A punching device for producing and processing plastic parts of electric vehicles
By introducing an indexing mechanism and a grinding mechanism into the punching device, the punching and grinding of plastic sheet metal for electric vehicles can be carried out simultaneously, solving the problem of burrs on the punching edges, improving processing quality and efficiency, and keeping the worktable clean.
Patent Information
- Application Number
- CN202311304373.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-09
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2043-10-09
AI Technical Summary
Existing blanking equipment produces burrs at the blanking edges of the sheet metal after processing, which affects the blanking quality of the sheet metal.
A punching device for the production and processing of plastic parts for electric vehicles was designed, including a clamping mechanism, a shifting mechanism, a punching mechanism and a grinding mechanism. The shifting mechanism realizes the conversion of the plastic sheet material between the punching position and the grinding position. The grinding disc is used to grind and deburr the punched edge, and the blowing mechanism is used to clean the debris on the worktable, so that the punching and grinding are carried out simultaneously.
It improves the quality and efficiency of sheet metal punching, ensures a clean workbench, avoids surface scratches caused by debris accumulation, and improves overall processing efficiency.
Smart Images

Figure CN117325251B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of punching processing of plastic parts, and more particularly to a punching device for production and processing of plastic parts of electric vehicles. BACKGROUND
[0002] An electric vehicle, also known as an electric drive vehicle, is divided into alternating current electric vehicles and direct current electric vehicles. The commonly referred electric vehicle is a vehicle that uses a battery as an energy source, converts electric energy into mechanical energy through a controller and a motor, and changes the speed by controlling the current. Electric vehicles are divided into electric bicycles, electric motorcycles, electric unicycles, electric four-wheel vehicles, electric three-wheel vehicles, and electric scooters according to the number of tires and the type of structure. According to the power source, the electric vehicles are divided into pure electric vehicles, extended range electric vehicles, hybrid electric vehicles, and fuel cell vehicles.
[0003] Many accessories in electric vehicles need to use plastic parts, such as electric vehicle housings, seat cushions, front windshields, plastic gaskets, instrument panels, and the like. Compared with metal parts, plastic parts are light in weight, can reduce air resistance to electric vehicles, are easy to clean and maintain, can well achieve waterproof, anti-mud splashing, and good buffering effect, and are an important component of electric vehicle accessories.
[0004] At present, for the production and processing of electric vehicle plastic parts of a planar shape, a punching method needs to be used to separate parts or blank parts of a required shape and size from a sheet material. However, the existing punching device produces burrs at the punching edge position of the sheet material after punching processing of the sheet material, which affects the punching processing quality of the sheet material. SUMMARY
[0005] In view of the deficiencies in the prior art, the present application aims to provide a punching device for production and processing of electric vehicle plastic parts, which aims to solve the above technical problems.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a punching device for production and processing of electric vehicle plastic parts, which is used for punching processing of plastic part sheet materials, and comprises:
[0007] a workbench;
[0008] a clamping mechanism, the clamping mechanism has two pairs, the number of each pair of clamping mechanisms is two, one pair of clamping mechanisms is used for clamping and fixing the plastic part sheet material at a punching position, and the other pair of clamping mechanisms is used for clamping and fixing the plastic part sheet material at a polishing position;
[0009] an indexing mechanism, the indexing mechanism is installed on the workbench, the clamping mechanism is installed on the indexing mechanism, and the indexing mechanism is used for converting the plastic part sheet material between the punching position and the polishing position;
[0010] A punching mechanism is installed on the workbench, and is used for punching the plastic part plate located at the punching position;
[0011] A polishing mechanism is installed on the workbench, and comprises a cantilever, a polishing drive assembly and a polishing disc. The cantilever is installed on the punching mechanism, the polishing drive assembly is installed on the cantilever, and the polishing drive assembly is drivingly connected with the polishing disc. A through slot is formed on the workbench, the polishing disc is located in the through slot, and the end surface of the polishing disc facing the surface of the workbench is in frictional engagement with the punched plastic part plate. The polishing disc is used for polishing the edge position of the plastic part plate.
[0012] As a further scheme of the present application, the indexing mechanism comprises a motor, a screw rod and a sliding seat. The output end of the motor is fixedly connected with the screw rod, and the screw rod is threadedly connected with the sliding seat. A sliding groove is formed on the workbench, and the sliding seat is slidingly connected with the workbench through the sliding groove. The setting direction of the sliding groove is parallel to the axial direction of the screw rod.
[0013] When the sliding seat is driven by the motor to move to one end of the workbench along the axial direction of the screw rod, the plastic part plate clamped by the pair of clamping mechanisms close to the same end of the workbench is located at the polishing position, and the plastic part plate clamped by the other pair of clamping mechanisms is located at the punching position.
