A ramming device
By using a servo motor-driven transmission mechanism and a cleaning scraper mechanism, the problems of small rammed soil area and low efficiency are solved, enabling large-area, high-efficiency rammed soil and soil leveling, thus improving the quality of rammed soil.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SINOHYDRO BUREAU 5
- Filing Date
- 2023-08-21
- Publication Date
- 2026-05-05
AI Technical Summary
Existing rammed earth devices have small ramming areas and low efficiency, which cannot meet the needs of engineering projects.
The active and passive ramming plates are driven to move up and down by servo motors and transmission mechanisms, combined with sweeping and scraper mechanisms, to achieve large-area ramming and soil leveling.
It significantly improves the area and efficiency of rammed earth, ensures the quality of rammed earth, prevents debris from affecting the ramming effect, and avoids uneven soil.
Smart Images

Figure CN117188432B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of civil engineering, and in particular to a rammed earth device. Background Technology
[0002] In civil engineering or other engineering fields, soil compaction is often required due to project needs. However, the existing soil compaction equipment has a fixed ramming plate area, which is not large enough and the ramming efficiency is not high enough. In order to increase the ramming area and improve the ramming efficiency, it is necessary to improve the existing equipment. Summary of the Invention
[0003] The purpose of this invention is to solve the problems of insufficient ramming area and low ramming efficiency in traditional ramming devices.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a soil compaction device, including a servo motor and a transmission mechanism; the transmission mechanism includes a first rotating rod, a first adjusting rod, a first cylindrical rod, a first mounting frame, a telescopic plate, an active soil compaction plate, a first active rack, a first spur gear, a second active rack, a first fastening frame, and a first driven soil compaction plate; the servo motor is fixedly connected to the first rotating rod, one end of the first adjusting rod is fixedly sleeved on the outside of the first rotating rod, the other end of the first adjusting rod is fixedly connected to the first cylindrical rod, and the first cylindrical rod is movably installed inside the first mounting frame; the first active rack is fixedly connected to the surface of the first mounting frame; the bottom of the first active rack... A telescopic plate is fixedly connected to one end, and an active ramming plate is fixedly connected below the telescopic plate. A first spur gear meshes with the first active rack, and a second active rack meshes with the first spur gear. A first fastening frame is fixedly connected to the outer wall of the second active rack, and a first driven ramming plate is fixedly connected to the bottom end of the first fastening frame. A servo motor drives the first rotating rod and the first adjusting rod to rotate, thereby driving the first mounting frame to move up and down. The up and down movement of the first mounting frame drives the telescopic plate and the active ramming plate to move up and down, and also drives the first active rack to move up and down, which in turn drives the first driven ramming plate to move up and down through the first spur gear, the second active rack, and the first fastening frame.
[0005] Furthermore, it also includes a housing; inside the housing, a second rotating rod is rotatably connected via bearings; a first pulley is fixedly fitted on the outside of the first rotating rod, a second pulley is fixedly fitted on the outside of the second rotating rod, and a transmission belt is fitted on the outside of the first and second pulleys; one end of a second adjusting rod is fixedly fitted on the outside of the second rotating rod, and the other end of the second adjusting rod is fixedly connected to a second cylindrical rod, which is movably installed inside the second mounting frame; a first driven rack is fixedly connected to the surface of the second mounting frame; the bottom end of the first driven rack is fixed to a telescopic plate; a second spur gear meshes on the first driven rack, and a second driven rack meshes on the second spur gear; a second fastening frame is fixedly connected to the outer wall of the second driven rack, and a second driven rammed earth plate is fixedly connected to the bottom end of the second fastening frame.
[0006] Furthermore, the first driving rack, the second driving rack, the first driven rack, and the second driven rack all have the same number of teeth.
[0007] Furthermore, it also includes a vehicle platform, under which a cleaning mechanism is provided. The cleaning mechanism includes a rotating shaft, which is rotatably connected to the vehicle platform via bearings. Rollers are fixedly connected to both ends of the rotating shaft, and a first bevel gear is fixedly sleeved on the outside of the rotating shaft. A second bevel gear meshes with the first bevel gear. One end of the placement rod is fixedly connected to the surface of the second bevel gear, and multiple sets of cleaning brushes are fixedly connected radially to the outside of the placement rod.
[0008] Furthermore, the lowest point of the cleaning brush is on the same horizontal line as the lowest point of the roller.
[0009] Furthermore, the other end of the placement rod is rotatably connected to a pad via a bearing, and the pad is fixed to the bottom of the vehicle panel.
