A material rod slitting device and method with air blowing ejection function
The material rod slitting device with air ejection function uses compressed air to drive the push rod to eject the split rod segments with airflow, solving the deformation and channel residue problems caused by hard contact between the push rod and the rod segments during the material rod slitting process, and improving the quality of the rod segments and production efficiency.
Patent Information
- Application Number
- CN202311295020.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-08
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2043-10-08
AI Technical Summary
In the prior art, during the slitting process of the material rod, the ejector rod comes into hard contact with the slit rod segments, causing deformation and residual channels, resulting in production downtime and waste.
The rod slitting device with air ejection function uses compressed air to drive the push rod to eject the cut rod segments, avoiding hard contact, and realizes air blowing emptying and conveying through the arc-shaped connecting block and the feeding hose.
It avoids the extrusion deformation and channel residue of the rod segment, improves the quality of the rod segment and production efficiency, reduces waste, and reduces the jamming phenomenon.
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Figure CN117338035B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cigarette production equipment, in particular to a material rod slitting device with air blowing ejection function and a method thereof. BACKGROUND
[0002] In the granular heating non-combustible cigarette filling process, raw material rods such as filter rods, paper tubes, and solid components need to be slitted to form fixed-length rod segments, which are then conveyed to the downstream machine for filling by the ejection device. The ejector rod is generally a solid round rod, and hard contact occurs between the ejector rod and the slitted rod segment during the ejection process. If there is any blockage in the channel, the ejector rod will squeeze and deform the rod segment, causing frequent shutdown.
[0003] After the material rod is slitted, it is pushed by the ejector rod into the rear channel, where one segment is arranged next to another. If the strength of the rod segment is not enough, such as the filter rod, it will be squeezed and even turned over to block the channel during the queuing and pushing process in the channel hose to the downstream. Since the queued rod segments are pushed out by the ejector rod, there will be residual rod segments that have not been pushed out in the channel during the later production, causing waste. SUMMARY
[0004] In view of the deficiencies in the prior art, the present application provides a material rod slitting device with air blowing ejection function and a method thereof. The slitted rod segments are ejected by air blowing to achieve hard contact between the ejector rod and the slitted rod segment during the ejection process, and to avoid residual and waste of the rod segments. To achieve the above-mentioned purpose, the present application is implemented by the following technical solutions:
[0005] In a first aspect, the present application provides a material rod slitting device with air blowing ejection function, comprising a reference panel, a slitting cutter box assembly, a groove wheel, and an ejection device. The ejection device comprises:
[0006] An arc-shaped fixed seat with a smooth arc-shaped surface on the upper side is concentrically installed with the groove wheel, and the groove teeth of the groove wheel form a temporary storage space for a plurality of slitted rod segments with the arc-shaped fixed seat;
[0007] A movable push plate is provided with a plurality of push rods through which compressed air is supplied. The movable push plate drives the push rods to advance, and the slitted rod segments are ejected from the temporary storage space by air flow.
[0008] As a further implementation, the reference panel is provided with an arc-shaped connecting block, the arc-shaped connecting block is connected with a feeding hose, and the arc-shaped fixed seat is concentric with the inner hole of the arc-shaped connecting block.
[0009] As a further implementation, the movable push plate is provided with a gas cylinder as a drive, and the gas cylinder is installed below the arc-shaped fixed seat.
[0010] As a further implementation manner, a connecting joint is arranged on the piston rod of the cylinder, and the connecting joint is matched with a connecting seat arranged on the moving push plate.
[0011] As a further implementation manner, the moving push plate is provided with a gas distribution block, and the push rods are respectively supplied with compressed air.
[0012] As a further implementation manner, the moving push plate is provided with a plurality of first quick plug connectors which are in one-to-one communication with the push rods.
[0013] As a further implementation manner, the gas distribution block is provided with a plurality of second quick plug connectors which are in one-to-one communication with the first quick plug connectors, and the gas distribution block is provided with a third quick plug connector for external air source.
[0014] As a further implementation manner, the arc-shaped fixing seat is provided with a guide plate, and the guide plate is provided with a guide sleeve which is nested with the push rod.
