Intelligent Tool Grinding Filter Machine Based on Milling Cutter Production
By using the magnetic suction combination of iron adsorption columns and magnetic rollers in the grinding fluid filtration system, the magnetic rollers are monitored and the buzzer alarm is realized, which solves the problem that the existing system cannot promptly remind when the magnetic roller fails, and improves the efficiency of grinding fluid filtration and recovery.
Patent Information
- Application Number
- CN202311525564.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-16
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2043-11-16
AI Technical Summary
The existing grinding fluid filtration system cannot achieve the first warning and reminder when the magnetic roller fails, resulting in the grinding iron chips in the grinding fluid being unable to be separated in time, affecting the filtration and recycling efficiency.
Through the magnetic suction cooperation between the iron adsorption column and the magnetic roller, the power failure of the magnetic roller is monitored, and the rubber pressing block and warning start button are used to achieve a high decibel alarm on the buzzer and remind the staff to perform fault repairs as soon as possible.
It realizes the first reminder of the staff when the magnetic roller is powered off, avoiding the long-term circulation of grinding iron chips in the grinding fluid, and improving the efficiency of filtration and recycling of grinding fluid.
Smart Images

Figure CN117300727B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of grinding fluid filtration, and particularly to an intelligent tool grinding filter based on milling cutter production. Background Art
[0002] During the grinding process of a milling cutter, it is necessary to reduce the temperature of the grinding area through grinding fluid, take away a large amount of grinding heat, and achieve lubrication and heat dissipation. The grinding fluid generated after the machine tool grinding contains a large amount of grinding iron filings. When the grinding fluid needs to be recycled, since the grinding fluid contains a large amount of grinding iron filings, it is necessary to separate the grinding iron filings from the grinding fluid to achieve the recycling of the grinding fluid. Currently, the magnetic attraction of a magnetic roller is usually used to magnetically attract the grinding iron filings in the grinding fluid to achieve the separation of the grinding iron filings and the grinding fluid. However, if a sudden power failure occurs to the magnetic roller during the magnetic attraction filtration of the grinding fluid, a warning reminder cannot be achieved in the first time, resulting in the continuous circulation of the grinding fluid containing grinding iron filings for a long time, which is mixed with the grinding fluid that has been magnetically filtered in the early stage, affecting the filtration and recycling efficiency of the grinding fluid, and it is also necessary to perform magnetic attraction filtration again, which has defects and deficiencies. Summary of the Invention
[0003] In view of this, the present invention provides an intelligent tool grinding filter based on milling cutter production. Through the magnetic attraction cooperation between an iron adsorption column and a magnetic roller, the monitoring and determination of whether there is a power failure fault of the magnetic roller are realized. When the magnetic roller has a power failure due to a fault, a high-decibel alarm of a buzzer is realized through the pressing cooperation between a rubber pressing block and a warning start button, achieving a power failure reminder of the magnetic roller in the first time, so as to facilitate the staff to timely repair the fault of the magnetic roller.
[0004] The present invention provides an intelligent tool grinding filter machine based on milling cutter production, specifically including: a filter body, the filter body is in a rectangular body structure, a filter groove is provided on the top surface of the filter body, and the filter groove is in a rectangular groove structure; the bottom surface of the inner end of the filter groove adopts an inclined surface structure with a higher left and a lower right; a temporary storage cavity is provided in the filter body adjacent to the lower part of the filter groove, and the temporary storage cavity is in a rectangular cavity structure; a liquid inlet opening communicating with the temporary storage cavity is provided at the adjacent edge of the right side of the bottom surface of the inner end of the filter groove, and the liquid inlet opening is in a rectangular opening structure; a control box is fixedly installed on the rear end surface of the filter body; a magnetic roller is rotatably installed in the right half area of the filter groove, the magnetic roller is electrically connected to the control box, and the outer peripheral surface of the magnetic roller is slightly higher than the bottom surface of the inner end of the filter groove; a group of motors are fixedly installed on the rear end surface of the filter body, the motors are electrically connected to the control box, and the motor shaft end is fixedly connected to the magnetic roller; a longitudinal plate is fixedly installed in the left half area of the filter groove, the longitudinal plate is in a rectangular plate structure, the bottom end surface of the longitudinal plate is higher than the bottom surface of the inner end of the filter groove, and the length of the longitudinal plate is the same as the width of the filter groove; a transverse plate is fixedly installed on the right end surface of the longitudinal plate, the transverse plate is in a rectangular plate structure, the bottom end surface of the transverse plate is on the same horizontal plane as the bottom end surface of the longitudinal plate, and the length of the transverse plate is the same as the width of the filter groove; a stripping scraper is fixedly installed on the right end surface of the transverse plate, the stripping scraper is arranged in an inclined shape with a higher right and a lower left, the right end of the stripping scraper is in a triangular structure, and the right end of the stripping scraper is adjacent to the upper half area of the outer peripheral surface of the magnetic roller; a support frame is fixedly installed on the bottom end surface of the filter body, and a drain valve communicating with the temporary storage cavity is installed on the bottom end surface of the filter body.
[0005] Further, plug-in sliding grooves are provided on the front and rear end surfaces on the right side of the filter groove, the plug-in sliding grooves are in an isosceles trapezoidal groove structure, and the plug-in sliding grooves penetrate through the top surface of the filter body; the position where the plug-in sliding grooves are provided is on the left side of the liquid inlet opening; a closing block is slidably installed on the right side of the filter groove, the closing block is in a rectangular block structure, and the length of the closing block is the same as the width of the filter groove; a plug-in sliding block is fixedly installed on the front and rear end surfaces of the closing block, the plug-in sliding block is in an isosceles trapezoidal block structure, the structural dimensions of the plug-in sliding block match the structural dimensions of the plug-in sliding groove, and the plug-in sliding block is slidably inserted into the plug-in sliding groove; the bottom end surface of the closing block adopts an inclined surface structure with a higher left and a lower right, and when the bottom end surface of the closing block contacts the bottom surface of the inner end of the filter groove, the closing block divides the filter groove into two left and right trough bodies at this time.
