the gripper 81 needs to rotate to a certain angle each time the cover plate is placed). The eighth cylinder 105 drives the tenth gripper 102 to move downward onto the turntable 82. The tenth cylinder 104 drives the tenth gripper 102 to release the insulating cover plate. At the same time, the fourth cylinder 85 drives the third pressing block 81 to clamp the insulating cover plate to ensure that the insulating cover plate is coaxial with the turntable 82. The system intelligently processes the angle required for the engagement of the insulator and the insulating cover plate, converts it into a pulse signal, and then receives it by the eighth servo motor 84. The eighth servo motor 84 drives the gear 87 to rotate to the engagement angle. The second driving device 61 drives the second gripper 67 to move horizontally to the insulating cover plate rotating device 8. The third driving device 64 drives the second gripper 67 to move downward. After the insulator and the insulating cover plate are initially engaged, the second cylinder 62 drives the second gripper 67 to release the insulator. The third driving device 64 drives the second gripper 67 to move upward. The tenth cylinder 104 drives the tenth gripper 102 to clamp the bonding part of the insulating cover plate and the insulator. The eighth cylinder 105 drives the tenth gripper 102 to move upward. The ninth driving device 101 drives the tenth gripper 102 to move horizontally to the insulating cover plate and insulator engagement device 9. The tenth cylinder 104 drives the tenth gripper 102 to release the insulating component. The fifth cylinder 93 drives the fourth pressing block 94 to move upward until the insulating component abuts against the sixth support 91. After maintaining the pressure for 5 seconds, the fifth cylinder 93 drives the fourth pressing block 94 to move downward. The tenth cylinder 104 drives the tenth gripper 102 to clamp the insulating component. The eighth cylinder 105 drives the tenth gripper 102 to move upward. The ninth driving device 101 drives the tenth gripper 102 to move horizontally to the insulating component conveying device 11. The eighth cylinder 105 drives the tenth gripper 102 to move downward to place the insulating component on the belt 113 and at the same time the tenth cylinder 104 drives the tenth gripper 102 to release the insulating component. The eighth cylinder 105 drives the tenth gripper 102 to move upward; after the insulating component moves to the infrared induction area through the belt, the cylinder 1114 will drive the gripper to clamp the insulating component. The rotary cylinder 1113 drives the connecting block to perform a 180° flip. After the flip, the cylinder 1114 releases the insulating component. After the insulating component moves to the eleventh infrared induction 112 through the belt, it is blocked by the blocking device 111 to prevent it from falling, completing the bonding of the insulating component.).

[0088] The present invention has been described in detail above in conjunction with specific embodiments and exemplary examples. However, these descriptions should not be construed as limiting the present invention. Those skilled in the art understand that without departing from the spirit and scope of the present invention, various equivalent substitutions, modifications, or improvements can be made to the technical solutions and their implementation manners of the present invention, and these all fall within the scope of the present invention. The protection scope of the present invention is subject to the appended claims.

[0089] The content not described in detail in the specification of the present invention belongs to the well-known technology of those skilled in the art.

