An assembly apparatus
By designing automated assembly equipment, the automated assembly of the crossflow impellers and the bottom shell is achieved, solving the problems of low production efficiency and poor quality stability caused by manual operations, improving assembly efficiency and quality stability, and reducing labor intensity and labor costs.
Patent Information
- Application Number
- CN202311506038.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-13
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2043-11-13
AI Technical Summary
In the prior art, the assembly of the bottom shell of the air conditioner inner unit and the cross-flow fan blades relies on manual work, resulting in low production efficiency, high labor intensity and poor quality stability.
An assembly machine was designed, comprising a first conveying and positioning assembly, a second conveying and positioning assembly, and a gripping assembly, to achieve automated assembly of crossflow blades and a bottom shell. The first conveying and positioning assembly is used to convey and initially position the crossflow blades, the second conveying and positioning assembly is used to convey and precisely position the bottom shell, and the gripping assembly is used to grip and assemble the positioned bottom shell.
The assembly production efficiency of the crossflow fan blades and the bottom shell is improved, the labor intensity is reduced, the quality stability is improved, and the labor cost is reduced.
Smart Images

Figure CN117300568B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automatic assembly equipment, in particular to an assembly equipment. BACKGROUND
[0002] The cross-flow fan blade on the inner machine bottom shell of an air conditioner is a cylindrical structure. Currently, the bottom shell and the cross-flow fan blade are assembled by manual operation. The effective assembly of the cross-flow fan blade and the bottom shell is realized by manual fixing. Manual operation assembly has the problems of low production efficiency, high labor intensity and poor quality stability. SUMMARY
[0003] The purpose of the present application is to provide an assembly equipment, which aims to solve the technical problems of low production efficiency, high labor intensity and poor quality stability caused by the current manual operation assembly of the bottom shell and the cross-flow fan blade.
[0004] In order to solve the above problems, the embodiment of the present application provides an assembly equipment for assembling a cross-flow fan blade and a bottom shell, which comprises:
[0005] A first conveying and positioning assembly for conveying and positioning the cross-flow fan blade;
[0006] A second conveying and positioning assembly for conveying and positioning the bottom shell;
[0007] A grabbing assembly for clamping the positioned cross-flow fan blade and assembling it to the positioned bottom shell.
[0008] In some embodiments, the first conveying and positioning assembly comprises a first conveying assembly, the first conveying assembly comprises a first driving unit and a first conveying belt, the first driving unit can drive the first conveying belt to move to convey the cross-flow fan blade on the first conveying belt to a first preset position.
[0009] In some embodiments, the first conveying assembly further comprises a first support and at least two first rollers rotatably arranged on the first support, the first conveying belt is arranged around the at least two first rollers, the first driving unit is arranged on the first support and can drive at least one first roller to rotate, a baffle is arranged on at least one side of the first support which is located on the side of the first conveying belt, the baffle is provided with a material blocking structure capable of blocking the cross-flow fan blade at the end of the conveying direction of the first conveying belt; and / or, the baffle is provided with a first sensing unit capable of sensing that the cross-flow fan blade is blocked by the material blocking structure at the end of the conveying stroke of the first conveying belt.
[0010] In some embodiments, the first conveying and positioning assembly further comprises a positioning unit arranged on the side of the first conveying assembly facing the conveying direction thereof, and the grabbing assembly can clamp the cross-flow fan blade on the first preset position to the positioning unit to position the cross-flow fan blade.
[0011] In some embodiments, the positioning unit comprises a second support and a first telescopic unit, the second support has a positioning groove matched with the outer periphery of the cross-flow fan blade, one end of the positioning groove in the length direction has a shoulder, and the first telescopic unit is arranged on the second support, and the telescopic part of the first telescopic unit can push the axial end of the cross-flow fan blade in the positioning groove to abut against the shoulder.
[0012] In some embodiments, the second conveying and positioning assembly comprises a second conveying assembly, a clamping assembly and a second telescopic unit, the second conveying assembly is used for conveying the bottom shell, the clamping assembly and the second telescopic unit are sequentially arranged on the second conveying assembly in the conveying direction of the second conveying assembly, and the clamping assembly can clamp the bottom shell when the second telescopic unit blocks the bottom shell to the second preset position.
