A flower-based apple gift box packaging production line and a method of using the same
By designing an apple netting packaging production line, and utilizing multi-level support modules and vacuum suction cups, the automatic opening and posture adjustment of the apple netting were achieved, solving the mechanization problem in existing technologies, improving packaging efficiency and reducing manual labor intensity.
Patent Information
- Application Number
- CN202310696057.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-13
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2043-06-13
AI Technical Summary
The current technology for packaging Apple products using a mesh sleeve and floral pattern is difficult to mechanize, resulting in low efficiency.
Design an apple crimping net packaging production line, including an apple posture adjustment mechanism, a netting posture adjustment mechanism, a two-stage netting opening mechanism, and an apple boxing mechanism. Through the cooperation of multi-stage netting modules and vacuum suction cups, the automatic opening of the netting and the posture adjustment of the apples are realized.
It enables automatic opening of the netting and mechanized crimping of apples, improving production efficiency and reducing manual labor intensity.
Smart Images

Figure CN117262365B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a kind of apple flower net sleeve packaging production line and its use method, belong to apple packaging equipment technical field. BACKGROUND
[0002] Apple gift box in packaging and selling, for the need of beautiful and label, will use the way of flower packaging to use net sleeve packaging apple, so-called flower, it is net sleeve folding into double-layer state and is installed on the outside of apple, and the net sleeve on apple is installed apple stem and peduncle, the fruit of apple is exposed, can be marked on the fruit. Now flower packaging, mainly still adopts manual packaging mode, time-consuming and laborious, therefore, the technical personnel in the art are researching a kind of flower packaging equipment that can realize mechanization. SUMMARY
[0003] In view of the problems that apple is difficult to package by using net sleeve flower way in prior art, not easy to mechanized production, provide a kind of apple flower net sleeve packaging production line, and specific equipment use method.
[0004] The present application is through the following technical scheme, solve the above technical problem:
[0005] A kind of apple gift box packaging production line based on flower net sleeve, including rack, its special feature is that, install apple posture adjusting mechanism, net sleeve posture adjusting mechanism, two-stage net sleeve opening mechanism and apple packing mechanism on the rack;
[0006] Two-stage net sleeve opening mechanism is installed below the discharge port of net sleeve posture adjusting mechanism;Apple posture adjusting mechanism, two-stage net sleeve opening mechanism and apple packing mechanism are provided with an upper fruit taking mechanism between them;
[0007] The two-stage net sleeve opening mechanism comprises a first-stage net opening module and a second-stage net opening module; the first-stage net opening module comprises a lifting frame, a cross beam for fixing a gas cylinder is installed in the middle of the lifting frame, a pair of opposite gas cylinders A are installed in the middle of the lifting frame through the cross beam, a net opening wood board is installed at the end of the piston rod of the gas cylinder A, side baffles are fixedly installed on the racks on the two sides of the net opening wood board, and nano glue is installed on the opposite surfaces of the net opening wood board; the net sleeve can be adhered between the two net opening wood boards through the adhesion of the nano glue, and the net sleeve vertically falling between the two net opening wood boards is preliminarily opened by the two net opening wood boards; a net receiving baffle is further installed on the rack, the net receiving baffle is installed on the side above the two-stage net sleeve opening mechanism through a gas cylinder B, the net receiving baffle can form an open or closed box structure with the net opening wood board and the side baffle through extension and retraction, so that the net sleeve falling down can be blocked by the net receiving baffle to prevent the net sleeve from falling; when the net sleeve is lowered, the net receiving baffle is retracted and does not interfere with the work of the second-stage net opening module below; the two ends of the lifting frame are installed on the light lever through sliding blocks, and the ends of the lifting frame are further fixed on a belt; a belt pulley is installed on the upper and lower parts of the rack, and a belt is sleeved on the two belt pulleys; one of the belt pulleys is connected with a stepping motor A; the stepping motor A controls the lifting frame to move up and down through the belt pulley, so that the preliminarily opened net sleeve can be sent to the second-stage net opening module below; the second-stage net opening module comprises a jaw base, a pair of mechanical jaw transmission arms are installed on the vertical plate of the jaw base, the bottom of the mechanical jaw transmission arm is provided with an incomplete gear, the teeth of the incomplete gears of the two mechanical jaw transmission arms are engaged with each other, the end of the extension end of the mechanical jaw transmission arm is hingedly connected with the tail of a mechanical jaw lever, the middle of the mechanical jaw lever is hingedly connected with one end of a connecting rod, and the other end of the connecting rod is hingedly installed on the vertical plate of the jaw base; a stepping motor B is fixedly installed on the vertical plate of the jaw base, and the output shaft of the stepping motor B is connected with the incomplete gear.
