A welding wire packing and transporting device with sub-packaging and winding functions

Abstract

The application discloses a welding wire packing and transporting device with a split winding function, which comprises a base, a winding drum, a first support frame fixedly installed above the base, a first motor arranged on the outer side of the first support frame, a rotating column fixedly installed on the output end of the first motor, a rotating disc fixedly installed on the outer side of the rotating column, a fixed frame fixedly installed on the outer side of the rotating disc, a clamping strip arranged on the inner side of the fixed frame, a connecting disc clamped on the inner side of the clamping strip, a second support frame fixedly installed above the base, a second motor fixedly installed above the second support frame, a first air cylinder fixedly installed on the output end of the second motor, a transposition plate fixedly installed on the air rod end of the first air cylinder, a second air cylinder fixedly installed on the top end of the transposition plate, and an air extraction disc fixedly installed on the air rod end of the second air cylinder. The application realizes the winding function conveniently and efficiently.

Description

TECHNICAL FIELD

[0001] The application is applied to the background of welding wire manufacturing, and is named a welding wire packaging and transporting device with a separate winding function. BACKGROUND

[0002] Welding wire is a wire welding material used as a filler metal or as a conductive metal. In gas welding and tungsten-arc gas welding, the welding wire is used as a filler metal; in submerged-arc welding, electroslag welding and other gas tungsten arc welding, the welding wire is both a filler metal and a conductive electrode. The surface of the welding wire is not coated with an anti-oxidizing flux.

[0003] With the development of industry, the device for winding welding wire is more and more common. Compared with the old winding machine, the old winding machine is wound by simple unwinding drum and winding drum rotation, and the layering device is used for winding and arranging the welding wire. However, the replacement of the winding drum and the initial winding point of the welding wire still need manual intervention, which leads to low overall winding, packaging and transporting efficiency, and wastes manpower.

[0004] Therefore, it is necessary to provide a welding wire packaging and transporting device with a separate winding function, which can achieve the winding effect. SUMMARY

[0005] The purpose of the present application is to provide a welding wire packaging and transporting device with a separate winding function to solve the problems in the background art.

[0006] In order to solve the above technical problems, the present application provides the following technical scheme: a welding wire packaging and transporting device with a separate winding function, comprising a base, a winding drum, a first support frame fixedly installed above the base, a first motor provided on the outer side of the first support frame, a rotating column fixedly installed on the output end of the first motor, a rotating disc fixedly installed on the outer side of the rotating column, a fixed frame fixedly installed on the outer side of the rotating disc, a clamping strip provided on the inner side of the fixed frame, a connecting disc clamped on the inner side of the clamping strip, a second support frame fixedly installed above the base, a second motor fixedly installed above the second support frame, a first air cylinder fixedly installed on the output end of the second motor, a transposition plate fixedly installed on the gas rod end of the first air cylinder, a second air cylinder fixedly installed on the top end of the transposition plate, an air extraction disc fixedly installed on the gas rod end of the second air cylinder, a fixed disc provided on both sides of the winding drum, the air extraction disc is attracted to the fixed disc, and a clamping groove transporting frame is provided on the top of the base.

[0007] In one embodiment, the upper fixed installation of the third support frame, the upper fixed installation of the third motor, the power end of the third motor engages the first conveyor belt, the upper bearing of the third support frame is connected with the power shaft, the tail end of the power shaft is connected with the first conveyor belt, the upper of the third support frame is provided with a speed reducer, the output end of the speed reducer is provided with a first meshing wheel, the inner side of the power shaft is provided with a second meshing wheel, the outer side of the first meshing wheel is engaged with a second conveyor belt, the second conveyor belt is engaged with the second meshing wheel, the left side of the first meshing wheel is provided with a stop disc, the upper of the base is provided with a sliding table, the upper of the sliding table is fixedly installed with a first winding table, the power shaft penetrates the first winding table, one end of the power shaft is fixedly installed with a telescopic bolt, the outer side of the first winding table is provided with a stop clamp, the stop disc and the stop clamp are slidably connected.