[0013] In some embodiments, the second conveying assembly comprises a third driving unit and a second conveying belt, the third driving unit can drive the second conveying belt to move to convey the bottom shell to the second preset position.
[0014] In some embodiments, the second conveying assembly further comprises a third support and at least two second rollers rotationally arranged on the third support, the second conveying belt is arranged around the at least two second rollers, the third driving unit is arranged on the third support and can drive the at least one second roller to rotate.
[0015] In some embodiments, the second telescopic unit is arranged on the third support and located at one side of the second conveying belt in the width direction, the telescopic part of the second telescopic unit can block or release the bottom shell on the second conveying belt to the second preset position when the telescopic part is telescoped; and / or, the third support is further provided with a second sensing unit, the second sensing unit is located at the side of the bottom shell in the second preset position away from the second telescopic unit; and / or, the clamping assembly comprises a guide positioning structure and a third telescopic unit arranged on the third support, the guide positioning structure and the third telescopic unit are respectively located at two sides of the second conveying belt in the width direction, and the telescopic part of the third telescopic unit can clamp or release the bottom shell in the second preset position when the telescopic part is telescoped.
[0016] In some embodiments, the assembly device further comprises a clamping jaw assembly, the clamping jaw assembly comprises a fixed frame and a pair of clamping plates capable of approaching or moving away from each other arranged on the fixed frame, and the fixed frame is arranged on the grabbing assembly to clamp the cross-flow fan blade by the pair of clamping plates.
[0017] Compared with the prior art, the assembly device has at least the following beneficial effects:
[0018] The embodiment of the application discloses an assembling device for assembling a cross-flow fan blade and a bottom shell, which comprises a first conveying and positioning assembly, a second conveying and positioning assembly and a grabbing assembly. Specifically, the first conveying and positioning assembly is used for conveying and positioning the cross-flow fan blade, and realizes automatic feeding and accurate positioning of the cross-flow fan blade; the second conveying and positioning assembly is used for conveying and positioning the bottom shell, and realizes automatic feeding and accurate positioning of the bottom shell; and the grabbing assembly is used for clamping the positioned cross-flow fan blade and assembling it to the positioned bottom shell. Through the grabbing assembly, the accurately positioned cross-flow fan blade is clamped and assembled to the accurately positioned bottom shell, so that the assembling precision is ensured. Therefore, through mutual cooperation between the first conveying and positioning assembly, the second conveying and positioning assembly and the grabbing assembly, automatic assembling of the cross-flow fan blade and the bottom shell is realized. Compared with the manual operation assembling mode, the assembling production efficiency of the assembling device is high, the labor intensity is reduced, the quality stability is high, and the labor cost is reduced.
[0019] The above description is only a summary of the technical scheme of the application. In order to more clearly understand the technical means of the application and can be implemented according to the content of the description, the following will be described in detail with the preferred embodiment of the application and with the help of the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical scheme of the embodiment of the application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are some embodiments of the application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0021] Figure 1 The structural schematic diagram of the assembling device provided by the embodiment of the application is shown in the figure.
[0022] Figure 2 The structural schematic diagram of the first conveying assembly of the assembling device provided by the embodiment of the application is shown in the figure.
[0023] Figure 3 The structural schematic diagram of the positioning unit of the assembling device provided by the embodiment of the application is shown in the figure. Figure 2 The enlarged view of A in the figure.
[0024] Figure 4 The structural schematic diagram of the positioning unit of the assembling device provided by the embodiment of the application is shown in the figure.
[0025] Figure 5 The structural schematic diagram of the clamping assembly of the assembling device provided by the embodiment of the application and the second telescopic unit arranged on the second conveying assembly is shown in the figure.
[0026] Figure 6A structural schematic view of a clamping assembly of an assembling device provided by an embodiment of the present application;
[0027] Figure 7 A structural schematic view of a cross-flow fan blade of an assembling device provided by an embodiment of the present application.