[0006] Furthermore, a handle is fixedly installed on the top surface of the closing block; a lightweight cavity is formed inside the closing block, and the lightweight cavity is in the structure of a rectangular cavity; a extending plate b is fixedly installed at the lower front side of the right end face of the closing block, the extending plate b is in the structure of a square plate, and a reset spring c is fixedly installed on the top surface of the extending plate b; a extending plate a is fixedly installed at the upper right side of the inner front side of the filtering groove adjacent to the inserting sliding groove, the extending plate a is in the structure of a square plate, and the bottom end surface of the extending plate a is fixedly connected to the top end of the reset spring c; when the reset spring c is in a normal extended state, the bottom end surface of the closing block is in contact with the bottom end surface of the inner end of the filtering groove.
[0007] Furthermore, a limiting slot is formed on the front end surface of the inserting slider located at the front side, and the limiting slot is in the structure of a circular groove; a matching opening is formed at the upper right side of the front end surface of the filtering body corresponding to the inserting sliding groove, and the matching opening is a circular hole; when the reset spring c is in a normal extended state, the limiting slot is located at the lower side of the matching opening; when the limiting slot and the matching opening are in an axial state, the reset spring c is in a compressed state, and at this time, the bottom end surface of the closing block is higher than the bottom end surface of the inner end of the filtering groove.
[0008] Furthermore, an induction housing is fixedly installed on the front end surface of the filtering body, the induction housing is in the structure of a rectangular housing, a through hole a is formed at the right side of the front end surface of the induction housing, the through hole a is a circular hole, and the through hole a is coaxially arranged with the matching opening; a through hole b is formed at the left side of the front end surface of the induction housing, and the through hole b is a circular hole; four spheres are respectively and rotatably embedded and installed in an annular array at the inner peripheral surface of the through hole b adjacent to the front side opening end and at the inner peripheral surface of the through hole a adjacent to the front side opening end; a spring receiving groove is formed at the middle area of the front end surface of the induction housing corresponding to the through hole b and the through hole a, and the spring receiving groove is in the structure of a circular groove.
[0009] Furthermore, a synchronous driving plate is provided on the front side of the induction shell, and the synchronous driving plate is a rectangular plate structure; a limiting plug post b is fixedly installed on the right side of the rear end surface of the synchronous driving plate, and the limiting plug post b is a cylinder. The limiting plug post b is slidably inserted in the through-hole a and the matching opening, and the outer peripheral surface of the limiting plug post b is in sliding contact with the ball; a limiting plug post a is fixedly installed on the left side of the rear end surface of the synchronous driving plate, and the limiting plug post a is a cylinder. The limiting plug post a is slidably inserted in the through-hole b, and the limiting plug post a is in sliding contact with the ball; the rear end surface of the synchronous driving plate is fixedly connected to the rear side surface of the inner end of the spring receiving groove through a reset spring a; When the reset spring a is in the normal extended state, the rear end face of the synchronous driving plate fits with the front end face of the sensing shell. At this time, the rear end face of the limiting pin a does not contact with the front end face of the filter body, while the rear end of the limiting pin b exceeds the opening end on the rear side of the matching opening and is located inside the plug-in slide groove; when the reset spring a is in the normal extended state, and the limiting slot and the matching opening are in the axial state, the rear end of the limiting pin b is limitedly inserted inside the limiting slot; when the limiting slot and the matching opening are offset from each other, the rear end face of the limiting pin b contacts with the front end face of the plug-in slider located on the front side, and the reset spring a is in a stretched state, and the rear end face of the synchronous driving plate is separated from the front end face of the sensing shell.
[0010] Furthermore, a movable adsorption socket is provided on the front end surface of the filter body relative to the upper part of the axis of the magnetic roller, and the movable adsorption socket is a circular hole, and passes through the filter slot; a reciprocating cavity is provided on the left side of the through-hole b inside the induction shell, and the reciprocating cavity has a cylindrical cavity structure; the reciprocating cavity is coaxially arranged with the movable adsorption socket, and a through hole position penetrating the front and rear end surfaces of the induction shell is provided at the axis center of the reciprocating cavity, and the through hole position is a circular hole; an iron adsorption column is slidably inserted into the through hole position and the movable adsorption socket, and the iron adsorption column is a cylinder; an annular block is fixedly installed on the outer peripheral surface of the iron adsorption column, and the annular block is slidably connected to the inside of the reciprocating cavity; the rear end surface of the annular block is fixedly connected to the rear side surface of the inner end of the reciprocating cavity by a reset spring b.
[0011] Furthermore, when the reset spring b is in a normal extended state, the rear end face of the iron adsorption column does not contact the magnetic roller, and the front end face of the annular block does not contact the front side face of the inner end of the reciprocating cavity, and the front end of the iron adsorption column exceeds the front opening end of the through hole; the strength of the reset spring b is greater than the strength of the reset spring a, so when the reset spring b is in a normal extended state, the front end of the iron adsorption column presses against the synchronous driving plate, and the reset spring a is in a stretched state at this time, and the rear end of the limiting plug b is completely received in the matching opening.
[0012] Further, a microcontroller is provided inside the induction housing, and the induction housing is externally connected to a power supply; a warning shutdown button and a buzzer are installed on the front end face of the induction housing, and both the warning shutdown button and the buzzer are electrically connected to the microcontroller; the warning shutdown button is used to control the shutdown of the buzzer; an embedded installation groove is provided at the upper part of the front side of the inner end of the reciprocating movement cavity, and a group of warning start buttons are fixedly installed on the front side of the inner end of the embedded installation groove. The warning start buttons are electrically connected to the microcontroller. The warning start buttons are touch switches, and the button ends of the warning start buttons are located outside the embedded installation groove; the warning start buttons are used to control the start of the buzzer; a rubber pressing block is fixedly installed on the front end face of the annular block corresponding to the position of the embedded installation groove; when the reset spring b is in a normal extended state, the front end face of the rubber pressing block is in contact with the button end of the warning start button, but at this time the warning start button is not in a pressed and started state.