[0008] In one embodiment, the upper fixed installation of the fourth support frame of the base, the inner side of the sliding plate is slidably connected, the inner side of the sliding plate is fixedly installed with a second winding table, the second winding table and the sliding table are slidably connected, the right side of the second winding table is fixedly installed with a fourth motor, the output end of the fourth motor is engaged with a third conveyor belt, the inner side of the second winding table is bearing connected with a fixed bolt, the fixed bolt and the third conveyor belt are connected with each other, the right side of all the fixed bolts is provided with a calibrator.

[0009] In one embodiment, the upper of the base is fixedly installed with a fifth support frame, the upper bearing of the fifth support frame is connected with a winding drum, the upper of the fifth support frame is provided with a first telescopic device, the telescopic rod end of the first telescopic device is fixedly installed with a first adapter plate, the upper of the first adapter plate is provided with a second telescopic device, the telescopic rod end of the second telescopic device is fixedly installed with a second adapter plate, the second adapter plate is fixedly installed with a third telescopic device, the telescopic rod end of the third telescopic device is fixedly installed with a front baffle, the front side of the front baffle is provided with an adjusting rail, the inside of the adjusting rail is slidably connected with a layering device.

[0010] In one embodiment, the inner side of the layering device is provided with a partition plate, the upper bearing of the partition plate is connected with a power propelling ball, the upper of the partition plate is fixedly installed with a third air cylinder, the air rod end of the third air cylinder is fixedly installed with a damping plate, the upper of the partition plate is provided with a rotator, the inner side bearing of the rotator is connected with an upper bending piece, the lower of the partition plate is provided with a lower bending piece, the inner side of the power propelling ball is provided with a welding wire, the outer side of the winding drum is provided with a hook groove.

[0011] Compared with the prior art, the present application has the beneficial effects that: the present application, through the transposition plate and the air extraction disc, simultaneously adsorbs the empty winding drum and the completed winding drum, and then changes the position, thereby improving the efficiency and reducing the workpiece cost, then the winding drum is conveyed through the rotating disc, the rotating disc can simultaneously assemble four winding drum grooves, respectively one transposition groove, one waiting winding groove, one winding groove and one waiting transposition groove, the overall process efficiency is high, then the winding drum is fine-tuned through the fixing bolt, the winding drum is pushed through the second winding table and the telescopic bolt is combined, the starting of the winding is started, the upper bending piece and the lower bending piece in the layering device cooperate with each other, so that the welding wire is extruded into a hook type, the displacement is combined with the winding drum hook groove, so that the effect of fixing the starting end of the welding wire is achieved, the overall winding process is efficient and orderly, and the production quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0012] The technical scheme and other beneficial effects of the present application will be apparent through the following detailed description of the specific embodiments of the present application in combination with the accompanying drawings.

[0013] In the drawings:

[0014] Figure 1 is the front perspective structure schematic diagram of the whole of the present application;

[0015] Figure 2 is the side perspective structure schematic diagram of the whole of the present application;

[0016] Figure 3 is the perspective structure schematic diagram of the rotating disc of the present application;

[0017] Figure 4 is the perspective structure schematic diagram of the transposition plate of the present application;

[0018] Figure 5 is the perspective structure schematic diagram of the first winding table of the present application;

[0019] Figure 6 is the front structure schematic diagram of the first winding table of the present application;

[0020] Figure 7 is the perspective structure schematic diagram of the third telescopic device of the present application;

[0021] Figure 8 is the perspective structure schematic diagram of the upper bending piece of the present application;

[0022] Figure 9 is the sectional structure schematic diagram of the layering device of the present application;

