A funnel car side wall closing device and funnel car side wall equipment
By using the hoisting components and closing mechanism of the funnel car side wall closing device, the problems of high cost, low efficiency and safety hazards in closing the side wall of the funnel car are solved, and a simple and efficient closing operation is achieved.
Patent Information
- Application Number
- CN202311102921.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-30
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2043-08-30
AI Technical Summary
The existing method for closing the side wall of the funnel car is costly, involves a long process, affects welding quality, is inefficient, has high labor intensity, and poses safety hazards.
A side wall closing device for a hopper car is provided, including a lifting component and a closing mechanism. The closing mechanism is lifted by the lifting component, which causes the drive component to move the upper side beam toward the direction close to the hopper ridge partition, thereby achieving a close closing of the side wall panel and avoiding pre-bending or jack operation.
It achieves a simple and low-labor-intensity finishing process, eliminates safety hazards, and greatly improves production efficiency.
Smart Images

Figure CN117181931B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of hopper cars, in particular to a hopper car side wall closing device and a hopper car side wall equipment. BACKGROUND
[0002] The side wall of the UAE aggregate hopper car is a circular arc cladding structure, mainly composed of a side wall plate, an upper side beam, a hopper ridge partition plate and a support plate. The assembly method of the side wall plate and the hopper ridge partition plate is that the hopper ridge partition plate has an arc surface, and the side wall plate is sequentially wrapped from below to above along the arc surface of the hopper ridge partition plate, thereby causing extrusion stress on the inner side of the side wall plate and tensile stress on the outer side of the side wall plate in the height direction, so that the stress gradually increases during the cladding process, and finally the stress is concentrated at the cladding closing position, thereby increasing the assembly difficulty of the closing position.
[0003] In the related art, there are two methods commonly used for closing, one is pre-bending, which has high cost, long process and affects the welding quality, and the other is manual assembly by using a jack, but this method has low efficiency, high labor intensity, and each jack may fall when the stress is uneven, which may cause safety hazards. SUMMARY
[0004] The present application provides a hopper car side wall closing device and a hopper car side wall equipment, which solves the technical problems of high cost, long process, affecting welding quality, low efficiency, high labor intensity and easy to cause safety hazards in the closing method of the hopper car side wall in the related art.
[0005] On the one hand, the present application provides a hopper car side wall closing device, the side wall includes a side wall plate, an upper side beam and a hopper ridge partition plate, the upper side beam is fixed to one side top of the side wall plate, and the hopper ridge partition plate is arranged on the other side of the side wall plate and has an arc surface; the closing device includes a hoisting part and a closing mechanism, the hoisting part is used for hoisting the closing mechanism, and the closing mechanism includes:
[0006] a main body, a first end of the main body is supported on the hopper ridge partition plate, and a second end of the main body is arranged above the upper side beam;
[0007] a driving assembly arranged at the second end of the main body, and a driving end of the driving assembly is in contact with the upper side beam;
[0008] The driving assembly can drive the upper side beam to move towards the hopper ridge partition plate, so that the other side of the side wall plate is attached to the arc surface.
[0009] In some embodiments, the driving assembly comprises a mounting seat, a driving member and a pressing head, the mounting seat is connected to the second end of the main body, the driving member is mounted in the mounting seat, the pressing head is connected to the driving member, and the pressing head is attached to the upper side beam.
[0010] In some embodiments, the pressing head has a first pressing surface and a second pressing surface arranged at an angle, the first pressing surface is attached to the top surface of the upper side beam, and the second pressing surface is attached to the side surface of the upper side beam away from the side wall plate.
[0011] In some embodiments, the main body is provided with a clearance space relative to one side of the side wall, and the clearance space is used to avoid the side wall of the hopper car.
[0012] In some embodiments, the main body is arc-shaped, and the inner side of the main body forms the clearance space.
[0013] In some embodiments, the cross-sectional width of the first end of the main body is smaller than the cross-sectional width of the second end.
[0014] In some embodiments, the main body comprises a plurality of connecting plates, a support assembly and two main plates arranged oppositely, a plurality of connecting plates are arranged at intervals between the two main plates, the hopper ridge partition plate and the support assembly are arranged between the two main plates, and the support assembly is arranged at the first end of the main plate, the hopper ridge partition plate has a process hole, and the support assembly is supported on the top wall of the process hole.
