A multi-process different path coating composite method and equipment
Through multi-process and different path coating composite methods and equipment, a five-roll coating device, anilox roller coating device or a semi-flexible coating device, combined with a cavity scraper and an oven dehumidification device, the problem that existing equipment cannot meet the various coating composite processes is solved, and efficient coating and compounding effects are achieved.
Patent Information
- Application Number
- CN202311144807.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-06
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2043-09-06
AI Technical Summary
The existing coating composite equipment cannot meet the needs of various coating composite processes, and the oven lacks dehumidification devices and automatic material penetration devices, resulting in low drying effect and working efficiency.
Multi-process and different path coating composite methods are adopted, five-roll coating devices, anilox roller coating devices or semi-flexible coating devices are used, combined with a cavity scraper to scrape off excess solvent, and dehumidification devices and automatic material penetration devices are installed in the oven to improve the cooling effect.
A single machine multiple coating composite processes are realized, which reduces irregular solvent emissions, improves drying efficiency and coating composite efficiency, and improves composite quality and working efficiency.
Smart Images

Figure CN117282630B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of coating composite processing, and in particular relates to a multi-process different-path coating composite method and equipment. Background Art
[0002] Many existing factories need to purchase multiple equipment to meet the process requirements of various coating and compounding processes, which is not only expensive but also occupies a large area.
[0003] For example, the patent application number CN201811443432.4 is a coating and compounding equipment, which includes a main unloading device, a coating device, a baking device, a secondary unloading device, a compounding device and a winding device. After the substrate film is unloaded from the main unloading device, it passes through the corona device and the dust-binding device in sequence and enters the first coating mechanism or the second coating mechanism in the coating device for glue coating. The substrate film coated with glue enters the heating channel of the baking device. The substrate film output from the heating channel and the release film unloaded from the secondary unloading device enter the compounding device together for compounding. The composite film formed after compounding passes through the storage device and enters the winding device for winding. However, this device cannot meet the needs of various coating and compounding processes, and the oven does not have a dehumidification device and an automatic feeding device, so the drying effect and work efficiency are low. Summary of the Invention
[0004] To achieve the above objectives, the specific technical solution of the multi-process different path coating composite method of the present invention is as follows:
[0005] A multi-process and different-path coating composite method comprises the following steps:
[0006] S1. The first substrate is unwound by a first unwinding device;
[0007] S2. After unwinding, the first substrate is coated by a coating device;
[0008] The coating device is a five-roll coating device, an anilox roller coating device, or a semi-flexographic coating device;
[0009] S3. After the first substrate is coated by the coating device, it is wound up by the winding device.
[0010] Furthermore, in S2, the first substrate coated by the five-roll coating device is pulled out by a pulling device.
[0011] Furthermore, in S2, while the first substrate enters the five-roll coating device, the second substrate is unwound by the second unwinding device, and the coated first substrate and the second substrate simultaneously enter the compounding device for compounding.
[0012] Furthermore, in S2, when the first substrate passes through the anilox roller coating device, the plate coating chamber scraper provided in the anilox roller coating device scrapes off excess and irregular solvent on the first substrate, and after being dried in an oven, it is pulled out by a pulling device and cooled by a cooling device.
[0013] Furthermore, in S2, when the first substrate passes through the anilox roller coating device, the plate coating chamber scraper provided in the anilox roller coating device scrapes off excess and irregular solvent on the first substrate, and is detected and adjusted by the registration device so that each part of the printed pattern is accurately printed on the specified area of the first substrate. After being dried in the oven, it is pulled out by the pulling device and cooled by the cooling device.
[0014] Furthermore, in S2, when the first substrate passes through the anilox roller coating device, the plate coating chamber scraper provided in the anilox roller coating device scrapes off excess and irregular solvent on the first substrate. The coated first substrate is dried in an oven, its position is fine-tuned by the composite reference centering device, and it automatically passes out of the oven under the action of the oven feeding device. At the same time, the second substrate is unwound by the second unwinding device, and the first substrate and the second substrate enter the composite device at the same time for composite, and the composite substrate is cooled by the cooling device.
[0015] Furthermore, in S2, the first substrate is coated by the semi-flexographic coating device and then placed in an oven for drying, pulled out by a pulling device, and cooled by a cooling device.
[0016] The present invention also proposes a multi-process different path coating and compounding equipment, which is used for coating and compounding a substrate according to the above-mentioned multi-process different path coating and compounding method. The device includes a first unit, a second unit, a third unit and an oven. The first unit, the second unit and the third unit are all fixed on the connecting layer, the connecting layer is fixedly connected to the oven, the middle of the second unit is fixedly connected with a first unwinding device and a five-roll coating device, the middle of the third unit is fixedly connected with a winding device and a second unwinding device, and the third unit is also fixedly connected with a compounding device. An oven feeding device is provided near one end of the connecting layer near the third unit, a compound reference centering device is provided at the upper end of the third unit in contact with the connecting layer, a UV device is provided at the middle position of the connecting layer, a screen roller coating device is provided in the middle of the first unit, a plate coating chamber scraper is provided in the screen roller coating device, a registration device is provided near one end of the connecting layer near the first unit, a semi-flexible plate coating device is provided in the middle of the first unit, and a traction device and a cooling device are fixedly connected to the third unit.
