A high-clustered rope core elevator wire rope processing device

Abstract

The present invention belongs to the technical field of equipment related to elevator wire processing, specifically a wire rope processing device for a high-cluster rope core elevator, comprising a cabinet, a processing table, a processing table provided on the upper end face of the cabinet, a platform plate provided on the upper end face of the processing table, a plurality of sizing ring seats provided on the upper end face of the platform plate, a plurality of sizing components provided in each sizing ring seat circular ring, a plurality of connecting rods provided between the plurality of sizing ring seats, a detection component provided on the connecting rod between two sizing ring seats, a box provided on one side of the sizing ring seat on the end face of the processing table, a feed port provided on the end face of the box, a plurality of first-level cleaning components provided on one side of the feed port, a second-level cleaning component provided on one side of the plurality of first-level cleaning components. The present invention, through the provision of a plurality of cleaning components, enables efficient cleaning of the elevator wire rope even when there are many grooves on its surface, and the provision of the detection component and the plurality of sizing ring seats effectively guarantees the quality of the elevator wire rope.

Description

Technical Field

[0001] The present invention belongs to the technical field of elevator wire rope processing related equipment, and in particular relates to a wire rope processing device for a high-clustered rope core elevator. Background Art

[0002] A wire rope is a flexible rope made of multiple or multiple strands of fine steel wire. It's made by twisting multiple layers of wire into strands, then twisting a predetermined number of strands around a core into a spiral. Our company's high-density core elevator traction wire rope, featuring a fiber core and a hybrid core, offers minimal moisture absorption, resistance to shrinkage and moisture regain, excellent diameter uniformity, excellent oil storage, and good lipophilicity. This ensures greater comfort and stability during elevator operation, reduces maintenance workload, saves maintenance costs, and increases the life of the elevator traction wire rope.

[0003] During the production process of high-density core elevator traction wire ropes, residual stress exists in the elevator wire rope after closing, which will make the diameter of the elevator wire rope uneven and loose after cutting. To overcome this phenomenon, the elevator wire rope must be extruded and shaped by a sizing device after closing, so as to eliminate the stress in the elevator wire rope, improve the uniformity of the diameter of the elevator wire rope and prevent it from loosening.

[0004] my country's patent CN201920987605.2 discloses a fiber core steel wire rope sizing device, comprising an upper half and a lower half, wherein three upper grooves are opened on the inner side wall of the top of the upper half, and three lower grooves are opened on the inner side wall of the bottom of the lower half, and pressure rollers are inserted in the upper and lower grooves. A hanging shaft is installed on both sides of one end of the lower half, and hanging ears are installed on both sides of one end of the upper half, and bolt shafts are installed on both sides of the other end of the lower half, and bolt columns are installed on the bolt shafts. Fixed wing plates are installed on both sides of the other end of the upper half, and a rocker platform is installed on the top of the upper half, and a threaded sleeve is installed on the top of the rocker platform. A rocker is installed on the side wall of the threaded sleeve, and a slide is provided in the rocker platform. A slider is installed in the slide, and a cutter is installed at the bottom of the slider. The fiber core steel wire rope sizing device has a reasonable design and diverse modes, and can be conveniently disassembled and fixed.

[0005] In the existing technology, the spacing between multiple rollers is reduced to perform a progressive pressing and sizing operation, so that the internal stress of the elevator wire rope is fully eliminated and the pressing and sizing effect is improved. However, there are still many shortcomings: first, the elevator wire rope with high clustering properties needs to be placed for a period of time during the rope closing operation for sizing, during which the surface is easily contaminated with dust and oil. The existing sizing device lacks the ability to clean the dirt, which makes the rollers and the surface of the elevator wire rope extremely prone to wear and tear, and the surface pressure will no longer be uniform, affecting the quality of the elevator wire rope; secondly, the existing technology lacks a detection device for the roundness and surface of the elevator wire rope during the sizing process, so that the sizing quality cannot be fed back in real time, and the quality of the elevator wire rope cannot be guaranteed.

[0006] Therefore, a high-clustered rope core elevator wire rope processing device is designed to solve the above problems. Summary of the Invention

[0007] To overcome the shortcomings of the prior art, the present invention provides a highly clustered elevator wire rope processing device. By employing a primary cleaning assembly and a secondary cleaning assembly, the present invention allows for efficient cleaning of elevator wire ropes even when the surface is heavily grooved. Combined with a detection assembly and multiple sizing rings, the roundness of the elevator wire rope is maintained while also allowing for detection of damage, effectively improving the quality of the elevator wire rope.

