New energy automobile flat copper wire motor stator lamination temperature rise prevention device and production process
By using cooling fans and transmission devices to reduce temperature during the stator lamination production process, the problem of thermal deformation of stator laminations was solved, achieving high-quality and efficient production.
Patent Information
- Application Number
- CN202311283357.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-07
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2043-10-07
AI Technical Summary
In the existing technology, the temperature of stator laminations rises due to heat accumulation during the stamping process, which easily leads to deformation and affects production quality.
The device employs a worktable, a fixed mold, and a moving mold, combined with heat dissipation components and a transmission device. The cooling fan drives airflow to cool the stator laminations, and the transmission component enables automatic feeding, reducing manual intervention.
It effectively reduces the temperature of stator laminations, prevents deformation, improves production quality and efficiency, and reduces energy consumption.
Smart Images

Figure CN117282860B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of electric machines, in particular to a new energy automobile flat copper wire motor stator lamination anti-temperature rise device and a production process. BACKGROUND
[0002] The stator lamination, also known as a stator blade, is mainly formed by stamping different specifications of laminations from 0.3 mm silicon steel sheets to adapt to the use of different power motor stators.
[0003] In the stamping production process of the stator lamination in the prior art, the silicon steel sheet is mainly placed between the fixed die and the movable die, the movable die stamps the silicon steel sheet on the fixed die to form the stator lamination, and the movable die works on the silicon steel sheet when stamping the silicon steel sheet, so that the stator lamination formed by stamping has high heat energy, and the formed stator lamination is prone to deformation after the temperature rises, thereby reducing the production quality of the stator lamination. SUMMARY
[0004] In order to improve the production quality of the stator lamination, the application provides a new energy automobile flat copper wire motor stator lamination anti-temperature rise device and a production process.
[0005] In a first aspect, the application provides a new energy automobile flat copper wire motor stator lamination anti-temperature rise device, which adopts the following technical scheme:
[0006] A new energy automobile flat copper wire motor stator lamination anti-temperature rise device, comprising a workbench, a fixed die and a movable die, the fixed die is connected to the workbench, the fixed die is used for placing a silicon steel sheet, the movable die is slidingly connected to the workbench, when the movable die slides towards the fixed die, the movable die stamps the silicon steel sheet on the fixed die to form a stator lamination, and the workbench is connected with a heat dissipation assembly, the heat dissipation assembly comprises a positioning plate and a plurality of heat dissipation fans, the positioning plate is connected to the workbench, a plurality of heat dissipation fans are connected to one side of the positioning plate facing the fixed die, and the air outlet ends of the plurality of heat dissipation fans face the stator lamination on the fixed die.
[0007] By adopting the above technical scheme, when the stator lamination is processed, the silicon steel sheet is placed on the fixed die, the movable die slides towards the fixed die, the movable die impacts the silicon steel sheet on the fixed die to form the stator lamination, the movable die slides away from the fixed die, a plurality of heat dissipation fans are connected to one side of the positioning plate facing the fixed die, the air outlet ends of the heat dissipation fans face the stator lamination on the fixed die, the heat dissipation fans drive the airflow to impact the stator lamination on the fixed die, the stator lamination transfers part of the heat energy to the airflow, the temperature of the stator lamination is reduced, the processed stator lamination is not prone to deformation due to temperature rise, and the production quality of the stator lamination is improved.
[0008] Optionally, the positioning plate is provided with a positioning groove for the silicon steel sheet to pass through, the positioning plate is slidably connected to the workbench, the sliding direction of the positioning plate and the sliding direction of the fixed die are parallel to each other, when the silicon steel sheet passes through the positioning groove, the silicon steel sheet is located above the fixed die, the movable die slides towards the fixed die, the movable die abuts against the positioning plate and drives the positioning plate to slide towards the workbench, the silicon steel sheet is located on the fixed die, and the movable die punches the silicon steel sheet on the fixed die to form a stator punching piece.
[0009] By adopting the above technical scheme, the silicon steel sheet passes through the positioning groove, the silicon steel sheet is located above the fixed die, the movable die slides towards the fixed die, the movable die abuts against the positioning plate and drives the positioning plate to slide towards the workbench, the silicon steel sheet passing through the positioning groove abuts against the fixed die on the side of the movable die, the movable die punches the silicon steel sheet on the fixed die to form a stator punching piece, the processing of the stator punching piece is realized, meanwhile, the inner wall of the positioning groove abuts against the silicon steel sheet and guides the silicon steel sheet to be located above the fixed die, so that the silicon steel sheet is not easy to deviate on the fixed die, the movable die stably punches the silicon steel sheet on the fixed die to form a stator punching piece, thereby improving the processing efficiency of the stator punching piece.