[0015] In some embodiments, one or more connecting plates of the plurality of connecting plates are provided with a handrail hole, and the handrail hole is arranged on the side of the connecting plate away from the side wall plate.
[0016] In some embodiments, the support assembly comprises a pin shaft and a pulley, the pin shaft is arranged through the two main plates of the first end of the main body, the pulley is assembled on the pin shaft and arranged between the two main plates, and the pulley is supported on the top wall of the process hole.
[0017] In some embodiments, the inner wall of the process hole has a guide surface connected to the top wall of the process hole, and the pulley is clamped into the top of the process hole after being slid into place on the guide surface.
[0018] In some embodiments, the outer peripheral surface of the pulley is provided with a groove attached to the top wall of the process hole.
[0019] In some embodiments, the support assembly further comprises a handle arranged at one end of the pin shaft.
[0020] In some embodiments, the pin shaft comprises a pin shaft body and a stopper arranged at both ends of the pin shaft body, and two connection holes are arranged on the main plates, the size of the connection holes is greater than the stopper, and the stopper is arranged outside the connection holes on the same side.
[0021] In some embodiments, a reinforcing ring is arranged at the connection hole.
[0022] In a second aspect, the embodiments of the present application provide a hopper car side wall device, comprising a hopper car side wall and the hopper car side wall closing device.
[0023] The present application has the following beneficial effects:
[0024] The hopper car side wall device and the hopper car side wall closing device provided by the present application comprise a hoisting piece and a closing mechanism, the hoisting piece hoists the closing mechanism, so that the closing mechanism can be stably assembled to the hopper car side wall, the closing mechanism comprises a main body and a driving assembly, the first end of the main body is supported on the hopper ridge bulkhead, the second end of the main body is arranged above the upper side beam, the driving assembly is arranged at the second end of the main body, and the driving end of the driving assembly is in contact with the upper side beam. In the assembly process of the side wall plate and the hopper ridge bulkhead, when closing is needed, the driving assembly drives the upper side beam to move towards the direction of approaching the hopper ridge bulkhead until the other side of the side wall plate is attached to the arc surface, so that the closing is completed. That is, only the hopper car side wall closing device needs to be assembled to the hopper car side wall, and the driving assembly is started, so that the closing of the side wall plate can be realized, without the need for pre-bending of the side wall plate or the use of a jack for closing. The operation is simple, the labor intensity is low, there is no safety hazard, and the production efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application.
[0026] Figure 1 The structural schematic diagram of the hopper car side wall provided by the present embodiment;
[0027] Figure 2 The structural schematic diagram of the closing mechanism provided by the present embodiment;
[0028] Figure 3 The structural schematic diagram of the closing mechanism in the present embodiment Figure 2 The structural schematic diagram of the closing mechanism in the present embodiment
[0029] Figure 4 The structural schematic diagram of the closing mechanism in the present embodiment Figure 1 The assembly schematic diagram of the hopper car side wall and the closing mechanism in the present embodiment. Figure 2
[0030] MARKING OF DRAWINGS:
[0031] 100 - hopper car side wall, 110 - side wall plate, 120 - upper side beam, 130 - hopper ridge partition, 131 - process hole, 132 - guide surface, 140 - closing gap, 200 - closing mechanism, 210 - main body, 211 - avoiding space, 212 - main plate, 213 - connecting plate, 214 - handrail hole, 215 - hoisting hole, 220 - driving assembly, 221 - mounting seat, 2211 - lifting lug, 222 - driving piece, 223 - pressure head, 2231 - first pressure mounting surface, 2232 - second pressure mounting surface, 230 - supporting assembly, 231 - pin shaft, 2311 - pin shaft body, 2312 - blocking edge, 232 - pulley, 2321 - groove, 233 - handle, 234 - reinforcing ring. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0033] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative positional relationship, movement condition and the like between components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.
[0034] In the present application, unless otherwise explicitly specified and limited, the terms "connection", "fixation" and the like should be understood in a broad sense, for example, "fixation" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through an intermediate medium; can be internal communication of two elements or interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0035] In addition, the description such as "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the fact that a person skilled in the art can realize it, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the scope of protection claimed by the present application.