[0010] Furthermore, it also includes a car body, under which a rotating shaft is provided, and the rotating shaft and the car body are rotatably connected by bearings. Rollers are fixed to both ends of the rotating shaft. A hollow tube is sleeved on the outside of the rotating shaft, and a scraper is fixed to the outside of the hollow tube. A fine adjuster is installed on the top of the scraper. The fine adjuster is used to adjust the angle of the scraper.
[0011] Preferably, the fine adjuster includes a crossbar, with a first steel plate and a second steel plate fixedly connected to both ends of the crossbar, and both the first steel plate and the second steel plate being fixedly connected to the vehicle plate; the top end of the upright is movably sleeved on the outside of the crossbar; the top end of the upright is connected to a bolt, and the bottom end is hinged to one end of the bracket; the other end of the bracket is hinged to the top of the scraper.
[0012] Hold the pole and move it back and forth to rotate the support, thereby changing the angle of the scraper; after finding the appropriate angle, tighten the bolts to achieve the scraper's soil-leveling operation.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. In this invention, by setting up a servo motor and a transmission mechanism, the active ramming plate and the first driven ramming plate are driven to move up and down, which can significantly increase the ramming area. Compared with the traditional ramming method, the ramming range is improved, which enables the ramming work to be completed in a short time and the ramming efficiency is significantly improved.
[0015] 2. In this invention, the cleaning mechanism drives multiple sets of cleaning brushes to rotate, which helps to clean up debris in the area to be compacted in a timely manner and prevents debris from entering the soil and affecting the actual compaction quality.
[0016] 3. In this invention, by setting the scraper and changing the scraping angle of the scraper, the soil can be leveled, preventing unevenness in the rammed soil area caused by inconsistent soil height in local areas, which makes it easier to perform actual ramming later. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of a rammed earth device according to the present invention;
[0018] Figure 2 This is a schematic diagram of the groove and chute in a rammed earth device according to the present invention;
[0019] Figure 3 This is a bottom view of a rammed earth device according to the present invention;
[0020] Figure 4 This is a schematic diagram of the leveling device and cleaning mechanism in a soil tamping device according to the present invention;
[0021] Figure 5 This is a schematic diagram of the fine-tuning device in a soil ramming device according to the present invention;
[0022] Figure 6 This is a schematic diagram of the transmission mechanism in a soil ramming device according to the present invention;
[0023] Figure 7 This is a schematic diagram of the installation structure of the first cylindrical rod in a soil ramming device according to the present invention;
[0024] Figure 8 This is a schematic diagram of the installation structure of the second cylindrical rod in a rammed earth device according to the present invention.
[0025] In the diagram: 1. Car body; 11. Groove; 12. Slide groove; 2. Box body; 21. Guide groove; 3. Servo motor; 4. Push rod; 51. Rotating shaft; 52. Roller; 53. Hollow tube; 54. First bevel gear; 55. Second bevel gear; 551. Placement rod; 552. Pad; 553. Cleaning brush; 56. Scraper; 57. Fine adjuster; 571. Crossbar; 572. First steel plate; 573. Second steel plate; 574. Upright pole; 575. Bolt; 576. Bracket; 6. Active tamping plate; 71. First rotating rod; 711. First pulley; 712. First adjustment... 713. First cylindrical rod; 723. Second cylindrical rod; 72. First mounting frame; 73. Second rotating rod; 731. Second pulley; 732. Second adjusting rod; 74. Second mounting frame; 75. Transmission belt; 76. First driving rack; 761. First spur gear; 762. Second driving rack; 763. First fastening frame; 764. First driven ramming plate; 77. First driven rack; 771. Second spur gear; 772. Second driven rack; 773. Second fastening frame; 774. Second driven ramming plate; 78. Guide rod; 79. Telescopic plate. Detailed Implementation
[0026] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. The described embodiments are one embodiment of the present invention, and the present invention may have other embodiments. Example
[0027] Please see Figures 1 to 8 This invention provides a soil tamping device, including a platform 1. The top of the platform 1 has vertically distributed grooves 11 and sliding grooves 12. A box 2 is fixedly connected to the top of the platform 1. Guide grooves 21 are provided on both sides of the box 2. A servo motor 3 is fixedly connected to the front surface of the box 2. A push rod 4 is also fixedly connected to the front surface of the platform 1. Two sets of cleaning mechanisms are provided below the platform 1. The cleaning mechanism includes a rotating shaft 51, a roller 52, a first bevel gear 54, a second bevel gear 55, a placement rod 551, a pad 552, and a cleaning brush 553. An active soil tamping plate 6 is installed between the two sets of cleaning mechanisms. A transmission mechanism is installed inside the box 2.