[0017] Furthermore, the winding device includes a shell 1, which is rotatably connected to a plurality of guide rollers, a motor 1 is fixed to the side of the shell 1, the motor 1 is fixedly connected to a rotating shaft 1, the rotating shaft 1 is fixedly connected to a connecting rod 1, the middle of the connecting rod 1 is rotatably connected to a roller 1, a lower end of the connecting rod is fixedly connected to a thermal fuse, one end of the thermal fuse is fixedly connected to the fuser, the fuser is fixed to one end of the shell 1, the shell 1 is fixedly connected to the motor 2, the motor 2 is rotatably connected to the outer shaft 1 through a belt 1, both ends of the outer shaft 1 are rotatably connected to the shell 1, and two four-leaf brackets are fixed at both ends of the outer shaft 1, and the two four-leaf brackets are both positioned On the inner side of the outer shell, a motor three is fixed to one end of the outer shaft, the motor three is fixedly connected to the inner rod one, the inner rod one is slidably connected to the slide rod one, the two ends of the outer shaft are rotatably connected to two rotating wheels one, the rack structure on the slide rod one is meshed with the gear structure on the rotating wheel one, the rotating wheel one is rotatably connected to the rotating wheel two through a belt two, the rotating wheel two is rotatably connected to the four-leaf bracket, the rotating wheel two is slidably matched with the inner rod two, a plurality of elastic plates are fixed to one end of the inner rod two, the inner rod two is fixedly connected to one end of the spring one, the other end of the spring one is fixedly connected to the rotating wheel two, the elastic plate is slidably connected to the reel rod, and the reel rod is fixedly connected to the substrate reel.
[0018] Furthermore, the four-leaf bracket is slidably connected to the slide rod 2, the middle part of the slide rod 2 is rotatably connected to an empty tube, the slide rod 2 is fixedly connected to one end of the spring 2, the other end of the spring 2 is fixedly connected to the four-leaf bracket, the slide rod 2 is rotatably connected to one end of the connecting rod 2, the other end of the connecting rod 2 is slidably connected to the slider 1, the outer shaft 1 is slidably connected to the slider 1, the slide rod 1 is fixedly connected to the slider 2, the slider 2 is rotatably connected to the screw 1, the screw 1 is threadedly connected to the slider 3, the slider 2 is slidably connected to the slider 3, the slider 3 is fixedly connected to one end of the spring 3, the spring 3 is fixedly connected, the slider 2 is provided with a scale bar, the slider 3 A pointer is fixedly connected to the upper part, the outer shaft 1 is fixedly connected to one end of the spring 4, the other end of the spring 4 is fixedly connected to the small ball, part of the volume of the small ball is located in the groove of the slide rod 1, and two groups of annular grooves are provided in the middle of the slide rod 1. The four-leaf bracket is fixedly connected to the motor 4, the motor 4 is fixedly connected to one end of the connecting plate, the other end of the connecting plate is rotatably connected to the inner rod 2, the four-leaf bracket is rotatably connected to the two support rods, one end of the rotating wheel is fixedly connected to the ratchet, the ratchet is matched with the pawl ratchet, the outer shaft 1 is rotatably connected to the pawl, the outer shaft 1 is fixedly connected to one end of the spring 5, and the other end of the spring 5 is fixedly connected to the pawl.
[0019] The advantages of the present invention are
[0020] 1. A single machine can realize six coating composite processes. The anilox roller coating device in the process is equipped with a chambered scraper to scrape off excess and irregular solvent on the substrate, which can minimize the irregular emission of solvent during the coating process.