[0008] The above technical solution has the advantages that the net sleeve is opened one by one from the closed state to the lower opening state through two-stage net opening, and the automation of the net sleeve opening process is realized; and the apple flower catching net is provided with a foundation.
[0009] On the basis of the above technical solution, the above technical solution is improved as follows in the present application:
[0010] Further, the apple posture adjusting mechanism comprises a stepping motor C and a roller row, the roller row is parallel to a plurality of rollers, the roller shafts of the rollers are fixedly installed on the single ear chains on the two sides, and a rubber plate is inserted into the center of the chain and in contact with the rollers above; the middle of the roller is concave; the stepping motor C is connected with the driving gear at the end of the chain through a shaft coupling.
[0011] The above technical features have the following beneficial effects in the present application:
[0012] The apple posture adjusting mechanism is an apple posture adjusting mechanism, which is mainly driven by a step motor C and a coupling to drive a chain to drive the rollers. When the apple is placed in the apple posture adjusting mechanism in any posture, the rollers on the single-ear chain self-rotate due to the friction of the rubber pad, and the rollers as a whole move forward with the chain; at this time, the rollers self-rotate due to the friction of the rubber pad, and the apple between the two adjacent rollers is clamped by the two rollers and moves forward, the self-rotation of the rollers promotes the adjustment of the posture of the apple, so that the apple assumes a side-lying state, and when the photoelectric sensor receives a signal, the step motor stops conveying, and the netting device sucks the apple with adjusted posture to facilitate subsequent netting and flower pulling work.
[0013] The rollers are mainly divided into two parts: one is the apple posture adjusting area, i.e. the middle concave part, and the other is the friction self-rotation area. Through the design of the roller structure, the apple with adjusted posture is obtained for flower pulling.
[0014] Further, the upper fruit taking mechanism includes a vacuum suction cup, the vacuum suction cup is installed at the end of the piston rod of a double-rod double-shaft cylinder, the double-rod double-shaft cylinder is fixed at the end of the crossbeam of the L-shaped rotating support, and the bottom of the vertical rod of the L-shaped rotating support is connected with a step motor D through a coupling.
[0015] The beneficial effects of the above technical features in the application are that the upper fruit taking mechanism moves the vacuum suction cup between the apple posture adjusting mechanism, the secondary netting module and the apple boxing mechanism through the control of the step motor D, and the suction cup can convey the apple to the corresponding position.
[0016] Further, a vacuum generator is installed on the crossbeam of the L-shaped rotating support, and the vacuum generator is connected with the vacuum suction cup.
[0017] The role of the above technical features in the application is to provide power for the vacuum suction cup.
[0018] Further, the apple boxing mechanism includes an upper marking device, a conveying belt platform and a horizontal moving platform; the upper marking device includes a labeling head, the labeling head is installed on a head base plate, the head base plate is hung on a rack through a light lever A, and the head base plate is also connected with a motor through a belt A; the labeling head is hung above a conveying bracket of the conveying belt platform, a transmission belt or a roller shaft row driven by a motor A is also installed on the upper surface of the conveying bracket; the conveying bracket is installed above a horizontal moving bracket through a horizontal moving light lever and a horizontal moving belt; the horizontal moving bracket is installed above a longitudinal moving bracket through a longitudinal moving light lever and a longitudinal moving belt.