[0023] In the figure: 1, base; 2, first support frame; 3, first motor; 4, rotating column; 5, rotating disc; 6, fixed frame; 7, clamping strip; 8, connecting disc; 9, second support frame; 10, second motor; 11, first air cylinder; 12, transposition plate; 13, second air cylinder; 14, air extraction disc; 15, winding drum; 16, fixed disc; 17, third support frame; 18, third motor; 19, power shaft; 20, a conveyor belt; 21, hook slot; 22, speed reducer; 23, first meshing wheel; 24, second meshing wheel; 25, second conveyor belt; 26, first winding table; 27, stop clamp; 28, stop disc; 29, second winding table; 30, sliding plate; 31, fixed bolt; 32, fourth motor; 33, third conveyor belt; 34, calibrator; 35, fifth support frame; 36, unwinding drum; 37, first extender; 38, first adapter plate; 39, second extender; 40, second adapter plate; 41, third extender; 42, front baffle; 43, adjustment rail; 44, layer separator; 45, partition plate; 46, power propulsion ball; 47, third air cylinder; 48, damping plate; 49, rotator; 50, upper curved piece; 51, lower curved piece; 52, welding wire; 53, clamping groove transport frame; 54, sliding table; 55, fourth support frame; 56, telescopic bolt. DETAILED DESCRIPTION

[0024] The disclosure that follows provides many different embodiments, or examples, for implementing different structures of the application. For the purpose of simplicity, the

[0025] See Figures 1-9The application provides a welding wire packing and transporting device with sub-packaging and winding functions.The device comprises a base 1, a winding drum 15, a first support frame 2 fixedly installed above the base 1, a first motor 3 arranged on the outer side of the first support frame 2, a rotating column 4 fixedly installed at the output end of the first motor 3, a rotating disc 5 fixedly installed on the outer side of the rotating column 4, a fixed frame 6 fixedly installed on the outer side of the rotating disc 5, a clamping strip 7 arranged on the inner side of the fixed frame 6, a connecting disc 8 clamped on the inner side of the clamping strip 7, a second support frame 9 fixedly installed above the base 1, a second motor 10 fixedly installed above the second support frame 9, a first air cylinder 11 fixedly installed at the output end of the second motor 10, a transposition plate 12 fixedly installed at the gas rod end of the first air cylinder 11, a second air cylinder 13 fixedly installed at the top end of the transposition plate 12, a suction disc 14 fixedly installed at the gas rod end of the second air cylinder 13, fixed discs 16 arranged on the two sides of the winding drum 15, the suction disc 14 being attracted to the fixed disc 16, a clamping groove transporting frame 53 arranged above the base 1, the empty winding drum 15 being placed in the clamping groove transporting frame 53 by workers, the winding drum 15 being conveyed into the clamping groove transporting frame 53, then the first air cylinder 11 pushes the inner gas rod, drives the transposition plate 12 to push to the left side, when the transposition plate 12 pushes to the specified position, the suction disc 14 will attract the fixed disc 16 of the winding drum 15 to drive the winding drum 15 to displace, then the second motor 10 rotates by 180°, drives the winding drum 15 to the front side of the connecting disc 8 above, then the second air cylinder 13 pushes the inner gas rod, drives the whole suction disc 14 to push to the left side, so that the winding drum 15 pushes to the left side until the winding drum 15 contacts the connecting disc 8, the connecting disc 8 is connected to the electromagnet after contacting the winding drum 15, so as to adsorb the winding drum 15, then the first motor 3 drives the rotating disc 5 to rotate, so as to drive the winding drum 15 to rotate and transport to the winding position, when the winding is completed, the suction disc 14 adsorbs the winding drum 15, and the winding drum 15 is placed on the clamping groove transporting frame 53 after rotation, then the finished product is transported away from the workbench, the winding drum 15 is installed on the rotating disc 5 and the winding drum 15 is detached at the same time, the empty winding drum 15 and the finished winding drum 15 can be adsorbed at the same time through the rotation of the transposition plate 12, then the positions are exchanged, so as to improve the efficiency and reduce the cost of workpieces.