[0014] When the sliding seat is driven by the motor to move to the other end of the workbench along the axial direction of the screw rod, the plastic part plate clamped by the pair of clamping mechanisms is moved from the polishing position to the punching position along the sliding direction of the sliding seat, and the plastic part plate clamped by the other pair of clamping mechanisms is moved from the punching position to the polishing position.
[0015] As a further scheme of the present application, the clamping mechanism comprises a first hydraulic cylinder, a first telescopic rod and a clamping plate. The first hydraulic cylinder is fixedly installed on the sliding seat, the output end of the first hydraulic cylinder is fixedly connected with the first telescopic rod, and the end of the first telescopic rod away from the first hydraulic cylinder is fixedly connected with the clamping plate. The pair of clamping mechanisms are symmetrically arranged on the two sides of the workbench, and the first hydraulic cylinders of the clamping mechanisms located on the same side of the workbench are fixedly installed on the same sliding seat.
[0016] As a further scheme of the present application, the punching mechanism comprises a support frame, a punching drive assembly, a mounting seat, a punching head and a lower die. The support frame is fixedly installed on the workbench, the punching drive assembly is installed on the support frame, the mounting seat is connected with the punching drive assembly, the end of the mounting seat facing the workbench is fixedly installed with the punching head, and the lower die is embedded on the workbench at the position corresponding to the punching head along the driving direction of the punching drive assembly.
[0017] As a further scheme of the present application: the punching driving assembly comprises a second hydraulic cylinder and a second telescopic rod, the second hydraulic cylinder is fixedly installed on the support frame, the output end of the second hydraulic cylinder is fixedly connected with the second telescopic rod, and the end of the second telescopic rod away from the second hydraulic cylinder is fixedly connected with the mounting seat.
[0018] As a further scheme of the present application: the polishing driving assembly comprises a first rack bar, a first gear, a driving bevel gear and a driven bevel gear, the cantilever is fixedly installed on the mounting seat, the side of the end of the cantilever away from the mounting seat is fixedly connected with the first rack bar, the setting direction of the first rack bar is parallel to the telescopic direction of the second telescopic rod, the end of the first rack bar away from the cantilever penetrates through the workbench and is in sliding connection with the workbench, the end of the first rack bar penetrating below the workbench is in meshing transmission with the first gear, the output end of the first gear is fixedly connected with the first main shaft, the end of the first main shaft away from the first gear is fixedly connected with the driving bevel gear, the driving bevel gear is in meshing transmission with the driven bevel gear, the output end of the driven bevel gear is fixedly connected with the second main shaft, and the end of the second main shaft away from the driven bevel gear is fixedly connected with the polishing disc, wherein the rotation axis of the polishing disc is perpendicular to the tabletop of the workbench.
[0019] When the punching head is driven by the second hydraulic cylinder to move to the maximum displacement in the direction close to the workbench, the first rack bar is driven to move to the maximum displacement in the direction away from the cantilever along the sliding direction of the first rack bar and the workbench.
[0020] When the punching head is driven by the second hydraulic cylinder to move to the initial position in the direction away from the workbench, the first rack bar is driven to move to the initial position in the direction close to the cantilever along the sliding direction of the first rack bar and the workbench.
[0021] As a further scheme of the present application: the punching device for plastic part production and processing of the electric vehicle further comprises a blowing mechanism, the blowing mechanism is installed on the workbench and is in transmission connection with the indexing mechanism, the blowing mechanism is used for blowing the debris at the polishing position on the workbench to outside the workbench, wherein the number of the blowing mechanisms is the same as that of the polishing driving assemblies, and the blowing mechanisms are correspondingly arranged with the polishing driving assemblies.
[0022] As a further scheme of the present application: the blowing mechanism comprises a blowing head, a connecting pipe, a box, an extrusion plate, a one-way valve, a third rack bar, a second gear, a second rack bar and a third main shaft, the box is fixedly installed on the workbench, the box is in communication with the connecting pipe, and the connecting position of the connecting pipe and the box is located at the end side of the box away from the workbench, a blowing head is communicated with the end of the connecting pipe away from the box, the air outlet direction of the blowing head faces the polishing area of the workbench, the extrusion plate is slidably connected in the box, wherein the space area on the side of the extrusion plate away from the workbench in the box is a pump gas area, the end of the extrusion plate away from the connecting pipe is fixedly connected with the third rack bar, the end of the third rack bar away from the extrusion plate is slidably connected with the workbench, the third rack bar is in meshing cooperation with the second gear, the second gear is in meshing cooperation with the second rack bar, one end of the second rack bar is fixedly connected with the cantilever, the second gear is fixedly connected on the third main shaft, the end of the third main shaft away from the second gear is rotatably connected on the fixed block, the fixed block is fixedly connected with the sliding seat, wherein the end of the second rack bar away from the cantilever is slidably connected with the workbench, and the sliding direction of the second rack bar and the workbench is parallel to the telescopic direction of the second telescopic rod;
[0023] Wherein, the communication place of the connecting pipe and the box and the side part of the box close to the connecting pipe are respectively embedded with a one-way valve, the one-way valve installed at the communication place of the connecting pipe and the box is used for unidirectional conduction of the gas in the pump gas area of the box to the outside of the box, and the one-way valve installed at the side part of the box close to the connecting pipe is used for unidirectional conduction of the air outside the box to the pump gas area in the box;
[0024] When the sliding seat moves to one end of the workbench, the second gears in the blowing mechanism located at the same end of the workbench are respectively spaced apart from the third rack bar and the second rack bar, and the second gears in the blowing mechanism located at the other end of the workbench are respectively in meshing transmission with the third rack bar and the second rack bar;
[0025] When the punching head moves to the maximum displacement in the direction close to the workbench, the extrusion plate in the blowing mechanism located at the other end of the workbench slides to the maximum displacement along the inner wall of the box in the direction away from the workbench.
