Crop hull breaking and dust removing device
By designing a dust cover, rolling roller, blower assembly, and conveyor belt for a crop cell wall breaking and dust removal device, the problems of removing fine impurities and dust generation have been solved. This device achieves complete cell wall breaking and impurity classification and collection for crops, improving cell wall breaking efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-16
- Publication Date
- 2026-03-24
AI Technical Summary
Existing technologies cannot completely remove small stones or metal impurities from crops, and the cell wall breaking process generates a lot of dust, which affects health and leads to incomplete cell wall breaking.
A dust removal device for breaking down and crushing crop cells was designed, comprising a dust cover, a crushing roller, a blower assembly, a conveyor belt, and a dust collection bag. The device achieves impurity separation and dust removal through the combination of a blower for dust collection and magnetic plates and crushing blocks. The partitions on the conveyor belt collect the impurities in different categories.
It effectively removes fine impurities, reduces dust, ensures complete cell wall breaking of crops, enables the classified collection of impurities, avoids repeated cell wall breaking, and improves cell wall breaking efficiency and health and safety.
Smart Images

Figure CN117324077B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of crop cell wall breaking and dust removal, specifically a crop cell wall breaking and dust removal device. Background Technology
[0002] Crop cell wall breaking refers to the business activity of converting raw grains into semi-finished grains through processing. It is often used in the manufacture of yeast. Before the crop cell wall is broken, the crop often needs to be dried. During the drying process, the crop often contains impurities such as dust, stones or metal.
[0003] Existing technologies can effectively remove obvious stones or metal impurities from crops, but they often cannot completely remove small stones or metal impurities contained in crops. Secondly, the process of breaking down the cell walls of crops often leads to excessive dust, which affects the health of the personnel involved in the process. Furthermore, the degree of cell wall breaking often varies, and the entire batch of broken crops often needs to be reinforced due to incomplete cell wall breaking, which is time-consuming and labor-intensive. Summary of the Invention
[0004] The purpose of this invention is to provide a crop cell wall breaking and dust removal device to solve the problems mentioned in the background art.
[0005] The objective of this invention can be achieved through the following technical solutions:
[0006] A crop cell wall breaking and dust removal device includes a housing. A dust cover is lifted and installed on the top of the housing and slidably sleeved on the top of the feed hopper. Two crushing rollers are rotatably installed inside the housing. A receiving chamber for dispersing crops is set at the bottom center of the two crushing rollers. A blower assembly is set below the receiving chamber and communicates with the dust cover. A partition chamber is connected to the side of the blower assembly. A conveyor belt is rotatably installed at the bottom of the partition chamber. Multiple partitions are movably abutted against the top of the conveyor belt. An installation box is slidably installed at the bottom of the feed hopper. Multiple unblocking rods are slidably installed in the installation box. A collection box is set on one side of the housing and is adapted to the blower assembly. A dust collection bag is set on the side of the housing away from the collection box.
[0007] Preferably, a crushing chamber is formed at the center of the inner top of the housing, and two crushing rollers are rotatably connected inside the crushing chamber. The crushing rollers are located on both sides of the center of the crushing chamber. An electromagnet is embedded in the center of the crushing roller, and the electromagnet is electrically connected to a battery. The electromagnet passes through one side wall of the housing, and a mounting truncated cone is fixedly connected to one end of the electromagnet that passes through the side wall of the housing. The battery is embedded in the mounting truncated cone, and an embedding groove is formed on the mounting truncated cone. A cover is provided at the end of the embedding groove away from the electromagnet, and the cover is used to seal the battery.
[0008] Preferably, the sidewall of the rolling roller has multiple sliding grooves, which are equidistantly spaced on the rolling roller. A magnetic plate is slidably connected in the sliding groove, and the magnetic plate is adapted to an electromagnet. A rolling block is fixedly connected to the center of the side of the magnetic plate away from the electromagnet. The rolling block penetrates the sidewall of the rolling roller and is slidably sleeved with the sidewall of the rolling roller. The rolling blocks on two rolling rollers mesh with each other. The output shaft of a drive motor is fixedly connected to the end of one of the rolling rollers away from the mounting truncated cone. A mounting plate is fixedly connected to the bottom of the drive motor and is fixedly connected to the sidewall of the housing.