[0021] 2. The oven is equipped with a dehumidification device, which can adapt to the efficient drying of water-based adhesives during coating and lamination. The oven is equipped with an automatic feeding device to improve the coating and lamination efficiency;
[0022] 3. The cooling device is in contact with the surface of the coated substrate that has been heated and dried in the oven to improve the cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the solvent-free composite structure of the present invention;
[0024] Figure 2 This is a schematic diagram of the solvent-free coating structure of the present invention;
[0025] Figure 3 This is a schematic diagram of the first engraved relief coating structure of the present invention;
[0026] Figure 4 This is a schematic diagram of the second engraved relief coating structure of the present invention;
[0027] Figure 5 This is a schematic diagram of the dry composite structure of the present invention;
[0028] Figure 6 This is a schematic diagram of the full-plate structure of the semi-flexible plate of the present invention;
[0029] Figure 7 The structure of the winding device of the present invention is schematically shown Figure 1 ;
[0030] Figure 8 The structure of the winding device of the present invention is schematically shown Figure 2 ;
[0031] Figure 9 The structure of the winding device of the present invention is schematically shown Figure 3 ;
[0032] Figure 10 The structure of the winding device of the present invention is schematically shown Figure 4 ;
[0033] Figure 11 for Figure 8 A partial enlarged view of
[0034] Figure 12 for Figure 10 A partial enlarged view of B;
[0035] Description of the marks in the figure:
[0036] 1. First unit; 2. Second unit; 3. Third unit; 4. First unwinding device; 5. Rewinding device; 501. Housing 1; 502. Guide roller 1; 503. Motor 1; 504. Rotating shaft 1; 505. Connecting rod 1; 506. Roller 1; 507. Thermal fuse; 508. Fuser; 509. Motor 2; 510. Belt 1; 511. Outer shaft 1; 512. Four-leaf bracket; 513. Motor 3; 514. Inner rod 1; 515. Sliding rod 1; 516. Rotating wheel 1; 517. Belt 2; 518. Rotating wheel 2; 519. Inner rod 2; 520. Elastic plate; 521. Spring 1; 522. Reel rod; 523. Substrate reel; 524. Empty tube; 525. Sliding rod 2; 526. Spring 2; 5 27. Connecting rod two; 528. Slider one; 529. Slider two; 530. Screw one; 531. Slider three; 532. Spring three; 533. Disc; 534. Scale bar; 535. Pointer; 536. Small ball; 537. Spring four; 538. Motor four; 539. Connecting plate; 540. Support rod; 541. Ratchet; 542. Pawl; 543. Spring five; 6. Five-roller coating device; 7. Second unwinding device; 8. Compound device; 9. Traction device; 10. UV device; 11. Cooling device; 12. Anilox roller coating device; 13. Plate coating chamber scraper; 14. Oven; 15. Registration device; 16. Composite reference centering device; 17. Oven threading device; 18. Semi-flexo coating device. DETAILED DESCRIPTION
[0037] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0038] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0039] Example 1
[0040] like Figure 1-12 As shown, a multi-process different-path coating composite method includes the following steps:
[0041] S1. The first substrate is unwound by the first unwinding device 4;
[0042] S2. After unwinding, the first substrate is coated by a coating device;
[0043] The coating device is a five-roll coating device 6 or an anilox roller coating device 12 or a semi-flexographic coating device 18;
[0044] S3. After the first substrate is coated by the coating device, it is reeled by the reeling device 5;
[0045] The working principle of the above technical solution is as follows: the first substrate is sent to the front of the first unwinding device 4 on the second unit 2 through the transmission system, the unwinding shaft in the first unwinding device 4 straightens the first substrate through the tension control device and sends it to the coating device. According to actual production needs, the five-roll coating device 6 or the anilox roller coating device 12 or the semi-flexographic coating device 18 can be used. The substrate coated by the anilox roller coating device 12 or the semi-flexographic coating device 18 enters the oven 14 for drying. The dried substrate is cooled by the cooling device 11 and then passes through the five-roll coating device 6. The substrate coated by the roller coating device 6 or the substrate cooled by the cooling device 11 is rolled up by the winding device 5. A chambered scraper is provided inside the anilox roller coating device 12 to minimize the irregular emission of solvents during the coating process. A dehumidification device is provided in the oven 14 to adapt to the efficient drying of water-based adhesives during coating and compounding. The cooling device 11 is in contact with the surface of the coated substrate heated and dried by the oven 14 to improve the cooling effect and enhance the compounding quality. An automatic feeding device is provided inside the oven 14 to improve the coating and compounding efficiency.
[0046] Example 2
[0047] like Figure 1-12 As shown, in S2, the first substrate coated by the five-roll coating device 6 is pulled out by the pulling device 9;
[0048] The working principle of the above technical solution is as follows: the first substrate is sent to the front of the first unwinding device 4 on the second unit 2 through the transmission system, the unwinding shaft in the first unwinding device 4 straightens the first substrate through the tension control device and transmits it to the five-roll coating device 6 for coating, and the coated first substrate enters the UV device 10 for drying. The dried first substrate is pulled out by the traction device 9 and rolled up by the winding device 5.
[0049] Example 3
[0050] like Figure 1-12 As shown, in S2, the first substrate enters the five-roll coating device 6 while the second substrate is unwound by the second unwinding device 7. The coated first substrate and the second substrate simultaneously enter the compounding device 8 for compounding.
[0051] The working principle of the above technical solution is as follows: the first substrate is sent to the front of the first unwinding device 4 on the second unit 2 through the transmission system, the unwinding shaft in the first unwinding device 4 straightens the first substrate through the tension control device and transmits it to the five-roll coating device 6 for coating, at the same time, the second substrate is unwound by the second unwinding device 7, the first substrate and the second substrate overlap in the composite device 8 at the upper position of the third unit 3, and are composited in the composite device 8, and the composited substrate is rolled up by the winding device 5.