[0028] A leveling device is also provided below the car body 1. The leveling device includes a hollow tube 53, a scraper 56, and a fine adjuster 57. Rollers 52 are fixedly connected to both ends of the rotating shaft 51, and a hollow tube 53 is sleeved on the outside of the rotating shaft 51. Two symmetrically distributed first bevel gears 54 are also fixedly sleeved on the outside of the rotating shaft 51. A second bevel gear 55 meshes with the first bevel gear 54. A placement rod 551 is fixedly connected to the front surface of the second bevel gear 55. One end of the placement rod 551 is connected to a bearing. A pad 552 is rotatably connected, and multiple sets of cleaning brushes 553 are equidistantly fixed to the outside of the placement rod 551; a scraper 56 is fixed to the rear side of the hollow tube 53, and a fine adjuster 57 is installed on the top of the scraper 56; a rotating shaft 51 movably passes through the vehicle plate 1, and the rotating shaft 51 and the vehicle plate 1 are rotatably connected by bearings, and the rotating shaft 51 and the hollow tube 53 are rotatably connected by bearings; the pad 552 is fixed to the bottom of the vehicle plate 1, and the bottom of the cleaning brush 553 is connected to the roller 52. The bottoms are located on the same horizontal line; the fine adjuster 57 includes a crossbar 571, a first steel plate 572 and a second steel plate 573; the first steel plate 572 and the second steel plate 573 are fixedly connected to both ends of the crossbar 571, and a vertical rod 574 is movably sleeved on the outside of the crossbar 571. The top end of the vertical rod 574 is threaded with a bolt 575, and the bottom end of the vertical rod 574 is hinged with a bracket 576. The first steel plate 572 and the second steel plate 573 are both fixed to the top of the vehicle plate 1. The bracket 576 is movably installed inside the groove 11, and the bottom end of the bracket 576 is hinged to the top of the scraper 56; the sweeping mechanism can drive multiple sets of cleaning brushes 553 to rotate, which is conducive to timely sweeping of debris in the area to be compacted, and avoids debris from entering the soil and affecting the actual compaction quality; the leveler can change the scraping angle of the scraper 56, and prevent the soil height in the local area from being inconsistent, which would cause unevenness in the compaction area, making it easier for subsequent actual compaction.
[0029] The transmission mechanism includes a first rotating rod 71, a first mounting frame 72, and a second rotating rod 73. The drive end of the servo motor 3 movably passes through the front surface of the housing 2 and is fixedly connected to the first rotating rod 71. A first pulley 711 and a first adjusting rod 712 are fixedly sleeved on the outside of the first rotating rod 71, and the first mounting frame 72 is installed on the rear side of the first adjusting rod 712. The second rotating rod 73 is rotatably connected to the inside of the housing 2 via bearings. A second pulley 731 and a second adjusting rod 732 are fixedly sleeved on the outside of the second rotating rod 73, and a second mounting frame 74 is installed on the rear side of the second adjusting rod 732. A transmission belt 75 is sleeved on the outside of the first pulley 711 and the second pulley 731. A first drive rack 76 is fixedly connected to the rear surface of the first mounting frame 72. A first driving rack 76 meshes with a first spur gear 761, and a second driving rack 762 meshes with the first spur gear 761; a first driven rack 77 is fixedly connected to the rear surface of the second mounting frame 74, a second spur gear 771 meshes with the first driven rack 77, and a second driven rack 772 meshes with the second spur gear 771; a guide rod 78 is movably passed through the top of the first driving rack 76, the second driving rack 762, the first driven rack 77, and the second driven rack 772; a telescopic plate 79 is fixedly connected to the bottom end of the first driving rack 76 and the first driven rack 77; a first fastening frame 763 is fixedly connected to the outer side wall of the second driving rack 762, and a first driven ramming plate 764 is fixedly connected to the bottom end of the first fastening frame 763; the... A second fastening frame 773 is fixedly connected to the outer wall of the driven rack 772, and a second driven ramming plate 774 is fixedly connected to the bottom end of the second fastening frame 773; the first fastening frame 763 and the second fastening frame 773 are both slidably connected inside the guide groove 21, and the first driven ramming plate 764 and the second driven ramming plate 774 are respectively located on both sides of the box body 2; the telescopic plate 79 moves through the bottom of the box body 2 and is fixedly connected to the top of the active ramming plate 6, and the telescopic plate 79 is slidably connected inside the slide groove 12; the bottom ends of the first adjusting rod 712 and the second adjusting rod 732 are respectively fixedly connected to the first cylindrical rod 713 and the second cylindrical rod 723, and the first cylindrical rod 713 and the second cylindrical rod 723 are respectively movably installed on the first mounting frame 72 and the second mounting frame 732. Inside the housing 4; the first adjusting rod 712 and the second adjusting rod 732 have the same tilt angle, and the four guide rods 78 are all fixed to the top surface inside the housing 2, and the four guide rods 78 are parallel to each other; the first spur gear 761 and the second spur gear 771 are rotatably connected inside the housing 2 through bearings, the first driving rack 76 and the second driving rack 762 are relatively distributed, the first driven rack 77 and the second driven rack 772 are relatively distributed, and the number of teeth of the first driving rack 76, the second driving rack 762, the first driven rack 77, and the second driven rack 772 are equal; the transmission mechanism can not only drive the active ramming plate 6 to move up and down, but also drive the first driven ramming plate 764 and the second driven ramming plate 774 to move up and down.