[0009] Preferably, the top center of the crushing chamber is connected to the bottom of the feed hopper, and the bottom center of the crushing chamber is connected to a receiving chamber. The bottom wall of the receiving chamber is provided with an inclined groove for material discharge. The partition chamber is opened on the bottom of the shell near the dust collector bag. The receiving chamber and the partition chamber are connected, and the connection point is located at the top of the partition chamber. A rectangular air outlet pipe is connected to the top of the partition chamber away from the receiving chamber. The dust collector bag is fixedly connected to the end of the rectangular air outlet pipe away from the partition chamber. A clamping groove is provided on the rectangular air outlet pipe, and the input end of the dust collector bag is clamped in the clamping groove.
[0010] Preferably, the blower assembly includes an "L"-shaped rectangular inner tube opened inside the housing. The top of the vertical end of the rectangular inner tube penetrates through the top wall panel of the housing. The top wall panel of the vertical end of the rectangular inner tube is on the same horizontal plane as the top wall panel of the feed hopper. The horizontal end of the rectangular inner tube communicates with the partition cavity and is located below the receiving cavity. A mesh plate is fixedly connected to the port of the horizontal end of the rectangular inner tube, and a blower is fixedly connected to the center of the horizontal end of the rectangular inner tube.
[0011] Preferably, an inclined guide groove is provided on one side of the housing, which is connected to the center of the vertical end of the rectangular inner tube. A filter plate is fixedly connected in the guide groove, and a collection box is fixedly connected to the side of the guide groove away from the rectangular inner tube. A sealing cover is provided at the bottom of the side of the collection box away from the filter plate. The width of the guide groove is greater than the thickness of the filter plate. The collection box is connected to the rectangular inner tube through the space above the filter plate in the guide groove. An installation sleeve is fixedly connected to the outside of the filter plate. A vibration rod is fixedly connected to one side of the installation sleeve. A rectangular platform is provided on one side of the installation plate. The end of the vibration rod away from the installation sleeve is fixedly connected to the rectangular platform on the side of the installation plate.
[0012] Preferably, an extension plate is fixedly connected to the center of both sides of the top of the dust cover, and the telescopic end of a telescopic rod is fixedly connected to the bottom of the extension plate. The fixed end of the telescopic rod is fixedly connected to the top wall panel of the shell. A one-way valve is provided on one side of the top of the dust cover. A rectangular sleeve is connected to the side of the top of the dust cover away from the one-way valve. The rectangular sleeve is "L"-shaped and its vertical end is slidably sleeved on the outside of the rectangular inner tube. A right-angled trapezoidal abutment push plate is fixedly connected to the bottom of the vertical end of the rectangular sleeve. The abutment push plate is movably abutting against the mounting box.
[0013] Preferably, a rectangular groove is provided at the bottom of one end of the feed hopper, and a positioning plate is fixedly connected to the center of the bottom of the feed hopper. The positioning plate abuts against the mounting box. Multiple inclined rods are fixedly connected to the bottom of the feed hopper away from the rectangular groove, with the lowest end of the inclined rods facing the rectangular groove. The mounting box is slidably connected in the rectangular groove. A reciprocating slider is slidably connected inside the mounting box. Multiple unclogging rods are fixedly connected to one side of the reciprocating slider. Multiple grooves are provided on the side of the mounting box away from the abutting push plate. The multiple unclogging rods are slidably connected in the multiple grooves. The multiple unclogging rods and the multiple inclined rods are intersected but do not abut against each other. A guide slope is provided at the top of the reciprocating slider, and the lowest end of the guide slope is located at the end of the reciprocating slider away from the abutting push plate.
[0014] Preferably, a discharge port is provided on one side of the housing, which is connected to the partition cavity. The conveyor belt extends through the discharge port to the outside of the housing. One of the shafts of the conveyor belt is rotatably sleeved in one end wall plate of the partition cavity, and the other shaft of the conveyor belt is located on the outside of the housing. The width of the conveyor belt is the same as the width of the partition cavity. Multiple "L"-shaped partitions are provided on the top of the conveyor belt. The partitions are fixedly connected to the wall plate of the housing. The horizontal end of the partition passes through the discharge port, and the wall plate at the horizontal end of the partition is fixedly connected to the top wall plate of the discharge port. The vertical end of the partition is located at the end of the conveyor belt in the conveying direction.
[0015] The beneficial effects of this invention are:
[0016] 1. This invention, through the setting of inclined bars and mounting boxes, can effectively filter larger metal or stone impurities. The inclined bars can also effectively limit the amount of crops falling, thereby achieving the effect of limiting the amount of crops. The unblocking bar will move up and down under the drive of the reciprocating slider. The unblocking bar will slide in the space between adjacent inclined bars, thereby achieving the effect of unblocking the space between the inclined bars.