[0052] Example 4
[0053] like Figure 1-12 As shown, in S2, when the first substrate passes through the anilox roller coating device 12, the chambered scraper 13 provided in the anilox roller coating device 12 scrapes off excess and irregular solvent on the first substrate, and after drying in the oven 14, the substrate is pulled out by the pulling device 9 and cooled by the cooling device 11;
[0054] The working principle of the above technical solution is as follows: the first substrate is sent to the front of the first unwinding device 4 on the second unit 2 through the transmission system, the unwinding shaft in the first unwinding device 4 straightens the first substrate through the tension control device and transmits it to the anilox roller coating device 12 for coating, and the anilox roller coating device 12 is provided with a plate coating chamber scraper 13 inside, which can scrape off excess and irregular solvent on the first substrate, and minimize the irregular emission of solvent during the coating process. The coated first substrate is dried in the oven 14, and then pulled out by the traction device 9, and passed through the cooling device 11. The cooling device 11 contacts the surface of the coated substrate heated and dried in the oven 14, fully cools the substrate, and then is rolled up by the winding device 5.
[0055] Example 5
[0056] like Figure 1-12 As shown, in S2, when the first substrate passes through the anilox roller coating device 12, the chambered scraper 13 provided in the anilox roller coating device 12 scrapes off excess and irregular solvent on the first substrate. The substrate is then detected and adjusted by the register device 15 so that each part of the printed pattern is accurately printed on a specified area of the first substrate. After drying in the oven 14, the substrate is pulled out by the pulling device 9 and cooled by the cooling device 11.
[0057] The working principle of the above technical solution is as follows: the first substrate is sent to the front of the first unwinding device 4 on the second unit 2 through the transmission system, and the unwinding shaft in the first unwinding device 4 straightens the first substrate through the tension control device and transmits it to the anilox roller coating device 12 for coating. The anilox roller coating device 12 is provided with a plate coating chamber scraper 13, which can scrape off excess and irregular solvent on the first substrate, and minimize the irregular emission of solvent during the coating process. The coated first substrate passes through the registration device 15, and the registration device 15 can detect and adjust the coated substrate. It is dried in the oven 14, pulled out by the traction device 9, and passed through the cooling device 11. The cooling device 11 contacts the surface of the coated substrate heated and dried in the oven 14, fully cools the substrate, and then is rolled up by the winding device 5.
[0058] Example 6
[0059] like Figure 1-12 As shown, in S2, when the first substrate passes through the anilox roller coating device 12, the plate coating chamber scraper 13 provided in the anilox roller coating device 12 scrapes off excess and irregular solvent on the first substrate. The coated first substrate is dried in the oven 14, and its position is finely adjusted by the composite reference centering device 16. The first substrate automatically passes through the oven 14 under the action of the oven feeding device 17. At the same time, the second substrate is unwound by the second unwinding device 7. The first substrate and the second substrate simultaneously enter the composite device 8 for composite. The composite substrates are cooled by the cooling device 11.
[0060] The working principle of the above technical solution is as follows: the first substrate is sent to the front of the first unwinding device 4 on the second unit 2 through the transmission system, and the unwinding shaft in the first unwinding device 4 straightens the first substrate through the tension control device and transmits it to the anilox roller coating device 12 for coating. The anilox roller coating device 12 is provided with a plate coating chamber scraper 13, which can scrape off excess and irregular solvent on the first substrate, and minimize the irregular emission of solvent during the coating process. The coated first substrate is dried in the oven 14, and the position is fine-tuned by the composite reference centering device 16 so that it is completely consistent with the second substrate when composited. It automatically passes through the oven 14 under the traction of the oven threading device 17, and the second substrate is unwound by the second unwinding device 7. The first substrate and the second substrate enter the composite device 8 for composite at the same time, are cooled by the cooling device 11, and then are rolled up by the winding device 5.
[0061] Example 7
[0062] like Figure 1-12 As shown, in S2, the first substrate is coated by the semi-flexographic coating device 18 and then enters the oven 14 for drying, is pulled out by the pulling device 9, and is cooled by the cooling device 11;
[0063] The working principle of the above technical solution is as follows: the first substrate is sent to the front of the first unwinding device 4 on the second unit 2 through the transmission system, the unwinding shaft in the first unwinding device 4 straightens the first substrate through the tension control device and transmits it to the semi-flexible coating device 18 for coating, and the anilox roller coating device 12 is provided with a plate coating chamber scraper 13 inside, which can scrape off excess and irregular solvent on the first substrate, and minimize the irregular emission of solvent during the coating process. The coated first substrate is dried in the oven 14, pulled out by the traction device 9, and passed through the cooling device 11. The cooling device 11 contacts the surface of the coated substrate heated and dried in the oven 14, fully cools the substrate, and then is rolled up by the winding device 5.