[0010] Optionally, the workbench is provided with a sliding cavity for the positioning plate to slide, and an elastic member is connected between the positioning plate and the inner wall of the sliding cavity, the elastic member has an elastic force to drive the positioning plate to slide towards the movable die, and the air outlet end of the cooling fan tends to face the stator punching piece on the fixed die.
[0011] By adopting the above technical scheme, when the movable die punches the silicon steel sheet on the fixed die to form a stator punching piece, the movable die slides away from the fixed die, the pressure of the movable die on the positioning plate disappears, the elastic member drives the positioning plate to slide away from the workbench by the elastic force, the positioning plate protrudes from the workbench, and the air outlet end of the cooling fan faces the stator punching piece on the fixed die, the cooling fan drives the airflow to impact the stator punching piece on the fixed die, the stator punching piece transfers most of the heat energy to the airflow, the cooling of the stator punching piece is realized, the stator punching piece is not easy to deform due to high temperature, and thus the production quality of the stator punching piece is improved.
[0012] Optionally, the workbench is slidably connected with a pushing plate, the sliding direction of the pushing plate and the arrangement direction of the cooling fan are parallel to each other, and a transmission connecting rod is rotatably connected between the movable die and the pushing plate, when the movable die slides away from the fixed die, the transmission connecting rod receives the power of the movable die and drives the pushing plate to slide towards the fixed die, and the pushing plate abuts against the stator punching piece on the fixed die and drives the stator punching piece to separate from the fixed die.
[0013] By adopting the above technical solution, when the moving mold approaches the fixed mold, the transmission linkage receives the power of the moving mold and drives the pusher plate to slide away from the fixed mold. The moving mold punches the silicon steel sheet on the fixed mold to form stator laminations. When the moving mold moves away from the fixed mold, the transmission linkage receives the power of the moving mold and drives the pusher plate to slide towards the fixed mold. The pusher plate surface abuts against the stator laminations on the fixed mold and drives the stator laminations away from the fixed mold, realizing automatic unloading of stator laminations. There is no need for workers to pick up the stator laminations on the fixed mold one by one, thereby reducing the workload of workers and improving the production efficiency of stator laminations.
[0014] Optionally, a slider is connected to the pusher plate, and a groove is provided on the worktable for the slider to slide.
[0015] By adopting the above technical solution, when the transmission linkage receives the power of the moving mold and drives the pusher plate to slide, it drives the slider to slide and connect to the inner wall of the slide groove, so that the pusher plate is not easy to deviate when sliding on the worktable, thereby improving the stability of the pusher plate sliding on the worktable.
[0016] Optionally, the worktable is connected to a drive piston, and a sealed cavity is provided on the worktable for the drive piston to slide. The sliding direction of the drive piston and the sliding direction of the positioning plate are parallel to each other. The fixed mold is located between the sealed cavity and the push plate. A drive connecting rod is rotatably connected between the drive piston and the moving mold. When the moving mold slides away from the fixed mold, the drive connecting rod receives the power of the moving mold and drives the drive piston to slide closer to the moving mold. The drive piston drives the air in the sealed cavity to impact the stator laminations on the worktable.
[0017] By adopting the above technical solution, when the moving mold slides away from the fixed mold, the transmission linkage receives the power of the moving mold and drives the pusher plate to slide closer to the fixed mold. The pusher plate abuts against the stator laminations on the fixed mold and drives the stator laminations away from the fixed mold. The stator laminations are located above the sealing cavity. At the same time, the driving linkage receives the power of the moving mold and drives the driving piston to slide closer to the moving mold. The driving piston drives the air in the sealing cavity to impact the stator laminations on the sealing cavity. The stator laminations transfer heat energy to the air, further improving the cooling of the stator laminations and making them less prone to overheating and damage, thereby improving the production quality of the stator laminations.