[0026] Compared with the prior art, the technical scheme provided by the embodiments of the present application has at least the following beneficial effects:
[0027] The device is provided with clamping mechanisms, indexing mechanisms, punching mechanisms and polishing mechanisms, two pairs of clamping mechanisms clamp plastic piece sheet materials respectively, when the punching head moves to the maximum displacement in the punching mechanism to punch, the polishing mechanism works, the polishing disc is in frictional contact with the plastic piece sheet material at the polishing position to polish and deburr the punching edge position of the plastic piece sheet material, the punching and polishing of the plastic piece sheet material are carried out synchronously, the punching quality of the sheet material is ensured, and the processing efficiency is greatly improved;
[0028] Moreover, the device is provided with indexing mechanisms, after the polishing is completed, the clamping mechanism at the polishing position clamps and fixes new plastic piece sheet materials, under the action of the indexing mechanism, the slide drives the plastic piece sheet material at the polishing position to move to the punching position, and the slide synchronously drives the plastic piece sheet material at the punching position to move to the polishing position on the other side, under the driving of the second hydraulic cylinder, the punching head punches the new plastic piece sheet material at the punching position, and the polishing disc on the other side polishes the punched plastic piece sheet material at the polishing position to remove burrs at the punching edge position, and the working efficiency is improved;
[0029] In addition, the polishing position area is arranged on both sides of the punching position area on the workbench, so that only the polishing position area on one side is in the polishing state during punching, and there is no plastic piece sheet material on the workbench at the polishing position area on the other side, at this time, the second gear in the blowing mechanism on the other side is engaged with the third rack rod and the second rack rod respectively, when the punching head punches, the pressing plate moves in the opposite direction away from the workbench, the one-way valve at the communication position of the connecting pipe 66 and the box 64 is opened, the gas in the box is guided to the blowing head through the connecting pipe from the pumping area, the polishing position area on the workbench is blown, the punching debris and polishing residues left on the workbench are blown out of the workbench, and the workbench is kept clean. BRIEF DESCRIPTION OF DRAWINGS
[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced, and obviously, the drawings described below are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0031] Figure 1 A three-dimensional structure diagram of a punching device for producing and processing plastic parts of an electric vehicle Figure 1 .
[0032] Figure 2The three-dimensional structure schematic of the blanking device for plastic part production and processing of an electric vehicle is provided Figure 2 .
[0033] Figure 3 The partial structure schematic of the workbench, indexing mechanism and clamping mechanism in the blanking device for plastic part production and processing of an electric vehicle is provided
[0034] Figure 4 The partial structure schematic of the polishing mechanism in the blanking device for plastic part production and processing of an electric vehicle is provided
[0035] Figure 5 The partial two-dimensional structure schematic of the indexing mechanism and blowing mechanism in the blanking device for plastic part production and processing of an electric vehicle is provided
[0036] Figure 6 The partial cross-sectional structure schematic of the blowing mechanism in the blanking device for plastic part production and processing of an electric vehicle is provided
[0037] Reference signs:
[0038] 1, workbench; 2, indexing mechanism; 21, motor; 22, sliding groove; 23, screw rod; 24, sliding seat; 3, clamping mechanism; 31, first hydraulic cylinder; 32, first telescopic rod; 33, clamping plate; 4, polishing mechanism; 41, first rack bar; 42, first gear; 43, first main shaft; 44, driving bevel gear; 45, driven bevel gear; 46, second main shaft; 47, polishing disc; 48, through groove; 49, cantilever; 5, blanking mechanism; 51, support frame; 52, second hydraulic cylinder; 53, second telescopic rod; 54, mounting seat; 55, blanking head; 56, lower die; 6, blowing mechanism; 61, second rack bar; 62, second gear; 63, extrusion plate; 64, box body; 66, connecting pipe; 67, third rack bar; 68, fixed block; 69, third main shaft; 610, blowing head DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0040] In the description of the present application, it is to be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0041] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0042] Referring to Figures 1 to 6 The present application further describes an embodiment of a punching device for producing and processing plastic parts of an electric vehicle.