[0064] Example 8
[0065] like Figure 1-12 As shown, a multi-process different path coating composite equipment is used for coating and compositeing a substrate according to a multi-process different path coating composite method described in any one of the above. The device includes a first unit 1, a second unit 2, a third unit 3 and an oven 14. The first unit 1, the second unit 2 and the third unit 3 are all fixed on a connecting layer, and the connecting layer is fixedly connected to the oven 14. The middle of the second unit 2 is fixedly connected to a first unwinding device 4 and a five-roll coating device 6. The middle of the third unit 3 is fixedly connected to a winding device 5 and a second unwinding device 7. The third unit 3 is fixedly connected to a first unwinding device 4 and a five-roll coating device 6. It is also fixedly connected to a compounding device 8, an oven feeding device 17 is provided at the end of the connecting layer near the third unit 3, a composite reference centering device 16 is provided at the upper end of the third unit 3 in contact with the connecting layer, a UV device 10 is provided in the middle of the connecting layer, an anilox roller coating device 12 is provided in the middle of the first unit 1, a plate coating chamber doctor blade 13 is provided in the anilox roller coating device 12, a registration device 15 is provided at the end of the connecting layer near the first unit 1, a semi-flexographic plate coating device 18 is provided in the middle of the first unit 1, and a traction device 9 and a cooling device 11 are fixedly connected to the third unit 3;
[0066] The working principle of the above technical solution: This equipment can realize six substrate film paths, and the appropriate film path can be selected according to actual production needs;
[0067] The first film path is solvent-free lamination: the first substrate is sent to the front of the first unwinding device 4 on the second unit 2 through the transmission system. The unwinding shaft in the first unwinding device 4 straightens the first substrate through the tension control device and sends it to the five-roll coating device 6 for coating. At the same time, the second substrate is unwound by the second unwinding device 7. The first substrate and the second substrate overlap in the laminating device 8 at the upper position of the third unit 3 and are laminated in the laminating device 8. The laminated substrates are rolled up by the winding device 5. This is a solvent-free lamination path section.
[0068] The second film-passing path is solvent-free coating: the first substrate is sent to the front of the first unwinding device 4 on the second unit 2 through the transmission system. The unwinding shaft in the first unwinding device 4 straightens the first substrate through the tension control device and sends it to the five-roll coating device 6 for coating. The coated first substrate enters the UV device 10 for drying. The dried first substrate is pulled out by the traction device 9 and rolled up by the winding device 5.
[0069] The third film path is for partial and full coating of the engraved relief plate: the first substrate is sent to the front of the first unwinding device 4 on the second unit 2 through the transmission system. The unwinding shaft in the first unwinding device 4 straightens the first substrate through the tension control device and sends it to the anilox roller coating device 12 for coating. The anilox roller coating device 12 is provided with a plate coating chamber doctor blade 13 to scrape off excess and irregular solvent on the first substrate, thereby minimizing the irregular emission of solvent during the coating process. The coated first substrate is dried in the oven 14, then pulled out by the pulling device 9 and passed through the cooling device 11. The cooling device 11 contacts the surface of the coated substrate heated and dried in the oven 14 to fully cool the substrate, and then is wound up by the winding device 5;
[0070] The fourth film path is engraved relief fixed-point registration coating: the first substrate is sent to the front of the first unwinding device 4 on the second unit 2 through the transmission system. The unwinding shaft in the first unwinding device 4 straightens the first substrate through the tension control device and sends it to the anilox roller coating device 12 for coating. The anilox roller coating device 12 is provided with a plate coating chamber scraper 13 inside, which can scrape off excess and irregular solvent on the first substrate, thereby minimizing the irregular emission of solvent during the coating process. The coated first substrate passes through the registration device 15, which can detect and adjust the coated substrate, and then is dried in the oven 14, pulled out by the traction device 9, and passed through the cooling device 11. The cooling device 11 contacts the surface of the coated substrate heated and dried in the oven 14 to fully cool the substrate, and then is rolled up by the winding device 5;
[0071] The fifth film path is dry lamination: the first substrate is sent to the front of the first unwinding device 4 on the second unit 2 through the transmission system. The unwinding shaft in the first unwinding device 4 straightens the first substrate through the tension control device and sends it to the anilox roller coating device 12 for coating. The anilox roller coating device 12 is provided with a plate coating chamber scraper 13 inside, which can scrape off excess and irregular solvent on the first substrate, thereby minimizing the irregular emission of solvent during the coating process. The coated first substrate is dried in an oven 14, and its position is fine-tuned by the composite reference centering device 16 so that it is completely consistent with the second substrate when composited. It automatically passes through the oven 14 under the traction of the oven feeding device 17, and the second substrate is unwound by the second unwinding device 7. The first substrate and the second substrate enter the composite device 8 for composite at the same time, are cooled by the cooling device 11, and then are rolled up by the winding device 5. The dry lamination path is longer than that of the solvent-free composite path.
[0072] The sixth film path is semi-flexible full-plate coating: the first substrate is sent to the front of the first unwinding device 4 on the second unit 2 through the transmission system. The unwinding shaft in the first unwinding device 4 straightens the first substrate through the tension control device and transmits it to the semi-flexible coating device 18 for coating. The anilox roller coating device 12 is provided with a plate coating chamber scraper 13, which can scrape off excess and irregular solvent on the first substrate, and minimize the irregular emission of solvent during the coating process. The coated first substrate is dried in the oven 14, pulled out by the traction device 9, and passed through the cooling device 11. The cooling device 11 contacts the surface of the coated substrate heated and dried in the oven 14, fully cools the substrate, and then is rolled up by the winding device 5.