[0030] When using this device, hold the push rod 4 to move the cart plate 1. This will cause the roller 52 to rotate. The rotation of the roller 52 will then drive the first bevel gear 54 and the second bevel gear 55 to rotate, which in turn will drive the placement rod 551 and the cleaning brush 553 to rotate, thus cleaning the rammed earth area. At the same time, when there are raised parts of soil in the rammed earth area, hold the upright rod 574 and move it backward. This will cause the bracket 576 to move. The movement of the bracket 576 will cause the scraper 56 to gradually tilt. When the scraper 56 moves to the ideal position, the screw... Tighten bolt 575. At this time, by moving roller 52, when scraper 56 contacts the soil, it can level the soil on the raised part. Then, move active compaction plate 6 to the designated area. At this time, control servo motor 3 to work. By rotating forward and backward, servo motor 3 can drive the first rotating rod 71, the first pulley 711, and the first adjusting rod 712 to rotate forward and backward. Under the action of transmission belt 75, it can also synchronously drive the second pulley 731, the second rotating rod 73, and the second adjusting rod 732 to rotate forward and backward. Due to the first cylindrical rod 713 and the second cylindrical rod 732, the soil can be leveled by moving roller 52 and roller 56. The column rods 723 are movably installed in the first mounting frame 72 and the second mounting frame 74, respectively. Therefore, as the first adjusting rod 712 and the second adjusting rod 732 rotate in opposite directions, they can drive the first mounting frame 72 and the second mounting frame 74. When the first mounting frame 72 and the second mounting frame 74 move up and down, they can drive the telescopic plate 79 and the active ramming plate 6 to move up and down. When the first mounting frame 72 moves up and down, it can also drive the first active rack 76 to move up and down, thereby driving the first spur gear 761 to rotate in opposite directions, which in turn drives the second active rack 762 and the first... The fastening frame 763 and the first driven ramming plate 764 move up and down, and when the second mounting frame 74 moves up and down, it can also drive the first driven rack 77 to move up and down, thereby driving the second spur gear 771 to rotate forward and backward, which in turn drives the second driven rack 772, the second fastening frame 773 and the second driven ramming plate 774 to move up and down, thereby ramming the soil on both sides of the vehicle plate 1. At this time, the ramming area can be significantly increased. Compared with the traditional ramming method, the ramming range is improved, which allows the ramming work to be completed in a short time, and the ramming efficiency is significantly improved.
[0031] The terms "fixed connection," "connection," and "fixing" appearing in the description of this invention can refer to fixed connection, processing and forming, welding, or mechanical connection. The specific meaning of the above terms in this invention should be understood according to the specific circumstances.
[0032] In the description of this invention, the indicated directions or positions are used only for the convenience of describing the invention and simplifying the description, and are not intended to indicate or imply a specific orientation that the device or element referred to must have, and therefore should not be construed as a limitation of the invention.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. The above only shows and describes preferred embodiments, and modifications and improvements to the embodiments that fall within the scope of the present invention as defined in the claims are protected.