[0036] In combination Figure 1 The side wall 100 of the UAE aggregate hopper car is a circular arc cladding structure, mainly comprising a side wall plate 110, an upper side beam 120 and a hopper ridge partition plate 130. The upper side beam 120 is fixed to one side of the top of the side wall plate 110, and the hopper ridge partition plate 130 is arranged on the other side of the side wall plate 110 and has an arc surface. The assembly method of the side wall plate 110 and the hopper ridge partition plate 130 is that the side wall plate 110 is successively wrapped from below to above along the arc surface of the hopper ridge partition plate 130, so that the inside of the side wall plate 110 is extruded in the height direction, and the outside of the side wall plate 110 is stretched, so that the stress gradually increases in the process of cladding, and finally the stress is concentrated at the cladding closing position, thereby increasing the assembly difficulty of the closing position.
[0037] It should be noted that there will be a closing gap 140 between the side wall plate 110 and the arc surface of the hopper ridge partition plate 130 before closing, and the closing step is to make the side wall plate 110 completely fit the arc surface of the hopper ridge partition plate 130.
[0038] In the related art, there are two methods commonly used for closing, one is pre-bending, which has high cost, long process and affects the welding quality, and the other is manual assembly by using a jack, but this method has low efficiency, high labor intensity, and each jack will fall when the stress is uneven, which is easy to cause safety hazards.
[0039] In order to solve the problems in the related art to some extent, the embodiments of the present application provide a hopper car side wall closing device and a hopper car side wall equipment. The hopper car side wall closing device is assembled to the hopper car side wall 100, and the driving assembly 220 is started, so that the closing of the side wall plate 110 can be realized, without pre-bending or closing by using a jack in advance. The operation is simple and the labor intensity is low, and there is no safety hazard, which greatly improves the production efficiency.
[0040] The present application will be described below in conjunction with the drawings and specific embodiments:
[0041] In combination Figures 2-4 The embodiments of the present application provide a hopper car side wall closing device, which comprises a hoisting part and a closing mechanism 200. The hoisting part is used to hoist the closing mechanism 200, and the closing mechanism 200 comprises a main body 210 and a driving assembly 220. The main body 210 has a first end and a second end. The first end of the main body 210 is supported on the hopper ridge partition plate 130, and the second end is arranged above the upper side beam 120. The driving assembly 220 is arranged at the second end of the main body 210, and the driving end of the driving assembly 220 is in contact with the upper side beam 120. The driving assembly 220 can drive the upper side beam 120 to move towards the hopper ridge partition plate 130, so that the other side of the side wall plate 110 is fitted to the arc surface.
[0042] The closing mechanism 200 is used for closing operation, and the lifting member is used for lifting the closing mechanism 200. Since the side wall plate 110 is sequentially surrounded upwards along the arc surface of the funnel ridge partition plate 130 from bottom to top, the closing position is at the upper part of the side wall plate 110, that is, the closing mechanism 200 needs to act on the upper part of the side wall plate 110, so that the lifting member needs to lift the closing mechanism 200, so that the closing structure is assembled to the upper part of the funnel car side wall 100. Of course, during the whole closing operation of the closing mechanism 200, it needs to be kept in the lifted state all the time, and specifically, the lifting member can adopt a hand-operated hoist.
[0043] The main body 210 is the basic component of the closing mechanism 200 of the application, which can provide a mounting base for other at least partial components of the closing mechanism 200, and also can play a role in protecting other at least partial components of the closing mechanism 200. The first end of the main body 210 is supported on the funnel ridge partition plate 130 under the action of the lifting force of the lifting member, to a certain extent, avoiding the deformation of the funnel ridge partition plate 130 when being stressed. The driving assembly 220 is arranged at the second end of the main body 210, and the driving end of the driving assembly 220 is in contact with the upper side beam 120, so that the driving force can be transmitted to the upper side beam 120. The driving assembly 220 drives the upper side beam 120 to move towards the funnel ridge partition plate 130, and the upper side beam 120 drives the side wall plate 110 to move towards the funnel ridge partition plate 130. Since the upper side beam 120 is arranged at the top of one side of the side wall plate 110, the closing gap 140 is located at the upper part of the side wall plate 110, and there is a closing gap 140 between the other side of the side wall plate 110 corresponding to the upper side beam 120 and the arc surface of the funnel ridge partition plate 130. Therefore, the movement of the upper side beam 120 towards the funnel ridge partition plate 130 drives the side wall plate 110 to move towards the funnel ridge partition plate 130, so that the other side of the side wall plate 110 completely fits the arc surface of the funnel ridge partition plate 130, eliminating the closing gap 140, and thus completing the closing. That is, only by assembling the funnel car side wall closing device to the funnel car side wall 100 and starting the driving assembly 220, the closing of the side wall plate 110 can be realized, without pre-bending the side wall plate 110 or using a jack for closing.