[0018] Optionally, a transmission device is connected to the worktable. The transmission device includes a transmission fan and a transmission assembly. The transmission fan is connected to the worktable, and some of the fan blades are located above the sealed cavity. The transmission assembly is connected between the transmission fan and multiple cooling fans. The transmission assembly is used to receive the power of the transmission fan and drive the multiple cooling fans to rotate. When the drive piston slides towards the moving mold, it drives the airflow in the sealed cavity to impact the fan blades and drive the transmission fan to rotate. The transmission assembly receives the power of the transmission fan and drives the multiple cooling fans to rotate.
[0019] By adopting the above technical solution, when the moving mold slides away from the fixed mold, the drive linkage receives the power of the moving mold and drives the drive piston to slide closer to the moving mold. This causes the airflow in the sealed cavity to impact the drive fan blades and drive the drive fan to rotate. The transmission component receives the power of the drive fan and drives multiple cooling fans to rotate. The air outlet of the cooling fans faces the stator laminations, achieving stable cooling of the stator laminations. No external power equipment is needed to drive the cooling fans to rotate, reducing energy consumption and embodying the concept of energy saving.
[0020] Optionally, the transmission assembly includes a driving bevel gear, a driven bevel gear, a transmission rod, multiple first transmission bevel gears, and multiple second transmission bevel gears. One end of the transmission rod along its axial direction is rotatably connected to a positioning plate, and the other end of the transmission rod along its axial direction is coaxially connected to the driven bevel gear. The axis of the transmission rod is parallel to the arrangement direction of the cooling fan. The driving bevel gear is coaxially connected to the rotating shaft of the cooling fan and meshes with the driven bevel gear. Each first transmission bevel gear corresponds to a cooling fan. Each first transmission bevel gear is coaxially connected to the rotating shaft of the cooling fan. Multiple second transmission bevel gears are coaxially connected to the transmission rod at intervals, and each second transmission bevel gear corresponds to and meshes with the first transmission bevel gear.
[0021] By adopting the above technical solution, when the fixed mold slides away from the moving mold, the limiting effect of the fixed mold on the positioning plate disappears. The elastic force of the elastic component drives the positioning plate to slide away from the worktable. The air outlets of multiple cooling fans face the stator laminations. At the same time, the driven bevel gear meshes with the driving bevel gear, and the driving linkage receives the power of the moving mold and drives the driving piston to slide closer to the moving mold. The driving piston drives the air in the sealed cavity to impact the fan blades of the transmission fan. The rotation of the transmission fan drives the driven bevel gear and the driving bevel gear to rotate, which drives the transmission rod to rotate. The first transmission bevel gear meshes with the second transmission bevel gear, thereby driving multiple cooling fans to rotate. The cooling fans drive the airflow to impact the stator laminations. The stator laminations transfer heat energy to the airflow, thereby cooling the stator laminations.
[0022] Optionally, a material rack is connected to the worktable, the material rack being located on the side of the worktable near the sealing cavity, and the material rack being used for stator lamination stacking.
[0023] By adopting the above technical solution, when the pusher plate drives the stator laminations to detach from the fixed mold and slide towards the direction of the sealing cavity, multiple stator laminations accumulate above the sealing cavity. Adjacent stator laminations are squeezed against each other and enter the end face of the material rack. The stator laminations are accumulated on the material rack, realizing the storage of stator laminations on the material rack.
[0024] Secondly, this application provides a production process for preventing temperature rise in stator laminations of flat copper wire motors for new energy vehicles, which adopts the following technical solution:
[0025] A manufacturing process for preventing temperature rise in stator laminations of flat copper wire motors for new energy vehicles includes the following steps:
[0026] The silicon steel coil is fixed by placing it on the positioning mechanism.
[0027] Silicon steel sheet positioning involves placing the end of the silicon steel sheet from the silicon steel coil onto the fixed mold in a device for preventing temperature rise of stator laminations in a new energy vehicle flat copper wire motor.
[0028] In stator lamination processing, the moving die slides towards the fixed die and presses the silicon steel sheet on the fixed die to form the stator lamination;
[0029] Stator laminations are cooled by multiple cooling fans driving airflow to impact the stator laminations on the stator die.
[0030] By adopting the above technical solution, the silicon steel coil is placed on the positioning mechanism, the silicon steel sheet on the silicon steel coil is placed on the fixed mold, the moving mold stamps the silicon steel sheet on the fixed mold to form stator laminations, and the cooling fan drives the airflow to impact the stator laminations, thereby cooling the stator laminations and making them less prone to deformation due to high temperatures, thus improving the production quality of electronic laminations.
