A cooling circulation heating furnace
By designing a cooling circulation mechanism and an auxiliary cooling mechanism in a tube heating furnace, the problem of low interaction between the cooling pipe and the furnace body conduit in the prior art and the cooling water tank cannot be cooled down twice, achieving rapid cooling of the furnace body and improving overall heat dissipation efficiency.
Patent Information
- Application Number
- CN202311240156.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-25
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2043-09-25
AI Technical Summary
The degree of interaction between the cooling pipe of the existing tube heating furnace and the conduit used for processing in the furnace body is not high, making it difficult to achieve rapid cooling of the furnace body, and the cooling water tank cannot secondary cooling of the cooling water that has been absorbed, resulting in low overall heat dissipation efficiency.
A cooling circulation heating furnace is designed. By installing a cooling circulation mechanism inside the furnace body, an 8-type thermal conductor frame is used to connect the heating pipe and the cooling disc conduit to realize the circulation conveying of cooling water and reverse heat dissipation. At the same time, through auxiliary cooling mechanisms and air control mechanisms, the efficiency of cooling cycles and the heat dissipation effect are improved.
It effectively solves the problem of low interaction between the cooling pipe and the furnace body conduit, improves the rapid cooling capacity of the furnace body, and significantly improves the overall cooling cycle efficiency through the design of secondary cooling and heat dissipation fin plates.
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Figure CN117308611B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of tubular heating furnaces, and more particularly to a cooling circulation heating furnace. Background Art
[0002] In the metallurgical industry, a heating furnace is a device that heats materials or workpieces to the rolling and forging temperature. Heating furnaces are used in many industries such as petroleum, chemical industry, and metallurgy. The heating furnaces used include tubular heating furnaces. Tubular heating furnaces are process heating furnaces used in industries such as petroleum refining. The heated material flows in the tube with a gas or liquid as the medium. The heating method is direct fire. The exhaust temperature of the tubular heating furnace can be reduced to about 100°C, achieving partial condensation of acidic water vapor in the flue gas.
[0003] When the existing tubular heating furnace is not in use, the furnace body is generally cooled by natural cooling, resulting in low furnace cooling efficiency. When the staff is close to the furnace body for management, burns are very likely to occur.
[0004] A Chinese patent application with publication number CN211651208U discloses a tubular heating furnace for crude oil production, which includes a main body, an alarm light, a smoke exhaust pipe, a water pump, an oil inlet pipe, an oil outlet pipe, a support leg, a connecting pipe, a cooling water tank, and a drain pipe. The cooling pipe is wrapped around the main body in a spring shape to increase the cooling area of the main body by the cooling pipe, and then the water in the cooling pipe is used to absorb heat from the heating furnace, so that the water with a lower temperature can remain in a heat-absorbing state, thereby maximizing the reduction of the heat emitted by the heating furnace and preventing workers from getting close to the heating furnace and getting burned.
[0005] In view of the above problems, the existing patents provide solutions, but the degree of interaction between the cooling pipes and the conduits used for processing in the furnace body is not high, and the heat from the outer surface of the furnace body can only be dissipated, making it difficult to quickly cool down the entire furnace body, and the heated materials cannot be effectively cooled. In addition, the cooling water tank provided cannot perform secondary cooling of the cooling water that has already absorbed heat, making it difficult to further improve the overall heat dissipation efficiency of the furnace body.
[0006] Therefore, a cooling circulation type heating furnace is proposed. Summary of the invention
[0007] In view of the problems existing in the prior art, the purpose of the present invention is to provide a cooling circulation heating furnace, which is used to solve the problems that the cooling pipes provided in the prior art have a low degree of interaction with the conduits inside the furnace body used for processing, can only dissipate the heat from the outer surface of the furnace body, and the cooling water tank provided therein cannot perform secondary cooling of the cooling water that has already absorbed heat.
[0008] To solve the above problems, the present invention adopts the following technical solutions.
[0009] A cooling circulation type heating furnace, comprising a tubular heating furnace body, a communicating convection chamber fixedly installed at the upper axis position of the tubular heating furnace body, a communicating chimney fixedly installed on the upper side of the convection chamber, a corresponding reverse suction fan fixedly installed on the inner top of the chimney, a cooling water replenishment circulation mechanism fixedly installed on the left side of the tubular heating furnace body, the cooling water replenishment circulation mechanism comprising a box fixedly installed on the upper side of the left support frame of the tubular heating furnace body, and a heat insulation cover fixedly installed at the bottom axis position of the tubular heating furnace body;
[0010] A cooling circulation mechanism is installed inside the tubular heating furnace body, and the cooling circulation mechanism includes a furnace wall tube with a slot fixedly installed inside the furnace body, and the surface of the furnace wall tube with a slot is provided with a plurality of rectangular arc openings arranged in a circumferential manner, and the inner wall of each opening is fixedly installed with an 8-type heat-conducting frame, and the inner wall side of the 8-type heat-conducting frame is a semicircular opening structure, and a heating pipe is fixedly installed on the inner wall of the furnace wall tube with a slot through the 8-type heat-conducting frame, and the upper side of the heating pipe is coiled and arranged to extend inside the convection chamber and is fixedly installed with a third external sleeve, and the heating pipe is away from the One side of the third external sleeve passes through the upper side of the tubular heating furnace body and is fixedly installed with a corresponding fourth external sleeve; a plurality of flame-spraying horizontal blocks are fixedly installed at the bottom of the furnace wall tube with grooves; the third external sleeve, the heating tube and the fourth external sleeve are used for passing materials whose flowing medium is gas or liquid for hot furnace processing; a gas sleeve corresponding to the flame-spraying horizontal block is fixedly installed inside the heat-insulating sleeve; a second connecting pipe port is fixedly installed on the outer side of the gas sleeve through the side of the heat-insulating sleeve; the second connecting pipe port is used for assembling a conduit to connect the gas.
[0011] The 8-type heat conducting frame is made of existing metal copper material.