[0044] The funnel car side wall closing device provided by the embodiment of the application cold-bends and forms the funnel ridge partition plate 130 and the side wall plate 110 together, which solves the problems of low production efficiency, high labor intensity and safety hazards in the process of batch production of the United Arab Emirates aggregate funnel car body when using traditional manual closing.
[0045] It should be noted that one side wall plate 110 needs to be assembled with a plurality of funnel ridge partition plates 130 arranged side by side. In order to ensure the closing effect of the side wall plate 110 and each funnel ridge partition plate 130, the side wall plate 110 and each funnel ridge partition plate 130 are closed by the closing device.
[0046] In some embodiments, the driving assembly 220 comprises a mounting base 221, a driving member 222 and a pressing head 223, the mounting base 221 is connected to the second end of the main body 210, the driving member 222 is mounted in the mounting base 221, the pressing head 223 is connected with the driving member 222, and the pressing head 223 is in contact with the upper side beam 120.
[0047] The mounting base 221 is used for mounting the driving member 222, so that the driving member 222 is stably connected to the main body 210; the pressing head 223 is connected with the driving end of the driving member 222, and is used for directly acting on the upper side beam 120, the pressing head 223 is in contact with the upper side beam 120, so that the contact area of the pressing head 223 and the upper side beam 120 can be increased, the upper side beam 120 is uniformly stressed, and the closing effect is improved.
[0048] In addition, the mounting base 221 can be provided with an ear 2211 to cooperate with a hoisting member to hoist.
[0049] Specifically, the driving member 222 can be an oil cylinder, a hydraulic cylinder, an electric push rod, etc., and is not limited in this regard.
[0050] In some embodiments, the pressing head 223 has a first pressing surface 2231 and a second pressing surface 2232 arranged at an included angle, the first pressing surface 2231 is in contact with the top surface of the upper side beam 120, and the second pressing surface 2232 is in contact with the side surface of the upper side beam 120 away from the side wall plate 110.
[0051] That is, the pressing head 223 has two pressing surfaces in contact with the upper side beam 120, which can further increase the contact area of the pressing head 223 and the upper side beam 120, so that the upper side beam 120 is uniformly stressed, and the closing effect is improved.
[0052] Specifically, since the top surface of the upper side beam 120 can be perpendicular to the side surface, the first pressing surface 2231 and the second pressing surface 2232 are also arranged vertically.
[0053] In some embodiments, the main body 210 has an avoiding space 211 on the side relative to the side wall, and the avoiding space 211 is used for avoiding the side wall.
[0054] Since the hopper car side wall 100 is overall arc-shaped, the first end of the main body 210 is supported on the hopper ridge partition plate 130, and the second end is located above the hopper car side wall 100, therefore, the main body 210 on the side relative to the side wall necessarily needs the avoiding space 211 to avoid the hopper car side wall 100.
[0055] Specifically, the main body 210 is an arc-shaped structure, and it needs to be noted that the convex side of the arc-shaped structure is the outer side, and the concave side is the inner side. That is, the inner side of the main body 210 forms the avoiding space 211, and the arc-shaped structure is more strongly stressed and is not easy to deform. More specifically, the main body 210 can be a streamline open C-shaped half-box girder structure.
[0056] Of course, the main body 210 can also be an L-shaped structure, as long as the main body 210 is provided with a clearance space 211 on one side relative to the side wall, which is not limited.
[0057] In some embodiments, the cross-sectional width of the first end of the main body 210 is smaller than the cross-sectional width of the second end.
[0058] Since the driving assembly 220 is arranged at the second end of the main body 210, when the driving member 222 is powered, the second end of the main body 210 is relatively larger in stress, and the first end is relatively smaller in stress, so the required bending strength of the first end of the main body 210 can be smaller, and thus the cross-sectional width of the first end of the main body 210 can be smaller than the cross-sectional width of the second end.