[0019] The beneficial effects of the above technical features in the application are that: the angle of rotation of the fruit taking mechanism is relatively fixed, in order to realize that the fruit taking mechanism places apples in the corresponding position in the box, through the setting of the multi-layer platform combination of the apple packing mechanism, the cross movement of the horizontal moving bracket and the conveying bracket can adjust the position of the fruit box, and ensure that the apples are placed in the corresponding position in the box.
[0020] Further, the net cover posture adjusting mechanism comprises a net cover lifting conveyor belt obliquely installed in the net cover box, a blocking strip is arranged on the belt surface of the net cover lifting conveyor belt, a fan is installed at the side of the top of the net cover lifting conveyor belt, a net cover falling box is installed at the opposite side of the fan, the net cover falling box is in the shape of L-shaped steps as a whole, the net cover falling box comprises a box lower plate and a box upper plate, a sliding channel is formed between the box lower plate and the box upper plate, and the bottom of the sliding channel is in the shape of a bell mouth; a blower is installed at the steps outside the net cover falling box, and the blowing port of the blower points to the bell mouth part of the sliding channel.
[0021] The beneficial effects of the above technical features in the application are that: the lowest positions of the inclined edges on the two sides of the flared part of the bell mouth channel in the net cover falling box are staggered, one side is high and the other side is low, so that the net cover falling into the channel will be blocked by the two sides and subjected to different forces, so that the posture of the net cover will be adjusted during the falling process, and the net cover will be in the state of opening downward when falling.
[0022] The specific use method of the apple gift box packaging production line based on the flower-shaped net cover is that,
[0023] Step 1, prepare the net cover, and put the cut net cover into the net cover posture adjusting mechanism of the net cover box;
[0024] Step 2, after the net cover posture adjusting mechanism adjusts the posture of the net cover, the net cover is sent into the first net cover supporting module of the two-stage net cover supporting mechanism one by one, and the net cover is supported by the first net cover supporting module and the second net cover supporting module;
[0025] Firstly, the scattered net covers in the net cover box are lifted one by one between adjacent blocking strips under the continuous movement of the net cover lifting conveyor belt, and then the net cover is blown into the net cover falling box by the fan after being lifted to the top of the net cover lifting conveyor belt. During the sliding process of the net cover in the net cover falling box, the net cover falls from the net cover falling box in the state of opening downward after passing the position of the bell mouth, and the posture of the net cover during falling is adjusted; the falling net cover is received by the first net cover supporting module and falls into the box-shaped structure of the first net cover supporting module.
[0026] The box-shaped structure of the primary support mesh module consists of two support wood boards, side baffles on both sides, and a retractable mesh receiving baffle. The mesh receiving baffle acts as a base plate and moves back and forth. When the mesh sleeve falls, the mesh receiving baffle stops it, the opening of the mesh sleeve faces downwards, and the two support wood boards on both sides move closer together. The mesh sleeve is then held in place by nano-adhesive on the inside. Moving the mesh receiving baffle backwards pulls the mesh sleeve open. After being pulled open to the designed opening, the primary support mesh module moves downwards and places the mesh sleeve onto the ends of the two closed mechanical claws. The length of the mesh sleeve on the mechanical claws is [length missing]. From 1 / 3 to 1 / 2, the supporting wooden board continues to separate, leaving the netting on the mechanical claw. After the first-level supporting module and the netting are separated, the first-level supporting module moves upward to perform a second operation. Under the action of stepper motor B, the mechanical claw of the second-level supporting module separates to both sides. The gap between the two sides is large enough to accommodate an apple. The upper part of the netting after it is opened is in a contracted state due to the characteristics of the netting itself. When the apple falls, it is pressed against the contracted part. Under the action of gravity, the netting wrapped around the outside of the apple forms a bent double-layer structure, which is the flower-wrapping effect.
[0027] Step 3: While the netting posture adjustment mechanism is working, the apple posture adjustment mechanism adjusts the apple's posture to a lying position through the action of the rollers. The apple is placed between two adjacent rollers of the apple posture adjustment mechanism. Since the middle of the roller is concave, the design of the concave shape is similar to the shape of the apple. Thus, the roller moves in one direction driven by the chain. At the same time, the roller contacts the rubber plate. The friction between the roller and the rubber plate causes the roller to rotate. That is, while the roller moves in one direction, it also rotates itself. Under the action of force, the apple between the rollers is deflected and gradually adjusted into a lying position during the lateral movement, that is, the apple's stem is pointing laterally.