[0031] In summary, this application includes at least one of the following beneficial technical effects:
[0032] 1. The positioning plate and multiple cooling fans are set up so that the cooling fans drive the airflow to impact the stator laminations on the fixed mold. The stator laminations transfer some of the heat energy to the airflow, thereby cooling down the stator laminations and making it less likely for the processed stator laminations to heat up and deform, thus improving the production quality of the stator laminations.
[0033] 2. The positioning groove makes it difficult for the silicon steel sheet to shift on the fixed mold, and the moving mold stably impacts the silicon steel sheet on the fixed mold to form stator laminations, thereby improving the processing efficiency of stator laminations.
[0034] 3. The pusher plate and transmission linkage enable automatic feeding of stator laminations, eliminating the need for workers to manually pick up stator laminations from the die, thereby reducing the workload of workers and improving the production efficiency of stator laminations. Attached Figure Description
[0035] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.
[0036] Figure 2 This is a schematic diagram of the overall structure of the support portion in an embodiment of this application.
[0037] Figure 3 This is a schematic diagram of the overall structure of the moving mold in the embodiments of this application.
[0038] Explanation of reference numerals in the attached drawings: 1. Workbench; 11. Support part; 111. Connecting hole; 112. Sliding cavity; 113. Slide groove; 114. Sealing cavity; 12. Connecting part; 2. Fixed mold; 3. Moving mold; 31. Sliding hole; 4. Heat dissipation assembly; 41. Positioning plate; 411. Positioning groove; 42. Cooling fan; 5. Elastic component; 6. Push plate; 7. Transmission link; 8. Slider; 9. Drive piston; 10. Drive link; 101. Drive part one; 102. Drive part two; 13. Transmission device; 131. Transmission fan; 132. Transmission assembly; 1321. Driving bevel gear; 1322. Driven bevel gear; 1323. Transmission rod; 1324. Transmission bevel gear one; 1325. Transmission bevel gear two; 14. Material rack. Detailed Implementation
[0039] The following is in conjunction with the appendix Figures 1-3 This application will be described in further detail.
[0040] This application discloses a device for preventing temperature rise in the stator laminations of a flat copper wire motor for new energy vehicles. (Refer to...) Figure 1 and Figure 2 The anti-temperature rise device for stator laminations of flat copper wire motors for new energy vehicles includes a workbench 1, a fixed mold 2, and a moving mold 3. The workbench 1 includes a support part 11 and four connecting parts 12. In this embodiment, the support part 11 is a cuboid, and the connecting parts 12 are cylinders. The support part 11 has multiple connecting holes 111 spaced apart for the ends of the connecting parts 12 to be inserted. The axis of the connecting parts 12 is parallel to the height direction of the support part 11. The fixed mold 2 is fixed on the workbench 1, and the connecting parts 12 surround the fixed mold 2. The end face of the fixed mold 2 facing away from the support part 11 is used for placing silicon steel sheets. The moving mold 3 has multiple sliding holes 31 spaced apart for the connecting parts 12 to pass through, and the moving mold 3 is located directly above the fixed mold 2. The axis of the sliding hole 31 and the axis of the connecting part 12 are parallel to each other, and the sliding hole 31 passes through the moving mold 3 along its own axis; when the silicon steel sheet is placed on the fixed mold 2, and the moving mold 3 approaches the fixed mold 2 along the axis of the connecting part 12, the moving mold 3 presses the silicon steel sheet on the fixed mold 2 to form a stator lamination, thereby realizing the processing of the stator lamination.
[0041] Reference Figure 1 and Figure 2A heat dissipation assembly 4 is connected to the support part 11. The heat dissipation assembly 4 includes a positioning plate 41 and multiple cooling fans 42. The number of positioning plates 41 can be one or two. In this embodiment, there are two positioning plates 41. The positioning plates 41 are strip plates. The support part 11 has sliding cavities 112 for the positioning plates 41 to slide. The sliding direction of the positioning plates 41 is parallel to the axis of the connecting part 12. The two sliding cavities 112 are located on both sides of the width direction of the support part 11, and the fixed mold 2 is located between the two sliding cavities 112. In this embodiment, the sliding cavity 112 is a strip cavity. The length direction of the sliding cavity 112 is parallel to the length direction of the support part 11. An elastic member 5 is connected between the inner wall of the sliding cavity 112 and the positioning plate 41. The elastic member 5 can be a compression spring or a tension spring. In this embodiment, the elastic member 5 is a compression spring and has a certain deformation capacity.