[0012] Furthermore, the cooling circulation mechanism also includes a cooling disc-type conduit fixedly installed on the outside of the 8-type heat-conducting frame, and the first pipe connection ports are fixedly installed on both sides of the coiled cooling disc-type conduit, and the corresponding first external sleeve and second external sleeve are fixedly installed on the outside of the first pipe connection port, which penetrates through the tubular heating furnace body, and the upper and lower ends of the left and right sides of the box body are fixedly installed with interconnected fourth pipe connections, and the first hose for circulating water is fixedly installed between the fourth pipe connection port and the first external sleeve and the second external sleeve.
[0013] Furthermore, a first auxiliary cooling mechanism is installed on the outside of the cooling circulation mechanism, and the first auxiliary cooling mechanism is fixedly and movably installed on the cavity ring at the bottom of the inner wall tube with the slot, and the upper surface of the cavity ring is provided with a plurality of openings arranged in a circle and fixedly installed with corresponding air guide mechanisms, and the air outlet of the air guide mechanism is aligned with the outer side of the cooling disc-type duct and the 8-type heat-conducting frame, and a second servo motor is fixedly installed at the inner axis position of the heat insulation cover, and a first arc groove is provided on the side of the heat insulation cover, and a second arc groove corresponding to the first arc groove is provided on the bottom of the tubular heating furnace body, and a folding groove is fixedly installed on the output end of the second servo motor A bent support plate, the bent support plate passes through the first circular arc groove and extends to the upper side of the second circular arc groove, the first auxiliary cooling mechanism also includes an air pump fixedly installed on the inner side of the thermal insulation sleeve, the input end of the air pump is fixedly installed with a second branch pipe corresponding to the bent support plate, the second branch pipe is fixedly installed on the side away from the air pump on the outer side of the cavity ring and extends into it, the output end of the air pump is fixedly installed with a first branch pipe passing through the thermal insulation sleeve, the outer side of the first branch pipe is fixedly installed with a second hose corresponding to the chimney, and the second branch pipe is also movably installed with a disc sleeve that fits the inner wall thereof on the side close to the first circular arc groove.
[0014] The vacuum pump is a negative pressure pump in the prior art, and its models include but are not limited to oil-free vacuum pump negative pressure pumps, which are used to input and output wind from the air guide mechanism at the outer open end of the cavity ring to perform blowing ventilation.
[0015] Furthermore, a second auxiliary cooling mechanism is installed on the outside of the cooling circulation mechanism, and the second auxiliary cooling mechanism includes an annular cover plate fixedly installed on the outside of the tubular heating furnace body, and the outer side of the annular cover plate is movably covered with a double-layer cover, and the upper inner wall of the double-layer cover is fixedly installed with a plurality of wing plates corresponding to the upper and lower parts of the air guide mechanism, and the bottom of the wing plates are fixedly installed with sleeve rods corresponding to the upper and lower parts of the air guide mechanism, and the outer surfaces of the annular cover plate and the double-layer cover are arranged in a circle and provided with a plurality of interconnected and identical air outlets.
[0016] Furthermore, the air guide mechanism includes a rectangular air guide shell which is installed at a corresponding position on the upper side of the cavity ring, and a plurality of filter screens are arranged in sequence on the front and rear sides of the rectangular air guide shell from top to bottom, a rod with a ball is fixedly installed at the middle position of the interior of the rectangular air guide shell, and corresponding fan blades are movably installed on the outer side of the rod with a ball through its ball, a third servo motor is fixedly installed on the inner bottom of the rectangular air guide shell, a first screw is rotatably installed on the output end of the third servo motor, a U-shaped bracket which is fitted with the inner wall of the rectangular air guide shell is installed on the outer side of the first screw, a threaded opening which meshes with the first screw is provided on the surface of the U-shaped bracket, and brush blocks corresponding to the filter screens are fixedly installed on the front and rear sides of the U-shaped bracket.
[0017] The fan blades can rotate synchronously to blow air and exchange air under the blowing action of the vacuum pump.
[0018] Furthermore, a storage box is fixedly installed on the inner bottom of the box body, a third pipe connection for adding water is installed on the left side of the storage box, a visual window is fixedly installed on the surface of the box body, the cooling water supply circulation mechanism also includes a first servo motor fixedly installed on the inner wall of the box body, a circular axis frame is movably installed on the upper side of the storage box, the output end of the first servo motor is connected to the side of the circular axis frame, U-shaped brackets are fixedly installed on the four outer sides of the circular axis frame, heat dissipation fins are fixedly installed on the outer sides of the U-shaped brackets, and a plurality of reserved circular openings are provided on the surface of the heat dissipation fins, a powerful fan is fixedly installed on the upper side of the box body corresponding to the first servo motor, and a frame with a heat dissipation port is fixedly installed on the upper side of the box body corresponding to the blowing end of the powerful fan.
[0019] A water pump for circulating water is also arranged at the bottom of the storage box.
[0020] Furthermore, a wind control mechanism is installed on the inner upper side of the box body, and the wind control mechanism includes round shaft blocks fixedly installed on the two ends of the inner top of the box body, the outer sides of the round shaft blocks are movably installed with outward-flip sleeves, the bottoms of the outward-flip sleeves are provided with corresponding flip grooves, round shaft heads are movably installed inside the flip grooves, and automatic telescopic rods are fixedly installed on the upper sides of the round shaft heads, and limiting sleeve shaft frames are movably installed on both ends of the front side of the inner top of the box body, the bottom of the limiting sleeve shaft frame is fixedly connected to the side of the automatic telescopic rod away from the round shaft head, and the inner wall of the outward-flip sleeve is fixedly installed with partitions corresponding to the front and rear of the powerful fan.
[0021] The automatic telescopic rod is an electric telescopic rod device in the prior art, and its models include but are not limited to LUILEC's MNTL automatic telescopic rod.