[0013] Further, when the magnetic roller is in an energized state, the rear end face of the iron adsorption column is in contact with the magnetic roller. At this time, the reset spring b is in a compressed state, the front end of the iron adsorption column is completely received inside the through hole position, and the front end face of the rubber pressing block is not in contact with the button end of the warning start button.
[0014] The intelligent tool grinding filter based on milling cutter production provided by the present invention has the following beneficial effects
[0015] 1. The magnetic roller is used to magnetically filter the grinding iron filings in the grinding fluid, and the scraping and separating of the magnetically filtered grinding iron filings is realized through the cooperation of the peeling scraper and the magnetic roller, so as to realize the separate collection of the grinding fluid and the grinding iron filings, and meet the requirement of filtering and recycling the grinding fluid.
[0016] 2. Through the magnetic attraction cooperation between the iron adsorption column and the magnetic roller, the monitoring and determination of whether the magnetic roller has a power failure fault are realized. When the magnetic roller has a power failure due to a fault, the high-decibel alarm of the buzzer is realized through the pressing cooperation between the rubber pressing block and the warning start button, and the power failure reminder of the magnetic roller is realized in the first time, so that the staff can timely repair the fault of the magnetic roller.
[0017] 3. Through the pressing cooperation between the iron adsorption column and the synchronous driving plate, when the magnetic roller has a power failure due to a fault, the synchronous driving plate is pressed by the iron adsorption column, and the synchronous driving limit plug b is separated from the limit slot, so that the closing block cuts off the flow of the grinding fluid in the filter tank, and the flow of the grinding fluid is cut off in the first time when the magnetic roller has a power failure, avoiding the grinding fluid containing grinding iron filings from flowing into the temporary storage cavity. Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.
[0019] The accompanying drawings in the following description relate only to some embodiments of the present invention and are not intended to limit the present invention.
[0020] In the accompanying drawings:
[0021] Figure 1 is a front end shaft view structural schematic diagram of the magnetic roller of the embodiment of the present invention in the non-powered state.
[0022] Figure 2 is a rear end shaft view structural schematic diagram of the magnetic roller of the embodiment of the present invention in the non-powered state.
[0023] Figure 3 is a structural schematic diagram of the closed block in the disassembled state of the embodiment of the present invention.
[0024] Figure 4 is of the embodiment of the present invention Figure 3 partial enlarged structural schematic diagram at A in
[0025] Figure 5 is a sectional structural schematic diagram of the embodiment of the present invention.
[0026] Figure 6 is a front view structural schematic diagram of the magnetic roller of the embodiment of the present invention in the non-powered state.
[0027] Figure 7 is of the embodiment of the present invention Figure 6 partial sectional enlarged structural schematic diagram of B-B in
[0028] Figure 8 is of the embodiment of the present invention Figure 7 structural schematic diagram in the state where the iron adsorption column and the synchronous drive plate are removed in
[0029] Figure 9 is of the embodiment of the present invention Figure 7 partial sectional enlarged structural schematic diagram of D-D in
[0030] Figure 10 is of the embodiment of the present invention Figure 6 partial sectional enlarged structural schematic diagram of C-C in
[0031] Figure 11 is of the embodiment of the present invention Figure 7 structural schematic diagram of the magnetic roller in the powered state in
[0032] Figure 12 is of the embodiment of the present invention Figure 10 structural schematic diagram in the state where the bottom end surface of the magnetic roller is powered on and the bottom end surface of the closed block is separated from the bottom end surface of the filter tank in
[0033] Figure 13 is a system block diagram of the embodiment of the present invention.
[0034] List of Reference Numerals
[0035] 1. Filter body; 101. Support frame; 102. Filter tank; 103. Longitudinal plate; 104. Transverse plate; 105. Stripping scraper; 106. Magnetic roller; 107. Inductive housing; 108. Warning shutdown button; 109. Buzzer; 1010. Synchronous drive plate; 1011. Control box; 1012. Motor; 1013. Extension plate a; 1014. Insertion chute; 1015. Temporary storage cavity; 1016. Liquid inlet opening; 1017. Drain valve; 1018. Limit insertion post a; 1019. Return spring a; 1020. Iron adsorption post; 1021. Annular block; 1022. Return spring b; 1023. Rubber pressing block; 1024. Limit insertion post b; 1025. Through hole a; 1026. Through hole b; 1027. Sphere; 1028. Spring storage groove; 1029. Reciprocating movement cavity; 1030. Through hole position; 1031. Adsorption movement insertion hole; 1032. Embedded installation groove; 1033. Warning start button; 1034. Microcontroller; 1035. Matching opening; 2. Sealing block; 201. Handle; 202. Insertion slider; 203. Extension plate b; 204. Return spring c; 205. Lightweight cavity; 206. Limit slot. Detailed Implementation Manner
[0036] In order to make the objectives, solutions and advantages of the technical solutions of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the specific embodiments of the present invention.