[0028] Legend of reference signs:
[0029] 1, cross-flow fan blade; 11, fan blade rotating shaft;
[0030] 2, bottom shell;
[0031] 3, grabbing assembly;
[0032] 4, first conveying assembly; 41, first driving unit; 42, first conveying belt; 43, first support; 431, baffle; 432, material blocking structure; 433, first sensing unit;
[0033] 5, positioning unit; 51, second support; 511, positioning groove; 512, blocking shoulder; 52, first retractable unit;
[0034] 6, second conveying assembly; 61, third driving unit; 62, second conveying belt; 63, third support; 631, second sensing unit;
[0035] 7, clamping assembly; 71, guiding and positioning structure; 72, third retractable unit;
[0036] 8, second retractable unit;
[0037] 9, clamping jaw assembly; 91, fixing frame; 92, clamping plate; 921, clamping groove. DETAILED DESCRIPTION
[0038] In order to further explain the technical means and effects adopted by the present application to achieve the predetermined purposes, the specific embodiments, structures, features and effects according to the present application are described in detail as follows in combination with the drawings and preferred embodiments. In the following description, different "an embodiment" or "embodiments" do not necessarily refer to the same embodiment. In addition, the specific features, structures or characteristics in one or more embodiments can be combined in any suitable form.
[0039] In the description of the present invention, it should be clarified that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence; the terms "vertical", "transverse", "longitudinal", "front", "back", "left", "right", "up", "down", "horizontal", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, and do not mean that the devices or elements referred to must have a specific direction or position, and therefore cannot be understood as limiting the present invention.
[0040] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; and direct or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0041] Example 1
[0042] like Figures 1-7 As shown, an embodiment of the present invention provides an assembly device for assembling a crossflow fan blade 1 and a bottom shell 2. The assembly device includes:
[0043] A first conveying and positioning assembly is used to convey and position the crossflow blade 1;
[0044] A second conveying and positioning component is used to convey and position the bottom shell 2;
[0045] The grabbing assembly 3 is used to clamp the positioned crossflow blade 1 and assemble it onto the positioned bottom shell 2 .
[0046] In the embodiment, the assembling device is used for assembling the cross-flow fan blade 1 and the bottom shell 2, and the assembling device comprises a first conveying and positioning assembly, a second conveying and positioning assembly, and a grabbing assembly 3. Specifically, the first conveying and positioning assembly is used for conveying and positioning the cross-flow fan blade 1, and the first conveying and positioning assembly realizes automatic feeding and accurate positioning of the cross-flow fan blade 1. The second conveying and positioning assembly is used for conveying and positioning the bottom shell 2, and the second conveying and positioning assembly realizes automatic feeding and accurate positioning of the bottom shell 2. The grabbing assembly 3 is used for clamping the accurately positioned cross-flow fan blade 1 and assembling the cross-flow fan blade 1 to the accurately positioned bottom shell 2. The grabbing assembly 3 can be a mechanical arm of a robot. The mechanical arm of the robot can complete various actions. The robot has a self-control system. The accurately positioned cross-flow fan blade 1 is clamped and assembled to the accurately positioned bottom shell 2 by the grabbing assembly 3, so as to ensure the assembly accuracy. Therefore, the first conveying and positioning assembly, the second conveying and positioning assembly, and the grabbing assembly 3 are cooperated with each other to realize automatic assembly of the cross-flow fan blade 1 and the bottom shell 2. Compared with the manual assembly, the assembling device has high assembly production efficiency, reduces the labor intensity, has high quality stability, and reduces the labor cost.
[0047] In some embodiments, the first conveying and positioning assembly comprises a first conveying assembly 4, and the first conveying assembly 4 comprises a first driving unit 41 and a first conveying belt 42. The first driving unit 41 can drive the first conveying belt 42 to move, so as to convey the cross-flow fan blade 1 on the first conveying belt 42 to a first preset position.