[0043] Please refer to Figures 1 to 6 The present application provides a punching device for producing and processing plastic parts of an electric vehicle, which is used for punching and processing plastic part plates. The punching device for producing and processing plastic parts of an electric vehicle comprises:
[0044] a workbench 1;
[0045] a clamping mechanism 3, the clamping mechanism 3 has two pairs, each pair of clamping mechanisms 3 has two, one pair of clamping mechanisms 3 is used for clamping and fixing the plastic part plate in the punching position, and the other pair of clamping mechanisms 3 is used for clamping and fixing the plastic part plate in the polishing position;
[0046] an indexing mechanism 2, the indexing mechanism 2 is installed on the workbench 1, the clamping mechanism 3 is installed on the indexing mechanism 2, and the indexing mechanism 2 is used for converting the plastic part plate between the punching position and the polishing position;
[0047] a punching mechanism 5, the punching mechanism 5 is installed on the workbench 1, and the punching mechanism 5 is used for punching and processing the plastic part plate in the punching position; please continue to refer to Figures 1 to 2, the punching mechanism 5 comprises a support frame 51, a punching driving assembly, a mounting seat 54, a punching head 55 and a lower die 56, the support frame 51 is fixedly installed on the workbench 1, the punching driving assembly is installed on the support frame 51, the punching driving assembly is connected with the mounting seat 54, the punching head 55 is fixedly installed on one end of the mounting seat 54 towards the workbench 1, and the lower die 56 is embedded on the workbench 1 at a position corresponding to the punching head 55 in the driving direction of the punching driving assembly; wherein the punching driving assembly comprises a second hydraulic cylinder 52 and a second telescopic rod 53, the second hydraulic cylinder 52 is fixedly installed on the support frame 51, the output end of the second hydraulic cylinder 52 is fixedly connected with the second telescopic rod 53, and one end of the second telescopic rod 53 away from the second hydraulic cylinder 52 is fixedly connected with the mounting seat 54.
[0048] The polishing mechanism 4 comprises a cantilever 49, a polishing driving assembly and a polishing disc 47, the cantilever 49 is installed on the punching mechanism 5, the polishing driving assembly is installed on the cantilever 49, and the polishing driving assembly is drivingly connected with the polishing disc 47, a through slot 48 is formed on the workbench 1, the polishing disc 47 is located in the through slot 48, and one end surface of the polishing disc 47 towards the surface of the workbench 1 is in frictional cooperation with the punched plastic part plate, and the polishing disc 47 is used for polishing and deburring the punching edge position of the plastic part plate;
[0049] As shown in the example, Figure 4 As shown in the example,
[0050] When the punching head 55 moves to the maximum displacement in the direction close to the workbench 1 under the driving of the second hydraulic cylinder 52, the first rack bar 41 moves to the maximum displacement in the direction away from the cantilever 49 along the sliding direction of the first rack bar 41 and the workbench 1;
[0051] When the punch head 55 is driven by the second hydraulic cylinder 52 to move away from the workbench 1 to the initial position, the first rack bar 41 moves along the sliding direction of the first rack bar 41 and the workbench 1 to the initial position close to the cantilever 49.
[0052] In an embodiment, please continue to refer to Figure 1 、 Figure 3 and Figure 5 , the indexing mechanism 2 comprises a motor 21, a lead screw 23 and a sliding seat 24, the output end of the motor 21 is fixedly connected with the lead screw 23, the lead screw 23 is threadedly connected with the sliding seat 24, the workbench 1 is provided with a sliding groove 22, and the sliding seat 24 is slidably connected with the workbench 1 through the sliding groove 22, wherein the setting direction of the sliding groove 22 is parallel to the axial direction of the lead screw 23.
[0053] When the sliding seat 24 is driven by the motor 21 to move along the axial direction of the lead screw 23 to one end of the workbench 1, the plastic part material clamped by the pair of clamping mechanisms 3 close to the same end of the workbench 1 is located at the polishing position, and the plastic part material clamped by the other pair of clamping mechanisms 3 is located at the punching position.
[0054] When the sliding seat 24 is driven by the motor 21 to move along the axial direction of the lead screw 23 to the other end of the workbench 1, along the sliding direction of the sliding seat 24, the plastic part material clamped by the pair of clamping mechanisms 3 moves from the polishing position to the punching position, and the plastic part material clamped by the other pair of clamping mechanisms 3 moves from the punching position to the polishing position.