[0008] In order to achieve the above-mentioned object, the present invention provides the following technical solutions: a wire rope processing device for a high-cluster rope core elevator, comprising a cabinet body and a processing table, the upper end surface of the cabinet body is provided with a processing table, the upper end surface of the processing table is provided with a platform plate, the upper end surface of the platform plate is evenly provided with a plurality of sizing ring seats along a straight line direction, each of the sizing ring seat circular rings is evenly provided with a plurality of sizing components along the circumferential direction, the plurality of sizing ring seats are evenly connected along the circumferential direction, a plurality of connecting rods are evenly connected between the plurality of sizing ring seats, and a detection component is provided on the connecting rod between two of the sizing ring seats, a box body is provided on one side of the sizing ring seat on the end surface of the processing table, a trumpet-shaped feeding port is provided on the end surface of the box body away from the sizing ring seat, a plurality of first-level cleaning components are evenly provided in the box body along a straight line direction on one side of the feed port, a plurality of second-level cleaning components are provided in the box body on one side, and a discharge port is provided on the end surface of the box body close to the sizing ring seat; the connecting rod has a positioning function to ensure that each is in a concentric state, thereby avoiding the bending of the elevator wire rope.

[0009] The primary cleaning assembly comprises a first fixed ring uniformly arranged along a straight line within the housing. Multiple sandblasters are uniformly arranged along the circumference of the first fixed ring's curved surface. Each sandblaster has an annular sandblasting nozzle at its output end, and the output power of each sandblaster is individually controlled. A sand feeder is located on the top end face of the housing. The sandblasters are conventional technology and will not be elaborated upon in this article. The annular sandblasting nozzle ensures that all surfaces of the elevator rope are cleaned.

[0010] Preferably, the sizing assembly includes three first push seats evenly arranged on the sizing ring seat along the circumferential direction, a first push plate being slidably arranged in each of the first push seats, one end of the first push plate near the center of the sizing ring seat being connected to one end of two connecting slides, the other end of the connecting slide extending out of the end face of the first push seat, a removable rotating base being arranged on the end face of the connecting slide extending out of the first push seat, two rotating bottom plates being symmetrically arranged on the outer end face of the rotating base, a rotating inner rod being rotatably arranged between the two rotating bottom plates, a sizing wheel being rotatably arranged on the outer circumferential surface of the rotating inner rod, the outer circumferential surfaces of the three sizing wheels being fitted together to form a circular cross-section of the elevator wire rope. When the diameter of the elevator wire rope changes, it can be adjusted by removing and replacing the rotating base. The provision of the first push seat enables the spacing between the sizing wheels to be adjusted.

[0011] Preferably, the inspection assembly comprises two ring plates positioned between multiple sizing ring seats. Each ring plate has multiple visual detectors uniformly arranged along the circumference of its end face proximal to the housing. The end face of the ring plate proximal to the housing is provided with multiple dust removal seats for air jet dust removal, and the other end face of the other ring plate is provided with a sprayer for applying markings. Visual detectors are conventional technology used to inspect the roundness and damage of elevator rope surfaces.

[0012] Preferably, the primary cleaning assembly further comprises an elastic tube uniformly arranged between the sandblasters along the circumferential direction, wherein an elastic rod is slidably arranged in each elastic tube, wherein one end of the elastic rod protrudes from the end face of the elastic tube near the center of the first fixed ring, and a rotating ball is rotatably arranged at the other end of the elastic rod protruding from the end face of the elastic tube, wherein the elastic rod is connected to one end of a first spring disposed at one end of the elastic rod and the other end of the first spring is connected to a pressure detector, which is fixedly arranged on the inner end face of the elastic tube. The pressure detector is used to detect the moving pressure of the elastic rod on the surface of the elevator wire rope, thereby determining whether the elevator wire rope has a large number of concave and convex surfaces caused by dirt before cleaning.

[0013] Preferably, the secondary cleaning assembly includes a second fixed ring fixedly disposed within the housing, a plurality of second push seats being evenly arranged circumferentially on the end surface of the second fixed ring, a second push rod being slidably disposed within the second push seat, an end of the second push rod proximate the center of the second fixed ring extending from the end surface of the second push seat, an end of the second push rod extending from the end surface of the second push seat being connected to a first drive motor, a rotating disk being connected to the output end of the first drive motor, and a plurality of second bristles being disposed on the end surface of the rotating disk away from the second push seat. The plurality of rotating disks and the second bristles can surround and clean the elevator wire rope, ensuring comprehensive cleaning.