[0022] Furthermore, a fourth servo motor is fixedly installed on the upper side of the inner wall of the frame with the heat dissipation port, and lifting slot frames are fixedly installed on both sides of the inner wall of the frame with the heat dissipation port. A second screw is rotatably installed in the lifting slot frame on the left side of the inner wall of the frame with the heat dissipation port through the output end of the fourth servo motor.
[0023] Furthermore, a round rod is fixedly installed inside the lifting slot frame on the right side of the inner wall of the frame with the heat dissipation vent, a nut sleeve is meshingly installed on the outer side of the second screw rod and the round rod, a sealing cloth is fixedly installed on the upper side of the nut sleeve, and the upper side of the sealing cloth is fixedly connected to the top of the frame with the heat dissipation vent.
[0024] The first servo motor, the second servo motor, the third servo motor and the fourth servo motor are all drive motor structures in the prior art, and their models include but are not limited to planetary reducers of Profede, which are used to servo control the rotation state of the output end.
[0025] Furthermore, a corresponding cover that can be turned away is provided at the bottom of the heat-insulating sleeve.
[0026] Compared with the prior art, the present invention has the following beneficial effects:
[0027] (1) Through the separation design of the cooling circulation mechanism inside the tubular heating furnace body, the inner furnace used for heating is divided into two layers, and the corresponding inner and outer heating tubes and their cooling disc-type ducts are connected correspondingly through an 8-type heat-conducting frame. When the furnace body needs to be cooled, reverse cooling water can be introduced through the cooling water supply circulation mechanism, which can not only take away the heat of the furnace body, but also increase the heat taken away from the internal heating tube, effectively solving the problem of the prior art that the interaction between the cooling tube and the duct used for processing in the furnace body is not high, and can only dissipate the heat from the outer surface of the furnace body.
[0028] (2) Through the cooperation of the first auxiliary cooling mechanism and the second auxiliary cooling mechanism, during the reverse heat dissipation process of the cooling disc-type duct of the cooling circulation mechanism, the second servo motor and the vacuum pump can control the air guide mechanism on the outside to blow and suck air, thereby dissipating heat to the outer surface of the furnace wall tube with slots and the cooling disc-type duct at the same time, and more efficiently removing the heat from the furnace body. At the same time, the rotating blowing can effectively cover every part inside the tubular heating furnace body, further improving the cooling circulation capacity of the cooling circulation mechanism.
[0029] (3) By utilizing the blowing and suction functions of the air guide mechanism, not only can the internal movable fan blades be used to blow air to dissipate heat, but the second hose can also be used to extract heat to the chimney. Furthermore, through the driving action of the first screw at the output end of the third servo motor, the U-shaped bracket can be controlled to drive the brush block to brush dust up and down, thereby avoiding the problem of the heat dissipation holes being blocked due to long-term lack of maintenance.
[0030] (4) The U-shaped bracket controlled by the output end of the first servo motor in the cooling water supply circulation mechanism can stir the cooling water that has been used once and is circulating inside, and can effectively discharge the heat absorbed by it through the frame with heat dissipation outlet in cooperation with a powerful fan, so that the cooling water that is reused can be further cooled, thereby improving the efficiency of the overall cooling cycle and effectively solving the problem that the cooling water tank set in the prior art cannot perform secondary cooling on the cooling water that has already absorbed heat.
[0031] (5) The wind control mechanism installed inside the cooling water supply circulation mechanism can control the blowing direction of the powerful fan, so that the wind used for heat dissipation inside can be flexibly adjusted, that is, it can blow the cooling water directly downward at a 45-degree angle, and can also dissipate heat to the rotating heat dissipation fins, further improving the effect of secondary cooling of the cooling water.
[0032] (6) The frame with heat dissipation port set by the cooling water supply circulation mechanism can dissipate heat outwards. At the same time, with the bill action of the second screw at the output end of the fourth servo motor, the sealing cloth can be driven to seal the heat dissipation port when the powerful fan is not working, thereby preventing external debris and dust from entering the interior and affecting the quality of the internal cooling water. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a structural schematic diagram of the present invention;
[0034] Figure 2 It is a schematic diagram of the internal structure of the tubular heating furnace body of the present invention;
[0035] Figure 3 It is a top view of the interior of the tubular heating furnace body of the present invention;
[0036] Figure 4 It is a schematic diagram of the cooling cycle mechanism structure of the present invention;
[0037] Figure 5 A side view of the heat insulation cover of the present invention;
[0038] Figure 6 It is a partial structural schematic diagram of the first auxiliary cooling mechanism of the present invention;
[0039] Figure 7 This is a schematic diagram of the effect of first splitting the second auxiliary cooling mechanism of the present invention;
[0040] Figure 8 It is a schematic diagram of the split structure of the air guide mechanism of the present invention;
[0041] Fig. 9 It is a schematic diagram of the split effect of the cooling water supply circulation mechanism of the present invention;
[0042] Fig.10It is a structural schematic diagram of the wind control mechanism of the present invention;
[0043] Fig.11 It is a schematic diagram of the inner wall structure of the frame with heat dissipation openings of the present invention.