[0055] For example, as shown in Figure 1 and Figure 3 , the clamping mechanism 3 comprises a first hydraulic cylinder 31, a first telescopic rod 32 and a clamping plate 33, the first hydraulic cylinder 31 is fixedly installed on the sliding seat 24, the output end of the first hydraulic cylinder 31 is fixedly connected with the first telescopic rod 32, the first telescopic rod 32 is fixedly connected with the clamping plate 33 at the end away from the first hydraulic cylinder 31, the pair of clamping mechanisms 3 are symmetrically arranged on both sides of the workbench 1, and the first hydraulic cylinders 31 of the clamping mechanisms 3 located on the same side of the workbench 1 are fixedly installed on the same sliding seat 24.
[0056] In the above embodiment, as shown in Figure 3As shown, the area of the workbench 1 close to the lower die 56 is the punching position area, and the polishing position area is arranged on both sides of the punching position area. The slide 24 is driven by the motor 21 and the screw rod 23, and the slide 24 slides to one end position of the workbench 1. At this time, among the two pairs of clamping mechanisms 3 close to the same end of the workbench 1, the plastic piece material clamped by one pair of clamping mechanisms 3 is located in the polishing position, and the plastic piece material clamped by the other pair of clamping mechanisms 3 away from the same end of the workbench 1 is located in the punching position. During the punching process of the plastic piece material in the punching position by the punching head 55, the polishing disc 47 also polishes and removes burrs from the plastic piece material in the polishing position, greatly improving the punching quality and processing efficiency.
[0057] After the polishing process is completed, the processed plastic piece material is removed, and a new plastic piece material is clamped and fixed on the clamping mechanism 3 in the polishing position. Then, under the reverse driving of the motor 21, the slide 24 slides in the opposite direction along the sliding groove 22 to the other end position of the workbench 1. At this time, under the driving of the slide 24, the clamping mechanism 3 in the punching position moves the punched plastic piece material from the punching position to the polishing position on the other side, and the clamping mechanism 3 in the polishing position moves the plastic piece material from the polishing position to the punching position, so as to realize the conversion of the plastic piece material between the punching position and the polishing position. Then, the punching mechanism 5 and the polishing mechanism 4 repeat the above steps to realize the synchronous punching and polishing of the plastic piece material, thereby improving the work efficiency.
[0058] In an embodiment, please refer to Figure 1 , the punching device for producing and processing plastic parts of electric vehicles further comprises a blowing mechanism 6, which is installed on the workbench 1 and is in driving connection with the indexing mechanism 2. The blowing mechanism 6 is used to blow the debris at the polishing position on the workbench 1 to the outside of the workbench 1. The number of the blowing mechanism 6 is the same as that of the polishing driving assembly, and the blowing mechanism 6 is arranged corresponding to the polishing driving assembly.
[0059] Please refer to Figure 2 , Figure 5 and Figure 6The blowing mechanism 6 comprises a blowing head 610, a connecting pipe 66, a box 64, an extrusion plate 63, a one-way valve, a third rack bar 67, a second gear 62, a second rack bar 61 and a third main shaft 69. The box 64 is fixedly installed on the workbench 1. The box 64 is in communication with the connecting pipe 66. The connecting position of the connecting pipe 66 and the box 64 is located at the side of the end of the box 64 away from the workbench 1. The end of the connecting pipe 66 away from the box 64 is communicated with the blowing head 610. The air outlet direction of the blowing head is towards the polishing area of the workbench 1. The extrusion plate 63 is slidably connected in the box 64. The space area of the side of the box 64 away from the workbench 1 is the pumping area. The end of the extrusion plate 63 away from the connecting pipe 66 is fixedly connected with the third rack bar 67. The end of the third rack bar 67 away from the extrusion plate 63 is slidably connected with the workbench 1. The third rack bar 67 is in meshing cooperation with the second gear 62. The second gear 62 is in meshing cooperation with the second rack bar 61. The end of the second rack bar 61 is fixedly connected with the cantilever 49. The second gear 62 is fixedly connected on the third main shaft 69. The end of the third main shaft 69 away from the second gear 62 is rotatably connected with the fixed block 68. The fixed block 68 is fixedly connected with the sliding seat 24. The end of the second rack bar 61 away from the cantilever 49 is slidably connected with the workbench 1. The sliding direction of the second rack bar 61 and the workbench 1 is parallel to the extension direction of the second extension rod 53.
[0060] The communication position of the connecting pipe 66 and the box 64 and the side of the box 64 close to the connecting pipe 66 are respectively embedded with a one-way valve. The one-way valve installed at the communication position of the connecting pipe 66 and the box 64 is used for unidirectionally guiding the gas in the pumping area of the box 64 to the outside of the box 64. The one-way valve installed at the side of the box 64 close to the connecting pipe 66 is used for unidirectionally guiding the air outside the box 64 to the pumping area of the box 64.