[0073] Example 9
[0074] like Figure 1-12As shown, the winding device 5 includes a shell 501, which is rotatably connected to a plurality of guide rollers 502, a motor 503 is fixed to the side of the shell 501, the motor 503 is fixedly connected to a rotating shaft 504, the rotating shaft 504 is fixedly connected to a connecting rod 505, the middle of the connecting rod 505 is rotatably connected to a roller 506, the lower end of the connecting rod 505 is fixedly connected to a thermal fuse 507, one end of the thermal fuse 507 is fixedly connected to a heat fuse 508, the heat fuse 508 is fixed to one end of the shell 501, the shell 501 is fixedly connected to a motor 2 509, the motor 2 509 is rotatably connected to an outer shaft 1 511 through a belt 1 510, both ends of the outer shaft 1 511 are rotatably connected to the shell 1 501, and both ends of the outer shaft 1 511 are fixed There are two four-leaf brackets 512, both of which are located inside the shell 1 501, one end of the outer shaft 1 511 is fixed with a motor 3 513, the motor 3 513 is fixedly connected to the inner rod 1 514, the inner rod 1 514 is slidably connected to the slide 1 515, and two ends of the outer shaft 1 511 are rotatably connected to two runners 1 516, the rack structure on the slide 1 515 is meshed with the gear structure on the runner 1 516, the runner 1 516 is rotatably connected to the runner 2 518 through the belt 2 517, the runner 2 518 is rotatably connected to the four-leaf bracket 512, the runner 2 518 is slidably matched with the inner rod 2 519, a plurality of elastic plates 520 are fixed to one end of the inner rod 2 519, the inner rod 2 519 is fixedly connected to one end of the spring 1 521, and the other end of the spring 1 521 is fixedly connected. The end is fixedly connected to the rotating wheel 2 518, the elastic plate 520 is slidably connected to the reel rod 522, the reel rod 522 is fixedly connected to the substrate reel 523, the four-leaf bracket 512 is slidably connected to the slide rod 2 525, the middle part of the slide rod 2 525 is rotatably connected to the empty tube 524, the slide rod 2 525 is fixedly connected to one end of the spring 2 526, the other end of the spring 2 526 is fixedly connected to the four-leaf bracket 512, the slide rod 2 525 is rotatably connected to one end of the connecting rod 2 527, the other end of the connecting rod 2 527 is slidably connected to the slider 1 528, the outer shaft 1 511 is slidably connected to the slider 1 528, the slide rod 1 515 is fixedly connected to the slider 2 529, the slider 2 529 is rotatably connected to the screw 1 530, the screw 1 530 is threadedly connected to the slider 3 531, and the slider 2 529 is slidably connected to slider three 531, slider three 531 is fixedly connected to one end of spring three 532, the other end of spring three 532 is fixedly connected to disk 533, slider two 529 is provided with scale bar 534, slider three 531 is fixedly connected with pointer 535, outer shaft one 511 is fixedly connected to one end of spring four 537, the other end of spring four 537 is fixedly connected to small ball 536, part of the volume of small ball 536 is located in the groove of slide bar one 515, slide bar one 515 is provided with two groups of annular grooves in the middle, four-leaf bracket 512 is fixedly connected to motor four 538, motor four 538 is fixedly connected to one end of connecting plate 539, the other end of connecting plate 539 is rotatably connected to inner rod two 519, four-leaf bracket 512 is rotatably connected to two support rods 540,One end of the rotating wheel 516 is fixedly connected to the ratchet 541, the ratchet 541 is in ratchet-coordinated connection with the pawl 542, the outer shaft 511 is rotatably connected to the pawl 542, the outer shaft 511 is fixedly connected to one end of the spring 543, and the other end of the spring 543 is fixedly connected to the pawl 542;
[0075] The working principle of the above technical solution is as follows: the substrate passes through multiple guide rollers 502 and is connected to the reel rod 522, the motor 3 513 is started to drive the inner rod 1 514 to rotate, drive the slide rod 1 515 to rotate, drive the turntable 1 516 to rotate through the gear meshing transmission, drive the turntable 2 518 to rotate through the belt 2 517, drive the inner rod 2 519 to rotate, drive the reel rod 522 to rotate, drive the substrate to be rolled into the substrate reel 523, the empty tube 524 contacts the substrate reel 523, drive the empty tube 524 to rotate, drive the empty tube 524 to squeeze out the bubbles in the substrate reel 523, and prevent the substrate reel 523 from loosening. As the diameter of the substrate reel 523 continues to increase, it drives the slide rod 2 525 to move toward the outer shaft 1 511, driving the spring 2 5 26 is compressed, driving the connecting rod 2 527 to rotate, driving the slider 1 528 to slide toward the center of the outer shaft 1 511, and the slider 1 528 contacts the disc 533, driving the spring 3 532 to be compressed. When the spring 3 532 is compressed to a certain extent, the small ball 536 will be squeezed into the chamber of the outer shaft 1 511, and the spring 4 537 is compressed, and the slide rod 1 515 slides to the other end, and the slide rod 1 515 is separated from the previous rotating wheel 1 516 and meshes with the gear of another rotating wheel 1 516, thereby stopping the rotation of the inner rod 2 519, causing the substrate reel 523 to stop rotating, and at the same time driving the reel rod 522 opposite to the substrate reel 523 to rotate, starting the motor 2 509 to drive the outer shaft 1 511 to rotate counterclockwise through the belt 1 510, driving The four-leaf bracket 512 rotates counterclockwise, the outer shaft 511 rotates 180 degrees, the support rod 540 lifts the substrate, the heat fuse 508 can heat the thermal fuse 507, the starting motor 503 drives the rotating shaft 504 to rotate, drives the connecting rod 1 505 to rotate with the rotating shaft 504 as the axis, drives the roller 1 506 to press the substrate onto the reel rod 522, and there is glue on the reel rod 522, so that the substrate quickly sticks to the reel rod 522. At the same time, the thermal fuse 507 quickly melts the substrate, and the substrate is quickly rolled on the reel rod 522, thereby completing the winding and rewinding work. The ratchet 541, the pawl 542 and the spring 5 543 form a