[0048] In the embodiment, the first conveying assembly 4 of the first conveying and positioning assembly comprises the first driving unit 41 and the first conveying belt 42. The first driving unit 41 can be a driving device such as a motor. The first driving unit 41 can drive the first conveying belt 42 to move. For example, a driving shaft of the motor drives the first conveying belt 42 to move. Therefore, the worker places the cross-flow fan blade 1 on the first conveying belt 42. The first conveying belt 42 can convey the cross-flow fan blade 1 on the first conveying belt 42 to the first preset position, so as to complete automatic feeding of the cross-flow fan blade 1. Then, the grabbing assembly 3 clamps and conveys the cross-flow fan blade 1 at the first preset position, so as to facilitate subsequent assembly processes such as accurate positioning.
[0049] In some embodiments, the first conveying assembly 4 further comprises a first support 43 and at least two first rollers rotatably arranged on the first support 43. The first conveying belt 42 is arranged around the at least two first rollers. The first driving unit 41 is arranged on the first support 43 and can drive at least one first roller to rotate.
[0050] In the embodiment, the first support 43 of the first conveying assembly 4 is provided with at least two first rollers which are arranged in rotation, the axes of the at least two first rollers are arranged horizontally, and the axes of the at least two first rollers are arranged in parallel, the first conveying belt 42 is arranged around the at least two first rollers, and the first driving unit 41 is arranged on the first support 43 and can drive the at least one first roller to rotate. Specifically, the first driving unit 41 is a motor arranged on the first support 43, the driving shaft of the motor is connected to the at least one first roller through a driving belt, the first driving unit 41 drives the at least one first roller to rotate, and the first roller drives the first conveying belt 42 to rotate, so as to convey the cross-flow fan blade 1 to the first preset position.
[0051] In some embodiments, the first support 43 is provided with a baffle plate 431 on at least one side in the length direction of the first conveying belt 42, and the baffle plate 431 is provided with a material blocking structure 432 at the end in the conveying direction of the first conveying belt 42, which can block the cross-flow fan blade 1.
[0052] In the embodiment, the first support 43 is provided with a baffle plate 431 on at least one side in the length direction of the first conveying belt 42, and the baffle plate 431 is provided with a material blocking structure 432 at the end in the conveying direction of the first conveying belt 42, which can block the cross-flow fan blade 1.
[0053] In some embodiments, the baffle plate 431 is provided with a first sensing unit 433 at the end of the conveying stroke of the first conveying belt 42, which can sense that the cross-flow fan blade 1 is blocked by the material blocking structure 432.
[0054] In the embodiment, the baffle plate 431 is provided with a first sensing unit 433 at the end of the conveying stroke of the first conveying belt 42, which can sense that the cross-flow fan blade 1 is blocked by the material blocking structure 432. When the cross-flow fan blade 1 on the first conveying belt 42 is conveyed to the first preset position and is preliminarily positioned, the first sensing unit 433 can sense the cross-flow fan blade 1 on the first preset position, at which time the first driving unit 41 can be controlled to stop, so as to prevent the cross-flow fan blade 1 on the first preset position from being damaged due to long-term friction with the first conveying belt 42.
[0055] The first conveying assembly 4 has its own control system and a start key connected to the control system. The first sensing unit 433 and the first driving unit 41 are connected to the control system of the first conveying assembly 4, so that the first conveying assembly 4 realizes automatic feeding and preliminary positioning of the cross-flow fan blade 1. The control system of the first conveying assembly 4 is also connected to the control system of the robot with the grabbing assembly 3.
[0056] In some embodiments, the first conveying and positioning assembly further comprises a positioning unit 5 arranged on one side of the first conveying assembly 4 in the conveying direction thereof. The grabbing assembly 3 can clamp and place the cross-flow fan blade 1 at the first preset position on the positioning unit 5 to position the cross-flow fan blade 1.
[0057] In the present embodiment, the positioning unit 5 is arranged on one side of the first conveying assembly 4 in the conveying direction thereof. The grabbing assembly 3 can clamp and place the cross-flow fan blade 1 at the first preset position on the positioning unit 5 to position the cross-flow fan blade 1. The positioning unit 5 is specifically used to determine the positional relationship between the cross-flow fan blade 1 and the grabbing assembly 3. After the positional relationship between the cross-flow fan blade 1 and the grabbing assembly 3 is determined, the cross-flow fan blade 1 can be accurately installed on the bottom shell 2 by the grabbing assembly 3. Therefore, the positioning unit 5 ensures the assembly accuracy of the cross-flow fan blade 1 and the bottom shell 2.