[0026] The third support frame 17 is fixedly installed above the base 1, the third motor 18 is fixedly installed above the third support frame 17, the power end of the third motor 18 is engaged with the first conveying belt 20, the power shaft 19 is connected with the upper bearing of the third support frame 17, the tail end of the power shaft 19 is connected with the first conveying belt 20, the reducer 22 is arranged above the third support frame 17, the output end of the reducer 22 is provided with the first engaging wheel 23, the inner side of the power shaft 19 is provided with the second engaging wheel 24, the outer side of the first engaging wheel 23 is engaged with the second conveying belt 25, the second conveying belt 25 is engaged with the second engaging wheel 24, the left side of the first engaging wheel 23 is provided with the stop disc 28, the slide table 54 is arranged above the base 1, the first winding table 26 is fixedly installed above the slide table 54, the power shaft 19 penetrates through the first winding table 26, the telescopic bolt 56 is fixedly installed at one end of the power shaft 19, the outer side of the first winding table 26 is provided with the stop clamp 27, the stop disc 28 and the stop clamp 27 are slidably connected with each other, when the winding drum 15 reaches the specified position, the telescopic bolt 56 is extended and inserted into the central shaft of the winding drum 15, then drives the winding drum 15 to rotate to carry out the winding work, the third motor 18 drives the power shaft 19 to rotate through the first conveying belt 20, so as to drive the telescopic bolt 56 to rotate synchronously, and the rotation winding of the winding drum 15 is completed, when the power shaft 19 rotates, the second engaging wheel 24 rotates together, and the first engaging wheel 23 is driven to rotate synchronously through the second conveying belt 25, when special circumstances or stopping are encountered, the stop clamp 27 will clamp the stop disc 28, because the stop disc 28 is fixedly connected with the first engaging wheel 23, so the first engaging wheel 23 will be stopped together, so that the power shaft 19 stops rotating, when the stop clamp 27 clamps the stop disc 28, the reducer 22 will assist the first engaging wheel 23 to stop rotating, and recover the kinetic energy brought by the rotation of the first engaging wheel 23 at this time, so as to achieve the effect of energy recovery;

[0027] The fourth support frame 55 is fixedly installed above the base 1, the inner side of the fourth support frame 55 is slidably connected with the sliding plate 30, the inner side of the sliding plate 30 is fixedly installed with the second winding table 29, the second winding table 29 is slidably connected with the sliding table 54, the right side of the second winding table 29 is fixedly installed with the fourth motor 32, the output end of the fourth motor 32 is engaged with the third conveying belt 33, the inner side of the second winding table 29 is bearingly connected with the fixed peg 31, the fixed peg 31 is engagedly connected with the third conveying belt 33, the right side of all the fixed pegs 31 is provided with the calibrator 34, when the winding drum 15 is brought to the specified position by the rotating disc 5, because the central shaft of the winding drum 15 cannot be aligned with the telescopic bolt 56, it cannot be inserted immediately, at this time, the second winding table 29 is slid to the left side by the sliding plate 30, so that the fixed peg 31 is inserted into the central shaft of the winding drum 15, because the fixed peg 31 is made of rubber and the diameter is close to the diameter of the central shaft of the winding drum 15, after being inserted into the central shaft by the thrust of the sliding plate 30, it can drive the winding drum 15 to rotate in a small range by the friction force, then the connecting disc 8 is powered off, the calibrator 34 is started, the current angle of the central shaft slot is detected, the fourth motor 32 is controlled to drive the fixed peg 31 to rotate through the third conveying belt 33, so as to slightly rotate the winding drum 15, until the central shaft of the winding drum 15 is aligned with the telescopic bolt 56, then the fourth motor 32 is cut off, at this time, the winding drum 15 waits for the telescopic bolt 56 to be inserted, and is ready to be wound;