[0015] As a further implementation manner, the push rod is concentric with the guide sleeve.
[0016] In a second aspect, the application provides a working method of the rod cutting device with air blowing ejection function according to the first aspect, including the following steps:
[0017] The rod is stopped rotating after rotating in the notch wheel at a set angle, and is cut in the cutting knife box assembly to form a cut rod segment which is temporarily stored in the notch wheel tooth;
[0018] The compressed air passes through the inner cavity of the push rod, the push rod is driven by the moving push plate to advance, the cut rod segment is pushed into the inner hole of the arc-shaped connecting block by air flow, and the feeding hose connected with the inner hole of the arc-shaped connecting block is used to complete the feeding operation of the cut rod segment;
[0019] After the push rod completes the ejection of the cut rod segment and retreats to the original position, the compressed air is turned off to complete the ejection operation, and the next cycle operation is entered.
[0020] The beneficial effects of the application are as follows:
[0021] 1. The ejection device adopted by the application is provided with a movable push rod, compressed gas passes through the push rod, the push rod is driven to advance, the cut rod segment is ejected from the temporary storage space by air flow, hard contact between the push rod and the rod segment is avoided, extrusion deformation of the cut rod segment is avoided, the quality of the rod segment is improved, and the production efficiency of the whole machine is improved.
[0022] 2. The arc-shaped connecting block of the present application is connected with the feeding hose, and the cut rod segments are transported to the downstream by air blowing emptying mode, without residual in the channel, avoiding waste of the rod segments and reducing the jamming phenomenon caused by the rod segments queuing and extruding in the channel, further improving the quality and utilization rate of the cut rod segments.
[0023] 3. The guide sleeve mounted on the guide plate is nested with the push rod, and the fixed push rod on the moving push plate is concentric with the guide sleeve provided on the guide plate fixed on the arc-shaped fixed seat, which plays a guiding role for the push rod, avoiding the inclination of the moving path of the push rod and affecting the air blowing work. BRIEF DESCRIPTION OF DRAWINGS
[0024] The drawings accompanying the specification of the present application serve to provide further understanding of the present application, and the illustrative embodiments of the present application and the description thereof serve to explain the present application, and do not constitute an improper limitation on the present application.
[0025] Figure 1 is a schematic diagram of the overall structure of the rod cutting device with air blowing ejection function in the embodiment of the present application;
[0026] Figure 2 is a schematic diagram of the structure section of the rod cutting device with air blowing ejection function in the embodiment of the present application;
[0027] Figure 3 is a schematic diagram of the air blowing direction of the ejection device in the embodiment of the present application;
[0028] Figure 4 is a schematic diagram of the structure of the air cylinder and the push plate in the embodiment of the present application;
[0029] Figure 5 is a schematic diagram of the structure of the gas distribution block in the embodiment of the present application.
[0030] In the drawings: the mutual distance or size is exaggerated for showing the position of each part, and the schematic diagram is only illustrative.
[0031] Wherein: 1, reference panel; 2, cutting knife box assembly; 3, groove wheel; 4, ejection device; 401, arc-shaped fixed seat; 402, moving push plate; 403, push rod; 404, gas distribution block; 405, air cylinder; 406, arc-shaped connecting block; 407, feeding hose; 408, first quick plug connector; 409, second quick plug connector; 410, guide plate; 411, guide sleeve; 412, connecting seat; 413, connecting connector; 414, air cylinder support; 415, cover plate; 416, sealing gasket plate; 417, third quick plug connector; 5, cut rod segment. DETAILED DESCRIPTION
[0032] It should be noted that the following detailed description is illustrative only, and is intended to further provide further description of the application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
[0033] Example one
[0034] In a typical embodiment of the present application, referring to Figure 1 A rod cutting device with air blowing ejection function is provided, which comprises a reference panel 1, a cutting knife box assembly 2, a groove wheel 3 and an ejection device 4 installed on the reference panel 1.
[0035] The groove wheel 3, the cutting knife box assembly 2 and the ejection device 4 are all installed on the front side plane of the reference panel 1, which can ensure that the installation reference is the same plane.