[0037] Please refer to Figures 1 to 13 as shown in
[0038] Embodiment 1: The present invention provides an intelligent tool grinding filter machine based on milling cutter production, which includes a filter body 1. The filter body 1 has a rectangular body structure. There is a filter groove 102 opened on the top surface of the filter body 1, and the filter groove 102 has a rectangular groove structure. The inner bottom surface of the filter groove 102 adopts an inclined surface structure with a higher left and a lower right, so it is convenient to pour the grinding fluid into the filter groove 102, and it can flow to the right along the inner bottom surface of the filter groove 102. An interim storage cavity 1015 is opened in the filter body 1 at a position adjacent to and below the filter groove 102. The interim storage cavity 1015 has a rectangular cavity structure and is used for temporarily storing the filtered grinding fluid. An inlet opening 1016 communicating with the interim storage cavity 1015 is opened at the adjacent edge position on the right side of the inner bottom surface of the filter groove 102. The inlet opening 1016 has a rectangular opening structure and is used for allowing the filtered grinding fluid to flow into the interior of the interim storage cavity 1015. A control box 1011 is fixedly installed on the rear end surface of the filter body 1. A magnetic roller 106 is rotatably installed in the right half area of the filter groove 102. The magnetic roller 106 is electrically connected to the control box 1011. The outer peripheral surface of the magnetic roller 106 is slightly higher than the inner bottom surface of the filter groove 102. The magnetic roller 106 is used to contact the grinding fluid, thereby magnetically attracting the grinding iron chips contained in the grinding fluid. A set of motors 1012 are fixedly installed on the rear end surface of the filter body 1. The motors 1012 are electrically connected to the control box 1011, and the rotating shaft end of the motor 1012 is fixedly connected to the magnetic roller 106. The motors 1012 are used to drive the magnetic roller 106 to rotate. A longitudinal plate 103 is fixedly installed in the left half area of the filter groove 102. The longitudinal plate 103 has a rectangular plate structure. The bottom end surface of the longitudinal plate 103 is higher than the inner bottom surface of the filter groove 102, and the length of the longitudinal plate 103 is consistent with the width of the filter groove 102. A transverse plate 104 is fixedly installed on the right end surface of the longitudinal plate 103. The transverse plate 104 has a rectangular plate structure. The bottom end surface of the transverse plate 104 is at the same horizontal plane as the bottom end surface of the longitudinal plate 103, and the length of the transverse plate 104 is consistent with the width of the filter groove 102. A peeling scraper 105 is fixedly installed on the right end surface of the transverse plate 104. The peeling scraper 105, the longitudinal plate 103 and the transverse plate 104 together form a storage mechanism for temporarily storing the grinding iron chips. The peeling scraper 105 is arranged in an inclined shape with a higher right and a lower left. The right end of the peeling scraper 105 has a triangular structure, and the right end of the peeling scraper 105 is adjacent to the upper half area of the outer peripheral surface of the magnetic roller 106. Therefore, the right end of the peeling scraper 105 can scrape off the grinding iron chips magnetically attracted on the outer peripheral surface of the magnetic roller 106. A support frame 101 is fixedly installed on the bottom end surface of the filter body 1. A drain valve 1017 communicating with the interim storage cavity 1015 is installed on the bottom end surface of the filter body 1. The drain valve 1017 is used for discharging the grinding fluid centrally collected in the interim storage cavity 1015.
[0039] Among them, insertion sliding grooves 1014 are provided at the front and rear end faces on the right side of the filtering tank 102. The insertion sliding grooves 1014 are in the structure of isosceles trapezoidal grooves, and the insertion sliding grooves 1014 penetrate through the top end face of the filtering body 1; the positions where the insertion sliding grooves 1014 are provided are on the left side of the liquid inlet opening 1016; a closing block 2 is slidably installed on the right side of the filtering tank 102. The closing block 2 is in the structure of a rectangular block, and the length of the closing block 2 is consistent with the width of the filtering tank 102; insertion sliding blocks 202 are fixedly installed on the front and rear end faces of the closing block 2. The insertion sliding blocks 202 are in the structure of isosceles trapezoidal blocks, and the structural dimensions of the insertion sliding blocks 202 match the structural dimensions of the insertion sliding grooves 1014. The insertion sliding blocks 202 are slidably inserted into the insertion sliding grooves 1014; the bottom end face of the closing block 2 is in the structure of an inclined surface with the left side higher than the right side. When the bottom end face of the closing block 2 contacts the inner bottom end face of the filtering tank 102, at this time, the closing block 2 divides the filtering tank 102 into two left and right tank bodies. The closing block 2 is used to control the flow of the grinding fluid in the filtering tank 102.
[0040] Among them, a handle 201 is fixedly installed on the top end face of the closing block 2. The handle 201 is used to grasp and pull the closing block 2 to move up and down; a lightweight cavity 205 is provided inside the closing block 2. The lightweight cavity 205 is in the structure of a rectangular cavity. The provision of the lightweight cavity 205 is used to reduce the weight of the closing block 2; an extension plate b203 is fixedly installed at the lower front side of the right end face of the closing block 2. The extension plate b203 is in the structure of a square plate, and a return spring c204 is fixedly installed on the top end face of the extension plate b203; an extension plate a1013 is fixedly installed on the inner front side face of the filtering tank 102 at the upper right side adjacent to the insertion sliding groove 1014. The extension plate a1013 is in the structure of a square plate, and the bottom end face of the extension plate a1013 is fixedly connected to the top end of the return spring c204; when the return spring c204 is in the normal extended state, the bottom end face of the closing block 2 contacts the inner bottom end face of the filtering tank 102. The return spring c204 is used to ensure that after the closing block 2 divides the filtering tank 102, the bottom end face of the closing block 2 will not be self-separated from the inner bottom end face of the filtering tank 102.
[0041] Among them, a limit slot 206 is provided on the front end face of the insertion sliding block 202 located on the front side. The limit slot 206 is in the structure of a circular groove. The limit slot 206 is used to achieve limit insertion and cooperation with the limit insertion post b1024, so as to realize the position fixation of the closing block 2 after being pulled upward; a matching opening 1035 is provided on the front end face of the filtering body 1 above the right side relative to the insertion sliding groove 1014. The matching opening 1035 is a round hole; when the return spring c204 is in the normal extended state, the limit slot 206 is located below the matching opening 1035; when the limit slot 206 and the matching opening 1035 are in the axial state, the return spring c204 is in the compressed state, and at this time, the bottom end face of the closing block 2 is higher than the inner bottom end face of the filtering tank 102.