[0014] Preferably, the secondary cleaning assembly further comprises a central rod disposed at the center of the end surface of the rotating disk, with a plurality of elastic rods disposed obliquely along the circumferential direction on the outer side of the central rod on the end surface of the rotating disk, each of the elastic rods being provided with a guide bead on the inclined outer end surface, and a tensioning belt being connected between each of the elastic rods and the outer circumferential surface of the central rod, each of the tensioning belts being provided with a plurality of first bristles. The guide beads ensure that the elastic rods rotate on the outer circumferential surface of the elevator wire rope, causing the elastic rods to repeatedly bounce against the grooves, thereby causing the connected tensioning belts and the first bristles to vibrate, thereby improving the cleaning effect on the grooves.

[0015] Preferably, the secondary cleaning assembly further comprises an air jet ring seat arranged on the outer side of the end surface of the discharge port in the box body, and a plurality of air jet ports are evenly arranged along the circumferential direction on the end surface of the air jet ring seat close to the second fixed ring.

[0016] Preferably, the sizing assembly further includes a ventilation chamber disposed within each rotating base, each of the ventilation chambers being provided with an air jet screen on its end surface adjacent to the sizing wheel. A first connecting hose is provided between the plurality of ventilation chambers, and a second connecting hose is provided between the ventilation chambers and the air jet ring seat. The air jet screen can remove dust from the surface of the sizing wheel.

[0017] Preferably, a controller is provided on the end surface of the processing table, and a plurality of pumps are provided in the cabinet below the controller.

[0018] Preferably, the feed port and the plurality of primary cleaning components, secondary cleaning components, sizing components and detection components are all concentrically arranged.

[0019] In summary, compared with the prior art, the beneficial effects of this solution are:

[0020] The present invention arranges a sandblaster, an elastic rod, and a pressure detector in a first-level cleaning assembly, so that when the elevator wire rope encounters abnormal dirt during the uniform sandblasting cleaning process, the cleaning pressure can be increased in time, so that the entire or partial dirt can be cleaned, effectively ensuring the cleanliness of the outer surface of the elevator wire rope.

[0021] The present invention adopts the design of the rotating disk, the elastic rod, the tensioning belt, the guide bead and other parts in the secondary cleaning assembly, so that when the rotating disk brushes the grooves of the elevator wire rope, the elastic rod can drive the tensioning belt outside the elevator wire rope to form a rapid vibration, so that the first brush can effectively enter the grooves for cleaning, effectively improving the deep cleaning effect of the elevator wire rope;

[0022] The present invention utilizes multiple sizing rings, visual detectors, sprayers and other components to enable the elevator wire rope to pass through multiple sizing wheels to complete the sizing operation. The equipment can also perform real-time detection of surface roundness and adjust the pressing force to ensure roundness. Furthermore, when damaged locations appear, they can be quickly lifted and sprayed with marks, allowing staff to quickly discover and repair them, effectively improving the quality of the elevator wire rope.

[0023] The present invention adopts the design of the rotating base, the connecting slide, the ventilation chamber, the air-jet screen and other parts, so that the spacing and the pressing force of the sizing wheels can be adjusted. At the same time, the sizing path can be cleaned in real time during the sizing and pressing process, which effectively reduces the wear of the sizing wheel and the elevator wire rope surface and prolongs the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A perspective view of the present invention;

[0025] Figure 2 A top view of the present invention;

[0026] Figure 3 It is the front view of the present invention;

[0027] Figure 4 for Figure 2 Plane section view at AA in the middle;

[0028] Figure 5 for Figure 2 Stereoscopic cross-sectional view at AA in the middle;

[0029] Figure 6 is a perspective view of a first-level cleaning assembly;

[0030] Figure 7 It is a three-dimensional diagram of the rotating disk parts;

[0031] Figure 8 A three-dimensional diagram of the detection assembly with dust removal seat parts;

[0032] Figure 9 A perspective view of the inspection assembly with sprayer parts;

[0033] Figure 10 for Figure 5 A partial enlarged view of point B in the middle;

[0034] Figure 11 for Figure 5 A partial enlarged view of point C in the middle;

[0035] Figure 12 for Figure 5 A partial enlarged view of point D in the middle;