[0042] Reference Figure 1 and Figure 2 The elastic force direction of the elastic member 5 is parallel to the sliding direction of the positioning plate 41. The elastic member 5 has the elastic force to drive the positioning plate 41 to slide closer to the moving mold 3, and the positioning plate 41 tends to protrude from the support part 11. Multiple cooling fans 42 are evenly connected at intervals on the side of the positioning plate 41 facing the fixed mold 2, and the air outlet of the cooling fans 42 faces the stator lamination of the fixed mold 2.
[0043] Reference Figure 1 and Figure 2 The positioning plate 41 has a positioning groove 411 on the side facing the moving mold 3 for the silicon steel sheet to pass through. When the silicon steel sheet passes through the positioning grooves 411 on the two positioning plates 41 in sequence, the silicon steel sheet is confined above the fixed mold 2. The moving mold 3 slides towards the fixed mold 2, abuts against the positioning plate 41 and drives the positioning plate 41 to slide towards the support part 11. The silicon steel sheet abuts against the side of the fixed mold 2 facing the moving mold 3. The moving mold 3 presses the silicon steel sheet on the fixed mold 2 to form a stator lamination. Mold 3 slides away from fixed mold 2, the limiting effect of moving mold 3 on positioning plate 41 disappears, the elastic force of elastic member 5 drives positioning plate 41 to slide away from support part 11, the air outlet of cooling fan 42 faces the stator lamination on fixed mold 2, cooling fan 42 drives airflow to impact stator lamination on fixed mold 2, stator lamination transfers heat energy to airflow, realizes cooling of stator lamination, makes stator lamination less prone to overheating and deformation, thereby improving the production quality of stator lamination.
[0044] Reference Figure 2 and Figure 3A pusher plate 6 is slidably connected to the support part 11. The sliding direction of the pusher plate 6 is parallel to the length direction of the support part 11, and the pusher plate 6 can drive the stator laminations on the fixed mold 2 to disengage from the fixed mold 2. A transmission link 7 is rotatably connected between the pusher plate 6 and the moving mold 3. The transmission link 7 is used to receive the power of the moving mold 3 and drive the pusher plate 6 to slide. A slider 8 is fixed on the pusher plate 6, and a groove 113 is provided on the support part 11 for the slider 8 to slide. In this embodiment, the groove 113 is a strip groove, and the length direction of the groove 113 is parallel to the length direction of the support part 11. When the moving die 3 presses the silicon steel sheet on the fixed die 2 to form a stator lamination, the moving die 3 slides away from the fixed die 2. The transmission linkage 7 receives the power of the moving die 3 and drives the pusher plate 6 to slide closer to the fixed die 2. The pusher plate 6 abuts against the stator lamination on the fixed die 2 and drives the stator lamination to slide away from the fixed die 2, thereby realizing the automatic unloading of the stator lamination on the fixed die 2. This eliminates the need for workers to pick up the stator laminations on the fixed die 2 one by one, reducing the workload of workers and improving the production efficiency of stator laminations.
[0045] Reference Figure 2 and Figure 3 A drive piston 9 is connected to the support part 11. A sealing cavity 114 is provided on the support part 11 for the drive piston 9 to slide. The sliding direction of the drive piston 9 is parallel to the sliding direction of the moving mold 3. The sealing cavity 114 is located on the side of the fixed mold 2 away from the push plate 6. The sealing cavity 114 is a strip-shaped cavity. The length direction of the sealing cavity 114 is parallel to the width direction of the support part 11. A drive connecting rod 10 is rotatably connected between the drive piston 9 and the moving mold 3. The number of drive connecting rods 10 can be one or two. In this embodiment, there are two drive connecting rods 10. The drive connecting rods 10 are located at both ends of the length direction of the drive piston 9. The drive connecting rods 10 are used to receive the power of the moving mold 3 and drive the drive piston 9 to slide.
[0046] Reference Figure 2 and Figure 3 The drive linkage 10 includes a drive part 101 and a drive part 2 102. One end of the drive part 101 is rotatably connected to the moving mold 3 in the longitudinal direction, and the other end of the drive part 101 is rotatably connected to one end of the drive part 2 102 in the longitudinal direction. The other end of the drive part 2 102 is rotatably connected to the drive piston 9. When the moving mold 3 slides away from the fixed mold 2, the drive linkage 10 receives the power of the moving mold 3 and drives the drive piston 9 to slide closer to the moving mold 3. The drive piston 9 drives the air in the sealed cavity 114 to impact the stator laminations on the support part 11, thereby cooling the stator laminations and further improving the cooling efficiency of the stator laminations.