[0036] The ejection device 4 is shown in Figure 2 The arc-shaped fixed seat 401 is installed below the groove wheel 3, the arc-shaped connecting block 406 is installed on the rear side of the reference panel 1 and connected with the feeding hose 407, the upper side of the arc-shaped fixed seat 401 is provided with a smooth arc-shaped surface and is concentrically installed with the rotating groove wheel, and the installation process ensures that the arc-shaped fixed seat 401 is concentric with the groove teeth after the groove wheel 3 is rotated in place, and the arc-shaped fixed seat 401 is concentric with the inner hole of the arc-shaped connecting block 406 installed on the rear side of the reference panel 1.
[0037] By setting the arc-shaped connecting block 406 and the feeding hose 407, the cut rod segments 5 are transported to the downstream in an air blowing emptying manner, there is no residual in the channel, the waste of the rod segments is avoided, and the jamming phenomenon caused by the rod segments queuing and pressing in the channel is reduced, thereby further improving the quality and utilization rate of the cut rod segments.
[0038] The air cylinder 405 is installed below the arc-shaped fixed seat 401, the piston rod of the air cylinder 405 is connected with the moving push plate 402, and the moving push plate 402 is moved by the air cylinder 405. The guide plate 410 is installed on the arc-shaped fixed seat 401, and the moving push plate 402 is provided with a plurality of push rods 403. In this embodiment, the push rod 403 is provided with 20, and the remaining structures and components configured therewith are all 20. The inner cavity of the push rod 403 is hollow and communicated with compressed air, and the moving push plate 402 is provided with a plurality of first quick connectors 408, which are respectively used to communicate with the push rod 403 to supply compressed air.
[0039] The ejection device adopted in this embodiment is provided with movable push rods 403, the push rods 403 are communicated with compressed gas, which is used to drive the push rods 403 to advance, so as to facilitate the cut rod segments 5 to be ejected from the temporary storage space by air flow, avoid hard contact between the push rod and the rod segment, and avoid extrusion deformation of the cut rod segment, thereby improving the quality of the rod segment and the production efficiency of the whole machine.
[0040] The gas distribution block 404 is fixedly installed on the moving push plate 402, and a plurality of second quick connectors 409 are installed on the gas distribution block 404, and the second quick connectors 409 are in one-to-one communication with the first quick connectors 408. The number of the first quick connectors 408 and the second quick connectors 409 is 20 respectively.
[0041] As shown in Figure 3 The guide sleeve 411 is installed on the guide plate 410, and the guide sleeve 411 is nested with the push rod 403. The fixed push rod 403 on the moving push plate 402 is concentric with the guide sleeve 411 provided on the guide plate 410 fixed on the arc-shaped fixed seat 401.
[0042] The guide sleeve 411 installed on the guide plate 410 is nested with the push rod 403, which plays a guiding role for the push rod 403, avoids the inclination of the moving path of the push rod 403, and affects the air blowing work.
[0043] As shown in Figure 4 The cylinder support 414 is fixedly installed on the cylinder 405 through bolts, the connecting joint 413 is fixedly installed on the piston rod of the cylinder 405, and the connecting joint 413 is nested with the connecting seat 412. The cylinder 405 is connected with the connecting seat 412 provided on the moving push plate 402 through the connecting joint 413, so as to drive the moving push plate 402 to move to one side of the reference surface plate 1.
[0044] As shown in Figure 5 The cover plate 415 and the sealing gasket plate 416 are fixed on the gas distribution block 404 through bolts, the second quick connector 409 is fixedly installed on the outer side of the gas distribution block 404, and the third quick connector 417 is fixedly installed on one side of the gas distribution block 404. The third quick connector 417 provided on the gas distribution block 404 installed on the rear side of the moving push plate 402 is connected with compressed air, and the 20 second quick connectors 409 provided on the gas distribution block 404 are connected with the 20 first quick connectors 408 provided on the moving push plate 402 through the air pipe one by one.