[0036] Figure 13 for Figure 3 Plane section view at EE;

[0037] Figure 14 for Figure 4 A three-dimensional cross-sectional view at the middle FF;

[0038] Figure 15 for Figure 4 Plane section view at GG in the middle;

[0039] Figure 16 for Figure 13 A partial enlarged view of the H in the middle;

[0040] In the figure: cabinet 10, processing table 11, controller 12, box 13, platform plate 14, sizing ring seat 15, ring plate 16, connecting rod 17, sizing wheel 18, first push seat 19, sand supply device 20, feeding port 21, first fixing ring 22, elastic tube 23, sandblasting nozzle 24, elastic rod 25, jet ring seat 26, rotating base 27, pump 28, second push seat 29, second push rod 30, first drive motor 31, sandblaster 32, rotating bead 33, rotating disk 34, elastic rod 35, guide bead 36, tensioning belt 37, first brush 38, center rod 39, second brush 40, pressure detector 41, first spring 42, air jet 43, air jet mesh plate 44, ventilation chamber 45, first connecting hose 46, second fixing ring 47, first push plate 48, connecting slide 49, fixing groove 50, rotating bottom plate 51, rotating inner rod 52, discharge port 53, dust removal seat 54, visual detector 55, sprayer 56, guide plate 57, sand discharge port 58, second connecting hose 59. DETAILED DESCRIPTION

[0041] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0042] Example 1:

[0043] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 14 As shown, a high-clustered rope core elevator wire rope processing device includes a cabinet 10 and a processing table 11. The upper end surface of the cabinet 10 is provided with a processing table 11, and the upper end surface of the processing table 11 is provided with a platform plate 14. The upper end surface of the platform plate 14 is evenly provided with a plurality of sizing ring seats 15 along the straight line direction. Each sizing ring seat 15 is evenly provided with a plurality of sizing components along the circumferential direction. The plurality of sizing ring seats 15 are evenly connected along the circumferential direction with a plurality of connecting rods 17. A detection component is provided on the connecting rod 17 between the seats 15. A box body 13 is provided on the end surface of the processing table 11 on one side of the sizing ring seat 15. A trumpet-shaped feed port 21 is provided on the end surface of the box body 13 away from the sizing ring seat 15. A plurality of primary cleaning components are evenly arranged along a straight line in the box body 13 on one side of the feed port 21. A secondary cleaning component is provided in the box body 13 on one side of the plurality of primary cleaning components. A discharge port 53 is provided on the end surface of the box body 13 close to the sizing ring seat 15;

[0044] The first-level cleaning component includes a first fixed ring 22 evenly arranged in a straight line direction in the box body 13. A plurality of sandblasters 32 are evenly arranged in a circumferential direction on the arc surface of the first fixed ring 22. A ring-shaped sandblasting nozzle 24 is provided on the output end of each sandblaster 32. The output power of the plurality of sandblasters 32 is individually controlled. A sand supply device 20 is provided on the top end face of the box body 13.

[0045] The sandblaster 32 will sandblast the elevator wire rope when it enters the box body 13. The annular sandblasting nozzle 24 can ensure the appearance of dead corners on the outer surface of the elevator wire rope, ensuring that every corner can be sandblasted.

[0046] Further, such as Figure 1 、 Figure 5 、 Figure 11 、 Figure 13 and Figure 16 As shown, the sizing assembly includes three first push seats 19 uniformly arranged on the sizing ring seat 15 along the circumferential direction, and a first push plate 48 is slidably arranged in each first push seat 19. The first push plate 48 is connected to one end of two connecting slides 49 near the center of the sizing ring seat 15, and the other end of the connecting slide 49 extends out of the end face of the first push seat 19. A rotating base 27 is disassembled and arranged on the end face of the connecting slide 49 extending out of the first push seat 19. Two rotating base plates 51 are symmetrically arranged on the outer end face of the rotating base 27. A rotating inner rod 52 is rotatably arranged between the two rotating base plates 51. A sizing wheel 18 is rotatably arranged on the outer circumferential surface of the rotating inner rod 52. The outer circumferential surfaces of the three sizing wheels 18 are fitted to form a circular cross-section of the elevator wire rope.

[0047] The sizing component will adjust the pressing force of the sizing wheel 18 on the elevator wire rope according to whether the outer cylindrical surface of the elevator wire rope detected by the detection component meets the standard, thereby ensuring that the diameter of the finished elevator wire rope meets the standard.