[0058] In some embodiments, the positioning unit 5 comprises a second bracket 51 and a first telescopic unit 52. The second bracket 51 has a positioning groove 511 adapted to the outer periphery of the cross-flow fan blade 1. The length direction of the positioning groove 511 is consistent with the length direction of the cross-flow fan blade 1 placed therein. One end of the length direction of the positioning groove 511 has a shoulder 512. The first telescopic unit 52 is arranged on the second bracket 51. The telescopic part of the first telescopic unit 52 can push the axial end of the cross-flow fan blade 1 in the positioning groove 511 to abut against the shoulder 512. The control system of the first telescopic unit 52 is also connected to the control system of the robot with the grabbing assembly 3.
[0059] Since the first conveying assembly 4 can only preliminarily position the cross-flow fan blade 1, the positioning accuracy cannot guarantee the assembly accuracy of the cross-flow fan blade 1 and the bottom shell 2. Specifically, when the cross-flow fan blade 1 is at the first preset position, the accurate positional relationship between the cross-flow fan blade 1 and the grabbing assembly 3 cannot be guaranteed.
[0060] In the embodiment, the second support 51 of the positioning unit 5 has a positioning groove 511 matched with the outer periphery of the cross-flow fan blade 1, and the grabbing assembly 3 places the cross-flow fan blade 1 in the first preset position into the positioning groove 511. The length direction of the positioning groove 511 of the embodiment is consistent with the length direction of the cross-flow fan blade 1 placed therein, and the cross section of the positioning groove 511 can be V-shaped or a groove matched with the outer wall of the cross-flow fan blade 1. One end of the length direction of the positioning groove 511 has a shoulder 512, and the first retractable unit 52 is arranged on the second support 51. The first retractable unit 52 can be a retractable driving device such as a pneumatic cylinder or an electric cylinder. The first retractable unit 52 can be arranged on the side of the positioning groove 511 away from the shoulder 512, and the extension direction of the retractable part of the first retractable unit 52 is towards the shoulder 512. The axial end of the cross-flow fan blade 1 in the positioning groove 511 is abutted against the shoulder 512 by the retractable part of the first retractable unit 52, so as to accurately position the cross-flow fan blade 1. The various parameters of the positional relationship between the cross-flow fan blade 1 and the cross-flow fan blade 1 after accurate positioning can be obtained in advance, so as to ensure the assembly accuracy of the cross-flow fan blade 1 and the bottom shell 2.
[0061] In some embodiments, the second conveying and positioning assembly includes a second conveying assembly 6, a clamping assembly 7, and a second retractable unit 8. The second conveying assembly 6 is used to convey the bottom shell 2. The clamping assembly 7 and the second retractable unit 8 are sequentially arranged on the second conveying assembly 6 in the conveying direction of the second conveying assembly 6. The clamping assembly 7 can clamp the bottom shell 2 when the second retractable unit 8 blocks the bottom shell 2 to a second preset position.
[0062] In the embodiment, the second conveying and positioning assembly includes a second conveying assembly 6, a clamping assembly 7, and a second retractable unit 8. The second conveying assembly 6 is used to convey the bottom shell 2. The clamping assembly 7 and the second retractable unit 8 are sequentially arranged on the second conveying assembly 6 in the conveying direction of the second conveying assembly 6. The second retractable unit 8 can block the bottom shell 2 on the second conveying assembly 6 when the bottom shell 2 is conveyed to a set position of the clamping assembly 7 on the second conveying assembly 6, so as to position the bottom shell 2 in the length direction. The clamping assembly 7 of the embodiment can clamp the bottom shell 2 when the second retractable unit 8 blocks the bottom shell 2 to a second preset position. On the one hand, the clamping assembly 7 clamps the bottom shell 2, and on the other hand, the clamping assembly 7 positions the bottom shell 2 in the width direction. The second conveying and positioning assembly of the embodiment realizes accurate positioning and clamping of the bottom shell 2 by cooperation of the second conveying assembly 6, the clamping assembly 7 arranged on the second conveying assembly 6, and the second retractable unit 8, so as to ensure the assembly accuracy of the cross-flow fan blade 1 and the bottom shell 2.