[0047] Reference Figure 2A transmission device 13 is connected to the support part 11. In this embodiment, there are two transmission devices 13, and each transmission device 13 corresponds to a positioning plate 41. The transmission device 13 is used to receive airflow in the sealed cavity 114 and drive the cooling fan 42 to rotate. The transmission device 13 includes a transmission fan 131 and a transmission assembly 132. The transmission fan 131 is fixed on the support part 11 and is located between the positioning plate 41 and the sealed cavity 114. Some of the fan blades of the transmission fan 131 are located directly above the sealed cavity 114. The transmission assembly 132 is connected between the transmission fan 131 and the multiple cooling fans 42. The transmission assembly 132 is used to receive the power of the transmission fan 131 and drive the cooling fan 42 to rotate.
[0048] Reference Figure 2 The transmission assembly 132 includes a driving bevel gear 1321, a driven bevel gear 1322, a transmission rod 1323, multiple first transmission bevel gears 1324, and multiple second transmission bevel gears 1325. One end of the transmission rod 1323 is rotatably connected to the side of the positioning plate 41 away from the fixed mold 2, and the other end of the transmission rod 1323 is coaxially welded and fixed to the driven bevel gear 1322. The driving bevel gear 1321 is coaxially welded and fixed to the rotating shaft of the transmission fan 131, and the driving bevel gear 1321 meshes with the driven bevel gear 1322. The first transmission bevel gear 1324 corresponds one-to-one with the cooling fan 42, and the first transmission bevel gear 1324 is coaxially welded and fixed to the rotating shaft of the cooling fan 42. Multiple second transmission bevel gears 1325 are sequentially welded and fixed to the transmission rod 1323 at intervals, and the second transmission bevel gear 1325 corresponds one-to-one with the first transmission bevel gear 1324, and the first transmission bevel gear 1324 meshes with the second transmission bevel gear 1325.
[0049] Reference Figure 1 and Figure 2 When the drive piston 9 slides towards the moving mold 3, it drives the airflow in the sealed cavity 114 to be discharged. The airflow impacts some of the fan blades of the transmission fan 131 and drives the transmission fan 131 to rotate. The driven bevel gear 1322 meshes with the driving bevel gear 1321, driving the transmission rod 1323 to rotate, which in turn drives multiple cooling fans 42 to rotate. The cooling fans 42 drive the airflow to impact the stator laminations. The stator laminations transfer heat energy to the airflow, thereby cooling the stator laminations and making them less prone to overheating and deformation, thus improving the production efficiency of the stator laminations.
[0050] Reference Figure 2 A material rack 14 is welded and fixed to the side of the support part 11 near the sealing cavity 114. The material rack 14 is used for the stacking of stator laminations. When the pusher plate 6 abuts against the stator laminations on the die 2 and drives the stator laminations to slide towards the sealing cavity 114, the stator laminations are stacked above the sealing cavity 114. Adjacent stator laminations are squeezed against each other and driven into the end face of the material rack 14, thus realizing the storage of stator laminations on the material rack 14.
[0051] The implementation principle of the anti-temperature rise device for stator lamination of flat copper wire motor of new energy vehicle in this application embodiment is as follows: the silicon steel sheet passes through the positioning groove 411 on the two positioning plates 41 in sequence. The silicon steel sheet is limited above the fixed mold 2. The moving mold 3 slides towards the fixed mold 2. The moving mold 3 abuts against the positioning plate 41 and drives the positioning plate 41 to slide towards the support part 11. The silicon steel sheet abuts against the side of the fixed mold 2 facing the moving mold 3. The moving mold 3 punches the silicon steel sheet on the fixed mold 2 to form the stator lamination. The moving mold 3 slides away from the fixed mold 2. The limiting effect of the moving mold 3 on the positioning plate 41 disappears. The elastic element 5 elastically drives the positioning plate 41 to slide away from the support part 11. The exhaust end of the cooling fan 42 faces the stator lamination on the fixed mold 2. At the same time, the driven bevel gear 1322 meshes with the driving fan. The bevel gear 1321 drives the connecting rod 10 to receive power from the moving mold 3 and drive the driving piston 9 to slide closer to the moving mold 3, causing the airflow in the sealed cavity 114 to be discharged. The airflow impacts part of the fan blades of the transmission fan 131 and drives the transmission fan 131 to rotate. The driven bevel gear 1322 meshes with the driving bevel gear 1321, driving the transmission rod 1323 to rotate, which in turn drives multiple cooling fans 42 to rotate. The cooling fans 42 drive the airflow to impact the stator laminations, and the stator laminations transfer heat to the airflow, thus cooling the stator laminations. The cooling fans 42 drive the airflow to impact the stator laminations on the fixed mold 2, and the stator laminations transfer heat to the airflow, thus cooling the stator laminations and preventing them from overheating and deforming, thereby improving the production quality of the stator laminations.