[0044] Description of the numbers in the figure:
[0045] 1. Tubular heating furnace body; 2. Convection chamber; 3. Chimney; 4. Back-suction fan;
[0046] 5. Cooling circulation mechanism; 51. Furnace wall tube with slots; 52. 8-type heat conducting frame; 53. Cooling disc guide tube; 54. First pipe connection port; 55. First external sleeve; 56. Second external sleeve; 57. First hose;
[0047] 6. Heating tube; 7. Third external sleeve; 8. Fourth external sleeve; 9. Flame-spraying horizontal block;
[0048] 10. Cooling water supply circulation mechanism; 101. Box; 102. Storage box; 103. Visual window; 104. Round shaft frame; 105. First servo motor; 106. U-shaped bracket; 107. Heat dissipation fin plate; 108. Reserved round opening; 109. Powerful fan; 1010. Frame with heat dissipation opening;
[0049] 11. first auxiliary cooling mechanism; 111. cavity ring;
[0050] 112, air guide mechanism; 1121, rectangular air guide shell; 1122, filter screen; 1123, rod with ball point; 1124, fan blade; 1125, third servo motor; 1126, first screw rod; 1127, U-shaped bracket; 1128, threaded opening; 1129, brush block;
[0051] 113, second servo motor; 114, first arc groove; 115, bent support plate; 116, second arc groove; 117, vacuum pump; 118, first branch pipe; 119, second branch pipe; 1110, disc sleeve;
[0052] 12. second auxiliary cooling mechanism; 121. annular cover plate; 122. double-layer cover; 123. air outlet; 124. wing plate; 125. sleeve rod;
[0053] 13. Insulation cover; 14. Gas casing; 15. Second pipe connection port; 16. Third pipe connection port; 17. Fourth pipe connection port; 18. Second hose;
[0054] 19. Wind control mechanism; 191. Round shaft block; 192. Outward turning sleeve plate; 193. Turning groove; 194. Round shaft head; 195. Automatic telescopic rod; 196. Position limiting sleeve shaft frame; 197. Partition plate;
[0055] 20. The fourth servo motor; 21. The lifting slot frame; 22. The second screw rod; 23. The round rod; 24. The nut sleeve; 25. The sealing cloth. DETAILED DESCRIPTION
[0056] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.
[0057] See also Figures 1 to 11 A cooling circulation heating furnace comprises a tubular heating furnace body 1, a communicating convection chamber 2 is fixedly installed at the upper axis position of the tubular heating furnace body 1, a communicating chimney 3 is fixedly installed on the upper side of the convection chamber 2, a corresponding reverse suction fan 4 is fixedly installed on the inner top of the chimney 3, a cooling water replenishment circulation mechanism 10 is fixedly installed on the left side of the tubular heating furnace body 1, and the cooling water replenishment circulation mechanism 10 comprises a box 101 fixedly installed on the upper side of the left support frame of the tubular heating furnace body 1, and a heat insulation cover 13 is fixedly installed at the bottom axis position of the tubular heating furnace body 1;
[0058] A cooling circulation mechanism 5 is installed inside the tubular heating furnace body 1, and the cooling circulation mechanism 5 includes a furnace wall tube 51 with a slot fixedly installed inside the furnace body, and the surface of the furnace wall tube 51 with a slot is arranged in a circumferential manner with a plurality of rectangular arc openings, and the inner wall of each opening is fixedly installed with an 8-type heat-conducting frame 52, and the inner wall side of the 8-type heat-conducting frame 52 is a semicircular opening structure, and a heating tube 6 is fixedly installed on the inner wall of the furnace wall tube 51 with a slot through the 8-type heat-conducting frame 52, and the upper side of the heating tube 6 is coiled and arranged to extend inside the convection chamber 2 and is fixedly installed with a third external sleeve 7, and the heating tube 6 is away from the third external sleeve 7. One side of the third external sleeve 7 passes through the upper side of the tubular heating furnace body 1 and is fixedly installed with a corresponding fourth external sleeve 8. A plurality of flame-spraying horizontal blocks 9 are fixedly installed at the bottom of the furnace wall tube 51 with grooves. The third external sleeve 7, the heating tube 6 and the fourth external sleeve 8 are used for passing materials whose flowing medium is gas or liquid for hot furnace processing. A gas sleeve 14 corresponding to the flame-spraying horizontal block 9 is fixedly installed inside the heat-insulating sleeve 13. The outer side of the gas sleeve 14 passes through the side of the heat-insulating sleeve 13 and is fixedly installed with a communicating second pipe port 15. The second pipe port 15 is used for assembling a conduit to connect the gas.
[0059] The 8-type heat conducting frame 52 is made of existing metal copper material.
[0060] like Figure 2 , Figure 3 , Figure 4 As shown, the cooling circulation mechanism 5 also includes a cooling disc-type conduit 53 fixedly installed on the outside of the 8-type heat-conducting frame 52, and the first pipe connection port 54 is fixedly installed on both sides of the coiled cooling disc-type conduit 53, and the corresponding first external sleeve 55 and second external sleeve 56 are fixedly installed on the outside of the first pipe connection port 54 passing through the tubular heating furnace body 1, and the upper and lower ends of the left and right sides of the box body 101 are fixedly installed with the fourth pipe connection port 17 that is in communication, and the first hose 57 for circulating water is fixedly installed between the fourth pipe connection port 17 and the first external sleeve 55 and the second external sleeve 56.
[0061] like Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 As shown, a first auxiliary cooling mechanism 11 is installed on the outer side of the cooling circulation mechanism 5, and the first auxiliary cooling mechanism 11 is fixedly and movably installed on the cavity ring 111 at the inner bottom of the notched furnace wall tube 51, and the upper surface of the cavity ring 111 is provided with a plurality of openings arranged in a circle and fixedly installed with corresponding air guide mechanisms 112, and the air outlet of the air guide mechanism 112 is aligned with the outer side of the cooling disc duct 53 and the 8-type heat conducting frame 52, and a second servo motor 113 is fixedly installed at the inner axial position of the heat insulation cover 13, and a first arc groove 114 is provided on the side of the heat insulation cover 13, and a second arc groove 116 corresponding to the first arc groove 114 is provided on the bottom of the tubular heating furnace body 1, and a bending support plate 115 is fixedly installed on the output end of the second servo motor 113, and the bending support plate 115 is fixedly installed on the output end of the second servo motor 113. The bent support plate 115 passes through the first circular arc groove 114 and extends to the upper side of the second circular arc groove 116. The first auxiliary cooling mechanism 11 also includes an air pump 117 fixedly installed on the inner side of the thermal insulation cover 13. The input end of the air pump 117 is fixedly installed with a second branch pipe 119 corresponding to the bent support plate 115. The second branch pipe 119 is fixedly installed on the outer side of the cavity ring 111 away from the side of the air pump 117 and penetrates deeply therein. The output end of the air pump 117 is fixedly installed with a first branch pipe 118 passing through the thermal insulation cover 13. The outer side of the first branch pipe 118 is fixedly installed with a second hose 18 corresponding to the chimney 3. The second branch pipe 119 is also movably installed with a disc sleeve 1110 that fits with the inner wall thereof on the side close to the first circular arc groove 114.