[0063] In some embodiments, the second conveying assembly 6 comprises a third driving unit 61 and a second conveying belt 62, the third driving unit 61 is capable of driving the second conveying belt 62 to move so as to convey the bottom shell 2 to the second preset position.
[0064] In the embodiment, the second conveying assembly 6 comprises a third driving unit 61 and a second conveying belt 62, the third driving unit 61 can be a driving device such as a motor, the third driving unit 61 is capable of driving the second conveying belt 62 to move, for example, the driving shaft of the motor drives the second conveying belt 62 to move, the bottom shell 2 can be conveyed to the second preset position, and the automatic feeding of the bottom shell 2 is completed, so as to facilitate the subsequent precise positioning and other assembly processes.
[0065] In some embodiments, the second conveying assembly 6 further comprises a third support 63 and at least two second rollers rotatably arranged on the third support 63, the second conveying belt 62 is arranged around the at least two second rollers, and the third driving unit 61 is arranged on the third support 63 and is capable of driving at least one of the second rollers to rotate.
[0066] In the embodiment, the third support 63 of the second conveying assembly 6 is rotatably provided with at least two second rollers, the axes of the at least two second rollers are horizontally arranged, and the axes of the at least two second rollers are parallelly arranged, the second conveying belt 62 is arranged around the at least two second rollers, the third driving unit 61 is arranged on the third support 63 and is capable of driving at least one of the second rollers to rotate, specifically, the third driving unit 61 of the motor type is arranged on the third support 63, the driving shaft of the motor is connected with at least one of the second rollers through a driving belt, the third driving unit 61 drives at least one of the second rollers to rotate, the second roller drives the second conveying belt 62 to rotate, so as to realize the automatic feeding of the bottom shell 2.
[0067] In some embodiments, the second retractable unit 8 is arranged on the third support 63 and located at one side of the second conveying belt 62 in the width direction, and the second retractable unit 8 is capable of blocking or releasing the bottom shell 2 on the second conveying belt 62 when the second retractable unit 8 is retracted.
[0068] In the embodiment, the second retractable unit 8 is arranged on the third support 63 and located at one side of the second conveying belt 62 in the width direction, the second retractable unit 8 can be a retractable driving device such as a pneumatic cylinder or an electric cylinder, the second retractable unit 8 is arranged towards the second conveying belt 62, and the retracting direction of the second retractable unit 8 can be perpendicular to the conveying direction of the second conveying belt 62, so that the second retractable unit 8 is capable of blocking or releasing the bottom shell 2 on the second conveying belt 62 when the second retractable unit 8 is retracted, and the positioning of the bottom shell 2 on the second conveying belt 62 in the conveying direction of the second conveying belt 62 is realized.
[0069] In some embodiments, the third support 63 is further provided with a second sensing unit 631, which is located on the side of the bottom shell 2 away from the second retractable unit 8 at the second preset position.
[0070] In the present embodiment, by providing the third support 63 with the second sensing unit 631, which is specifically located on the side of the bottom shell 2 away from the second retractable unit 8 at the second preset position, when the bottom shell 2 is conveyed by the second conveying belt 62, the second retractable unit 8 is opened when the end of the bottom shell 2 passes the second sensing unit 631, the front section of the bottom shell 2 is blocked, the third driving unit 61 stops running, and the bottom shell 2 stops advancing, thereby realizing the fixation of the bottom shell 2 in the front-back direction. It can also prevent the bottom shell 2 from being damaged due to long-term friction between the bottom shell 2 and the second conveying belt 62 after being blocked.
[0071] The second conveying assembly 6 can have its own control system and a power-on key connected to the control system. The second sensing unit 631, the third driving unit 61, the second retractable unit 8, and the clamping assembly 7 are all connected to the control system of the second conveying assembly 6, so that the second conveying assembly 6 realizes automatic feeding and positioning clamping of the bottom shell 2. The control system of the second conveying assembly 6 is also connected to the control system of the robot with the grabbing assembly 3.