[0042] Among them, an induction shell 107 is fixedly installed on the front end face of the filter body 1, and the induction shell 107 is a rectangular shell structure. A through hole a1025 is opened on the right side of the front end face of the induction shell 107, and the through hole a1025 is a circular hole. The through hole a1025 and the matching opening 1035 are coaxially arranged; a through hole b1026 is opened on the left side of the front end face of the induction shell 107, and the through hole b1026 is a circular hole; the inner circumference of the through hole b1026 adjacent to the front opening end and the inner circumference of the through hole a1025 adjacent to the front opening end are both in a circular array shape, and four spheres 1027 are embedded and rotatably installed in each; the front end face of the induction shell 107 is relative to the through hole b1026 and the through hole A spring receiving groove 1028 is provided in the middle area of the through-hole a1025, and the spring receiving groove 1028 is in a circular groove structure. A synchronous driving plate 1010 is provided on the front side of the sensing shell 107, and the synchronous driving plate 1010 is in a rectangular plate structure. A limiting plug post b1024 is fixedly installed on the right side of the rear end face of the synchronous driving plate 1010, and the limiting plug post b1024 is a cylinder. The limiting plug post b1024 is slidably inserted into the through-hole a1025 and the matching opening 1035, and the outer peripheral surface of the limiting plug post b1024 is in sliding contact with the sphere 1027. The outer peripheral surface of the limiting plug post b1024 is in sliding contact with the sphere 1027, so that the limiting plug post b1024 can slide back and forth smoothly without obstruction. ; A limit pin a1018 is fixedly installed on the left side of the rear end face of the synchronous driving plate 1010. The limit pin a1018 is a cylinder. The limit pin a1018 is slidably inserted into the through hole b1026, and the limit pin a1018 is in sliding contact with the ball 1027. Therefore, the limit pin a1018 is in sliding contact with the ball 1027 to ensure that the limit pin a1018 can slide back and forth smoothly without obstruction; the rear end face of the synchronous driving plate 1010 is fixedly connected to the rear side surface of the inner end of the spring receiving groove 1028 through a reset spring a1019; when the reset spring a1019 is in the normal extended state, the rear end face of the synchronous driving plate 1010 is in contact with the front end face of the sensing shell 107. At this time, the limit pin a1018 The rear end face of the pin a1018 does not contact the front end face of the filter body 1, while the rear end of the limiting pin b1024 extends beyond the rear opening end of the matching opening 1035 and is located inside the plug-in slide groove 1014; when the reset spring a1019 is in a normal extended state, and the limiting slot 206 and the matching opening 1035 are in an axial state, the rear end of the limiting pin b1024 is limitedly inserted inside the limiting slot 206; when the limiting slot 206 and the matching opening 1035 are offset from each other, the rear end face of the limiting pin b1024 contacts the front end face of the plug-in slider 202 located on the front side, and at this time, the reset spring a1019 is in a stretched state, and the rear end face of the synchronous driving plate 1010 is separated from the front end face of the sensing shell 107.
[0043] Among them, an adsorption moving insertion hole 1031 is provided on the front end face of the filter body 1 above the axis of the magnetic roller 106. The adsorption moving insertion hole 1031 is a round hole, and the adsorption moving insertion hole 1031 penetrates through the filter groove 102. The adsorption moving insertion hole 1031 is used for the iron adsorption column 1020 magnetically attracted by the magnetic roller 106 to slide along it after the magnetic roller 106 is energized until the iron adsorption column 1020 contacts the magnetic roller 106; a reciprocating moving cavity 1029 is provided inside the induction housing 107 to the left of the through hole b 1026. The reciprocating moving cavity 1029 is a cylindrical cavity structure; the reciprocating moving cavity 1029 is coaxially arranged with the adsorption moving insertion hole 1031, and a through hole 1030 penetrating the front and rear end faces of the induction housing 107 is provided at the axis of the reciprocating moving cavity 1029. The through hole 1030 is a round hole; an iron adsorption column 1020 is slidably inserted in the through hole 1030 and the adsorption moving insertion hole 1031 together. The iron adsorption column 1020 is a cylinder. Since the iron adsorption column 1020 is made of iron material, the magnetic roller 106 can magnetically attract the iron adsorption column 1020 after being energized; an annular stopper 1021 is fixedly installed on the outer peripheral surface of the iron adsorption column 1020, and the annular stopper 1021 is slidably connected inside the reciprocating moving cavity 1029; a return spring b 1022 is fixedly connected between the rear end face of the annular stopper 1021 and the inner rear side face of the inner end of the reciprocating moving cavity 1029.
[0044] Specific usage method and function of this embodiment:
[0045] The filter body 1 is placed below the grinding fluid discharge port of the machine tool used for milling cutter processing, and the opening end of the filter groove 102 to the left of the longitudinal plate 103 is aligned with the grinding fluid discharge port (not limited to the machining state of this machine tool, or directly adding the grinding fluid after machining by the machine tool);
[0046] When filtering the grinding fluid, first start the motor 1012 and the magnetic roller 106 through the control box 1011. The motor 1012 drives the magnetic roller 106 to rotate counterclockwise, and the magnetic roller 106 is energized to achieve the magnetic attraction function;
[0047] When the magnetic roller 106 is energized, the magnetic roller 106 will magnetically attract the iron adsorption column 1020. At this time, the iron adsorption column 1020 will slide backward along the through-hole position 1030 and the adsorption moving jack 1031. At this time, the return spring b1022 will be compressed under the pressing of the annular block 1021. And at this time, the front end of the iron adsorption column 1020 will also be completely received inside the through-hole position 1030, so that it will no longer press and limit the synchronous driving plate 1010. Therefore, at this time, the staff can slide the plugging slider 202 and the plugging chute 1014 to cooperate and pinch the handle 201 to slide the closing block 2 upward along the plugging chute 1014 until the mating opening 1035 and the limit slot 206 are in a coaxial state. During the upward movement of the closing block 2, the return spring c204 will be compressed accordingly. When the mating opening 1035 and the limit slot 206 are in a coaxial state, at this time, under the return springback of the return spring a1019, the limit plug b1024 will slide backward along the through-hole a1025 and the mating opening 1035, so that the rear end of the limit plug b1024 is limited and inserted into the limit slot 206. At this time, the position of the closing block 2 is limited and fixed to ensure that there is a space for the grinding fluid to flow between the bottom end surface of the closing block 2 and the inner bottom end surface of the filter tank 102;
[0048] After the grinding fluid containing grinding iron filings is poured in from the left side of the filter tank 102, because the filter tank 102 adopts an inclined surface structure with a higher left side and a lower right side, the grinding fluid poured into the filter tank 102 will flow to the right along the filter tank 102. When it flows to the position of the magnetic roller 106, the grinding fluid contacts the outer peripheral surface of the magnetic roller 106, and the grinding iron filings contained in the grinding fluid will be magnetically attracted by the magnetic roller 106 on its outer peripheral surface to realize the filtering operation of the grinding fluid. The grinding iron filings magnetically attracted on the outer peripheral surface of the magnetic roller 106, when it rotates to the right end part of the stripping scraper 105 during the counterclockwise rotation of the magnetic roller 106 driven by the motor 1012, the right end of the stripping scraper 105 will scrape off the grinding iron filings magnetically attracted on the outer peripheral surface of the magnetic roller 106 and higher than the distance between the right end of the scraper 105 and the outer peripheral surface of the magnetic roller 106. The scraped grinding iron filings will slide along the inclined surface of the stripping scraper 105 to the top surface of the transverse plate 104 to realize the centralized collection of the grinding iron filings. The filtered grinding fluid will flow into the temporary storage cavity 1015 through the liquid inlet opening 1016 to realize the centralized collection of the grinding fluid. When the grinding fluid needs to be applied, the discharge valve 1017 is opened to discharge the grinding fluid in the temporary storage cavity 1015.