[0048] Further, such as Figure 1 、 Figure 4 、 Figure 8 and Figure 9 As shown, the detection assembly includes two ring plates 16 arranged between multiple sizing ring seats 15, and multiple visual detectors 55 are evenly arranged along the circumferential direction on the end face of each ring plate 16 close to the box body 13, wherein the other end face of the ring plate 16 close to the box body 13 is provided with multiple dust removal seats 54 for air jet dust removal, and the other end face of the other ring plate 16 is provided with a sprayer 56 for spraying marks.

[0049] The visual detector 55 on the front ring plate 16 detects whether the diameter of the elevator steel rope meets the standard, and the visual detector 55 on the rear ring plate 16 is used to re-inspect the elevator steel rope.

[0050] Further, such as Figure 5 、 Figure 6 and Figure 10 As shown, the first-level cleaning component also includes an elastic tube 23 uniformly arranged between the sandblasters 32 along the circumferential direction, and an elastic rod 25 is slidably arranged in each elastic tube 23. The elastic rod 25 extends out of the end face of the elastic tube 23 at one end close to the center of the first fixed ring 22, and a rotating ball 33 is rotatably arranged at one end of the elastic rod 25 extending out of the end face of the elastic tube 23. One end of the elastic rod 25 is connected to the inner end of the elastic tube 23 with one end of a first spring 42, and the other end of the first spring 42 is connected to a pressure detector 41, and the pressure detector 41 is fixedly arranged on the inner end face of the elastic tube 23.

[0051] The rotating bead 33 will rotate in contact with the outer surface of the elevator wire rope. When there is a protrusion on the outer surface of the elevator wire rope, the elastic rod 25 will retract inward, thereby pressurizing the first spring 42 and the pressure detector 41. The pressure detector 41 will detect the pressure change, thereby detecting the elevator wire rope protrusion data and determining whether there is an abnormality.

[0052] Further, such as Figure 5 、 Figure 7 、 Figure 12 and Figure 15As shown, the secondary cleaning component includes a second fixed ring 47 fixedly arranged in the box body 13, and a plurality of second push seats 29 are evenly arranged on the end face of the second fixed ring 47 in the circumferential direction. A second push rod 30 is slidingly arranged in the second push seat 29, and the second push rod 30 extends out of the end face of the second push seat 29 near the center of the second fixed ring 47. The second push rod 30 extends out of the end face of the second push seat 29 and is connected to a first drive motor 31. The output end of the first drive motor 31 is connected to a rotating disk 34, and a plurality of second bristles 40 are arranged on the end face of the rotating disk 34 away from the second push seat 29.

[0053] The rotating disk 34 drives the second brush 40 to brush the outer surface of the elevator wire rope, thereby removing the residual sand blasted on the outer surface of the elevator wire rope and the dirt in the deep grooves.

[0054] Further, such as Figure 4 and Figure 12 As shown, the secondary cleaning assembly also includes an air jet ring seat 26 arranged outside the inner end surface of the discharge port 53 of the box body 13, and a plurality of air jet ports 43 are evenly arranged along the circumferential direction on the end surface of the air jet ring seat 26 close to the second fixed ring 47.

[0055] The air jet 43 will do the final dust removal and cleaning before the elevator wire rope is sized.

[0056] Further, such as Figure 1 and Figure 4 As shown, a controller 12 is provided on the end surface of the processing table 11 , and a plurality of pumps 28 are provided in the cabinet 10 below the controller 12 .

[0057] The controller 12 can input instructions to control various movements of the device, and the pump 28 provides an air source for multiple pneumatic devices.

[0058] Further, such as Figure 1 、 Figure 4 and Figure 5 As shown, the feed port 21 and the plurality of first-stage cleaning components, second-stage cleaning components, sizing components and detection components are all concentrically arranged. The concentric arrangement can prevent the elevator wire rope from bending and deforming.

[0059] Further, such as Figure 4 As shown, a guide plate 57 is provided on the bottom end surface of the box body 13 and is inclined toward the feed port 21 . A sand discharge port 58 is provided on the inclined side of the guide plate 57 on the end surface of the box body 13 .

[0060] The waste residue produced by sandblasting will fall onto the guide plate 57 and then be directed to the sand discharge port 58 through the guide plate 57 to be discharged outward.