[0028] Step 4: The upper fruit-picking mechanism picks up the apples that have been adjusted in step 3 using the suction of a vacuum suction cup. The upper fruit-picking mechanism rotates horizontally by 90° to transfer the apples from the apple posture adjustment mechanism to the open net sleeve. The apples with the net sleeve are then transferred horizontally by the upper fruit-picking mechanism by 90° and sent into the apple packing mechanism.
[0029] Step 5: The apple packing mechanism adjusts the relative positions of the apples in the fruit box and the labeling mechanism by moving the fruit box and the labeling mechanism on top, and then affixes labels to the apples. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of the overall structure of an apple gift box packaging production line based on a woven wire mesh, as described in this application.
[0031] Figure 2 A three-dimensional structural diagram of the net sleeve attitude adjustment mechanism;
[0032] Figure 3 Fig. 7 is a perspective view of the structure of the net falling box;
[0033] Figure 4 Fig. 8 is a perspective view of the two-stage net opening mechanism;
[0034] Figure 5 Fig. 9 is a perspective view of the first-stage net supporting module;
[0035] Figure 6 Fig. 10 is a perspective view of the second-stage net supporting module;
[0036] Figure 7 Fig. 11 is a perspective view of the second-stage net supporting module from another angle;
[0037] Figure 8 Fig. 12 is a perspective view of the apple posture adjusting mechanism;
[0038] Figure 9 Fig. 13 is a perspective view of the apple picking mechanism;
[0039] Figure 10 Fig. 14 is a perspective view of the apple packing mechanism;
[0040] Figure 11 Fig. 15 is a perspective view of the upper marking device;
[0041] Figure 12 Fig. 16 is a perspective view of the conveyor belt platform;
[0042] Figure 13 Fig. 17 is a schematic view of the position relationship between the conveyor belt platform and the horizontal moving platform;
[0043] Figure 14 Fig. 18 is a flow chart of the module control in the present application.
[0044] The reference signs are recorded as follows: net posture adjusting mechanism-1, apple picking mechanism-2, two-stage net opening mechanism-3, apple posture adjusting mechanism-4, apple packing mechanism-5;
[0045] net box-1.1, net lifting conveyor belt-1.2, net falling box-1.3, air blower-1.4, fan-1.5,
[0046] box lower plate-1.3.1,
[0047] vacuum suction cup-2.1, double-rod double-shaft air cylinder-2.2, L-shaped rotating support-2.3, stepper motor D-2.4, vacuum generator-2.5;
[0048] Lifting frame-3.1, cylinder A-3.2, net support board-3.3, side stopper-3.4, net stopper-3.5, cylinder B-3.6, sliding block-3.7, light lever-3.8, stepper motor A-3.9, belt-3.10, mechanical claw lever-3.11, stepper motor B-3.12, clamping claw base-3.13, mechanical claw transmission arm-3.14, connecting rod-3.15;
[0049] Stepper motor C-4.1, roller-4.2, chain-4.3, rubber plate-4.4;
[0050] Upper marking device-5.1, conveyor belt platform-5.2, transverse moving platform-5.3,
[0051] Labeling head-5.1.1, head base plate-5.1.2, light lever A-5.1.3, belt A-5.1.4, motor-5.1.5;
[0052] Roller row-5.2.1, motor A-5.2.2, conveying bracket-5.2.3, transverse moving belt-5.2.4, transverse moving light lever-5.2.5, transverse moving bracket-5.2.6;
[0053] Longitudinal moving bracket-5.3.1, longitudinal moving belt-5.3.2, longitudinal moving light lever-5.3.3. DETAILED DESCRIPTION
[0054] The following embodiments are only used to illustrate the technical solutions described in the claims, and are not a limitation on the protection scope of the claims.