[0049] Embodiment 2: Based on the intelligent tool grinding filter machine produced by the milling cutter provided in the first embodiment, the intelligent tool grinding filter machine based on the milling cutter production further includes: when the return spring b1022 is in a normal extended state, the rear end face of the iron adsorption column 1020 does not contact the magnetic roller 106, and the front end face of the annular stop block 1021 does not contact the front side face of the inner end of the reciprocating movement cavity 1029, and the front end of the iron adsorption column 1020 extends beyond the front opening end of the through hole position 1030; the strength of the return spring b1022 is greater than the strength of the return spring a1019. Therefore, when the return spring b1022 is in a normal extended state, the front end of the iron adsorption column 1020 presses against the synchronous drive plate 1010. At this time, the return spring a1019 is in a stretched state, and the rear end of the limit insertion column b1024 is completely received inside the mating opening 1035;
[0050] When the magnetic roller 106 loses power due to a fault, at this time, without the magnetic attraction of the magnetic roller 106, the return spring b1022 will quickly reset and rebound, thereby quickly driving the iron adsorption column 1020 to slide forward along the through hole position 1030 and the adsorption movement insertion hole 1031. Since the strength of the return spring b1022 is greater than the strength of the return spring a1019, when the return spring b1022 resets and rebounds, the front end of the iron adsorption column 1020 will press against the synchronous drive plate 1010, thereby causing the synchronous drive plate 1010 to move forward. At this time, the return spring a1019 is stretched, and the rear end of the limit insertion column b1024 will disengage from the limit slot 206. Without the limit of the limit insertion column b1024 on the closing block 2, the return spring c204 in a compressed state quickly resets and rebounds, thereby driving the closing block 2 to quickly move downward along the insertion chute 1014 until the bottom end face of the closing block 2 contacts the bottom end face of the inner end of the filter tank 102. At this time, the closing block 2 will cut off the flow of the grinding fluid in the filter tank 102, realizing the cut-off of the grinding fluid flow at the first time when the magnetic roller 106 loses power, and avoiding the grinding fluid containing grinding iron filings from flowing into the temporary storage cavity 1015 through the liquid inlet opening 1016.
[0051] Embodiment 3: Based on the intelligent tool grinding filter machine for milling cutter production provided in the first and second embodiments, the intelligent tool grinding filter machine for milling cutter production further includes: a microcontroller 1034 is provided inside the induction housing 107, and the induction housing 107 is externally connected to a power supply; a warning shutdown button 108 and a buzzer 109 are installed on the front end face of the induction housing 107, and both the warning shutdown button 108 and the buzzer 109 are electrically connected to the microcontroller 1034; the warning shutdown button 108 is used to control the shutdown of the buzzer 109; a built-in installation groove 1032 is formed in the upper part of the front side of the inner end of the reciprocating movement cavity 1029, and a group of warning start buttons 1033 are fixedly installed on the front side of the inner end of the built-in installation groove 1032. The warning start buttons 1033 are electrically connected to the microcontroller 1034. The warning start buttons 1033 are touch switches. By using touch switches, after pressing the warning start buttons 1033, there is no need to press again for reset, which is more convenient to use. The button ends of the warning start buttons 1033 are located outside the built-in installation groove 1032; the warning start buttons 1033 are used to control the start of the buzzer 109; a rubber pressing block 1023 is fixedly installed on the front end face of the annular block 1021 corresponding to the built-in installation groove 1032. Due to the setting of the rubber material of the rubber pressing block 1023, when the rubber pressing block 1023 collides and presses against the warning start button 1033, because the rubber material of the rubber pressing block 1023 has a certain elasticity, the collision between them is not a hard impact, ensuring that it will not cause collision and pressing damage to the warning start button 1033; in the normal extended state of the return spring b1022, the front end face of the rubber pressing block 1023 is in contact with the button end of the warning start button 1033, but at this time the warning start button 1033 is not in the pressed and started state. When the magnetic roller 106 is in the energized state, the rear end face of the iron adsorption column 1020 is in contact with the magnetic roller 106. At this time, the return spring b1022 is in the compressed state, the front end of the iron adsorption column 1020 is completely received inside the through hole 1030, and the front end face of the rubber pressing block 1023 is not in contact with the button end of the warning start button 1033;
[0052] When the magnetic roller 106 loses power due to a fault, the reset spring b1022 quickly rebounds and drives the iron adsorption column 1020 to slide forward along the through hole position 1030 and the adsorption moving jack 1031. Since the front end face of the rubber pressing block 1023 contacts the key end of the warning start button 1033 in the normal extended state of the reset spring b1022, at this time, driven by the quick rebound of the reset spring b1022, the rubber pressing block 1023 will inevitably collide and press against the key end of the warning start button 1033. And through the collision and pressing of the rubber pressing block 1023 against the key end of the warning start button 1033, the warning start button 1033 will be in a pressed and started state for a moment, so that it will give a feedback signal to the microcontroller 1034. After receiving the signal, the microcontroller 1034 will control the buzzer 109 to start. Through the high-decibel alarm of the buzzer 109, it will remind the staff of the power failure of the magnetic roller 106, so that the staff can stop the discharge of the grinding fluid in time and repair the fault of the magnetic roller 106; after being reminded by the buzzer 109, the staff can feedback a signal to the microcontroller 1034 by pressing the warning off button 108. After receiving the signal, the microcontroller 1034 will control the buzzer 109 to turn off.