[0059] In some embodiments, the main body 210 includes a plurality of connecting plates 213, a support assembly 230, and two main plates 212 arranged opposite to each other, the plurality of connecting plates 213 are arranged in a spaced manner between the two main plates 212, the funnel ridge partition plate 130 and the support assembly 230 are arranged between the two main plates 212, and the support assembly 230 is arranged at the first end of the main plate 212. The funnel ridge partition plate 130 has a process hole 131, and the support assembly 230 is supported on the top wall of the process hole 131.
[0060] The two main plates 212 are the basic components of the main body 210, the plurality of connecting plates 213 are arranged in a spaced manner between the two main plates 212, which can enhance the structural strength of the main body 210, the funnel ridge partition plate 130 and the support assembly 230 are arranged between the two main plates 212, and the support assembly 230 is arranged at the first end of the main plate 212. The support assembly 230 is supported on the top wall of the process hole 131, so as to realize that the first end of the main body 210 is supported on the funnel ridge partition plate 130.
[0061] In some embodiments, one or more connecting plates 213 of the plurality of connecting plates 213 are provided with a handrail hole 214, and the handrail hole 214 is arranged on the side of the connecting plate 213 away from the side wall plate 110.
[0062] The connecting plate 213 is provided with a handrail hole 214, and the handrail hole 214 is arranged on the side of the connecting plate 213 away from the side wall plate 110, so that when the closing mechanism 200 is installed on the hopper car side wall 100, the hand of the operator can be inserted into the handrail hole 214 to facilitate holding the closing mechanism 200.
[0063] Of course, the connecting plate 213 without the handrail hole 214 can also be provided with a lifting hole 215 for horizontal lifting of the closing mechanism 200. That is, the lifting lug 2211 on the mounting seat 221 is used for vertical lifting, and the lifting hole 215 on the connecting plate 213 is used for horizontal lifting. When the lifting height is not enough, the closing mechanism 200 is lifted out or lifted in horizontally.
[0064] In some embodiments, the supporting assembly 230 comprises a pin shaft 231 and a pulley 232, the pin shaft 231 is arranged through the two main plates 212 of the first end of the main body 210, and the pulley 232 is assembled on the pin shaft 231 and arranged between the two main plates 212, and the pulley 232 is supported on the top wall of the process hole 131.
[0065] The top wall of the process hole 131 is arc-shaped, and the outer periphery of the pulley 232 can be matched with the top wall of the process hole 131, so that the pulley 232 is attached to the top wall of the process hole 131, thereby uniformly stressing the top wall of the process hole 131 and ensuring the supporting effect of the pulley 232 on the funnel ridge partition plate 130. In other words, the top wall of the process hole 131 forms a supporting groove, and the pulley 232 is clamped into the supporting groove to support the funnel ridge partition plate 130.
[0066] In addition, when the driving member 222 is driven, the main body 210 will also change in angle, at which time the pulley 232 can slide on the top wall of the process hole 131 to avoid abrasion of the top wall of the process hole 131.
[0067] In some embodiments, the inner wall of the process hole 131 has a guide surface 132 connected with the top wall of the process hole 131, and the pulley 232 is clamped into the top of the process hole 131 after being slid into position on the guide surface 132.
[0068] The process hole 131 is an elongated hole, and the guide surface 132 is arc-shaped. When the closing mechanism 200 is installed, the pulley 232 can first slide on the guide surface 132, and then be clamped into the top of the process hole 131 after being slid into position, and be attached to the top wall of the process hole 131. In other words, the cooperation of the pulley 232 and the guide surface 132 can realize the positioning of the supporting assembly 230, so that the supporting assembly 230 is accurately positioned, and further prevent the funnel ridge partition plate 130 from deforming under stress.
[0069] In some embodiments, the outer periphery of the pulley 232 is provided with a groove 2321, and the groove 2321 is attached to the top wall of the process hole 131.
[0070] The groove 2321 is attached to the top wall of the process hole 131, which can make the pulley 232 more stable in attaching to the top wall of the process hole 131, and improve the supporting effect of the pulley 232 on the funnel ridge partition plate 130.
[0071] In some embodiments, the supporting assembly 230 further comprises a handle 233 arranged at one end of the pin shaft 231 to facilitate the operator to hold the pin shaft 231, thereby facilitating the assembly of the supporting assembly 230 on the process hole 131 of the funnel ridge partition plate 130 and the main plate 212 when the closing mechanism 200 is installed on the side wall 100 of the hopper car.