[0045] Example two
[0046] The present embodiment provides a working method of the rod cutting device with air blowing ejection function according to the embodiment one, which comprises the following steps:
[0047] After the rod rotates 120° in the groove wheel 3, the groove wheel 3 stops rotating, and after being cut in the cutting knife box assembly 2, the cut rod segment 5 is temporarily stored in the groove teeth of the groove wheel 3;
[0048] The compressed air passes through the inner cavity of the push rod 403 installed on the moving push plate 402, and the cut rod segment 5 is pushed into the inner hole of the arc-shaped connecting block 406 by the airflow, and the feeding of the cut rod segment is completed through the feeding hose 407 connected with the inner hole of the arc-shaped connecting block 406.
[0049] The cylinder 405 retreats to the original position after completing the action of pushing out the cut rod segment 5, and the compressed air is closed to complete the pushing-out action and enter the next cycle operation.
[0050] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A rod cutting device with air blow ejection function, characterized in that, Including a reference panel, a slitting cutter box assembly, a groove wheel and an ejection device; wherein the ejection device comprises: An arc-shaped fixed seat, the upper side of which has a smooth arc-shaped surface and is concentrically installed with the groove wheel, and the groove teeth of the groove wheel form a temporary storage space for a plurality of slitting rod segments; A moving push plate, provided with a plurality of push rods through which compressed air passes, the moving push plate drives the push rods to advance and eject the slitting rod segments through airflow from the temporary storage space; the moving push plate is installed with a gas distribution block that supplies compressed air to the push rods; the reference panel is installed with an arc-shaped connecting block, the arc-shaped connecting block is connected with a feeding hose, and the arc-shaped fixed seat is concentric with the inner hole of the arc-shaped connecting block; compressed air passes through the inner cavities of the push rods, the push rods advance under the drive of the moving push plate, the slitting rod segments are ejected into the inner hole of the arc-shaped connecting block through airflow, and the feeding hose connected with the inner hole of the arc-shaped connecting block is used to complete the feeding work of the slitting rod segments.
2. The rod cutting device with air blow-out function according to claim 1, characterized in that, The moving push plate is provided with a gas cylinder as a drive, and the gas cylinder is installed below the arc-shaped fixed seat.
3. The rod cutting device with air blow-out function according to claim 2, characterized in that, A connecting joint is arranged on the piston rod of the gas cylinder, and the connecting joint cooperates with a connecting seat arranged on the moving push plate.
4. The rod cutting device with air blow-out function according to claim 1, characterized in that, A plurality of first quick plug-in joints are arranged on the moving push plate and are in one-to-one communication with the push rods.
5. The rod cutting device with air blow-out function according to claim 4, characterized in that, The gas distribution block is provided with a plurality of second quick plug-in joints in one-to-one communication with the first quick plug-in joints, and the gas distribution block is provided with a third quick plug-in joint for external connection of a gas source.
6. The rod slitting device with air blow ejection function according to claim 1, characterized in that, The arc-shaped fixed seat is installed with a guide plate, and the guide plate is installed with a guide sleeve that cooperates with the push rod to be nested.
7. The rod cutting device with air blow-out function according to claim 6, characterized in that, The push rod is concentric with the guide sleeve.
8. The method of claim 1-7, wherein the method further comprises: The method comprises the following steps: The material rod rotates in the groove wheel, stops rotating after rotating at a set angle, and is temporarily stored in the groove teeth of the groove wheel after being cut by the slitting cutter box assembly; Compressed air passes through the inner cavities of the push rods, the push rods advance under the drive of the moving push plate, the slitting rod segments are ejected into the inner hole of the arc-shaped connecting block through airflow, and the feeding hose connected with the inner hole of the arc-shaped connecting block is used to complete the feeding work of the slitting rod segments; After the push rods complete the ejection of the slitting rod segments and retreat to the original position, the compressed air is turned off to complete the ejection operation and enter the next cycle of operation.
Citation Information
Patent Citations
Cigarette filter stick cutting machine with automatic ejection mechanism and using method
CN112659237A
Injection mold for machining injection molding part
CN216400384U