Claims
1. A soil ramming device, characterized in that: The system includes a servo motor (3) and a transmission mechanism. The transmission mechanism includes a first rotating rod (71), a first adjusting rod (712), a first cylindrical rod (713), a first mounting frame (72), a telescopic plate (79), an active ramming plate (6), a first active rack (76), a first spur gear (761), a second active rack (762), a first fastening frame (763), and a first driven ramming plate (764). The servo motor (3) is fixedly connected to the first rotating rod (71). One end of the first adjusting rod (712) is fixedly sleeved on the outside of the first rotating rod (71), and the other end of the first adjusting rod (712) is fixedly connected to the first cylindrical rod (713). The first cylindrical rod (713) is movably installed inside the first mounting frame (72); the first mounting frame (72) is fixedly connected to the surface of the first active rack (76); the bottom end of the first active rack (76) is fixedly connected to the telescopic plate (79), and the bottom of the telescopic plate (79) is fixedly connected to the active ramming plate (6); the first active rack (761) is meshed with the first spur gear (761), the first spur gear (761) is meshed with the second active rack (762), the outer side wall of the second active rack (762) is fixedly connected to the first fastening frame (763), and the bottom end of the first fastening frame (763) is fixedly connected to the first driven ramming plate (764). The servo motor (3) drives the first rotating rod (71) and the first adjusting rod (712) to rotate, thereby driving the first mounting frame (72) to move up and down; the up and down movement of the first mounting frame (72) drives the telescopic plate (79) and the active ramming plate (6) to move up and down, and can also drive the first active rack (76) to move up and down, and then drive the first driven ramming plate (764) to move up and down through the first spur gear (761), the second active rack (762), and the first fastening frame (763); It also includes a housing (2); the housing (2) is rotatably connected to a second rotating rod (73) via bearings; a first pulley (711) is fixedly fitted on the outside of the first rotating rod (71), a second pulley (731) is fixedly fitted on the outside of the second rotating rod (73), and a transmission belt (75) is fitted on the outside of the first pulley (711) and the second pulley (731); one end of a second adjusting rod (732) is fixedly fitted on the outside of the second rotating rod (73), and the other end of the second adjusting rod (732) is fixedly connected to a second cylindrical rod (723). A cylindrical rod (723) is movably installed inside a second mounting frame (74); a first driven rack (77) is fixedly connected to the surface of the second mounting frame (74); the bottom end of the first driven rack (77) is fixed to a telescopic plate (79); a second spur gear (771) meshes with the first driven rack (77), a second driven rack (772) meshes with the second spur gear (771), a second fastening frame (773) is fixedly connected to the outer side wall of the second driven rack (772), and a second driven rammed earth plate (774) is fixedly connected to the bottom end of the second fastening frame (773). It also includes a vehicle platform (1), and a cleaning mechanism is provided below the vehicle platform (1). The cleaning mechanism includes a rotating shaft (51), and the rotating shaft (51) and the vehicle platform (1) are rotatably connected by bearings. Rollers (52) are fixedly connected to both ends of the rotating shaft (51), and a first bevel gear (54) is fixedly sleeved on the outside of the rotating shaft (51). A second bevel gear (55) meshes on the first bevel gear (54). One end of the placement rod (551) is fixedly connected to the surface of the second bevel gear (55), and multiple sets of cleaning brushes (553) are fixedly connected radially to the outside of the placement rod (551). A rotating shaft (51) is provided below the car plate (1). The rotating shaft (51) and the car plate (1) are rotatably connected by bearings. Rollers (52) are fixed to both ends of the rotating shaft (51). A hollow tube (53) is sleeved on the outside of the rotating shaft (51). A scraper (56) is fixed to the outside of the hollow tube (53). A fine adjuster (57) is installed on the top of the scraper (56). The fine adjuster (57) is used to adjust the angle of the scraper (56). The fine adjuster (57) includes a crossbar (571), with a first steel plate (572) and a second steel plate (573) fixedly connected to both ends of the crossbar (571), and both the first steel plate (572) and the second steel plate (573) being fixedly connected to the vehicle plate (1); the top end of the upright (574) is movably sleeved on the outside of the crossbar (571); the top end of the upright (574) is connected to a bolt (575), and the bottom end is hinged to one end of the bracket (576); the other end of the bracket (576) is hinged to the top of the scraper (56); Hold the pole (574) and move it back and forth to rotate the bracket (576), thereby changing the angle of the scraper (56); after finding the right angle, tighten the bolt (575) to achieve the scraper (56) leveling the soil.
2. The earth-raking device according to claim 1, characterized in that: The first driving rack (76), the second driving rack (762), the first driven rack (77), and the second driven rack (772) have the same number of teeth.
3. The earth-raking device according to claim 1, characterized in that: The lowest point of the cleaning brush (553) is on the same horizontal line as the lowest point of the roller (52).
4. The earth-raking device according to claim 1, characterized in that: The other end of the placement rod (551) is rotatably connected to a pad (552) via a bearing, and the pad (552) is fixed to the bottom of the vehicle panel (1).
Citation Information
Patent Citations
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