[0061] When the sliding seat 24 moves to one end of the workbench 1, the second gear 62 in the blowing mechanism 6 located at the same end of the workbench 1 is respectively spaced apart from the third rack bar 67 and the second rack bar 61. The second gear 62 in the blowing mechanism 6 located at the other end of the workbench 1 is respectively in meshing transmission with the third rack bar 67 and the second rack bar 61. For example, as shown in Figure 5 When the sliding seat 24 moves to the right end of the workbench 1, the second gear 62 in the blowing mechanism 6 located at the right end of the workbench 1 is respectively spaced apart from the third rack bar 67 and the second rack bar 61. The second gear 62 in the blowing mechanism 6 located at the left end of the workbench 1 is respectively in meshing transmission with the third rack bar 67 and the second rack bar 61.
[0062] When the rotating mechanism 2 finishes the work, the second hydraulic cylinder 52 is started, and the punching head 55 is driven by the second telescopic rod 53 to move towards the workbench 1, when the punching head 55 moves towards the workbench 1 to the maximum displacement, the end face of the punching head 55 away from the mounting base 54 is located in the lower die 56, and the required shape is punched from the plastic part plate, and the extrusion plate 63 in the blowing mechanism 6 at the other end of the workbench 1 is driven to slide along the inner wall of the box body 64 to the maximum displacement away from the workbench 1, and the gas in the pumping area in the box body 64 is transported to the blowing head 610 through the connecting pipe 66, so as to blow the idle polishing position area on the workbench 1, blow the punching debris and polishing residues left on the workbench 1 to the outside of the workbench 1, and ensure the cleanness of the workbench 1.
[0063] Working principle: before the punching processing, the sliding seat 24 is driven by the motor 21 to slide along the sliding groove 22 to the one end position of the workbench 1, at this time, one pair of clamping mechanisms 3 close to the same one end of the workbench 1 clamps and fixes the plastic part plate processed by punching and to be polished, and the lower surface of the plastic part plate located in the polishing position area is in frictional contact with the polishing surface of the polishing disc 47, and the other pair of clamping mechanisms 3 clamps and fixes the plastic part plate to be punched;
[0064] The second hydraulic cylinder 52 is started, the second telescopic rod 53 drives the punching head 55 to move towards the workbench 1 to the maximum displacement through the mounting base 54, so as to punch the plastic part plate to be punched in the punching position area, at the same time, the mounting base 54 drives the first rack rod 41 through the cantilever 49, so that the first rack rod 41 meshes with the first gear 42, and further meshes with the driving bevel gear 44 and the driven bevel gear 45, so that the polishing disc 47 rotates to polish the punching edge position of the plastic part plate, so that the punching processing and the deburring processing of the plastic part plate are carried out at the same time, the processing efficiency is greatly improved, and at the same time, the punching quality of the plate is ensured. During the movement of the punching head 55 away from the workbench 1 to the initial position, the polishing disc 47 rotates in the opposite direction, and continues to polish the punching edge position of the plastic part plate, so as to realize further repair after polishing;
[0065] Moreover, when the polishing work is carried out at the polishing position on one side, the polishing position on the other side of the punching position is in an idle state, and the second gear 62 in the blowing mechanism 6 at the same end of the workbench 1 as the slide 24 is spaced apart from the third rack bar 67 and the second rack bar 61, respectively, while the second gear 62 in the blowing mechanism 6 at the other end of the workbench 1 is in meshing transmission with the third rack bar 67 and the second rack bar 61, respectively. When the punching head 55 moves to the maximum displacement in the direction close to the workbench 1 to carry out the punching work, the cantilever 49 drives the second rack bar 61 to make the blowing mechanism 6 at the other end of the workbench 1 carry out the blowing work, specifically: the second rack bar 61 meshes and drives the second gear 62, and further meshes and drives the third rack bar 67 through the second gear 62, so that the extrusion plate 63 moves away from the workbench 1, and the gas in the pump area in the box 64 is transported to the blowing head 610 through the connecting pipe 66, so as to blow the workbench 1 table surface of the idle polishing position area, blow the polishing residues and punching debris to the outside of the workbench 1, ensure the neatness of the workbench 1 table surface, avoid the accumulation of debris, cause scratches on the surface of the plastic part plate during the polishing process, and affect the product processing quality.
[0066] After the above-mentioned punching work is completed, the polished plastic part plate is removed, and a new unprocessed plastic part plate is replaced, then under the reverse driving of the motor 21, the slide 24 reversely slides along the sliding groove 22 to the other end position of the workbench 1, moves the plastic part plate at the polishing position on one side to the punching position, and synchronously moves the punched plastic part plate at the punching position to the polishing position on the other side, to realize the automatic conversion of the punching work station and the polishing work station of the plastic part plate, improve the processing efficiency, and complete the punching work.