[0072] Specifically, the pin shaft 231 comprises a pin shaft body 2311 and a stopper 2312 arranged at both ends of the pin shaft body 2311, and the two main plates 212 are provided with connecting holes, the size of the connecting holes is greater than that of the stopper 2312, and the stopper 2312 is arranged outside the connecting holes on the same side.
[0073] The stopper 2312 surrounds the outer circumferential surface of the pin shaft body 2311, and since the size of the connecting hole is greater than that of the stopper 2312, the stopper 2312 can pass through the connecting hole, so that the connection and disassembly of the support assembly 230 on the main plate 212 can be realized; when the support assembly 230 is assembled on the main plate 212, under the action of gravity, the pin shaft body 2311 is located at the bottom wall of the connecting hole on the same side, and part of the stopper 2312 coincides with the main plate 212, so that under the limiting of the stopper 2312, the support assembly 230 can be prevented from being separated from the main plate 212. Of course, when the support assembly 230 needs to be disassembled, the support assembly 230 is slightly lifted, so that the stopper 2312 is located in the connecting hole on the same side, and then the stopper 2312 can be taken out of the connecting hole on the same side, so that the disassembly of the support assembly 230 is realized.
[0074] In some embodiments, a reinforcing ring 234 is arranged at the connecting hole.
[0075] The area where the main plate 212 is provided with the connecting hole has relatively weak structural strength, and therefore the reinforcing ring 234 can be arranged to enhance the structural strength. The reinforcing ring 234 is connected with the main plate 212, and can be arranged outside or inside the connecting hole, which is not limited.
[0076] Next, the assembly steps of the gondola car side wall closing device are described.
[0077] 1) The closing mechanism 200 is hoisted by a hoisting member and transported to the gondola car side wall 100 to be closed;
[0078] 2) One end of the support assembly 230 is assembled in the connecting hole on the same side, and the other end is separated from the connecting hole on the same side;
[0079] 3) The pulley 232 is aligned with the top wall of the process hole 131 of the gondola ridge partition plate 130 to support the gondola ridge partition plate 130, and the other end of the support assembly 230 is assembled in the connecting hole on the same side;
[0080] 4) The position of the pressure head 223 is adjusted to be attached to the upper side beam 120;
[0081] 5) The driving member 222 is started to perform cold bending forming closing, and the driving member 222 is closed until the side wall plate 110 is completely attached to the gondola ridge partition plate 130;
[0082] 6) Positioning welding is performed;
[0083] 7) disconnect one end of the support assembly 230 from the same side of the connecting hole, so that the closing mechanism 200 is disconnected from the side wall 100 of the hopper car, and the lifting member lifts the closing mechanism 200 away.
[0084] The hopper car side wall closing device provided by the application comprises a lifting member and a closing mechanism 200. The lifting member lifts the closing mechanism 200, so that the closing mechanism 200 can be stably assembled to the side wall 100 of the hopper car. The closing mechanism 200 comprises a main body 210 and a driving assembly 220. The first end of the main body 210 is supported on the hopper ridge bulkhead 130, and the second end is arranged above the upper side beam 120. The driving assembly 220 is arranged at the second end of the main body 210, and the driving end of the driving assembly 220 is in contact with the upper side beam 120. During the assembly process of the side wall plate 110 and the hopper ridge bulkhead 130, when closing is needed, the driving assembly 220 drives the upper side beam 120 to move towards the hopper ridge bulkhead 130 until the other side of the side wall plate 110 is attached to the curved surface, thereby completing the closing. That is, only the hopper car side wall closing device is assembled to the side wall 100 of the hopper car, and the driving assembly 220 is started, so that the closing of the side wall plate 110 can be realized. The side wall plate 110 does not need to be pre-bent or closed by a jack in advance. The operation is simple, the labor intensity is low, there is no safety hazard, and the production efficiency is greatly improved.
[0085] Based on the same inventive concept, the application also applies a hopper car side wall device, which comprises a hopper car side wall 100 and the hopper car side wall closing device described above. The hopper car side wall device has the same advantages as the hopper car side wall closing device described above, and will not be described here. Although the preferred embodiments of the application have been described, those skilled in the art can make further changes and modifications to the embodiments once they know the basic creative concept. Therefore, the appended claims are intended to include the preferred embodiments and all changes and modifications falling within the scope of the application.