[0028] The fifth support frame 35 is fixedly installed above the base 1, the upper side of the fifth support frame 35 is bearingly connected with the unwinding drum 36, the upper side of the fifth support frame 35 is provided with the first telescopic device 37, the telescopic rod end of the first telescopic device 37 is fixedly installed with the first adapter plate 38, the upper side of the first adapter plate 38 is provided with the second telescopic device 39, the telescopic rod end of the second telescopic device 39 is fixedly installed with the second adapter plate 40, the second adapter plate 40 is fixedly installed with the third telescopic device 41, the telescopic rod end of the third telescopic device 41 is fixedly installed with the front baffle 42, the front side of the front baffle 42 is provided with the adjusting rail 43, the inner side of the adjusting rail 43 is slidably connected with the layering device 44, the first telescopic device 37 is controlled to control the left and right displacement of the first adapter plate 38, the second telescopic device 39 is controlled to control the front and back displacement of the second adapter plate 40, the third telescopic device 41 is controlled to control the up and down displacement of the front baffle 42, so as to adjust the position of the front baffle 42, so that it is aligned with the unwinding drum 36, then the welding wire 52 will pass through the layering device 44 and be sent to the winding drum 15, the layering device 44 will regularly slide left and right on the adjusting rail 43 at a certain sliding speed, so that the welding wire 52 can be uniformly wound on the winding drum 15;

[0029] The inner side of the layering device 44 is provided with a partition plate 45, the upper bearing of the partition plate 45 is connected with a power propulsion ball 46, the upper side of the partition plate 45 is fixedly provided with a third cylinder 47, the air rod end of the third cylinder 47 is fixedly provided with a damping plate 48, the upper side of the partition plate 45 is provided with a rotator 49, the inner side bearing of the rotator 49 is connected with an upper bending piece 50, the lower side of the partition plate 45 is provided with a lower bending piece 51, the inner side of the power propulsion ball 46 is provided with a welding wire 52, the outer side of the winding drum 15 is provided with a hook groove 21, when the welding wire 52 is on the unwinding drum 36, one end of the welding wire 52 is on the outer side, when the internal electronic detection element controls the first telescopic device 37, the second telescopic device 39 and the third telescopic device 41, the displacement inside the layering device 44 is controlled, so that when the rotator 49 in rotation is in contact with the top end of the welding wire 52, the welding wire 52 can be aligned and clamped and pushed through rotation, then the rotator 49 stops, the third cylinder 47 pushes the damping plate 48 through the air rod to fix the welding wire 52, then the upper bending piece 50 rotates counterclockwise, cooperates with the lower bending piece 51 to bend the welding wire 52, then returns to the original position, the damping plate 48 is loosened, the rotator 49 continues to push the welding wire 52 for a short distance, then the first telescopic device 37, the second telescopic device 39 and the third telescopic device 41 drive the bending section of the welding wire 52 to be inserted into the hook groove 21 on the surface of the winding drum 15, so that the welding wire 52 is connected with the winding drum 15, then the winding drum 15 rotates to start winding;

[0030] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, can be fixed connection, can be detachable connection, or integral connection; can be mechanical connection, or electrical connection or can communicate with each other; can be directly connected, or the communication or interaction between two elements. For those skilled in the art, the meaning of the above terms in the present application can be understood according to the specific circumstances.

[0031] The above describes in detail the welding wire packaging and transporting device with the winding function provided by the embodiment of the present application, and the principle and implementation mode of the present application are described by applying specific examples; the above embodiment is only used to help understand the technical scheme and core idea of the present application; those skilled in the art should understand that the technical scheme recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical scheme deviate from the scope of the technical scheme of the embodiments of the present application.