[0053] The above description is only an exemplary embodiment of the present invention and is not used to limit the protection scope of the present invention. The protection scope of the present invention is determined by the appended claims.
Claims
1. An intelligent tool grinding filter machine based on the production of milling cutters, characterized in that Including: A filtering body (1), on the top surface of the filtering body (1) with a rectangular body structure, there is a filtering groove (102) in the shape of a rectangular groove; the inner bottom surface of the filtering groove (102) adopts an inclined surface structure with a higher left and a lower right; inside the filtering body (1), adjacent to the lower part of the filtering groove (102), there is a temporary storage cavity (1015) in the shape of a rectangular cavity; at the right-side adjacent edge part of the inner bottom surface of the filtering groove (102), there is a liquid inlet opening (1016) which is connected to the temporary storage cavity (1015) and has a rectangular opening structure; on the rear end surface of the filtering body (1), a control box (1011) is fixedly installed; in the right half area inside the filtering groove (102), a magnetic roller (106) is rotatably installed, the magnetic roller (106) is electrically connected to the control box (1011), and the outer peripheral surface of the magnetic roller (106) is slightly higher than the inner bottom surface of the filtering groove (102); on the rear end surface of the filtering body (1), a set of motors (1012) is fixedly installed, the motors (1012) are electrically connected to the control box (1011), and the rotating shaft end of the motors (1012) is fixedly connected to the magnetic roller (106); in the left half area inside the filtering groove (102), a longitudinal plate (103) in the shape of a rectangular plate is fixedly installed, the bottom end surface of the longitudinal plate (103) is higher than the inner bottom surface of the filtering groove (102), and the length of the longitudinal plate (103) is the same as the width of the filtering groove (102); on the right end surface of the longitudinal plate (103), a transverse plate (104) in the shape of a rectangular plate is fixedly installed, the bottom end surface of the transverse plate (104) is at the same horizontal plane as the bottom end surface of the longitudinal plate (103), and the length of the transverse plate (104) is the same as the width of the filtering groove (102); on the right end surface of the transverse plate (104), a peeling scraper (105) is fixedly installed, the peeling scraper (105) is arranged in an inclined shape with a higher right and a lower left, the right end of the peeling scraper (105) is in a triangular structure, and the right end of the peeling scraper (105) is adjacent to the upper half area of the outer peripheral surface of the magnetic roller (106); on the bottom end surface of the filtering body (1), a support frame (101) is fixedly installed, and a drain valve (1017) connected to the temporary storage cavity (1015) is installed on the bottom end surface of the filtering body (1).
2. The intelligent tool grinding filter machine based on the production of milling cutters according to claim 1, wherein: On both the front and rear end faces on the right side of the filtering tank (102), there is an insertion sliding groove (1014) in the structure of an isosceles trapezoidal groove, and the insertion sliding groove (1014) penetrates through the top face of the filtering machine body (1); the position where the insertion sliding groove (1014) is opened is on the left side of the liquid inlet opening (1016); a closing block (2) in the structure of a rectangular block is slidably installed on the right side of the filtering tank (102), and the length of the closing block (2) is consistent with the width of the filtering tank (102); on both the front and rear end faces of the closing block (2), there is a fixed installation of an insertion sliding block (202) in the structure of an isosceles trapezoidal block, the structural dimensions of the insertion sliding block (202) match the structural dimensions of the insertion sliding groove (1014), and the insertion sliding block (202) is slidably inserted inside the insertion sliding groove (1014); the bottom face of the closing block (2) adopts an inclined plane structure with the left side higher than the right side. When the bottom face of the closing block (2) comes into contact with the inner bottom face of the filtering tank (102), at this time, the closing block (2) divides the filtering tank (102) into two tank bodies on the left and right.
3. The intelligent tool grinding filter machine produced based on milling cutters according to claim 2, characterized in that: On the top face of the closing block (2), there is a fixed installation of a handle (201); inside the closing block (2), there is an opened lightweight cavity (205) in the structure of a rectangular cavity; on the front side and below the right end face of the closing block (2), there is a fixed installation of an extension plate b (203) in the structure of a square plate, and on the top face of the extension plate b (203), there is a fixed installation of a return spring c (204); on the front side of the inner end face of the filtering tank (102), adjacent to the upper right part of the insertion sliding groove (1014), there is a fixed installation of an extension plate a (1013) in the structure of a square plate, and the bottom face of the extension plate a (1013) is fixedly connected to the top end of the return spring c (204); when the return spring c (204) is in a normal extended state, the bottom face of the closing block (2) is in contact with the inner bottom face of the filtering tank (102).
4. The intelligent tool grinding filter machine produced based on the milling cutter according to claim 3, wherein: On the front end face of the insertion sliding block (202) located on the front side, there is an opened limiting insertion slot (206) in the structure of a circular groove; on the front end face of the filtering machine body (1), on the upper right side corresponding to the insertion sliding groove (1014), there is an opened matching opening (1035) in the shape of a round hole; when the return spring c (204) is in a normal extended state, the limiting insertion slot (206) is located on the lower left side of the matching opening (1035); when the limiting insertion slot (206) and the matching opening (1035) are in an axial state, the return spring c (204) is in a compressed state, and at this time, the bottom face of the closing block (2) is higher than the inner bottom face of the filtering tank (102).