[0055] In combination with the Figure 1 A gift box packaging production line for apples based on a flowered net sleeve, comprising a rack, an apple posture adjusting mechanism 4, a net sleeve posture adjusting mechanism 1, a two-stage net sleeve opening mechanism 3 and an apple boxing mechanism 5 are installed on the rack;
[0056] The two-stage net sleeve opening mechanism 3 is installed below the discharge port of the net sleeve posture adjusting mechanism 1; an upper fruit taking mechanism 2 is arranged between the apple posture adjusting mechanism 4, the two-stage net sleeve opening mechanism 3 and the apple boxing mechanism 5;
[0057] In combination with the Figures 4-7, the two-stage net support opening mechanism 3 includes a first support net module and a second support net module; the first support net module includes a lifting frame 3.1, a cross beam for fixing a gas cylinder is installed in the middle of the lifting frame 3.1, a pair of opposite gas cylinders A3.2 are installed in the middle of the lifting frame through the cross beam, a support net board 3.3 is installed at the end of the piston rod of the gas cylinder A3.2, side baffles 3.4 are fixedly installed on the racks on both sides of the support net board 3.3; a net receiving baffle 3.5 is also installed on the rack, the net receiving baffle 3.5 is installed on the side above the two-stage net support opening mechanism 3 through a gas cylinder B3.6; the lifting frame 3.1 is installed on the light pole 3.8 through the sliding block 3.7 at both ends, the end of the lifting frame 3.1 is also fixed on the belt 3.10; a belt pulley is installed on the rack above and below, the belt 3.10 is sleeved on the two belt pulleys; one of the belt pulleys is connected with a stepping motor A3.9; the second support net module includes a jaw base 3.13, a pair of mechanical jaw transmission arms 3.14 are installed on the stand of the jaw base 3.13, the bottom of the mechanical jaw transmission arm 3.14 is provided with an incomplete gear, the teeth of the incomplete gears of the two mechanical jaw transmission arms 3.14 are engaged with each other, the end of the protruding end of the mechanical jaw transmission arm 3.14 is hingedly connected with the tail of a mechanical jaw lever 3.11, the middle of the mechanical jaw lever 3.11 is hingedly connected with one end of a connecting rod 3.15, the other end of the connecting rod 3.15 is hingedly installed on the stand of the jaw base 3.13; a stepping motor B3.12 is fixedly installed on the stand of the jaw base 3.13, and the output shaft of the stepping motor B3.12 is connected with the incomplete gear.
[0058] In combination Figure 8 , the apple posture adjusting mechanism 4 includes a stepping motor C4.1 and a roller row, the roller row is parallelly arranged by a plurality of rollers 4.2, the roller shafts of the rollers 4.2 are fixedly installed on the single ear chains 4.3 on both sides, a rubber plate 4.4 is inserted and installed in the center of the chain 4.3 and is in contact with the rollers above; the middle of the roller 4.2 is concave; the stepping motor C4.1 is connected with the driving gear at the end of the chain through a shaft coupling.
[0059] In combination Figure 9 , the upper fruit picking mechanism includes a vacuum suction cup 2.1, the vacuum suction cup 2.1 is installed at the end of the piston rod of a double-rod double-shaft gas cylinder 2.2, the double-rod double-shaft gas cylinder 2.2 is fixed at the end of the cross beam of an L-shaped rotating support 2.3, the bottom of the vertical rod of the L-shaped rotating support 2.3 is connected with a stepping motor D2.4 through a shaft coupling; a vacuum generator 2.5 is installed on the cross beam of the L-shaped rotating support 2.3, and the vacuum generator 2.5 is connected with the vacuum suction cup 2.1.
[0060] In combination Figures 10-13The apple packing mechanism 5 comprises an upper marking device 5.1, a conveyor belt platform 5.2 and a horizontal moving platform 5.3; the upper marking device 5.1 comprises a labeling head 5.1.1, the labeling head 5.1.1 is installed on a head base plate 5.1.2, the head base plate 5.1.2 is hung on a rack through a light lever A5.1.3, and the head base plate 5.1.2 is also connected with a motor 5.1.5 through a belt A5.1.4; the labeling head 5.1.1 is hung above a conveying bracket 5.2.3 of the conveyor belt platform 5.2, and a transmission belt or roller shaft row 5.2.1 driven by a motor A5.2.2 is also installed on the upper surface of the conveying bracket 5.2.3; the conveying bracket 5.2.3 is installed above a horizontal moving bracket 5.2.6 through a horizontal moving light lever 5.2.5 and a horizontal moving belt 5.2.4; the horizontal moving bracket 5.2.6 is installed above a longitudinal moving bracket 5.3.1 through a longitudinal moving light lever 5.3.3 and a longitudinal moving belt 5.3.2.