Claims

1. A welding wire packing and transporting device with sub-packaging winding function, comprising a base (1) and a winding drum (15), characterized in that: The upper side of the base (1) is fixedly installed with a first support frame (2), the outer side of the first support frame (2) is provided with a first motor (3), the output end of the first motor (3) is fixedly installed with a rotating column (4), the outer side of the rotating column (4) is fixedly installed with a rotating disc (5), the outer side of the rotating disc (5) is fixedly installed with a fixed frame (6), the inner side of the fixed frame (6) is provided with a clamping strip (7), the inner side of the clamping strip (7) clamps a connecting disc (8), the upper side of the base (1) is fixedly installed with a second support frame (9), the upper side of the second support frame (9) is fixedly installed with a second motor (10), the output end of the second motor (10) is fixedly installed with a first air cylinder (11), the air rod end of the first air cylinder (11) is fixedly installed with a transposition plate (12), the top end of the transposition plate (12) is fixedly installed with a second air cylinder (13), the air rod end of the second air cylinder (13) is fixedly installed with a suction disc (14), the both sides of the winding drum (15) are provided with fixed discs (16), the suction disc (14) is attracted to the fixed disc (16), the upper side of the base (1) is provided with a clamping groove conveying frame (53), the upper side of the base (1) is fixedly installed with a fifth support frame (35), the upper side of the fifth support frame (35) is bearing-connected with a unwinding drum (36), the upper side of the fifth support frame (35) is provided with a first telescopic device (37), the telescopic rod end of the first telescopic device (37) is fixedly installed with a first adapter plate (38), the upper side of the first adapter plate (38) is provided with a second telescopic device (39), the telescopic rod end of the second telescopic device (39) is fixedly installed with a second adapter plate (40), the second adapter plate (40) is fixedly installed with a third telescopic device (41), the telescopic rod end of the third telescopic device (41) is fixedly installed with a front baffle (42), the front side of the front baffle (42) is provided with an adjusting rail (43), the inside of the adjusting rail (43) is slidingly connected with a layering device (44), the inner side of the layering device (44) is provided with a partition plate (45), the upper side of the partition plate (45) is bearing-connected with a power propelling ball (46), the upper side of the partition plate (45) is fixedly installed with a third air cylinder (47), the air rod end front side of the third air cylinder (47) is fixedly installed with a damping plate (48), the upper side of the partition plate (45) is provided with a rotator (49), the inner side of the rotator (49) is bearing-connected with an upper bending piece (50), the lower side of the partition plate (45) is provided with a lower bending piece (51), the inner side of the power propelling ball (46) is provided with a welding wire (52), the outer side of the winding drum (15) is provided with a hook groove (21).

2. The welding wire packing and transporting device with sub-packaging and winding functions according to claim 1, characterized in that: The upper side of the base (1) is fixedly installed with a third support frame (17), the upper side of the third support frame (17) is fixedly installed with a third motor (18), the power end of the third motor (18) is engaged with a first conveyor belt (20), the upper side of the third support frame (17) is bearing-connected with a power shaft (19), the tail end of the power shaft (19) is mutually engaged with the first conveyor belt (20), the upper side of the third support frame (17) is provided with a speed reducer (22), the output end of the speed reducer (22) is provided with a first engaging wheel (23), the inner side of the power shaft (19) is provided with a second engaging wheel (24), the outer side of the first engaging wheel (23) is engaged with a second conveyor belt (25), the second conveyor belt (25) is mutually engaged with the second engaging wheel (24), the left side of the first engaging wheel (23) is provided with a stop disc (28), the upper side of the base (1) is provided with a sliding table (54), the upper side of the sliding table (54) is fixedly installed with a first winding table (26), the power shaft (19) penetrates the first winding table (26), one end of the power shaft (19) is fixedly installed with a telescopic bolt (56), the outer side of the first winding table (26) is provided with a stop clamp (27), the stop disc (28) and the stop clamp (27) are mutually slidingly connected.

3. The welding wire packing and transporting device with sub-packaging and winding functions according to claim 2, characterized in that: The upper side of the base (1) is fixedly installed with a fourth support frame (55), the inner side of the fourth support frame (55) is slidingly connected with a sliding plate (30), the inner side of the sliding plate (30) is fixedly installed with a second winding table (29), the second winding table (29) and the sliding table (54) are mutually slidingly connected, the right side of the second winding table (29) is fixedly installed with a fourth motor (32), the output end of the fourth motor (32) is engaged with a third conveyor belt (33), the inner side of the second winding table (29) is bearing-connected with a fixed peg (31), the fixed peg (31) and the third conveyor belt (33) are mutually engaged, the right side of all the fixed pegs (31) is provided with a calibrator (34).

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