[0017] 2. This invention, through the installation of a fan and a protective cover, can perform dust extraction when adding crops to the feed hopper, preventing large-scale dust generation during the process and reducing dust generated during crop cell wall crushing. During the crushing process, the fan can also extract dust from the crops, further reducing dust generation. Furthermore, starch and other substances produced after crop cell wall crushing are effectively collected by a dust collector bag, preventing the formation of dust from the powder generated during the crushing process.
[0018] 3. This invention, through the arrangement of a fan, baffle, and conveyor belt, can effectively restrict the space in which crops fall, thereby effectively separating fully broken, partially broken, and metal or stone impurities contained in the crops. By placing a box for collecting crops or impurities at the bottom of the vertical end of the baffle, the crops can be collected and classified. After the partially broken crops are recycled, they can be poured into the feed hopper in the next crop breaking process, so that the crops can be effectively and comprehensively broken, avoiding the situation where the entire batch of broken crops needs to be broken again due to some partially broken crops. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 This is a side view of the overall structure of the present invention;
[0021] Figure 3 This is a cross-sectional view of the conveyor belt structure of the present invention;
[0022] Figure 4 This is the present invention. Figure 3 The diagram shown is an enlarged view of the structure of part A.
[0023] Figure 5 This is a schematic cross-sectional view of the casing of the present invention;
[0024] Figure 6 This is the present invention. Figure 5 The diagram shown is an enlarged view of the structure of section B.
[0025] Figure 7 This is the present invention. Figure 5 The diagram shown is an enlarged view of the C-section structure.
[0026] Figure 8 This is a schematic diagram of the connection structure between the partition and the conveyor belt of the present invention;
[0027] Figure 9 This is a schematic diagram of the overall structure of the rolling roller of the present invention;
[0028] Figure 10 This is a schematic diagram of the connection structure between the mounting plate and the filter plate of the present invention;
[0029] Figure 11 This is a bottom view of the overall structure of the feed hopper of the present invention;
[0030] Figure 12 This is a schematic diagram of the installation structure of the unblocking rod of the present invention;
[0031] Figure 13 This is a schematic diagram of the overall structure of the housing of the present invention;
[0032] In the picture:
[0033] 1. Shell; 2. Collection box; 3. Sealing cover; 4. Rectangular sleeve; 5. Dust cover; 6. Dust collector bag; 7. Partition plate; 8. Drive motor; 9. Feed hopper; 10. Telescopic rod; 11. Mounting frustum; 12. Battery; 13. Mounting plate; 15. Conveyor belt; 16. Compactor roller; 17. Rectangular inner tube; 18. Rectangular air outlet duct; 19. Compactor chamber; 20. Receiving chamber; 21. Fan; 22. Mesh plate; 23. Separating chamber; 24. Filter plate; 25. Compactor block; 26. Sliding groove; 27. Electromagnet; 28. Mounting box; 29. Abutment push plate; 30. Reciprocating slider; 31. Positioning plate; 32. Magnetic plate; 33. Vibration rod; 34. Rectangular groove; 35. Inclined bar; 36. Unblocking bar; 37. Discharge port; 38. Guide slope. Detailed Implementation
[0034] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0035] like Figure 1-13 As shown, a crop cell wall breaking and dust removal device includes a housing 1. A dust cover 5 is lifted and installed on the top of the housing 1, and the dust cover 5 is slidably sleeved on the top of the feed hopper 9. Two crushing rollers 16 are rotatably installed inside the housing 1. A receiving cavity 20 for dispersing crops is provided at the bottom center of the two crushing rollers 16. A blower assembly is provided below the receiving cavity 20 and is connected to the dust cover 5. A partition cavity 23 is connected to the side of the blower assembly. A conveyor belt 15 is rotatably installed at the bottom of the partition cavity 23. Multiple partitions 7 are movably abutted against the top of the conveyor belt 15. An installation box 28 is slidably installed at the bottom of the feed hopper 9. Multiple unblocking rods 36 are slidably installed in the installation box 28. A collection box 2 is provided on one side of the housing 1 and is adapted to the blower assembly. A dust collector bag 6 is provided on the side of the housing 1 away from the collection box 2. The dust and impurities collected in the collection box 2 can be effectively cleaned by opening the sealing cover 3.