Claims

1. An automatic bonding device for a connector insulation component, characterized in that It includes an insulator feeding device (2), an insulator flipping device (3), an insulator CCD photographing device (4), a gluing device (5), a first auxiliary moving device (6), an insulating cover plate conveying device, an insulating cover plate rotating device (8), an insulating cover plate and insulator buckling device (9), an insulating component conveying device (11), an insulating cover plate CCD photographing device (12), and an insulating cover plate feeding device (13); The insulator feeding device (2) is used to convey the insulator to the docking position between the insulator feeding device (2) and the insulator flipping device (3); The insulator flipping device (3) is used to flip the insulator up and down and place the flipped insulator on the first working platform; The first auxiliary moving device (6) is used to clamp the insulator on the first working platform and transfer it to the insulator CCD photographing device (4). After the insulator CCD photographing device (4) takes pictures and identifies the nodes of the insulator, the first auxiliary moving device (6) continues to transfer the insulator to the gluing device (5), and the gluing device (5) is used to apply glue to the insulator; The insulating cover plate feeding device (13) is used to convey the insulating cover plate to the docking position between the insulating cover plate feeding device (13) and the insulating cover plate conveying device; The insulating cover plate conveying device is used to transfer the insulating cover plate to the insulating cover plate CCD photographing device (12). After the insulating cover plate CCD photographing device (12) takes pictures and identifies the nodes of the insulating cover plate, the insulating cover plate conveying device continues to transfer the insulating cover plate to the insulating cover plate rotating device (8); The insulating cover plate rotating device (8) is used to rotate the insulating cover plate to the buckling angle according to the node identification information of the insulator and the node identification information of the insulating cover plate; The first auxiliary moving device (6) transfers the insulator from the gluing device (5) to the insulating cover plate rotating device (8) and makes the insulator and the insulating cover plate achieve pre-buckling; The insulating cover plate conveying device is used to transfer the insulator and the insulating cover plate in the pre-buckled state to the insulating cover plate and insulator buckling device (9), and the insulating cover plate and insulator buckling device (9) is used to achieve the buckling of the insulator and the insulating cover plate; The insulating component conveying device (11) is used to output the insulator and the insulating cover plate in the buckled state; The first auxiliary moving device (6) includes a second driving device (61), a second jaw (67), and a third driving device (64); the second driving device (61) and the third driving device (64) respectively drive the second jaw (67) to move in the horizontal direction and the vertical direction; The insulating cover plate conveying device includes a secondary insulating cover plate conveying device (7) and a second auxiliary moving device (10); the secondary insulating cover plate conveying device (7) is used to transfer the insulating cover plate located at the docking position of the insulating cover plate feeding device (13) and the insulating cover plate conveying device to the second working platform, and the second auxiliary moving device (10) is used to transfer the insulating cover plate located on the second working platform to the insulating cover plate CCD photographing device (12). After the insulating cover plate CCD photographing device (12) takes pictures and identifies the nodes of the insulating cover plate, the second auxiliary moving device (10) continues to transfer the insulating cover plate to the insulating cover plate rotating device (8). The second auxiliary moving device (10) includes a tenth jaw (102) and a ninth jaw (106). The tenth jaw (102) and the ninth jaw (106) act synchronously to transfer the insulator and the insulating cover plate in the pre-fastening state from the insulating cover plate rotating device (8) to the insulating cover plate and insulator fastening device (9) and transfer the insulator and the insulating cover plate in the fastened state from the insulator fastening device (9) to the insulating component conveying device (11) respectively. The insulating cover plate rotating device (8) includes a third pressing block (81), a turntable (82), an eighth servo motor (84), a fourth cylinder (85), a fifth support (86) and a driving gear (87). The fourth cylinder (85) and the eighth servo motor (84) are installed below the fifth support (86), and the turntable (82) and the driving gear (87) are installed above the fifth support (86). The second auxiliary moving device (10) transfers the insulating cover plate to the turntable (82). The fourth cylinder (85) drives the third pressing block (81) provided on the turntable (82) to clamp the side wall of the insulating cover plate. The insulating cover plate is coaxial with the turntable (82). The external system obtains the fastening angle information based on the node identification information of the insulator and the node identification information of the insulating cover plate, converts the fastening angle information into a pulse signal and sends it to the eighth servo motor (84). The eighth servo motor (84) drives the driving gear (87) to rotate under the action of the pulse signal, and the rotation of the driving gear (87) drives the insulating cover plate on the turntable (82) to rotate to the fastening angle.

2. The automatic bonding device for a connector insulation component according to claim 1, wherein, Both the insulator feeding device (2) and the insulating cover plate feeding device (13) adopt the belt transmission method. The insulator feeding device (2) and the insulating cover plate feeding device (13) are respectively provided with a second infrared sensor and a thirteenth infrared sensor for detecting the positions of the insulator and the insulating cover plate.

3. The automatic bonding device for a connector insulation component according to claim 1, wherein, The insulator flipping device (3) includes a first jaw (31), a first cylinder (32), a first rotating motor (33), a fifth connecting plate (34) and a first support (35). The first rotating motor (33) is mounted on the first support (35), the fifth connecting plate (34) is mounted on the output shaft of the first rotating motor (33), the first cylinder (32) is mounted on the fifth connecting plate (34), and the first clamping jaw (31) is mounted on the first cylinder (32). The rotation of the first rotating motor (33) drives the fifth connecting plate (34) to flip, and the flipping of the fifth connecting plate (34) drives the first cylinder (32) and the first clamping jaw (31) to flip.