[0052] This application also discloses a production process for preventing temperature rise in stator laminations of flat copper wire motors for new energy vehicles, including the following steps:
[0053] The silicon steel coil is fixed by placing it on the positioning mechanism.
[0054] Silicon steel sheet positioning involves placing the end of the silicon steel sheet from the silicon steel coil onto the fixed mold 2 in a device for preventing temperature rise of stator laminations in a new energy vehicle flat copper wire motor.
[0055] Stator lamination processing: The moving die 3 slides toward the fixed die 2 and stamps the silicon steel sheet on the fixed die 2 to form the stator lamination;
[0056] The stator laminations are cooled by multiple cooling fans 42 driving airflow to impact the stator laminations on the stator mold 2.
[0057] The implementation principle of the temperature rise prevention production process for stator laminations of flat copper wire motors for new energy vehicles in this application embodiment is as follows: a silicon steel coil is placed on a positioning mechanism, and silicon steel sheets on the silicon steel coil are placed on a fixed mold 2. A moving mold 3 presses the silicon steel sheets on the fixed mold 2 to form stator laminations. A cooling fan 42 drives airflow to impact the stator laminations, thereby cooling the stator laminations and making them less prone to deformation due to high temperatures, thus improving the production quality of electronic laminations.
[0058] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A device for preventing temperature rise in stator laminations of flat copper wire motors for new energy vehicles, characterized in that: The assembly includes a worktable (1), a fixed mold (2), and a moving mold (3). The fixed mold (2) is connected to the worktable (1) and is used to place silicon steel sheets. The moving mold (3) is slidably connected to the worktable (1). When the moving mold (3) slides towards the fixed mold (2), it presses the silicon steel sheets on the fixed mold (2) to form stator laminations. A heat dissipation assembly (4) is connected to the worktable (1). The heat dissipation assembly (4) includes a positioning plate (41) and multiple cooling fans (42). The positioning plate (41) is connected to the worktable (1), and the multiple cooling fans (42) are spaced apart on the positioning plate (41) and face the fixed mold (2). On one side, the exhaust ends of multiple cooling fans (42) face the stator laminations on the fixed mold (2); the positioning plate (41) is slidably connected to the worktable (1), the sliding direction of the positioning plate (41) is parallel to the sliding direction of the fixed mold (2), the worktable (1) is slidably connected to a pusher plate (6), the sliding direction of the pusher plate (6) is parallel to the arrangement direction of the cooling fans (42), the worktable (1) is connected to a drive piston (9), the worktable (1) is provided with a sealed cavity (114) for the drive piston (9) to slide, the sliding direction of the drive piston (9) is parallel to the sliding direction of the positioning plate (41), the fixed mold ( 2) Located between the sealed cavity (114) and the push plate (6), the drive piston (9) and the moving mold (3) are rotatably connected by a drive connecting rod (10). When the moving mold (3) slides away from the fixed mold (2), the drive connecting rod (10) receives the power of the moving mold (3) and drives the drive piston (9) to slide closer to the moving mold (3). The drive piston (9) drives the air in the sealed cavity (114) to impact the stator laminations on the worktable (1). A transmission device (13) is connected to the worktable (1). The transmission device (13) includes a transmission fan (131) and a transmission assembly (132). The transmission fan (131) is connected to the... On the workbench (1), some of the fan blades of the transmission fan (131) are located above the sealed cavity (114). The transmission assembly (132) is connected between the transmission fan (131) and multiple cooling fans (42). The transmission assembly (132) is used to receive the power of the transmission fan (131) and drive the multiple cooling fans (42) to rotate. When the drive piston (9) slides towards the moving mold (3), it drives the airflow in the sealed cavity (114) to impact the fan blades of the transmission fan (131) and drive the transmission fan (131) to rotate. The transmission assembly (132) receives the power of the transmission fan (131) and drives the multiple cooling fans (42) to rotate.