[0036] As an optimized technical solution of the present invention, a rolling chamber 19 is provided at the center of the inner top of the housing 1. Two rolling rollers 16 are rotatably connected inside the rolling chamber 19, located on both sides of the center of the rolling chamber 19. An electromagnet 27 is embedded in the center of the inner part of the rolling roller 16. The electromagnet 27 is electrically connected to a battery 12. The electromagnet 27 penetrates through one side wall of the housing 1. One end of the electromagnet 27 penetrating through the side wall of the housing 1 is fixedly connected to a mounting frustum 11. The battery 12 is embedded in the mounting frustum 11. An embedding groove is provided on the mounting frustum 11. A cover is provided at the end of the embedding groove away from the electromagnet 27 to seal the battery 12. The magnetic poles of the electromagnet 27 can be adjusted by reversing the positive and negative terminals of the battery 12 with the terminals of the electromagnet 27, thereby achieving the purpose of adjusting the magnetic direction of the electromagnet 27. This technology is common knowledge and will not be disclosed in detail here.
[0037] As a technical optimization of the present invention, the side wall of the rolling roller 16 is provided with multiple sliding grooves 26, which are equidistantly arranged on the rolling roller 16. A magnetic plate 32 is slidably connected within each sliding groove 26. The magnetic plate 32 is adapted to an electromagnet 27. A rolling block 25 is fixedly connected to the center of the side of the magnetic plate 32 away from the electromagnet 27. The rolling block 25 penetrates the side wall of the rolling roller 16 and is slidably sleeved with the side wall of the rolling roller 16. The rolling blocks 25 on two rolling rollers 16 mesh with each other. The output shaft of a drive motor 8 is fixedly connected to the end of one rolling roller 16 away from the mounting frustum 11. A mounting plate 13 is fixedly connected to the bottom of the drive motor 8 and is fixedly connected to the side wall of the housing 1. The magnetic poles of the magnetic plate 32 are fixed, while the magnetic poles of the electromagnet 27 can be adjusted via the terminals of the battery 12. Therefore, the magnetic plate 32 and the electromagnet 27 can switch between "like poles repel" and "opposite poles attract".
[0038] As a technical optimization of the present invention, the top center of the crushing chamber 19 is connected to the bottom of the feed hopper 9, and the bottom center of the crushing chamber 19 is connected to the receiving chamber 20. The bottom wall plate of the receiving chamber 20 is provided with an inclined groove for material discharge. The separating chamber 23 is opened on the bottom of the housing 1 near the dust collector bag 6. The receiving chamber 20 and the separating chamber 23 are connected, and the connection point is located at the top of the separating chamber 23. The top of the separating chamber 23 away from the receiving chamber 20 is connected to a rectangular air outlet pipe 18. The dust collector bag 6 is fixedly connected to the end of the rectangular air outlet pipe 18 away from the separating chamber 23. The rectangular air outlet pipe 18 is provided with a clamping groove, and the input end of the dust collector bag 6 is clamped in the clamping groove. The detachable dust collector bag 6 is a prior art feature, which can be achieved by clamping the dust collector bag 6 with high strength, and will not be disclosed in detail here.
[0039] As a technical optimization of the present invention, the blower assembly includes an "L"-shaped rectangular inner tube 17 formed inside the housing 1. The top of the vertical end of the rectangular inner tube 17 penetrates the top wall panel of the housing 1. The top wall panel of the vertical end of the rectangular inner tube 17 is on the same horizontal plane as the top wall panel of the feed hopper 9. The horizontal end of the rectangular inner tube 17 communicates with the partition cavity 23 and is located below the receiving cavity 20. A mesh plate 22 is fixedly connected to the horizontal end port of the rectangular inner tube 17, and a blower 21 is fixedly connected to the center of the horizontal end of the rectangular inner tube 17. The rectangular inner tube 17, through the auxiliary telescopic rod 10 of the rectangular sleeve 4, limits the position of the dust cover 5, allowing the dust cover 5 to effectively cover the top of the feed hopper 9.
[0040] As a technical optimization of the present invention, an inclined guide groove is provided on one side of the housing 1. This guide groove is connected to the center of the vertical end of the rectangular inner tube 17. A filter plate 24 is fixedly connected in the guide groove. A collection box 2 is fixedly connected to the side of the guide groove away from the rectangular inner tube 17. A sealing cover 3 is provided at the bottom of the side of the collection box 2 away from the filter plate 24. The width of the guide groove is greater than the thickness of the filter plate 24. The collection box 2 is connected to the rectangular inner tube 17 through the space above the filter plate 24 in the guide groove. An installation sleeve is fixedly connected to the outer side of the filter plate 24. A vibration rod 33 is fixedly connected to one side of the installation sleeve. A rectangular platform is provided on one side of the mounting plate 13. The end of the vibration rod 33 away from the installation sleeve is fixedly connected to the rectangular platform on the side of the mounting plate 13. The filter plate 24 is similar to the filter element of a car air conditioner, which can be cleaned to maintain the ventilation efficiency of the filter plate 24. The filter plate 24 is a prior art, commonly found in air conditioning filters and vacuum cleaner filters, and will not be disclosed in detail here.