[0061] The equipment is powered on and started. The staff leads the elevator wire rope out from the material tray, then places one end at the feed port 21 and pushes it to one side until one end of the elevator wire rope is pulled out from the outermost sizing ring seat 15. The staff can then connect one end of the elevator wire rope to the traction device, which is then pulled by the traction device. In this relationship, this device will not have a pulling effect on the elevator wire rope, and the traction device is a prior art, which will not be elaborated in this article.

[0062] Then the traction device will start to pull the elevator wire rope to one side, and the elevator wire rope will first pass through the first-level cleaning component. The outer cylindrical surface of the elevator wire rope will contact the outer spherical surface of the rotating bead 33. During the contact process, the rotating bead 33 will retract inward due to the diameter of the elevator wire rope against the elastic rod 25, thereby causing the first spring 42 at one end of the elastic rod 25 to be subjected to force. The first spring 42 will transfer the pressure to the pressure detector 41. At this time, if the outer diameter of the elevator wire rope has no abnormal protrusions or depressions, the pressure detected by the pressure detector 41 will be within a certain range. Otherwise, the pressure detector 41 will detect an abnormality. When the pressure detector 41 detects an abnormality, the equipment will first focus on cleaning that area.

[0063] Under normal conditions, the sandblaster 32 will evenly spray abrasive particles onto the outer surface of the elevator wire rope through the sandblasting nozzle 24, thereby removing oil stains and burrs on the outer surface of the elevator wire rope. If an abnormal protrusion appears, the adjacent sandblaster 32 will increase its power to strengthen the cleaning of the area.

[0064] When the elevator wire rope moves to the secondary cleaning component, the second pushing seat 29 will push the internal second pushing rod 30 to move toward the outer cylindrical surface of the elevator wire rope, thereby pushing the first driving motor 31 provided at one end of the second pushing rod 30 to move outward, thereby pushing the rotating disk 34 provided on the output end of the first driving motor 31 and the second brush 40 on the end surface of the rotating disk 34 to move to the outer cylindrical surface of the elevator wire rope, and then the first driving motor 31 will be started, and the output end of the first driving motor 31 will drive the rotating disk 34 to rotate, thereby driving the multiple second brushes 40 on the end surface of the rotating disk 34 to brush the outer cylindrical surface of the elevator wire rope, thereby removing dirt deep in the grooves of the elevator wire rope. In this relationship, if the pressure detector 41 detects an abnormality, the second pushing rod 30 will increase the stroke, so that the second brush 40 can be cleaned in depth, ensuring that the dirt can be thoroughly cleaned, so that the equipment sizing will not be affected by the dirt.

[0065] After the elevator wire rope passes through the rotating disk 34 and the second brush 40, while moving outward through the discharge port 53, the jet ring seat 26 will eject gas through the jet port 43, thereby blowing off any remaining sandblasting particles. The fallen sand will be guided and collected by the guide plate 57 and then discharged outward through the sand discharge port 58.

[0066] When the elevator wire rope moves to the position of the sizing ring seat 15, the first pushing seat 19 pushes the internal first pushing plate 48 to move outward, thereby pushing the connecting slide 49 set at one end of the first pushing plate 48 and the rotating base 27 at one end of the connecting slide 49 to move outward, thereby pushing the rotating base plate 51 and the rotating inner rod 52 set on the outer end surface of the rotating base 27 to move outward, thereby pushing the sizing wheel 18 set on the outer circumferential surface of the rotating inner rod 52 to be pressed against the outer circumferential surface of the elevator wire rope. When the three sizing wheels 18 are all in contact with the outer circumferential surface of the elevator wire rope, a closed circle center is formed, thereby ensuring that the outer circumferential surface of the elevator wire rope can be pressed everywhere, and the diameter and out-of-roundness of the elevator wire rope can be effectively controlled. In this relationship, the arrangement of the first pushing seat 19 and the rotating base 27 being detached from the connecting slide 49 can be replaced and adjusted according to the change in the diameter of the elevator wire rope and the stroke can be adjusted. On the other hand, different pressing forces can be provided according to the actual situation of the elevator wire rope, thereby improving the roundness and diameter.