[0067] The above-mentioned is only the preferred embodiment of the present application, and the protection scope of the present application is not limited to the above-mentioned embodiment. Any technical solution falling within the concept of the present application shall fall within the protection scope of the present application. It should be noted that for ordinary technical personnel in the technical field, some improvements and decorations without departing from the principle of the present application shall also be considered as the protection scope of the present application.
Claims
1. A blanking device for producing and processing plastic parts of electric vehicles, for blanking processing of plastic part sheet material, characterized in that, The punching device for producing and processing plastic parts of electric vehicles comprises: a workbench (1); two pairs of clamping mechanisms (3), each pair of clamping mechanisms (3) has two clamping mechanisms (3), one pair of clamping mechanisms (3) is used for clamping and fixing a plastic part plate at a punching position, and the other pair of clamping mechanisms (3) is used for clamping and fixing a plastic part plate at a polishing position; an indexing mechanism (2) installed on the workbench (1), the clamping mechanisms (3) are installed on the indexing mechanism (2), and the indexing mechanism (2) is used for converting the plastic part plate between the punching position and the polishing position; a punching mechanism (5) installed on the workbench (1), the punching mechanism (5) is used for punching the plastic part plate at the punching position; a polishing mechanism (4) comprising a cantilever (49), a polishing driving assembly and a polishing disc (47), the cantilever (49) is installed on the punching mechanism (5), the polishing driving assembly is installed on the cantilever (49), the polishing driving assembly is drivingly connected with the polishing disc (47), a through slot (48) is formed in the workbench (1), the polishing disc (47) is located in the through slot (48), and an end face of the polishing disc (47) facing the surface of the workbench (1) is in frictional cooperation with the punched plastic part plate, and the polishing disc (47) is used for polishing the edge of the plastic part plate; the indexing mechanism (2) comprises a motor (21), a lead screw (23) and a sliding seat (24), the output end of the motor (21) is fixedly connected with the lead screw (23), the sliding seat (24) is threadedly connected with the lead screw (23), a sliding groove (22) is formed in the workbench (1), and the sliding seat (24) is slidingly connected with the workbench (1) through the sliding groove (22), wherein the setting direction of the sliding groove (22) is parallel to the axial direction of the lead screw (23); when the sliding seat (24) moves to one end of the workbench (1) along the axial direction of the lead screw (23) under the drive of the motor (21), the plastic part plate clamped by one pair of clamping mechanisms (3) near the same end of the workbench (1) is located at the polishing position, and the plastic part plate clamped by the other pair of clamping mechanisms (3) is located at the punching position; when the sliding seat (24) moves to the other end of the workbench (1) along the axial direction of the lead screw (23) under the drive of the motor (21), the plastic part plate clamped by one pair of clamping mechanisms (3) moves from the polishing position to the punching position, and the plastic part plate clamped by the other pair of clamping mechanisms (3) moves from the punching position to the polishing position. The clamping mechanism (3) comprises a first hydraulic cylinder (31), a first telescopic rod (32) and a clamping plate (33), the first hydraulic cylinder (31) is fixedly installed on the sliding seat (24), the output end of the first hydraulic cylinder (31) is fixedly connected with the first telescopic rod (32), the end of the first telescopic rod (32) away from the first hydraulic cylinder (31) is fixedly connected with the clamping plate (33), the clamping mechanism (3) is symmetrically arranged on the both sides of the workbench (1), and the first hydraulic cylinder (31) of the clamping mechanism (3) on the same side of the workbench (1) is fixedly installed on the same sliding seat (24).
2. The blanking device for producing and processing plastic parts of electric vehicles according to claim 1, characterized in that, The punching mechanism (5) comprises a support frame (51), a punching driving assembly, a mounting seat (54), a punching head (55) and a lower die (56), the support frame (51) is fixedly installed on the workbench (1), the punching driving assembly is installed on the support frame (51), the mounting seat (54) is connected with the punching driving assembly, the end of the mounting seat (54) towards the workbench (1) is fixedly installed with the punching head (55), and the lower die (56) is embedded on the workbench (1) corresponding to the position of the punching head (55) in the driving direction of the punching driving assembly.
3. The blanking device for producing and processing plastic parts of electric vehicles according to claim 2, characterized in that, The punching driving assembly comprises a second hydraulic cylinder (52) and a second telescopic rod (53), the second hydraulic cylinder (52) is fixedly installed on the support frame (51), and the output end of the second hydraulic cylinder (52) is fixedly connected with the second telescopic rod (53); the end of the second telescopic rod (53) away from the second hydraulic cylinder (52) is fixedly connected with the mounting seat (54).