[0062] The vacuum pump 117 is a negative pressure pump in the prior art, and its model includes but is not limited to an oil-free vacuum pump negative pressure pump, which is used to input and output wind from the air guide mechanism 112 at the outer open end of the cavity ring 111 for blowing ventilation.
[0063] like Figure 5 , Figure 7 As shown, a second auxiliary cooling mechanism 12 is also installed on the outside of the cooling circulation mechanism 5, and the second auxiliary cooling mechanism 12 includes an annular cover plate 121 fixedly installed on the outside of the tubular heating furnace body 1, and a double-layer cover 122 is movably sleeved on the outside of the annular cover plate 121, and a plurality of wing plates 124 corresponding to the upper and lower parts of the air guide mechanism 112 are fixedly installed on the upper inner wall of the double-layer cover 122, and sleeve rods 125 corresponding to the upper and lower parts of the air guide mechanism 112 are fixedly installed on the bottom of the wing plates 124, and a plurality of interconnected and identical air outlets 123 are arranged in a circle on the outer surfaces of the annular cover plate 121 and the double-layer cover 122.
[0064] like Figure 8 As shown, the air guide mechanism 112 includes a rectangular air guide shell 1121 which is connected and installed at a corresponding position on the upper side of the cavity ring 111. A plurality of filter screens 1122 are sequentially arranged on the front and rear sides of the rectangular air guide shell 1121 from top to bottom. A ball rod 1123 is fixedly installed at the middle position of the interior of the rectangular air guide shell 1121. The outer side of the ball rod 1123 is movably installed with corresponding fan blades 1124 through its ball. The inner bottom of the rectangular air guide shell 1121 is fixed. A third servo motor 1125 is fixedly installed, and a first screw 1126 is rotatably installed on the output end of the third servo motor 1125, and a U-shaped bracket 1127 that fits with the inner wall of the rectangular air guide shell 1121 is installed on the outer side of the first screw 1126, and a threaded opening 1128 that meshes with the first screw 1126 is provided on the surface of the U-shaped bracket 1127, and brush blocks 1129 corresponding to the filter 1122 are fixedly installed on the front and rear sides of the U-shaped bracket 1127.
[0065] The fan blades 1124 can rotate synchronously to blow air and ventilate under the blowing action of the vacuum pump 117.
[0066] By adopting the above technical solution, the problem that the cooling pipes provided in the prior art have a low degree of interaction with the pipes used for processing in the furnace body and can only dissipate the heat on the outer surface of the furnace body is solved. First, according to the working coordination of each mechanism, the pipe corresponding to the input material is connected to the outer side of the third external sleeve 7, and the corresponding discharge pipe is installed and connected to the fourth external sleeve 8, so that the flowing medium entering the pipe passes through the convection chamber 2 and is heated by the tubular heating furnace body 1. At the same time, the first external sleeve 55 and the second external sleeve 56 on both sides of the cooling disc pipe 53 are connected to the box 101 of the cooling water supply circulation mechanism 10 by using the first hose 57, so that the incoming cooling water is circulated and transported, and then connected to the outer side of the first branch pipe 118. The second hose 18 communicated with the chimney 3 outputs heat to a higher place, and is connected to the existing gas conduit on the outside of the second pipe port 15 for subsequent gas supply to the flame-spraying horizontal block 9. At the beginning of the operation, the flowing medium enters the interior of the tubular heating furnace body 1 through the heating pipe 6, and is heated by the direct flame-spraying action of the flame-spraying horizontal block 9. When the flowing medium reaches a suitable temperature, it can be output through the fourth external sleeve 8. When the hot furnace body is cooled, cooling water is transported to the cooling disc conduit 53 of the cooling circulation mechanism 5 through the cooling water supply circulation mechanism 10 and the first hose 57. The direction of the input cooling water is opposite to that of the flowing medium. The heating pipe 6 can be directly cooled under the thermal conductivity of the 8-type heat-conducting frame 52. At the same time, due to the 8-type heat-conducting The fitting effect of the frame 52 and the furnace wall tube 51 with slots can also cool down the innermost wall side of the tubular heating furnace body 1, and further start the first auxiliary cooling mechanism 11 and the second auxiliary cooling mechanism 12. Under the suction effect of the suction pump 117, each air guide mechanism 112 on the upper side of the cavity ring 111 is controlled to be exhausted through the second branch pipe 119. When the adsorbed gas of the suction pump 117 enters the rectangular air guide shell 1121 of the air guide mechanism 112, it can drive the fan blades 1124 on the outer surface of the ball rod 1123 to rotate in turn, take away the heat from the furnace wall tube 51 with slots and the outside of the cooling disc guide 53, and discharge it through the first branch pipe 118 and the second hose 18 through the chimney 3, and at the same time start the second servo motor 113 to output The bent support plate 115 at the outlet end rotates along the first arc groove 114, driving the cavity ring 111 to rotate synchronously along the second arc groove 116, so that the air guide mechanism 112 can rotate, and the gas used for heat dissipation covers every part of the furnace wall tube 51 with slots. At the same time, the rotating air guide mechanism 112 can drive the double-layer cover 122 to move synchronously on the outside of the circular cover plate 121, and control the movement of the air outlet 123 on both sides of the inside and outside, so as to open the second auxiliary cooling mechanism 12, so that all the openings on the outside of the cooling circulation mechanism 5 are opened, and with the rotation of the fan blades 1124 in the air guide mechanism 112, the heat can be directly output to the outside through the filter screen 1122 arranged on the rear side of the rectangular air guide shell 1121, so as to quickly discharge the heat of the hot furnace body.The invention effectively solves the problem that the cooling pipe provided in the prior art has a low interaction with the pipe used for processing in the furnace body, and can only dissipate the heat on the outer surface of the furnace body.