[0072] In some embodiments, the clamping assembly 7 includes a guide positioning structure 71 and a third retractable unit 72 provided on the third support 63. The guide positioning structure 71 and the third retractable unit 72 are respectively located on both sides of the second conveying belt 62 in the width direction. The third retractable unit 72 can clamp or release the bottom shell 2 at the second preset position when the extension part of the third retractable unit 72 is retracted.
[0073] In the present embodiment, the guide positioning structure 71 and the third retractable unit 72 of the clamping assembly 7 are respectively located on both sides of the second conveying belt 62 in the width direction. The guide positioning structure 71 guides the bottom shell 2 to the designated position, and the second conveying belt 62 drives the bottom shell 2 to move forward. During the movement of the bottom shell 2, the bottom shell 2 will enter the preset position without large displacement deviation. The third retractable unit 72 can be a retractable driving device such as a pneumatic cylinder or an electric cylinder. The extension part of the third retractable unit 72 faces the guide positioning structure 71. A push plate can be provided on the extension part of the third retractable unit 72 to improve the clamping accuracy. The extension part of the third retractable unit 72 can clamp or release the bottom shell 2 at the second preset position, thereby realizing the clamping and accurate positioning of the bottom shell 2 and ensuring the assembly accuracy of the cross-flow fan blade 1 and the bottom shell 2.
[0074] In some embodiments, the assembly equipment also includes a clamping jaw assembly 9, which includes a fixing frame 91 and a pair of clamping plates 92 arranged on the fixing frame 91 and capable of moving toward each other or away from each other. The fixing frame 91 is arranged on the grasping assembly 3 so that the pair of clamping plates 92 clamp the crossflow blade 1.
[0075] In this embodiment, the clamping assembly 9 of the assembly equipment is arranged on the grabbing assembly 3, and the fixing frame 91 has a pair of clamping plates 92 that can move closer to or away from each other. The cross-flow blade 1 can be clamped or released by moving the pair of clamping plates 92 closer to or away from each other.
[0076] Specifically, a pair of driving devices such as air cylinders or electric cylinders can be set on the fixing frame 91, and a pair of clamps 92 are respectively set on the driving parts of the pair of driving devices such as air cylinders or electric cylinders to achieve the pair of clamps 92 approaching or moving away from each other.
[0077] In some embodiments, a clamping groove 921 is provided on each of the adjacent sides of the pair of clamping plates 92 to clamp the end of the crossflow blade 1 .
[0078] In this embodiment, the clamping groove 921 is used to ensure accurate clamping of the crossflow blade 1. Figure 6 As shown, the clamping groove 921 is a semicircular groove, which surrounds a partial area of the outer periphery of the cross-flow fan blade 1. The circumferential angle of the clamping groove 921 surrounding the outer periphery of the cross-flow fan blade 1 is not greater than 180°, and a gap is formed to facilitate the cross-flow fan blade 1 to be clamped into the clamping groove 921, and at the same time, it can avoid interference with the bottom shell 2 during assembly. During assembly, the cross-flow fan blade 1 is driven by the grabbing component 3 to assemble the matching surface of the fan shaft 11 of the cross-flow fan blade 1 with the hole matching surface of the bottom shell 2, so that the fan shaft 11 of the cross-flow fan blade 1 enters the assembly axis hole of the bottom shell 2. After it is in place, a pair of clamps 92 are loosened, and at this time, an automatic assembly process of the cross-flow fan blade 1 and the bottom shell 2 has been completed.
[0079] The assembly equipment of the present invention achieves the purpose of reducing the number of people and saving labor costs; avoids the waste of waiting for manual assembly, improves the continuity and quality stability of the assembly of the crossflow fan blade 1; eliminates manual work and reduces labor intensity, and can be extended to the processing and production processes of other similar products.
[0080] In summary, those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the above-described equipment, devices and units can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.