reverse-stop device to prevent the substrate reel 523 from reversing when the four-leaf bracket 512 rotates. The motor 4 538 drives the connecting plate 539 to move outward, driving the inner rod 2 519 to slide outward on the rotating wheel 2 518, driving the spring 1 521 to be compressed, driving the two inner rods 2 519 to separate from the reel rod 522, and then the reel rod 522 and the substrate reel 523 can be removed, and the new reel rod 522 is placed between the two inner rods 2 519. The front ends of the two inner rods 2 519 slide into the reel rod 522. Since the elastic plate 520 is squeezed and deformed, the friction between the inner rod 2 519 and the reel rod 522 is increased, preventing the reel rod 522 from sliding. The screw 1 530 is rotated to drive the slider 3 531 to slide in the slider 2 529, driving the spring 3 532 and the disk 533 to move, thereby changing the distance between the slider 1 528 and the disk 533.The diameter of the substrate reel 523 is then changed, and the position of the pointer 535 on the slider 3 531 on the scale bar 534 corresponds to the diameter of the substrate reel 523.
[0076] The beneficial effects of the above technical solution are: no need to stop the machine to change rolls, high degree of automation, improved work efficiency, and reduced labor costs; the diameter of the roll can be changed according to actual needs.
[0077] It will be understood that the present invention is described by way of some embodiments, and it will be appreciated by those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are intended to be protected by the present invention.
Claims
1. A multi-process different path coating composite equipment, characterized in that, The invention comprises a first unit (1), a second unit (2), a third unit (3) and an oven (14), wherein the first unit (1), the second unit (2) and the third unit (3) are all fixed on a connecting layer, the connecting layer is fixedly connected to the oven (14), a first unwinding device (4) and a five-roll coating device (6) are fixedly connected in the middle of the second unit (2), a winding device (5) and a second unwinding device (7) are fixedly connected in the middle of the third unit (3), a compounding device (8) is also fixedly connected to the third unit (3), and the connecting layer is close to the third unit (14). An oven feeding device (17) is provided at one end of the group (3), a composite reference centering device (16) is provided at the upper end of the third unit (3) at a position where the upper end contacts the connecting layer, an anilox roller coating device (12) is provided in the middle of the first unit (1), a plate coating chamber type scraper (13) is provided in the anilox roller coating device (12), a registration device (15) is provided at one end of the connecting layer near the first unit (1), a semi-flexographic plate coating device (18) is provided in the middle of the first unit (1), and a traction device (9) and a cooling device (11) are fixedly connected to the third unit (3); The winding device (5) includes a housing (501), the housing (501) is fixedly connected to the motor (509), the motor (509) is rotationally connected to the outer shaft (511) via the belt (510), the two ends of the outer shaft (511) are rotationally connected to the housing (501), two four-leaf brackets (512) are fixed at both ends of the outer shaft (511), the two four-leaf brackets (512) are both located on the inner side of the housing (501), one end of the outer shaft (511) is fixed to the motor (513), the motor (513) is fixedly connected to the inner rod (514), the inner rod (514) is slidably connected to the slide rod (515), and the two ends of the outer shaft (511) are rotationally connected to the two wheels One (516), the rack structure on the sliding rod one (515) is meshed with the gear structure on the rotating wheel one (516), the rotating wheel one (516) is rotationally connected to the rotating wheel two (518) through the belt two (517), the rotating wheel two (518) is rotationally connected to the four-leaf bracket (512), the rotating wheel two (518) is slidingly matched with the inner rod two (519), one end of the inner rod two (519) is fixed with multiple elastic plates (520), the inner rod two (519) is fixedly connected to one end of the spring one (521), the other end of the spring one (521) is fixedly connected to the rotating wheel two (518), the elastic plate (520) is slidingly connected to the reel rod (522), and the reel rod (522) is fixedly connected to the substrate reel (523); The four-leaf bracket (512) is slidably connected to the second slide bar (525), the middle part of the second slide bar (525) is rotatably connected to the hollow tube (524), the second slide bar (525) is fixedly connected to one end of the second spring (526), the other end of the second spring (526) is fixedly connected to the four-leaf bracket (512), the second slide bar (525) is rotatably connected to one end of the second connecting rod (527), the other end of the second connecting rod (527) is slidably connected to the first slider (528), the outer shaft (511) is slidably connected to the first slider (528), the first slide bar (515) is fixedly connected to the second slider (529), the second slider (529) is rotatably connected to the first screw (530), the first screw (530) is threadedly connected to the third slider (531), the second slider (529) is slidably connected to the third slider (531), the third slider (531) is rotatably connected to the spring One end of spring three (532) is fixedly connected, the other end of spring three (532) is fixedly connected to the disk (533), a scale bar (534) is provided on the slider two (529), a pointer (535) is fixedly connected to the slider three (531), the outer shaft one (511) is fixedly connected to one end of spring four (537), the other end of spring four (537) is fixedly connected to the small ball (536), part of the volume of the small ball (536) is located in the groove of the slider one (515), and two groups of annular grooves are provided in the middle of the slider one (515), the four-leaf bracket (512) is fixedly connected to the motor four (538), the motor four (538) is fixedly connected to one end of the connecting plate (539), the other end of the connecting plate (539) is rotatably connected to the inner rod two (519), and the four-leaf bracket (512) is rotatably connected to the two support rods (540).