[0041] As a technical optimization of the present invention, an extension plate is fixedly connected to the center of both sides of the top of the dust cover 5. The telescopic end of the telescopic rod 10 is fixedly connected to the bottom of the extension plate. The fixed end of the telescopic rod 10 is fixedly connected to the top wall panel of the housing 1. A one-way valve is provided on one side of the top of the dust cover 5. A rectangular sleeve 4 is connected to the side of the top of the dust cover 5 away from the one-way valve. The rectangular sleeve 4 is "L"-shaped and its vertical end is slidably sleeved on the outside of the rectangular inner tube 17. A right-angled trapezoidal abutment push plate 29 is fixedly connected to the bottom of the vertical end of the rectangular sleeve 4. The abutment push plate 29 is in movable contact with the mounting box 28. The abutment push plate 29 can effectively reinforce the mounting box 28, so that the mounting box 28 will not move from the bottom of the feed hopper 9. The positioning plate 31 can effectively position the mounting box 28.
[0042] As a technical optimization of the present invention, a rectangular groove 34 is provided at the bottom of one end of the feeding hopper 9. A positioning plate 31 is fixedly connected to the center of the bottom of the feeding hopper 9. The positioning plate 31 abuts against the mounting box 28. Multiple inclined rods 35 are fixedly connected to the bottom of the feeding hopper 9 away from the rectangular groove 34. The lowest end of the inclined rods 35 faces the rectangular groove 34. The mounting box 28 is slidably connected in the rectangular groove 34. A reciprocating slider 30 is slidably connected inside the mounting box 28. Multiple unclogging rods 36 are fixedly connected to one side of the reciprocating slider 30. Multiple grooves are provided on the side of the mounting box 28 away from the push plate 29. The multiple unclogging rods 36 are slidably connected in the multiple grooves. The multiple unclogging rods 36 and the multiple inclined rods 35 are intersected but do not abut against each other. A guide slope 38 is provided at the top of the reciprocating slider 30. The lowest end of the guide slope 38 is located at the end of the reciprocating slider 30 away from the push plate 29. The reciprocating slider 30 performs a cyclical lifting and lowering motion. The configuration of the reciprocating slider 30 is existing technology and will not be disclosed in detail here.
[0043] As a technical optimization of the present invention, a discharge port 37 is provided on one side of the housing 1, which communicates with the partition cavity 23. The conveyor belt 15 extends through the discharge port 37 to the outside of the housing 1. One of the rotating shafts of the conveyor belt 15 is rotatably sleeved in one end wall plate of the partition cavity 23, and the other rotating shaft of the conveyor belt 15 is located on the outside of the housing 1. The width of the conveyor belt 15 is the same as the width of the partition cavity 23. Multiple "L"-shaped partitions 7 are provided on the top of the conveyor belt 15. The partitions 7 are fixedly connected to the wall plate of the housing 1. The horizontal end of the partition 7 passes through the discharge port 37, and the wall plate at the horizontal end of the partition 7 is fixedly connected to the top wall plate of the discharge port 37. The vertical end of the partition 7 is located at the end of the conveyor belt 15 in the conveying direction. The partitions 7 can effectively restrict the space for the crops to fall, thereby effectively separating the fully broken, incompletely broken, and metal or stone impurities contained in the crops.
[0044] In use, the dust cover 5 is first raised by the telescopic rod 10. When the dust cover 5 rises, it will also raise the rectangular sleeve 4. When the rectangular sleeve 4 rises, it will slide relative to the rectangular inner tube 17, thereby opening the feed hopper 9. At this time, crops are added to the feed hopper 9. During the process of adding crops, the fan 21 is turned on. After the fan 21 is turned on, it will draw air from the bottom of the dust cover 5 through the rectangular inner tube 17 and the rectangular sleeve 4, thereby removing the dust contained in the crops due to drying, preventing large-scale dust from occurring during the process of adding crops to the feed hopper 9, and reducing the dust generated during the crushing and pulverizing of crops.