5. The intelligent tool grinding filter machine produced based on milling cutters according to claim 4, wherein: A sensing shell (107) having a rectangular shell structure is fixedly mounted on the front end surface of the filter body (1), a through-hole a (1025) having a circular hole is provided on the right side of the front end surface of the sensing shell (107), and the through-hole a (1025) is coaxially arranged with the matching opening (1035); a through-hole b (1026) having a circular hole is provided on the left side of the front end surface of the sensing shell (107); the inner circumference of the through-hole b (1026) adjacent to the front opening end and the inner circumference of the through-hole a (1025) adjacent to the front opening end are both in a circular array, each of which is embedded and rotatably mounted with four balls (1027); the front end surface of the sensing shell (107) is provided with a spring receiving groove (1028) having a circular groove structure in the middle area of the through-hole b (1026) and the through-hole a (1025).
6. The intelligent tool grinding filter machine produced based on the milling cutter according to claim 5, wherein: A synchronous driving plate (1010) having a rectangular plate structure is provided on the front side of the sensing housing (107); a cylindrical limiting plug post b (1024) is fixedly installed on the right side of the rear end surface of the synchronous driving plate (1010); the limiting plug post b (1024) is slidably inserted into the through hole a (1025) and the matching opening (1035), and the outer peripheral surface of the limiting plug post b (1024) is in sliding contact with the ball (1027); the synchronous driving plate A cylindrical limit pin a (1018) is fixedly installed on the left side of the rear end face (1010), and the limit pin a (1018) is slidably inserted into the through hole b (1026), and the limit pin a (1018) is in sliding contact with the ball (1027); the rear end face of the synchronous driving plate (1010) is fixedly connected to the rear side face of the inner end of the spring receiving groove (1028) through a return spring a (1019); the return spring a (1019 ) in the normal extended state, the rear end face of the synchronous driving plate (1010) is in contact with the front end face of the sensing housing (107), at which time the rear end face of the limit pin a (1018) does not contact the front end face of the filter body (1), and the rear end of the limit pin b (1024) extends beyond the rear opening end of the matching opening (1035) and is located inside the plug-in slide groove (1014); when the return spring a (1019) is in the normal extended state, and the limit slot (206) is in contact with the matching opening (10 35) is in the axial state, the rear end of the limit pin b (1024) is limitedly inserted in the limit slot (206); when the limit slot (206) and the matching opening (1035) are offset from each other, the rear end face of the limit pin b (1024) contacts the front end face of the plug-in slider (202) located on the front side, and at this time, the return spring a (1019) is in a stretched state, and the rear end face of the synchronous driving plate (1010) is separated from the front end face of the sensing housing (107).
7. The intelligent tool grinding filter machine produced based on the milling cutter according to claim 6, characterized in that: At the upper part above the axis of the magnetic roller (106) on the front end face of the filter body (1), there is an adsorption moving insertion hole (1031) in the shape of a round hole, and the adsorption moving insertion hole (1031) penetrates through the filter groove (102); inside the induction housing (107), a reciprocating moving cavity (1029) in the shape of a cylindrical cavity is provided on the left side of the through hole b (1026); the reciprocating moving cavity (1029) is coaxially arranged with the adsorption moving insertion hole (1031), and a through hole position (1030) in the shape of a round hole that penetrates through the front and rear end faces of the induction housing (107) is provided at the axial center of the reciprocating moving cavity (1029); a cylindrical iron adsorption column (1020) is slidably inserted into the through hole position (1030) and the adsorption moving insertion hole (1031) together; an annular stopper (1021) is fixedly installed on the outer peripheral surface of the iron adsorption column (1020), and the annular stopper (1021) is slidably connected inside the reciprocating moving cavity (1029); the rear end face of the annular stopper (1021) is fixedly connected to the inner rear side face of the inner end of the reciprocating moving cavity (1029) through a return spring b (1022).
8. The intelligent tool grinding filter machine produced based on a milling cutter according to claim 7, wherein: When the return spring b (1022) is in a normal extended state, the rear end face of the iron adsorption column (1020) does not contact the magnetic roller (106), and the front end face of the annular stopper (1021) does not contact the inner front side face of the inner end of the reciprocating moving cavity (1029), and the front end of the iron adsorption column (1020) extends beyond the front opening end of the through hole position (1030); the strength of the return spring b (1022) is greater than that of the return spring a (1019), so when the return spring b (1022) is in a normal extended state, the front end of the iron adsorption column (1020) presses against and synchronously drives the plate (1010), at this time the return spring a (1019) is in a stretched state, and the rear end of the limit insertion post b (1024) is completely received inside the mating opening (1035).
9. The intelligent tool grinding filter machine produced based on milling cutters as claimed in claim 8, characterized in that: Inside the induction housing (107), there is a microcontroller (1034), and the induction housing (107) is externally connected to a power supply; on the front end face of the induction housing (107), a warning off button (108) and a buzzer (109) are installed, and both the warning off button (108) and the buzzer (109) are electrically connected to the microcontroller (1034); the warning off button (108) is used to control the turning off of the buzzer (109); at the upper part of the front side of the inner end of the reciprocating movement cavity (1029), an embedded installation groove (1032) is provided, and a group of warning start buttons (1033) are fixedly installed on the front side of the inner end of the embedded installation groove (1032), and the warning start buttons (1033) are electrically connected to the microcontroller (1034). The warning start buttons (1033) are touch switches, and the button ends of the warning start buttons (1033) are located outside the embedded installation groove (1032); the warning start buttons (1033) are used to control the start of the buzzer (109); on the front end face of the annular block (1021) corresponding to the embedded installation groove (1032), a rubber pressing block (1023) is fixedly installed; in the normal extended state of the return spring b (1022), the front end face of the rubber pressing block (1023) is in contact with the button end of the warning start button (1033), but at this time, the warning start button (1033) is not in the pressed and started state.
10. The intelligent tool grinding filter machine produced based on the milling cutter according to claim 9, wherein: When the magnetic roller (106) is in the energized state, the rear end face of the iron adsorption column (1020) is in contact with the magnetic roller (106). At this time, the return spring b (1022) is in a compressed state, the front end of the iron adsorption column (1020) is completely received inside the through hole (1030), and the front end face of the rubber pressing block (1023) is not in contact with the button end of the warning start button (1033).
Citation Information
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