[0061] In combination Figures 2-3 The net posture adjusting mechanism 1 comprises a net lifting conveyor belt 1.2 obliquely installed in a net box 1.1, a blocking strip is arranged on the belt surface of the net lifting conveyor belt 1.2, a fan 1.5 is installed on the side of the top of the net lifting conveyor belt 1.2, a net falling box 1.3 is installed on the opposite side of the fan 1.5, the whole of the net falling box 1.3 is in the shape of a ladder with L shape, the net falling box 1.3 comprises a box lower plate 1.3.1 and a box upper plate, a sliding channel is formed between the box lower plate 1.3.1 and the box upper plate, and the bottom of the sliding channel is in the shape of a bell mouth; a blower 1.4 is installed at the ladder of the outer side of the net falling box 1.3, and the blowing port of the blower 1.4 points to the bell mouth of the sliding channel.
[0062] The specific use method of the apple gift box packaging production line based on the flower net is as follows: Figure 14 ,
[0063] Step 1, prepare the net, and put the cut net into the net box of the net posture adjusting mechanism;
[0064] Step 2, the net posture adjusting mechanism adjusts the posture of the net, and then sends the net into the first net supporting module of the two-stage net supporting mechanism one by one, and the net is supported by the first net supporting module and the second net supporting module;
[0065] First, the loose net in the net box 1.1, under the constant movement of the net lifting conveyor belt 1.2, there will be a net between the adjacent two bars, due to the inclination angle of the net lifting conveyor belt and the thickness of the bar, only one net between the adjacent two bars, after lifting to the top of the net lifting conveyor belt 1.2, it is blown into the net falling box 1.3 by the fan 1.5, during the sliding process of the net in the net falling box 1.3, after passing through the position of the horn, due to the design of the horn, and the directional blowing effect of the air blower 1.4 beside it, the net falls from the net falling box with the opening downward, realizing the adjustment of the falling posture of the net; the fallen net is received by the first net supporting module and falls into the box-shaped structure of the first net supporting module;
[0066] The box-shaped structure of the first net supporting module is composed of two net supporting boards, side baffles on both sides and a retractable net receiving baffle, which moves back and forth as a bottom plate; when the net falls, the net receiving baffle stops it, the opening of the net is downward, the two net supporting boards approach each other, and the inside nanometer glue sticks to the sides of the net, the net receiving baffle moves backward to pull the net open, after the net is opened to the designed size, the first net supporting module moves downward and puts the net on the end of the closed mechanical claw lever, the length of the net on the mechanical claw lever is 1 / 3 to 1 / 2 of the length of the net, the net supporting boards continue to separate, leaving the net on the mechanical claw lever, after the first net supporting module and the net are separated, the first net supporting module moves upward for secondary work; the mechanical claw lever of the second net supporting module is driven by the stepping motor B, which controls the mechanical claw lever to separate to the sides, the distance between the separated parts can accommodate an apple, the upper part of the stretched net is in a contracted state due to its own characteristics, when the apple falls, it is pressed on the contracted part, under the action of gravity, the net wrapped around the apple forms a bent double-layer structure, i.e. a flower effect;
[0067] Step 3: While the net posture adjustment mechanism is working, the apple posture adjustment mechanism adjusts the posture of the apple to a flat state through the action of the roller row, i.e. the direction of the apple stem is parallel to the ground; the apple is placed between the adjacent two rollers 3.2 of the apple posture adjustment mechanism, due to the concave shape in the middle of the roller, the design of the concave shape is similar to the shape of the apple, so that the roller runs in one direction under the drive of the chain, at the same time, the roller 3.2 contacts with the rubber plate 3.4, the friction between the roller and the rubber plate makes the roller rotate, i.e. the roller rotates itself while moving in one direction, the apple between the rollers is deflected under the action of force, and gradually adjusted to a lying state in the process of horizontal movement, i.e. the apple stem points horizontally;
[0068] Step 4: The apple adjusted in posture in step 3 is sucked by the vacuum suction cup and rotated 90° to transfer the apple from the apple posture adjusting mechanism to the top of the stretched net, and the apple falls off from the vacuum suction cup. The falling apple presses the upper contracted part of the net, and the net is folded by the mechanical claw rod and the apple, forming a flower-shaped net, i.e. a flower-shaped netted apple.