[0045] After the crops are added to the feed hopper 9, the dust cover 5 is lowered by the retraction of the telescopic rod 10, effectively sealing the feed hopper 9. Then, the drive motor 8 is turned on and the electromagnet 27 is energized by the battery 12. After the electromagnet 27 is energized, it applies a magnetic force to the crushing block 25 through the magnetic plate 32, causing the magnetic plate 32 to push the crushing block 25 away from the electromagnet 27. This allows the crushing block 25 to effectively crush the crops that have entered the crushing chamber 19, thus achieving effective cell wall breaking. When the compaction block 25 is used to break down the cell walls of crops, if hard impurities such as metal or stones are mixed into the crops due to drying, the compaction block 25 can rebound through the sliding groove 26 when it comes into contact with the metal or stones. This allows the compaction block 25 to float to a certain extent, preventing the compaction block 25 from being damaged due to contact with the metal or stones, which would otherwise result in insufficient compaction and cell wall breaking of the crops.
[0046] When crops fall from the feed hopper 9 into the crushing chamber 19, the crushing roller 16 effectively crushes the crops. After crushing, the crops fall into the receiving chamber 20 through the crushing chamber 19. The receiving chamber 20 guides the crops to disperse effectively. After dispersing, the crops are guided along the inclined groove at the bottom of the receiving chamber 20, making the crushed crops thinner when they fall into the separating chamber 23, thus enabling the crops to disperse effectively. The air blown by the blower 21 blows on the crushed crops, blowing the smaller crushed crops away from the collection box 2. This allows the well-crushed crops to fall in a parabolic motion under the blowing of the blower 21, so that the smaller crushed crop particles fall onto the conveyor belt 15 away from the collection box 2. The partition 7 can effectively separate the crops at this time, preventing the mixing of crops with different crushing degrees.
[0047] Hard objects such as metal or stones present in the crops will fall almost vertically under the influence of gravity, causing them to land on the conveyor belt 15 near the collection box 2. There, they are blocked by the partition 7. Crops that are not fully broken will fall onto the conveyor belt 15 in the middle. The partition 7 effectively separates the impurities such as metal or stones, allowing them to be separated by the action of the conveyor belt 15 and the partition 7. The crops can be collected by placing a box for collecting crops or impurities at the bottom of the vertical end of the partition 7. After sorting and recycling the incompletely cell-wall-breaking crops, the incompletely cell-wall-breaking crops can be poured into the feed hopper 9 during the next cell-wall-breaking process, so that the crops can be effectively and completely broken down. During the blowing process, the air blown into the partition chamber 23 by the blower 21 will leave the partition chamber 23 through the rectangular air outlet pipe 18. The starch and other substances produced after the crop cell-wall breaking can be blown into the rectangular air outlet pipe 18 by the wind, and then effectively collected by the dust collector bag 6. After collection, the dust collector bag 6 can be disassembled and recycled.
[0048] After the dust cover 5 is fitted onto the feed hopper 9, the blower 21 draws air from the dust cover 5 through the rectangular inner tube 17. The airflow enters the dust cover 5 through the one-way valve on the side of the dust cover 5, and then passes through the rectangular sleeve 4 and the rectangular inner tube 17 before being drawn by the blower 21. The air drawn by the blower 21 carries the dust and impurities contained in the crops in the feed hopper 9. The dust and impurities enter the rectangular inner tube 17 with the airflow, and then fall onto the filter plate 24 through the guide of the rectangular inner tube 17. The filter plate 24 blocks the dust and impurities, causing the dust and impurities to change their trajectory under the action of the inclined filter plate 24, so that the dust can fall into the collection box 2 under the action of inertia. The dust adhering to the filter plate 24 can be shaken off by the action of the vibration rod 33, so that the dust can enter the collection box 2. When the drive motor 8 is working, the vibration generated by the rotation of the drive motor 8 will be transmitted to the vibration transmission rod 33 through the mounting plate 13, and then transmitted to the filter plate 24 through the vibration transmission rod 33. The vibration will shake off the dust on the filter plate 24 and make the dust fall into the collection box 2, thereby ensuring the ventilation efficiency of the filter plate 24 and enabling the fan 21 to effectively blow away the crops.