4. The blanking device for producing and processing plastic parts of electric vehicles according to claim 3, characterized in that, The polishing driving assembly comprises a first rack bar (41), a first gear (42), a driving bevel gear (44) and a driven bevel gear (45), the cantilever (49) is fixedly installed on the mounting seat (54), the side of the end of the cantilever (49) away from the mounting seat (54) is fixedly connected with the first rack bar (41), the setting direction of the first rack bar (41) is parallel to the telescopic direction of the second telescopic rod (53), the end of the first rack bar (41) away from the cantilever (49) penetrates through the workbench (1) and is slidably connected with the workbench (1), the end of the first rack bar (41) penetrating through the workbench (1) is meshed with the first gear (42), the output end of the first gear (42) is fixedly connected with the first main shaft (43), the end of the first main shaft (43) away from the first gear (42) is fixedly connected with the driving bevel gear (44), the driving bevel gear (44) is meshed with the driven bevel gear (45), the output end of the driven bevel gear (45) is fixedly connected with the second main shaft (46), the end of the second main shaft (46) away from the driven bevel gear (45) is fixedly connected with the polishing disc (47), and the rotation axis of the polishing disc (47) is perpendicular to the table top of the workbench (1). When the punching head (55) moves to the maximum displacement in the direction close to the workbench (1) under the driving of the second hydraulic cylinder (52), the first rack bar (41) moves to the maximum displacement in the direction away from the cantilever (49) along the sliding direction of the first rack bar (41) and the workbench (1). When the punch head (55) is driven by the second hydraulic cylinder (52) to move away from the workbench (1) to the initial position, the first rack rod (41) moves to the initial position along the sliding direction of the first rack rod (41) and the workbench (1) towards the cantilever (49).
5. The blanking device for producing and processing plastic parts of electric vehicles according to claim 4, characterized in that, The punching device for producing and processing plastic parts of electric vehicles further comprises a blowing mechanism (6) installed on the workbench (1) and in transmission connection with the indexing mechanism (2), which is used to blow the debris at the polishing position on the workbench (1) out of the workbench (1), wherein the number of blowing mechanisms (6) is the same as that of polishing drive assemblies, and the blowing mechanisms (6) are correspondingly arranged with the polishing drive assemblies.
6. The blanking device for producing and processing plastic parts of electric vehicles according to claim 5, characterized in that, The blowing mechanism (6) comprises a blowing head (610), a connecting pipe (66), a box body (64), an extrusion plate (63), a one-way valve, a third rack rod (67), a second gear (62), a second rack rod (61) and a third main shaft (69). The box body (64) is fixedly installed on the workbench (1) and in communication with the connecting pipe (66), and the connecting position of the connecting pipe (66) and the box body (64) is located at the end side of the box body (64) away from the workbench (1). One end of the connecting pipe (66) away from the box body (64) is communicated with the blowing head (610), and the air outlet direction of the blowing head is towards the polishing area of the workbench (1). The extrusion plate (63) is slidably connected in the box body (64), wherein the space area on the side of the box body (64) away from the workbench (1) is a pumping area. One end of the extrusion plate (63) away from the connecting pipe (66) is fixedly connected with the third rack rod (67), and one end of the third rack rod (67) away from the extrusion plate (63) is slidably connected with the workbench (1). The third rack rod (67) is in meshing connection with the second gear (62), the second gear (62) is in meshing connection with the second rack rod (61), and one end of the second rack rod (61) is fixedly connected with the cantilever (49). The second gear (62) is fixedly connected with the third main shaft (69), one end of the third main shaft (69) away from the second gear (62) is rotatably connected with the fixed block (68), and the fixed block (68) is fixedly connected with the sliding seat (24). One end of the second rack rod (61) away from the cantilever (49) is slidably connected with the workbench (1), and the sliding direction of the second rack rod (61) and the workbench (1) is parallel to the extension direction of the second extension rod (53). The connecting pipe (66) and the communication part of the box (64) are respectively embedded with a one-way valve, the one-way valve installed at the communication part of the connecting pipe (66) and the box (64) is used for one-way conduction of the gas in the pumping area in the box (64) to the outside of the box (64), and the one-way valve installed at the side of the box (64) close to the connecting pipe (66) is used for one-way conduction of the air outside the box (64) to the pumping area in the box (64); When the sliding seat (24) moves to one end of the workbench (1), the second gear (62) in the blowing mechanism (6) at the same end of the workbench (1) is respectively arranged in a spaced manner with the third rack rod (67) and the second rack rod (61), and the second gear (62) in the blowing mechanism (6) at the other end of the workbench (1) is respectively arranged in a meshing transmission manner with the third rack rod (67) and the second rack rod (61); When the punching head (55) moves to the maximum displacement in the direction close to the workbench (1), the extrusion plate (63) in the blowing mechanism (6) at the other end of the workbench (1) slides to the maximum displacement along the inner wall of the box (64) in the direction away from the workbench (1).
Citation Information
Patent Citations
Vehicle-mounted backlight source production cutting equipment
CN116079816A
Laser cutting machine with burr treatment structure
CN219684867U