[0086] Obviously, those skilled in the art can make various modifications and variations to the application without departing from the spirit and scope of the application. Thus, if these modifications and variations of the application fall within the scope of the claims of the application and their equivalents, the application also intends to include these modifications and variations.
Claims
1. A funnel cart sidewall closing device, characterized in that, The side wall includes a side wall panel, an upper side beam, and a funnel-shaped ridge partition. The upper side beam is fixed to the top of one side of the side wall panel, and the funnel-shaped ridge partition is located on the other side of the side wall panel and has an arc-shaped surface. The closing device includes a lifting component and a closing mechanism. The lifting component is used to lift the closing mechanism, and the closing mechanism includes: The main body has a first end supported by the funnel ridge partition and a second end disposed above the upper side beam. The main body includes multiple connecting plates, a support assembly, and two main plates disposed opposite each other. The multiple connecting plates are spaced apart between the two main plates. The funnel ridge partition and the support assembly are disposed between the two main plates, and the support assembly is disposed at the first end of the main plate. The funnel ridge partition has a process hole, and the support assembly is supported on the top wall of the process hole. A drive assembly is disposed at the second end of the main body, and the drive end of the drive assembly contacts the upper side beam; The drive assembly can move the upper side beam toward the funnel ridge partition so that the other side of the side wall panel fits against the arc-shaped surface.
2. The funnel cart sidewall closing device according to claim 1, characterized in that, The drive assembly includes a mounting base, a drive component, and a pressure head. The mounting base is connected to the second end of the main body, the drive component is installed in the mounting base, the pressure head is connected to the drive component, and the pressure head is in contact with the upper side beam.
3. The funnel cart sidewall closing device according to claim 2, characterized in that, The pressure head has a first pressing surface and a second pressing surface arranged at an angle. The first pressing surface is in contact with the top surface of the upper side beam, and the second pressing surface is in contact with the side of the upper side beam away from the side wall panel.
4. The funnel cart sidewall closing device according to claim 1, characterized in that, The main body has a clearance space on the side opposite to the side wall, and the clearance space is used to avoid the side wall of the funnel car.
5. The funnel cart sidewall closing device according to claim 4, characterized in that, The main body has an arc-shaped structure, and the avoidance space is formed on the inner side of the main body.
6. The funnel cart sidewall closing device according to claim 5, characterized in that, The cross-sectional width of the first end of the main body is smaller than the cross-sectional width of the second end.
7. The funnel cart sidewall closing device according to claim 1, characterized in that, Of the plurality of connecting plates, one or more connecting plates are provided with handrail holes, which are located on the side of the connecting plate away from the side wall plate.
8. The funnel cart sidewall closing device according to claim 1, characterized in that, The support assembly includes a pin and a pulley. The pin passes through two main plates at the first end of the main body. The pulley is assembled to the pin and disposed between the two main plates. The pulley is supported on the top wall of the process hole.
9. The funnel cart sidewall closing device according to claim 8, characterized in that, The inner wall of the process hole has a guide surface, which is connected to the top wall of the process hole. After the pulley slides into position on the guide surface, it is engaged with the top of the process hole.
10. The funnel cart sidewall closing device according to claim 8, characterized in that, The outer circumferential surface of the pulley is provided with a groove, which fits against the top wall of the process hole.
11. The funnel cart sidewall closing device according to claim 8, characterized in that, The support assembly also includes a handle, which is disposed at one end of the pin.
12. The funnel cart sidewall closing device according to claim 8, characterized in that, The pin includes a pin body and retaining edges disposed at both ends of the pin body. The two main boards are provided with connecting holes, the size of which is larger than the retaining edges, and the retaining edges are disposed on the outside of the connecting holes on the same side.
13. The funnel cart sidewall closing device according to claim 12, characterized in that, A reinforcing ring is provided at the connection hole.
14. A funnel cart sidewall device, characterized in that, It includes the sidewall of the funnel car and the closing device for the sidewall of the funnel car as described in any one of claims 1-13.
Citation Information
Patent Citations
Body assembly device and body assembly method for cambered wrapper sheet type rail wagon
CN103028876A