[0049] After the crops fall into the feed hopper 9, they will fall down along the feed hopper 9. When the crops fall onto the inclined bar 35, larger stones or metal impurities in the crops will be guided by the inclined bar 35 and fall onto the top of the guide inclined surface 38 inside the mounting box 28. After the stones or metal impurities fall onto the guide inclined surface 38, they will also carry the crops onto the guide inclined surface 38. Through the setting of the reciprocating slider 30, when the drive motor 8 is working, the reciprocating slider 30 performs a cyclical lifting and lowering motion, thereby causing the guide inclined surface 38 to collect the crops, stones, and... Metal impurities are pushed to the top of the mounting box 28, allowing crops to fall into the compaction chamber 19 through the gap between the unblocking rod 36 and the inclined rod 35. Stones or metal impurities will fall back into the mounting box 28 under the protection of the unblocking rod 36 and the inclined rod 35. After compaction, the extension of the telescopic rod 10 causes the dust cover 5 to rise through the rectangular sleeve 4, causing the abutting push plate 29 to separate from the mounting box 28. At this time, the technician can pull the mounting box 28 out of the feed hopper 9 and then remove the stones or metal impurities.
[0050] The inclined bar 35 effectively limits the amount of crops falling, thus limiting the amount of crops. The unblocking bar 36 moves up and down under the action of the reciprocating slider 30. The unblocking bar 36 slides in the space between adjacent inclined bars 35, thus unblocking the space between the inclined bars 35 and preventing crops from getting stuck at the connection between the feed hopper 9 and the crushing chamber 19.
[0051] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0052] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A crop huller and dust remover comprising a housing (1), characterised in that, A dust cover (5) is installed on the top of the housing (1) and slides onto the top of the feed hopper (9). Two rollers (16) are rotatably installed inside the housing (1). A receiving cavity (20) for dispersing crops is provided at the bottom center of the two rollers (16). A blower assembly is provided below the receiving cavity (20). The blower assembly is connected to the dust cover (5). A partition cavity (23) is connected to the side of the blower assembly. A conveyor belt (15) is rotatably installed at the bottom of the partition cavity (23). Multiple partitions (7) are movably abutted on the top of the conveyor belt (15). An installation box (28) is slidably installed at the bottom of the feed hopper (9). Multiple unblocking rods (36) are slidably installed inside the installation box (28). A collection box (2) is provided on one side of the housing (1). The collection box (2) is adapted to the blower assembly. A dust removal bag (6) is provided on the side of the housing (1) away from the collection box (2). A rolling chamber (19) is provided at the center of the inner top of the housing (1). Two rolling rollers (16) are rotatably connected in the rolling chamber (19). The rolling rollers (16) are located on both sides of the center of the rolling chamber (19). An electromagnet (27) is embedded in the center of the rolling roller (16). The electromagnet (27) is electrically connected to a battery (12). The electromagnet (27) penetrates one side wall of the housing (1). One end of the electromagnet (27) penetrating the side wall of the housing (1) is fixedly connected to a mounting truncated cone (11). The battery (12) is embedded in the mounting truncated cone (11). An embedding groove is provided on the mounting truncated cone (11). A cover is provided at the end of the embedding groove away from the electromagnet (27). The cover is used to seal the battery (12). The side wall of the rolling roller (16) is provided with multiple sliding grooves (26), which are equidistantly arranged on the rolling roller (16). A magnetic plate (32) is slidably connected in the sliding groove (26). The magnetic plate (32) is adapted to the electromagnet (27). A rolling block (25) is fixedly connected at the center of the side of the magnetic plate (32) away from the electromagnet (27). The rolling block (25) penetrates the side wall of the rolling roller (16) and is slidably sleeved with the side wall of the rolling roller (16). The rolling blocks (25) on the two rolling rollers (16) mesh with each other. The output shaft of the drive motor (8) is fixedly connected to the end of one of the rolling rollers (16) away from the mounting truncated cone (11). The bottom of the drive motor (8) is fixedly connected to the mounting plate (13), which is fixedly connected to the side wall of the housing (1). The electromagnet (27) can be adjusted by reversing the connection between the positive and negative terminals of the battery (12) and the terminals of the electromagnet (27).
2. The device according to claim 1, wherein The top center of the crushing chamber (19) is connected to the bottom of the feed hopper (9). The bottom center of the crushing chamber (19) is connected to the receiving chamber (20). The bottom wall of the receiving chamber (20) is provided with a sloping groove for feeding. The partition chamber (23) is opened on the bottom of the shell (1) near the dust collector bag (6). The receiving chamber (20) and the partition chamber (23) are connected and the connection point is located at the top of the partition chamber (23). The top of the partition chamber (23) away from the receiving chamber (20) is connected to a rectangular air outlet pipe (18). The dust collector bag (6) is fixedly connected to the end of the rectangular air outlet pipe (18) away from the partition chamber (23). The rectangular air outlet pipe (18) is provided with a clamping groove, and the input end of the dust collector bag (6) is clamped in the clamping groove.