[0081] The above merely illustrates the specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any skilled person in the art can easily think of various equivalent modifications or replacements within the technical range disclosed by the present application, and these modifications or replacements shall be covered within the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims
1. An assembly apparatus, characterized by The assembly device is used for assembling a cross-flow fan blade and a bottom shell, and comprises: a first conveying and positioning assembly for conveying and positioning the cross-flow fan blade; a second conveying and positioning assembly for conveying and positioning the bottom shell; a grabbing assembly for clamping the positioned cross-flow fan blade and assembling it on the positioned bottom shell; the first conveying and positioning assembly comprises a first conveying assembly, a positioning unit, the positioning unit comprises a second support and a first telescopic unit, the second support has a positioning groove matched with the outer periphery of the cross-flow fan blade, one end of the positioning groove has a shoulder, the first telescopic unit is arranged on the second support, and the telescopic part of the first telescopic unit can push the axial end of the cross-flow fan blade in the positioning groove to abut against the shoulder; the assembly device further comprises a clamping jaw assembly, the clamping jaw assembly comprises a fixed frame and a pair of clamping plates capable of approaching or moving away from each other arranged on the fixed frame, one side of the clamping plates approaching each other is provided with a semicircular clamping groove, and the clamping groove embraces the cross-flow fan blade with a circumferential angle of not greater than 180°.
2. The assembly apparatus of claim 1, wherein, the first conveying assembly comprises a first driving unit and a first conveying belt, the first driving unit can drive the first conveying belt to move, so as to convey the cross-flow fan blade on the first conveying belt to a first preset position.
3. The assembly apparatus of claim 2, wherein, the first conveying assembly further comprises a first support and at least two first rollers rotatably arranged on the first support, the first conveying belt is arranged around the at least two first rollers, the first driving unit is arranged on the first support and can drive at least one first roller to rotate, and a baffle is arranged on at least one side of the first support and located at the first conveying belt; the baffle is provided with a material blocking structure capable of blocking the cross-flow fan blade at the end of the conveying direction of the first conveying belt; and / or the baffle is provided with a first sensing unit capable of sensing that the cross-flow fan blade is blocked by the material blocking structure at the end of the conveying stroke of the first conveying belt.
4. The assembly apparatus of claim 2, wherein, the positioning unit is arranged on one side of the first conveying assembly in the conveying direction thereof, and the grabbing assembly can clamp the cross-flow fan blade at the first preset position to the positioning unit to position the cross-flow fan blade.
5. The assembly apparatus of claim 1, wherein, the second conveying and positioning assembly comprises a second conveying assembly, a clamping assembly and a second telescopic unit, the second conveying assembly is used for conveying the bottom shell, the clamping assembly and the second telescopic unit are sequentially arranged on the second conveying assembly in the conveying direction of the second conveying assembly, and the clamping assembly can clamp the bottom shell when the second telescopic unit blocks the bottom shell to a second preset position.
6. The assembly apparatus of claim 5, wherein, the second conveying assembly comprises a third driving unit and a second conveying belt, and the third driving unit can drive the second conveying belt to move, so as to convey the bottom shell to the second preset position.
7. The assembly apparatus of claim 6, wherein, The second conveying assembly further comprises a third support and at least two second rollers rotatably arranged on the third support, the second conveying belt is arranged around the at least two second rollers, and a third driving unit is arranged on the third support and capable of driving the at least one second roller to rotate.
8. The assembly apparatus of claim 7, wherein, The second telescopic unit is arranged on the third support and located at one side of the second conveying belt in the width direction, and the telescopic part of the second telescopic unit is capable of blocking or releasing the bottom shell on the second conveying belt to the second preset position when being telescopically extended or retracted; and / or, the third support is further provided with a second sensing unit, the second sensing unit is located at one side of the bottom shell in the second preset position away from the second telescopic unit; and / or, the clamping assembly comprises a guide positioning structure and a third telescopic unit arranged on the third support, the guide positioning structure and the third telescopic unit are respectively located at two sides of the second conveying belt in the width direction, and the telescopic part of the third telescopic unit is capable of clamping or releasing the bottom shell in the second preset position when being telescopically extended or retracted.
9. The assembly apparatus of claim 1, wherein, The fixing frame is arranged on the grabbing assembly, so that the pair of clamping plates clamps the cross-flow fan blade.
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