[0069] Step 5: The apple packing mechanism adjusts the relative position of the apple in the fruit box and the labeling mechanism by moving the fruit box and the labeling mechanism on the top, and labels the apple.
[0070] The above description is only the preferred embodiment of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A flocked net-based apple gift box packaging production line, comprising a rack, characterized in that an apple posture adjusting mechanism (4), a net sleeve posture adjusting mechanism (1), a two-stage net sleeve opening mechanism (3) and an apple boxing mechanism (5) are installed on the rack. A two-stage net sleeve opening mechanism (3) is installed below the discharge port of the net sleeve posture adjusting mechanism (1); an upper fruit taking mechanism (2) is arranged between the apple posture adjusting mechanism (4), the two-stage net sleeve opening mechanism (3) and the apple boxing mechanism (5); The net sleeve posture adjusting mechanism (1) comprises a net sleeve lifting conveyor belt (1.2) obliquely installed in a net sleeve box (1.1), a grid blocking strip is arranged on the belt surface of the net sleeve lifting conveyor belt (1.2), a fan (1.5) is installed on the side of the top of the net sleeve lifting conveyor belt (1.2), a net sleeve falling box (1.3) is installed on the opposite side of the fan (1.5), the net sleeve falling box (1.3) is in the shape of an L-shaped ladder as a whole, the net sleeve falling box (1.3) comprises a box lower plate (1.3.1) and a box upper plate, the box lower plate (1.3.1) is provided with a plurality of net sleeve falling grooves (1.3.2) arranged in parallel, the box upper plate is provided with a plurality of net sleeve falling grooves (1.3.3) arranged in parallel, the net sleeve falling grooves (1.3.2) and the net sleeve falling grooves (1.3.3) are arranged in a staggered manner, and the net sleeve falling grooves (1.3.2) and the net sleeve falling grooves (1.3.3) are arranged in a staggered manner. 1.3.1)and the bottom of the sliding channel is trumpet-shaped; an air blower (1.4) is installed at the step of the outer side of the net falling box (1.3), and the blowing port of the air blower (1.4) points to the trumpet-shaped part of the sliding channel; The two-stage net supporting mechanism (3) comprises a first-stage net supporting module and a second-stage net supporting module; the first-stage net supporting module comprises a lifting frame (3.1), a cross beam for fixing a gas cylinder is installed in the middle of the lifting frame (3.1), a pair of opposite gas cylinders A (3.2) are installed in the middle of the lifting frame through the cross beam, the end of the piston rod of the gas cylinder A (3.2) is installed with a net supporting wood board (3.3), side baffles (3.4) are fixedly installed on the two sides of the frame of the net supporting wood board (3.3); a net receiving baffle (3.5) is also installed on the frame, and the net receiving baffle (3.5) is installed on the side above the two-stage net supporting mechanism (3) through a gas cylinder B (3.6); the two ends of the lifting frame (3.1) are installed on the light lever (3.8) through a sliding block (3.7), and the end of the lifting frame (3.1) is also fixed on a belt (3.10); a belt pulley is installed above and below the frame, and the belt (3.10) is sleeved on the two belt pulleys; one of the belt pulleys is connected with a stepping motor A (3.9); the second-stage net supporting module comprises a jaw base (3.13), a pair of mechanical jaw transmission arms (3.14) are installed on the vertical plate of the jaw base (3.13), the bottom of the mechanical jaw transmission arm (3.14) is provided with an incomplete gear, the teeth of the incomplete gears of the two mechanical jaw transmission arms (3.14) are engaged with each other, the end of the extending end of the mechanical jaw transmission arm (3.14) is hingedly connected with the tail of a mechanical jaw lever (3.11), the middle of the mechanical jaw lever (3.11) is hingedly connected with one end of a connecting rod (3.15), and the other end of the connecting rod (3.15) is hingedly installed on the vertical plate of the jaw base (3.13); a stepping motor B (3.12) is fixedly installed on the vertical plate of the jaw base (3.13), and the output shaft of the stepping motor B (3.12) is connected with the incomplete gear; The apple posture adjusting mechanism (4) comprises a stepping motor C (4.1) and a roller row, the roller row is formed by a plurality of rollers (4.2) arranged in parallel, the roller shafts of the rollers (4.2) are fixedly installed on the two single ear chains (4.3) at the two ends, and a rubber plate (4.4) is inserted into the center of the chain (4.3) and is in contact with the upper roller; the middle of the roller (4.2) is concave; the stepping motor C (4.1) is connected with the driving gear at the end of the chain through a shaft coupling.