[0067] When the elevator wire rope passes through the first sizing ring seat 15 to the next sizing ring seat 15, the visual detector 55 on the ring plate 16 between the two will inspect the elevator wire rope, including the roundness and whether the surface is damaged or concave. If there is a problem with the roundness, the next sizing ring seat 15 will adjust the pressure at that place. If there is damage, the dust removal seat 54 will spray gas on the surface, and the visual detector 55 on the next ring plate 16 will re-inspect. If there is still a problem, the sprayer 56 will spray paint for marking, and then the equipment will stop and issue an alarm to remind the staff to check. In this relationship, the gas spraying of the dust removal seat 54 can, on the one hand, avoid mistakes during the re-inspection of the visual detector 55, and on the other hand, facilitate the adhesion of the paint, ensuring that the paint can be accurately applied to the damaged point.

[0068] After the elevator wire rope has been sizing and fixed by a plurality of sizing ring seats 15 , it can be coiled by the traction device, thereby completing the sizing process of the elevator wire rope.

[0069] Example 2:

[0070] On the basis of the first embodiment, a further embodiment is made, such as Figure 7As shown, the secondary cleaning component also includes a center rod 39 arranged at the center of the end face of the rotating disk 34, and a plurality of elastic elastic rods 35 are arranged on the outer side of the center rod 39 at an angle along the circumferential direction on the end face of the rotating disk 34. A guide bead 36 is provided on the inclined outer end face of each elastic rod 35, and a tensioning belt 37 is connected between each elastic rod 35 and the outer circular surface of the center rod 39, and each tensioning belt 37 is provided with a plurality of first bristles 38.

[0071] The center rod 39 is filled with elastic steel wire, which has a certain elasticity. When the rotating disk 34 rotates to clean the outer cylindrical surface of the elevator wire rope, the rotating disk 34 will drive the elastic rod 35 and the center rod 39 to rotate, thereby driving the multiple tensioning belts 37 set between the elastic rod 35 and the center rod 39 and the multiple first bristles 38 on the tensioning belts 37 to rotate, thereby brushing the outer cylindrical surface of the elevator wire rope. During the brushing process, if the equipment needs to improve the cleaning effect, the rotating disk 34 will push the elastic rod 35 and the center rod 39 to press downward, and the guide bead 36 at the inclined end of the bottom of the elastic rod 35 will rotate and press on the outer cylindrical surface of the elevator wire rope. The guide bead 36 will continue to shake due to the grooves on the surface of the elevator wire rope, thereby driving the tensioning belt 37 and the first brush bristles 38 to continue to shake. The rapidly shaking first brush bristles 38 can better enter the grooves, thereby picking out the dirt in the deep to complete the cleaning.

[0072] Example 3:

[0073] On the basis of embodiment 1 or 2, further embodiments are made, such as Figure 4 、 Figure 11 and Figure 16 As shown, the sizing assembly also includes a ventilation chamber 45 arranged in each rotating base 27, and each ventilation chamber 45 is provided with an air jet mesh plate 44 on the end surface close to the sizing wheel 18. A first connecting hose 46 is provided between the multiple ventilation chambers 45, and a second connecting hose 59 is provided between the ventilation chamber 45 and the air jet ring seat 26.

[0074] During the pressing and sizing process of the sizing wheel 18, the outer cylindrical surface will be contaminated with dirt. Therefore, the ventilation chamber 45 arranged in the rotating base 27 will regularly introduce gas through the second connecting hose 59, and then discharge it into each ventilation chamber 45 through the first connecting hose 46. The jet mesh plate 44 arranged on the end face of the ventilation chamber 45 will spray the gas onto the sizing wheel 18, thereby cleaning the outer cylindrical surface of the sizing wheel 18. In this relationship, the second connecting hose 59 and the first connecting hose 46 are both made of flexible materials, so they will not interfere with sizing.

[0075] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of the components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0076] It should be noted that the terms "include," "comprises," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a product or system comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such product or system. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of other identical elements in the product or system comprising the element.

[0077] The above description shows and describes several preferred embodiments of the present application. However, as previously mentioned, it should be understood that the present application is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present application can be used in various other combinations, modifications, and environments and can be modified within the scope of the application concept described herein through the above teachings or technology or knowledge in the relevant field. Modifications and changes made by those skilled in the art that do not depart from the spirit and scope of the present application should be protected by the claims appended hereto.