4. The automatic bonding device for a connector insulation component according to claim 1, characterized in that, The insulator CCD photographing device (4) includes a first CCD photographing device (41), a first backlight plate (42), and a third support (43); The first CCD photographing device (41) and the first backlight plate (42) are respectively mounted on the upper end and the lower end of the third support (43). When the insulator CCD photographing device (4) photographs and identifies the nodes of the insulator, the insulator is located between the first CCD photographing device (41) and the first backlight plate (42) under the clamping action of the first auxiliary moving device (6); The insulating cover CCD photographing device (12) includes a second CCD photographing device (1201), a thirteenth support (1202), and a second backlight plate (1203); The second CCD photographing device (1201) and the second backlight plate (1203) are respectively mounted on the upper end and the lower end of the thirteenth support (1202). When the insulating cover CCD photographing device (12) photographs and identifies the nodes of the insulating cover, the insulating cover is located between the second CCD photographing device (1201) and the second backlight plate (1203) under the clamping action of the insulating cover conveying device.

5. The automatic bonding device for a connector insulating component according to claim 1, characterized in that, The gluing device (5) includes an eleventh support (56) and a glue scraping plate (52), a glue placing plate (53), a fifth servo motor (54), and a fifth infrared sensor (57) mounted on the eleventh support (56); The glue placing plate (53) is pre-coated with glue. The fifth servo motor (54) drives the glue scraping plate (52) to scrape the glue flat. The fifth infrared sensor (57) is used to sense the movement of the glue scraping plate (52). The first auxiliary moving device (6) transfers the insulator to the glue placing plate (53) to realize gluing of the insulator.

6. The automatic bonding device for a connector insulation component according to claim 1, characterized in that, The insulating cover and insulator fastening device (9) includes a sixth support (91), a defective product channel (92), a fifth cylinder (93), and a seventh pressing block (94); A pressing plate is provided at the upper end of the sixth support (91). The fifth cylinder (93) and the seventh pressing block (94) are mounted on the sixth support (91) and are located below the pressing plate. The seventh pressing block (94) is used to place the insulating assembly composed of the insulator and the insulating cover in a pre-fastened state. The fifth cylinder (93) drives the seventh pressing block (94) to move upward along the sixth support (91) until the insulating assembly abuts against the pressing plate. After pressure holding, the fifth cylinder (93) drives the seventh pressing block (94) to move downward along the sixth support (91).

7. The automatic bonding device for a connector insulation component according to claim 1, characterized in that, The insulating assembly conveying device (11) adopts a belt transmission method. The insulating assembly conveying device (11) is provided with an eleventh infrared sensor for detecting the positions of the fastened insulator and insulating cover. An insulator feeding device (2), an insulator flipping device (3), an insulator CCD photographing device (4), a gluing device (5), a first auxiliary moving device (6), an insulating cover plate conveying device, an insulating cover plate rotating device (8), an insulating cover plate and insulator fastening device (9), an insulating component conveying device (11), an insulating cover plate CCD photographing device (12), and an insulating cover plate feeding device (13) are all installed on a frame (1).

8. An automatic bonding method for a connector insulation component, characterized in that, It is realized by using an automatic bonding device for a connector insulating component according to any one of claims 1-7, and includes: The insulator feeding device (2) conveys the insulator to the docking position between the insulator feeding device (2) and the insulator flipping device (3); The insulator flipping device (3) flips the insulator up and down and places the flipped insulator on the first working platform; The first auxiliary moving device (6) clamps the insulator on the first working platform and transfers it to the insulator CCD photographing device (4). After the insulator CCD photographing device (4) takes pictures and identifies the nodes of the insulator, the first auxiliary moving device (6) continues to transfer the insulator to the gluing device (5), and the gluing device (5) is used to apply glue to the insulator; The insulating cover plate feeding device (13) conveys the insulating cover plate to the docking position between the insulating cover plate feeding device (13) and the insulating cover plate conveying device; The insulating cover plate conveying device transfers the insulating cover plate to the insulating cover plate CCD photographing device (12). After the insulating cover plate CCD photographing device (12) takes pictures and identifies the nodes of the insulating cover plate, the insulating cover plate conveying device continues to transfer the insulating cover plate to the insulating cover plate rotating device (8); The insulating cover plate rotating device (8) rotates the insulating cover plate to the fastening angle according to the node identification information of the insulator and the node identification information of the insulating cover plate; The first auxiliary moving device (6) transfers the insulator from the gluing device (5) to the insulating cover plate rotating device (8) and pre-fastens the insulator and the insulating cover plate; The insulating cover plate conveying device transfers the pre-fastened insulator and insulating cover plate to the insulating cover plate and insulator fastening device (9), and the insulating cover plate and insulator fastening device (9) fastens the insulator and the insulating cover plate; The insulating component conveying device (11) outputs the fastened insulator and insulating cover plate.

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