2. The anti-temperature rise device for stator laminations of new energy vehicle flat copper wire motors according to claim 1, characterized in that: The positioning plate (41) has a positioning groove (411) for the silicon steel sheet to pass through. When the silicon steel sheet passes through the positioning groove (411), the silicon steel sheet is located above the fixed mold (2). The moving mold (3) slides towards the fixed mold (2). The moving mold (3) abuts against the positioning plate (41) and drives the positioning plate (41) to slide towards the worktable (1). The silicon steel sheet is located on the fixed mold (2). The moving mold (3) presses the silicon steel sheet on the fixed mold (2) to form a stator lamination.
3. The anti-temperature rise device for stator laminations of new energy vehicle flat copper wire motors according to claim 2, characterized in that: The workbench (1) is provided with a sliding cavity (112) for the positioning plate (41) to slide. An elastic member (5) is connected between the positioning plate (41) and the inner wall of the sliding cavity (112). The elastic member (5) has the elasticity to drive the positioning plate (41) to slide towards the moving mold (3), and the air outlet of the cooling fan (42) tends to face the stator lamination on the fixed mold (2).
4. The anti-temperature rise device for stator laminations of new energy vehicle flat copper wire motors according to claim 3, characterized in that: A transmission link (7) is rotatably connected between the moving mold (3) and the pusher plate (6). When the moving mold (3) slides away from the fixed mold (2), the transmission link (7) receives the power of the moving mold (3) and drives the pusher plate (6) to slide closer to the fixed mold (2). The pusher plate (6) abuts against the stator lamination on the fixed mold (2) and drives the stator lamination to disengage from the fixed mold (2).
5. The anti-temperature rise device for stator laminations of new energy vehicle flat copper wire motors according to claim 4, characterized in that: The pusher plate (6) is connected to a slider (8), and the worktable (1) is provided with a groove (113) for the slider (8) to slide.
6. The anti-temperature rise device for stator laminations of new energy vehicle flat copper wire motors according to claim 1, characterized in that: The transmission assembly (132) includes a driving bevel gear (1321), a driven bevel gear (1322), a transmission rod (1323), multiple first transmission bevel gears (1324), and multiple second transmission bevel gears (1325). One end of the transmission rod (1323) along its axial direction is rotatably connected to the positioning plate (41), and the other end of the transmission rod (1323) along its axial direction is coaxially connected to the driven bevel gear (1322). The axis of the transmission rod (1323) and the arrangement direction of the cooling fan (42) are parallel to each other. Gear (1321) is coaxially connected to the rotating shaft of the transmission fan (131), and the driving bevel gear (1321) meshes with the driven bevel gear (1322). The first transmission bevel gear (1324) corresponds one-to-one with the cooling fan (42). The first transmission bevel gear (1324) is coaxially connected to the rotating shaft of the cooling fan (42). Multiple second transmission bevel gears (1325) are coaxially connected at intervals to the transmission rod (1323). The second transmission bevel gears (1325) correspond one-to-one with the first transmission bevel gear (1324) and mesh with it.
7. The anti-temperature rise device for stator laminations of new energy vehicle flat copper wire motors according to claim 1, characterized in that: A material rack (14) is connected to the workbench (1). The material rack (14) is located on the side of the workbench (1) near the sealing cavity (114). The material rack (14) is used for stacking stator laminations.
8. A production process for preventing temperature rise in stator laminations of flat copper wire motors for new energy vehicles, wherein the process is implemented based on the temperature rise prevention device for stator laminations of flat copper wire motors for new energy vehicles as described in any one of claims 1-7, characterized in that: Includes the following steps: The silicon steel coil is fixed by placing it on the positioning mechanism. Silicon steel sheet positioning: The end of the silicon steel sheet on the silicon steel coil is placed on the fixed mold (2); Stator lamination processing: The moving die (3) slides toward the fixed die (2) and stamps the silicon steel sheet on the fixed die (2) to form a stator lamination; The stator laminations are cooled by multiple cooling fans (42) driving airflow to impact the stator laminations on the stator mold (2).
Citation Information
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Blanking die capable of automatically discharging
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Stamping equipment for motor stator machining
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