2. The flocked sleeve based apple gift box packaging line according to claim 1, characterized in that, The upper fruit picking mechanism comprises a vacuum suction cup (2.1), the vacuum suction cup (2.1) is installed at the end of the piston rod of a double-rod double-shaft gas cylinder (2.2), the double-rod double-shaft gas cylinder (2.2) is fixed at the end of the cross beam of an L-shaped rotating support (2.3), and the bottom of the vertical rod of the L-shaped rotating support (2.3) is connected with a stepping motor D (2.4) through a shaft coupling.
3. The flocked sleeve based apple gift box packaging line according to claim 2, characterized in that, A vacuum generator (2.5) is installed on the cross beam of the L-shaped rotating support (2.3), and the vacuum generator (2.5) is connected with the vacuum suction cup (2.1).
4. The flocked sleeve based apple gift box packaging line according to claim 1, characterized in that, The apple packing mechanism (5) comprises an upper marking device (5.1), a conveyor belt platform (5.2) and a horizontal moving platform (5.3); the upper marking device (5.1) comprises a labeling head (5.1.1) mounted on a head base plate (5.1.2), the head base plate (5.1.2) is hung on a rack through a light lever A (5.1.3), and the head base plate (5.1.2) is connected with a motor (5.1.5) through a belt A (5.1.4); the labeling head (5.1.1) is hung above a conveying bracket (5.2.3) of the conveyor belt platform (5.2), a transmission belt or roller shaft row (5.2.1) driven by a motor A (5.2.2) is also mounted on the upper surface of the conveying bracket (5.2.3); the conveying bracket (5.2.3) is installed above a horizontal moving bracket (5.2.6) through a horizontal moving light lever (5.2.5) and a horizontal moving belt (5.2.4); the horizontal moving bracket (5.2.6) is installed above a longitudinal moving bracket (5.3.1) through a longitudinal moving light lever (5.3.3) and a longitudinal moving belt (5.3.2).
5. A method for using the apple gift box packaging production line according to any one of claims 1-4, characterized in that, Step 1, prepare the net cover, and put the cut net cover into the net cover posture adjusting mechanism net cover box; Step 2, the net cover posture adjusting mechanism adjusts the posture of the net cover, and then sends it into the first net cover supporting module of the two-stage net cover supporting mechanism one by one, and the first and second net cover supporting modules support the net cover; Step 3, while the net cover posture adjusting mechanism is working, the apple posture adjusting mechanism adjusts the posture of the apple to a flat state through the action of the roller row; Step 4, the apple taking mechanism takes the apple with adjusted posture in step 3 through the adsorption action of the vacuum suction cup, and rotates 90° to transfer the apple from the apple posture adjusting mechanism to the supported net cover; the apple with the net cover is transferred 90° by the apple taking mechanism and sent into the apple packing mechanism; Step 5, the apple packing mechanism adjusts the relative position of the apple in the fruit box and the labeling mechanism through the movement of the fruit box and the labeling mechanism on the top, and labels the apple.
Citation Information
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