Claims

1. A high-density rope core elevator wire rope processing device, comprising a cabinet (10), a processing table (11), characterized in that: The upper end surface of the cabinet (10) is provided with a processing table (11), the upper end surface of the processing table (11) is provided with a platform plate (14), the upper end surface of the platform plate (14) is provided with a plurality of sizing ring seats (15), a plurality of sizing components are provided in the circular ring of each sizing ring seat (15), a plurality of connecting rods (17) are connected between the plurality of sizing ring seats (15), and a detection component is provided on the connecting rod (17) between two sizing ring seats (15), a box body (13) is provided on one side of the sizing ring seat (15) on the end surface of the processing table (11), a feed port (21) is provided on the end surface of the box body (13), a plurality of first-level cleaning components are provided in the box body (13) on one side of the feed port (21), a plurality of second-level cleaning components are provided in the box body (13), and a discharge port (53) is provided on the end surface of the box body (13) close to the sizing ring seat (15); The primary cleaning assembly comprises a first fixed ring (22) arranged in a box (13), a plurality of sandblasters (32) are arranged on the arc surface of the first fixed ring (22), an annular sandblasting nozzle (24) is arranged on the output end of each sandblaster (32), and the output power of the plurality of sandblasters (32) is individually controlled; The sizing assembly comprises three first push seats (19) uniformly arranged on the sizing ring seat (15) along the circumferential direction, a rotating base (27) is slidably arranged on the end surface of each first push seat (19) close to the center of the sizing ring seat (15), two rotating base plates (51) are symmetrically arranged on the outer end surface of the rotating base (27), a rotating inner rod (52) is rotatably arranged between the two rotating base plates (51), and a sizing wheel (18) is rotatably arranged on the outer circumferential surface of the rotating inner rod (52); The detection assembly comprises two ring plates (16) arranged between a plurality of sizing ring seats (15), a plurality of visual detectors (55) being arranged on the end surface of each ring plate (16) close to the box body (13), a plurality of dust removal seats (54) being arranged on the other end surface of the ring plate (16) close to the box body (13), and a sprayer (56) being arranged on the other end surface of the other ring plate (16); The primary cleaning assembly further comprises an elastic tube (23) uniformly arranged between the sandblasters (32) along the circumferential direction, an elastic rod (25) is slidably arranged in each elastic tube (23), one end of the elastic rod (25) close to the center of the first fixed ring (22) extends out of the end face of the elastic tube (23), and the end of the elastic rod (25) extending out of the end face of the elastic tube (23) is rotatably provided with a rotating ball (33), one end of the elastic rod (25) and the inner end of the elastic tube (23) are connected to one end of a first spring (42), and the other end of the first spring (42) is connected to a pressure detector (41), and the pressure detector (41) is fixedly provided on the inner end face of the elastic tube (23); The sizing assembly further includes a ventilation chamber (45) disposed in each rotating base (27), an air jet screen (44) being disposed on the end surface of each ventilation chamber (45), and a first connecting hose (46) being disposed between the plurality of ventilation chambers (45); The secondary cleaning component comprises a second fixed ring (47) fixedly arranged in the box body (13); a plurality of second push seats (29) are arranged on the end surface of the second fixed ring (47); a second push rod (30) is slidably arranged in the second push seat (29); the second push rod (30) extends out of the end surface of the second push seat (29) at one end close to the center of the second fixed ring (47) and is connected to a first driving motor (31); the output end of the first driving motor (31) is connected to a rotating disk (34); and a plurality of second bristles (40) are arranged on the end surface of the rotating disk (34).

2. A high-clustered rope core elevator wire rope processing device according to claim 1, characterized in that: The secondary cleaning assembly further comprises a center rod (39) arranged at the center of the end face of the rotating disk (34); a plurality of elastic rods (35) are arranged on the outer side of the center rod (39) at an angle along the circumferential direction on the end face of the rotating disk (34); a guide bead (36) is arranged on the outer end face of each elastic rod (35); a tensioning belt (37) is connected between each elastic rod (35) and the outer circumferential surface of the center rod (39); and a plurality of first bristles (38) are arranged on each tensioning belt (37).

3. A high-clustered rope core elevator wire rope processing device according to claim 2, characterized in that: The secondary cleaning assembly further comprises an air-jet ring seat (26) arranged at the outer side of the inner end surface of the box body (13) at the discharge port (53).

4. The high-clustered rope core elevator wire rope processing device according to claim 1, characterized in that: A controller (12) is provided on the end surface of the processing table (11), and a plurality of pumps (28) are provided in the cabinet (10) below the controller (12).

5. The high-clustered core elevator steel wire rope processing device according to claim 1, characterized in that: The feed port (21) is concentrically arranged with a plurality of first-stage cleaning components, second-stage cleaning components, sizing components and detection components.

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