[0067] like Fig. 9 As shown, a storage box 102 is fixedly installed on the inner bottom of the box body 101, and a third pipe port 16 for adding water is installed on the left side of the storage box 102. A visual window 103 is fixedly installed on the surface of the box body 101. The cooling water supply circulation mechanism 10 also includes a first servo motor 105 fixedly installed on the inner wall of the box body 101. A round shaft frame 104 is movably installed on the upper side of the storage box 102. The output end of the first servo motor 105 is connected to the round shaft frame 104. 4, U-shaped brackets 106 are fixedly installed on the four outer sides of the circular shaft frame 104, heat dissipation fins 107 are fixedly installed on the outer sides of the U-shaped brackets 106, and the surfaces of the heat dissipation fins 107 are provided with a plurality of reserved circular openings 108, a powerful fan 109 is fixedly installed on the upper side of the box body 101 corresponding to the first servo motor 105, and a frame 1010 with a heat dissipation opening is fixedly installed on the upper side of the box body 101 corresponding to the blowing end of the powerful fan 109.
[0068] The bottom of the storage box 102 is also provided with a water pump for circulating water.
[0069] like Fig.10 As shown, a wind control mechanism 19 is installed on the upper side of the interior of the box body 101, and the wind control mechanism 19 includes round shaft blocks 191 fixedly installed on the two ends of the inner top of the box body 101, and the outer side of the round shaft block 191 is movably installed with an outward-turned sleeve plate 192, and the bottom of the outward-turned sleeve plate 192 is provided with a corresponding flip groove 193, and the inside of the flip groove 193 is movably installed with a round shaft head 194, and the upper side of the round shaft head 194 is fixedly installed with an automatic telescopic rod 195, and the two ends of the front side of the inner top of the box body 101 are movably installed with a limiting sleeve shaft frame 196, and the bottom of the limiting sleeve shaft frame 196 is fixedly connected to the side of the automatic telescopic rod 195 away from the round shaft head 194, and the inner wall of the outward-turned sleeve plate 192 is fixedly installed with a partition plate 197 corresponding to the front and rear of the powerful fan 109.
[0070] The automatic telescopic rod 195 is an electric telescopic rod device in the prior art, and its model includes but is not limited to the MNTL automatic telescopic rod of LUILEC.
[0071] like Fig.11As shown, a fourth servo motor 20 is fixedly installed on the upper side of the inner wall of the frame with heat dissipation port 1010, and lifting slot frames 21 are fixedly installed on both sides of the inner wall of the frame with heat dissipation port 1010. A second screw 22 is rotatably installed in the lifting slot frame 21 on the left side of the inner wall of the frame with heat dissipation port 1010 through the output end of the fourth servo motor 20.
[0072] like Fig.11 As shown, a round rod 23 is fixedly installed inside the lifting slot frame 21 on the right side of the inner wall of the frame with heat dissipation vent 1010, and a nut sleeve 24 is meshingly installed on the outer side of the second screw rod 22 and the round rod 23, and a sealing cloth 25 is fixedly installed on the upper side of the nut sleeve 24, and the upper side of the sealing cloth 25 is fixedly connected to the top of the frame with heat dissipation vent 1010.
[0073] The first servo motor 105, the second servo motor 113, the third servo motor 1125, and the fourth servo motor 20 are all drive motor structures in the prior art, and their models include but are not limited to planetary reducers of Profession, which are used to servo control the rotation state of the output end.
[0074] like Figure 1 As shown, the bottom of the heat-insulating cover 13 is provided with a corresponding cover that can be turned open.
[0075] By adopting the above technical scheme, the problem that the cooling water tank set in the prior art cannot perform secondary cooling of the cooling water that has absorbed heat is solved. First, cooling water is added to the interior of the storage box 102 through the third pipe port 16 installed on the outside of the box body 101. The cooling water is transported to the interior of the cooling disc duct 53 through the first hose 57 installed on the outside of the fourth pipe port 17 on both sides, and circulates. When the cooling water enters the interior of the box body 101 for the second time, the powerful fan 109 and the first servo motor 105 are started. Through the rotation of the circular shaft frame 104 at the output end of the first servo motor 105, the heat dissipation fin plate 107 on the outside of the U-shaped bracket 106 can be driven to rotate at 90 degree intervals and rotate into the interior of the box body 101 in turn. The heat dissipation efficiency of the internal cooling water can be increased by stirring. At the same time, the strong blowing effect of the powerful fan 109 is used to output the heat generated by stirring from the opening of the frame 1010 with the heat dissipation port. Moreover, the powerful fan 109 is controlled by the wind control mechanism 19, and the automatic telescopic rod 195 of the powerful fan 109 is automatically adjusted. The dynamic telescopic effect can drive the partition 197 to rotate around the circular shaft block 191 through the activities of the limit sleeve shaft frame 196 and the circular shaft head 194 at both ends, and flexibly adjust the wind blown out by the powerful fan 109, which can be tilted and directly aligned with the cooling water inside the storage box 102 for heat dissipation, and can also be aligned with the heat dissipation fins 107 for heat dissipation, further improving the heat dissipation efficiency of the cooling water supply circulation mechanism 10 for cooling water, and simultaneously improving the overall heat dissipation efficiency of the cooling circulation mechanism 5, effectively solving the problem that the cooling water tank set in the prior art cannot perform secondary cooling of the cooling water that has absorbed heat. At the same time, further during the non-working process of the cooling water supply circulation mechanism 10 or the non-working process of the powerful fan 109, the rotation of the second screw 22 at the output end of the fourth servo motor 20 can drive the nut sleeve 24 to move downward along the round rod 23 and the lifting slot frame 21, pull the sealing cloth 25 downward for sealing, and directly close the heat dissipation holes of the heat dissipation port frame 1010 to prevent external dust from entering the interior of the storage box 102 without the action of wind.