2. The multi-process different path coating composite equipment according to claim 1, characterized in that: The housing 1 (501) is rotatably connected to the plurality of guide rollers 1 (502), a motor 1 (503) is fixed to the side of the housing 1 (501), the motor 1 (503) is fixedly connected to the rotating shaft 1 (504), the rotating shaft 1 (504) is fixedly connected to the connecting rod 1 (505), the middle of the connecting rod 1 (505) is rotatably connected to the roller 1 (506), the lower end of the connecting rod 1 (505) is fixedly connected to a thermal fuse (507), one end of the thermal fuse (507) is fixedly connected to the thermal fuse (508), and the thermal fuse (508) is fixed to one end of the housing 1 (501).
3. The multi-process different path coating composite equipment according to claim 2, characterized in that: One end of the rotating wheel (516) is fixedly connected to the ratchet (541), the ratchet (541) is matched with the pawl (542), the outer shaft (511) is rotationally connected to the pawl (542), the outer shaft (511) is fixedly connected to one end of the spring (543), and the other end of the spring (543) is fixedly connected to the pawl (542).
4. A multi-process different path coating composite method, applied to a multi-process different path coating composite device according to any one of claims 1 to 3, characterized in that: The following steps are included: S1. The first substrate is unwound by the first unwinding device (4); S2. After unwinding, the first substrate is coated by a coating device; The coating device is a five-roll coating device (6) or an anilox roller coating device (12) or a semi-flexographic coating device (18); S3. After the first substrate is coated by the coating device, it is wound up by the winding device (5).
5. The multi-process different path coating composite method according to claim 4, characterized in that: In S2, the first substrate coated by the five-roll coating device (6) is pulled out through the pulling device (9).
6. The multi-process different path coating composite method according to claim 4, characterized in that: In S2, while the first substrate enters the five-roll coating device (6), the second substrate is unwound by the second unwinding device (7), and the coated first substrate and the second substrate simultaneously enter the compounding device (8) for compounding.
7. The multi-process different path coating composite method according to claim 4, characterized in that: In the above S2, when the first substrate passes through the anilox roller coating device (12), the plate coating chamber scraper (13) provided in the anilox roller coating device (12) scrapes off excess and irregular solvent on the first substrate, and after being dried in the oven (14), the substrate is pulled out through the pulling device (9) and cooled by the cooling device (11).
8. The multi-process different path coating composite method according to claim 4, characterized in that: In the above-mentioned S2, when the first substrate passes through the anilox roller coating device (12), the plate coating chamber scraper (13) provided in the anilox roller coating device (12) scrapes off excess and irregular solvent on the first substrate, and then is detected and adjusted by the registration device (15) so that each part of the printed pattern is accurately printed on the specified area of the first substrate. After being dried in the oven (14), the substrate is pulled out by the pulling device (9) and cooled by the cooling device (11).
9. The multi-process different path coating composite method according to claim 4, characterized in that: In the above-mentioned S2, when the first substrate passes through the anilox roller coating device (12), the plate coating chamber scraper (13) provided in the anilox roller coating device (12) scrapes off excess and irregular solvent on the first substrate. The coated first substrate is dried in an oven (14), its position is fine-tuned by a composite reference centering device (16), and it automatically passes through the oven (14) under the action of an oven feeding device (17). At the same time, the second substrate is unwound by a second unwinding device (7). The first substrate and the second substrate simultaneously enter the compounding device (8) for compounding. The obtained substrates after compounding are cooled by a cooling device (11).
10. The multi-process different-path coating composite method according to claim 4, characterized in that: In S2, the first substrate is coated by the semi-flexographic coating device (18) and then enters the oven (14) for drying, is pulled out by the pulling device (9), and is cooled by the cooling device (11).
Citation Information
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