3. The device of claim 2, wherein The blower assembly includes an "L"-shaped rectangular inner tube (17) inside the housing (1). The top of the vertical end of the rectangular inner tube (17) penetrates the top wall of the housing (1). The top wall of the vertical end of the rectangular inner tube (17) is on the same horizontal plane as the top wall of the feed hopper (9). The horizontal end of the rectangular inner tube (17) is connected to the partition cavity (23). The horizontal end of the rectangular inner tube (17) is located below the receiving cavity (20). A mesh plate (22) is fixedly connected to the horizontal end port of the rectangular inner tube (17). A blower (21) is fixedly connected to the center of the horizontal end of the rectangular inner tube (17).
4. The crop hull and dust removal device of claim 3, wherein An inclined guide groove is provided on one side of the housing (1), which is connected to the center of the vertical end of the rectangular inner tube (17). A filter plate (24) is fixedly connected in the guide groove. A collection box (2) is fixedly connected to the side of the guide groove away from the rectangular inner tube (17). A sealing cover (3) is provided at the bottom of the side of the collection box (2) away from the filter plate (24). The width of the guide groove is greater than the thickness of the filter plate (24). The collection box (2) is connected to the rectangular inner tube (17) through the space above the filter plate (24) in the guide groove. An installation sleeve is fixedly connected to the outside of the filter plate (24). A vibration rod (33) is fixedly connected to one side of the installation sleeve. A rectangular platform is provided on one side of the installation plate (13). The end of the vibration rod (33) away from the installation sleeve is fixedly connected to the rectangular platform on the side of the installation plate (13).
5. A crop huller and duster according to claim 4 wherein, The dust cover (5) has extension plates fixedly connected to the center of both sides of the top. The extension plates are fixedly connected to the telescopic end of the telescopic rod (10). The fixed end of the telescopic rod (10) is fixedly connected to the top wall of the shell (1). A one-way valve is provided on one side of the top of the dust cover (5). A rectangular sleeve (4) is connected to the side of the top of the dust cover (5) away from the one-way valve. The rectangular sleeve (4) is "L" shaped and the vertical end of the rectangular sleeve (4) is slidably sleeved on the outside of the rectangular inner tube (17). A right trapezoidal abutment push plate (29) is fixedly connected to the bottom of the vertical end of the rectangular sleeve (4). The abutment push plate (29) is movably abutted against the mounting box (28).
6. A crop hull and dust removal device according to claim 5, wherein A rectangular groove (34) is provided at the bottom of one end of the feed hopper (9). A positioning plate (31) is fixedly connected to the center of the bottom of the feed hopper (9). The positioning plate (31) abuts against the mounting box (28). A plurality of inclined rods (35) are fixedly connected to the bottom side of the feed hopper (9) away from the rectangular groove (34). The lowest end of the inclined rods (35) faces the rectangular groove (34). The mounting box (28) is slidably connected in the rectangular groove (34). A reciprocating slider (35) is slidably connected inside the mounting box (28). 0), a number of unclogging rods (36) are fixedly connected to one side of the reciprocating slider (30). The mounting box (28) has multiple grooves on the side away from the abutting push plate (29). The multiple unclogging rods (36) are slidably connected in the multiple grooves. The multiple unclogging rods (36) and multiple inclined rods (35) are intersected but do not abut against each other. The top of the reciprocating slider (30) is provided with a guide inclined surface (38). The lowest end of the guide inclined surface (38) is located at the end of the reciprocating slider (30) away from the abutting push plate (29).
7. The crop cell wall breaking and dust removal device according to claim 6, characterized in that, The housing (1) has a discharge port (37) on one side, which is connected to the partition cavity (23). The conveyor belt (15) extends through the discharge port (37) to the outside of the housing (1). One of the shafts of the conveyor belt (15) is rotatably sleeved in one end wall of the partition cavity (23). The other shaft of the conveyor belt (15) is located on the outside of the housing (1). The width of the conveyor belt (15) is the same as the width of the partition cavity (23). The top of the conveyor belt (15) is provided with multiple "L"-shaped partitions (7). The partitions (7) are fixedly connected to the wall of the housing (1). The horizontal end of the partition (7) passes through the discharge port (37), and the wall of the horizontal end of the partition (7) is fixedly connected to the top wall of the discharge port (37). The vertical end of the partition (7) is located at the end of the conveying direction of the conveyor belt (15).
Citation Information
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