[0076] Working principle: First, assemble the corresponding conduits according to the working coordination of each mechanism. At the beginning of the work, the flowing medium enters the interior of the tubular heating furnace body 1 through the heating tube 6, and is heated under the direct flame action of the flame-spraying horizontal block 9. When the flowing medium enters the appropriate temperature, it can be output through the fourth external sleeve 8. When the hot furnace body is cooled, the cooling water is transported to the cooling disc conduit 53 of the cooling circulation mechanism 5 through the cooling water supply circulation mechanism 10 and the first hose 57. Under the heat conduction effect of the 8-type heat-conducting frame 52, the heating tube 6 can be directly cooled. At the same time, due to the adhesion between the 8-type heat-conducting frame 52 and the furnace wall tube 51 with slots, the tubular heating The innermost wall side of the furnace body 1 is cooled, and then the first auxiliary cooling mechanism 11 and the second auxiliary cooling mechanism 12 are started. Through the suction action of the vacuum pump 117, the gas used for heat dissipation is covered to every part of the furnace wall tube 51 with slots through the rotating air guide mechanism 112 for heat dissipation. The cooling water after heat dissipation enters the interior of the storage box 102 again, and the powerful fan 109 and the first servo motor 105 are started. The automatic telescopic action of the automatic telescopic rod 195 is used to control the wind control mechanism 19 to flexibly adjust the wind blown out by the powerful fan 109, so that it can be tilted and directly aimed at the cooling water inside the storage box 102 for heat dissipation, and can also be aimed at the heat dissipation fin plate 107 for heat dissipation.
[0077] The above is only a preferred specific implementation of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and its improved conception within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A cooling circulation heating furnace, comprising a tubular heating furnace body (1), a convection chamber (2) being fixedly mounted at the upper axis position of the tubular heating furnace body (1), a chimney (3) being fixedly mounted on the upper side of the convection chamber (2), a corresponding reverse suction fan (4) being fixedly mounted on the inner top of the chimney (3), a cooling water replenishment circulation mechanism (10) being fixedly mounted on the left side of the tubular heating furnace body (1), the cooling water replenishment circulation mechanism (10) comprising a box body (101) fixedly mounted on the upper side of a left support frame of the tubular heating furnace body (1), and a heat insulation cover (13) being fixedly mounted at the bottom axis position of the tubular heating furnace body (1); Features: A cooling circulation mechanism (5) is installed inside the tubular heating furnace body (1), and the cooling circulation mechanism (5) comprises a furnace wall tube (51) with a slotted opening fixedly installed inside the furnace body, the surface of the furnace wall tube (51) with a plurality of rectangular arc openings arranged in a circumferential manner, and the inner wall of each opening is fixedly installed with an 8-type heat conducting frame (52), the inner wall side of the 8-type heat conducting frame (52) is a semicircular opening structure, and a heating tube (6) is fixedly installed on the inner wall of the furnace wall tube (51) with a slotted opening through the 8-type heat conducting frame (52), the upper side of the heating tube (6) is arranged in a coiled manner and extends inside the convection chamber (2) and is fixedly installed with a third external sleeve (7), and the heating tube (6) is away from the third One side of the external sleeve (7) passes through the upper side of the tubular heating furnace body (1) and is fixedly mounted with a corresponding fourth external sleeve (8); a plurality of flame spraying horizontal blocks (9) are fixedly mounted on the bottom of the furnace wall tube (51) with grooves; the third external sleeve (7), the heating tube (6) and the fourth external sleeve (8) are used to pass a material whose flowing medium is gas or liquid for hot furnace processing; a gas sleeve (14) corresponding to the flame spraying horizontal block (9) is fixedly mounted inside the heat insulation cover (13); a second pipe connection (15) communicating with the gas sleeve (14) is fixedly mounted on the outer side of the gas sleeve (14) passing through the side of the heat insulation cover (13); the second pipe connection (15) is used to assemble a conduit to connect the gas.
2. A cooling circulation heating furnace according to claim 1, characterized in that: The cooling circulation mechanism (5) also includes a cooling disc-type conduit (53) fixedly mounted on the outside of the 8-type heat-conducting frame (52), wherein the first pipe connection openings (54) are fixedly mounted on both the head and tail sides of the coiled cooling disc-type conduit (53), and the outside of the first pipe connection opening (54) penetrates through the tubular heating furnace body (1) and is fixedly mounted with corresponding first external sleeves (55) and second external sleeves (56), respectively, and the upper and lower ends of the left and right sides of the box body (101) are fixedly mounted with interconnected fourth pipe connection openings (17), and a first hose (57) for circulating water is fixedly mounted between the fourth pipe connection opening (17) and the first external sleeves (55) and the second external sleeves (56).
3. A cooling circulation heating furnace according to claim 2, characterized in that: A first auxiliary cooling mechanism (11) is installed on the outside of the cooling circulation mechanism (5). The first auxiliary cooling mechanism (11) is fixedly and movably installed on a cavity ring (111) at the bottom of the furnace wall tube (51) with a slot. The upper surface of the cavity ring (111) is provided with a plurality of openings arranged in a circumferential manner and each of which is fixedly provided with a corresponding air guide mechanism (112). The air outlet of the air guide mechanism (112) is aligned with the outside of the cooling disc-type conduit (53) and the 8-type heat conducting frame (52). A second servo motor (113) is fixedly installed at the inner axis position of the heat insulation cover (13). A first arc groove (114) is provided on the side of the heat insulation cover (13). A second arc groove (116) corresponding to the first arc groove (114) is provided on the bottom of the tubular heating furnace body (1). A bent support plate (115) is fixedly installed at the output end of the second servo motor (113). The bent support plate (115) 115) passes through the first arc groove (114) and extends to the upper side of the second arc groove (116), the first auxiliary cooling mechanism (11) also includes an air pump (117) fixedly mounted on the inner side of the heat-insulating sleeve (13), the input end of the air pump (117) is fixedly mounted with a second branch pipe (119) corresponding to the bent support plate (115), the side of the second branch pipe (119) away from the air pump (117) is fixedly mounted on the outer side of the cavity ring (111) and penetrates deeply therein, the output end of the air pump (117) is fixedly mounted with a first branch pipe (118) passing through the heat-insulating sleeve (13), the outer side of the first branch pipe (118) is fixedly mounted with a second hose (18) corresponding to the chimney (3), and the side of the second branch pipe (119) close to the first arc groove (114) is also movably mounted with a disc sleeve (1110) that fits with the inner wall thereof.
4. The cooling circulation heating furnace according to claim 3, characterized in that: A second auxiliary cooling mechanism (12) is also installed on the outside of the cooling circulation mechanism (5), and the second auxiliary cooling mechanism (12) comprises a circular cover plate (121) fixedly installed on the outside of the tubular heating furnace body (1), and a double-layer cover (122) is movably sleeved on the outside of the circular cover plate (121), and a plurality of wing plates (124) corresponding to the air guide mechanism (112) are fixedly installed on the upper inner wall of the double-layer cover (122), and sleeve rods (125) corresponding to the air guide mechanism (112) are fixedly installed on the bottom of the wing plates (124), and a plurality of interconnected and identical air outlets (123) are arranged in a circle on the outer surfaces of the circular cover plate (121) and the double-layer cover (122).
5. The cooling circulation heating furnace according to claim 4, characterized in that: The air guide mechanism (112) comprises a rectangular air guide shell (1121) which is installed at a corresponding position on the upper side of the cavity ring (111), and a plurality of filter screens (1122) are arranged in sequence from top to bottom on both the front and rear sides of the rectangular air guide shell (1121), and a rod with a ball (1123) is fixedly installed at the middle position inside the rectangular air guide shell (1121), and corresponding fan blades (1124) are movably installed on the outer side of the rod with a ball (1123) through its ball, and a fan blade (1124) is fixedly installed on the inner bottom of the rectangular air guide shell (1121). A third servo motor (1125), wherein a first screw rod (1126) is rotatably mounted on the output end of the third servo motor (1125), a U-shaped bracket (1127) which is fitted with the inner wall of the rectangular air guide shell (1121) is mounted on the outer side of the first screw rod (1126), a threaded opening (1128) which is meshed with the first screw rod (1126) is provided on the surface of the U-shaped bracket (1127), and brush blocks (1129) which are fitted with the filter screen (1122) are fixedly mounted on both the front and rear sides of the U-shaped bracket (1127).
6. The cooling circulation heating furnace according to claim 1, characterized in that: A storage box (102) is fixedly mounted on the inner bottom of the box body (101); a third pipe port (16) for adding water is installed on the left side of the storage box (102); a visual window (103) is fixedly mounted on the surface of the box body (101); the cooling water supply circulation mechanism (10) further comprises a first servo motor (105) fixedly mounted on the inner wall of the box body (101); a round shaft frame (104) is movably mounted on the upper side of the storage box (102); an output end of the first servo motor (105) is connected to the round shaft frame (104); The side of the circular shaft frame (104) is connected, U-shaped brackets (106) are fixedly installed on the four outer sides of the circular shaft frame (104), heat dissipation fins (107) are fixedly installed on the outer sides of the U-shaped brackets (106), and the surfaces of the heat dissipation fins (107) are provided with a plurality of reserved circular openings (108), a powerful fan (109) is fixedly installed on the upper side of the box body (101) corresponding to the first servo motor (105), and a frame (1010) with a heat dissipation opening is fixedly installed on the upper side of the box body (101) corresponding to the blowing end of the powerful fan (109).
7. The cooling circulation heating furnace according to claim 6, characterized in that: A wind control mechanism (19) is installed on the upper inner side of the box body (101), and the wind control mechanism (19) comprises round shaft blocks (191) fixedly installed at both ends of the inner top of the box body (101), an outer side of the round shaft block (191) is movably installed with an outward-turning sleeve plate (192), the bottom of the outward-turning sleeve plate (192) is provided with a corresponding turning groove (193), a round shaft head (194) is movably installed inside the turning groove (193), and an automatic telescopic rod (195) is fixedly installed on the upper side of the round shaft head (194), and a limiting sleeve shaft frame (196) is movably installed at both ends of the front inner side of the top of the box body (101), and the bottom of the limiting sleeve shaft frame (196) is fixedly connected to a side of the automatic telescopic rod (195) away from the round shaft head (194), and a partition plate (197) corresponding to the front and rear of the powerful fan (109) is fixedly installed on the inner wall of the outward-turning sleeve plate (192).
8. The cooling circulation heating furnace according to claim 7, characterized in that: A fourth servo motor (20) is fixedly mounted on the upper side of the inner wall of the frame with heat dissipation vents (1010), and lifting slot frames (21) are fixedly mounted on both sides of the inner wall of the frame with heat dissipation vents (1010), and a second screw rod (22) is rotatably mounted in the lifting slot frame (21) on the left side of the inner wall of the frame with heat dissipation vents (1010) via the output end of the fourth servo motor (20).
9. The cooling circulation heating furnace according to claim 8, characterized in that: A round rod (23) is fixedly installed inside the lifting slot frame (21) on the right side of the inner wall of the frame with heat dissipation vent (1010), a nut sleeve (24) is meshedly installed on the outer side of the second screw rod (22) and the round rod (23), a sealing cloth (25) is fixedly installed on the upper side of the nut sleeve (24), and the upper side of the sealing cloth (25) is fixedly connected to the top of the frame with heat dissipation vent (1010).
10. The cooling circulation heating furnace according to claim 1, characterized in that: The bottom of the heat-insulating sleeve (13) is provided with a corresponding cover that can be turned open.
Citation Information
Patent Citations
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