An adjustable support mechanism
By designing an adjustable support mechanism, the support blocks can be flexibly adjusted using mounting plate components and locking components, solving the problem of insufficient applicability of existing support mechanisms, reducing changeover costs, and improving production efficiency.
Patent Information
- Application Number
- CN202311319681.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-12
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2043-10-12
AI Technical Summary
The existing support mechanism is not suitable for supporting and installing various workpieces, resulting in high production changeover costs and reduced production efficiency.
An adjustable support mechanism was designed, including a mounting plate assembly and a locking assembly. The support area can be adjusted by locking and unlocking the support block assembly on the mounting plate, which is suitable for supporting and installing various workpieces.
It significantly reduced changeover costs, greatly improved production efficiency, and met the support requirements of various workpieces.
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Figure CN117340639B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of machine tool equipment technology, and more specifically to an adjustable support mechanism. Background Technology
[0002] An adjustable support mechanism is a device installed on equipment, machine tools, or fixtures to support workpieces. Currently, support mechanisms installed on equipment, machine tools, and fixtures are generally unsuitable for supporting multiple workpieces, thus increasing changeover costs and reducing production efficiency. Based on this, we propose an adjustable support mechanism. Summary of the Invention
[0003] The purpose of this invention is to overcome the above-mentioned problems in the prior art and provide an adjustable support mechanism that can be used for supporting and installing various workpieces, significantly reducing changeover costs and greatly improving production efficiency.
[0004] To achieve the above-mentioned technical objectives and effects, the present invention is implemented through the following technical solution:
[0005] An adjustable support mechanism includes a mounting plate assembly and a plurality of locking assemblies, wherein support block assemblies are evenly disposed on the top of the mounting plate assembly, and each support block assembly is mounted on the mounting plate assembly by a locking assembly.
[0006] The mounting plate assembly includes a mounting plate with mounting holes evenly spaced on its top. A blocking plate is fixedly mounted on each of the left and right sides of the mounting plate using countersunk hexagonal screws. Hexagonal head screws are respectively installed on the front, middle, and rear sides of the top of the mounting plate.
[0007] Preferably, the top of the mounting plate is provided with a chip removal groove, and the middle of the left and right side walls of the mounting plate is provided with a recessed groove that cooperates with the blocking plate. The two ends of the chip removal groove are respectively connected to the corresponding recessed groove. The top four corners of the mounting plate are each provided with a fourth air passage hole. The mounting holes and the fourth air passage holes are distributed in a rectangular array on the mounting plate, and a single fourth air passage hole is located between any four adjacent mounting holes.
[0008] Based on the above technical features, the fourth air passage and the mounting hole are evenly distributed on the mounting plate, which facilitates the air passage to clean the waste debris on the surface of the mounting plate.
[0009] Preferably, the locking assembly includes a locking wheel, a pull stud, a threaded sleeve, and a spring. The threaded sleeve is threadedly connected to the mounting hole and is fitted onto the pull stud. The pull stud has a boss that mates with the threaded sleeve. The spring is inserted and installed at the bottom of the pull stud. The support block assembly includes a support block. The bottom end of the left side wall of the support block has a fitting hole that mates with the locking wheel. Both the front and rear side walls of the support block are screwed with hexagonal cone-shaped set screws that mate with the locking wheel.
[0010] Based on the above technical features, the fitting hole facilitates the fitting and installation of the locking wheel on the support block, and further facilitates the connection and installation between the locking component and the support block.
[0011] Preferably, one end of the locking wheel is provided with a hexagonal groove, and the other end of the locking wheel is a hollow end; the outer wall of the locking wheel is provided with a locking groove, an arc-shaped limiting groove and a separation port, the separation port is connected to one end of the arc-shaped limiting groove, and the separation port and the arc-shaped limiting groove are connected to the interior of the other end of the locking wheel.
[0012] Based on the above technical features, the hexagonal groove on the locking wheel makes it easy to rotate the locking wheel by applying a hexagonal wrench.
[0013] Preferably, the support block has two shapes: one is a regular square prism and the other is a "door" shape; the front and rear side walls of the support block are provided with screw holes that cooperate with the internal hexagonal cone end set screws, and the bottom of the support block is provided with a receiving hole that cooperates with the pull stud; the screw holes, receiving holes and fitting holes are connected.
[0014] Based on the above technical features, it is convenient to use each component in the locking assembly flexibly on the support block.
[0015] Preferably, the mounting plate has a second air passage hole and a third air passage hole on both its front and rear side walls;
[0016] The mounting plate has a first air passage hole, a fifth air passage hole, and a sixth air passage hole on both its left and right side walls; the fifth air passage hole and the sixth air passage hole are both located in the corresponding sinks.
[0017] The mounting plate has an air passage one and an air passage two, with air passage one located above air passage two; air passage one is connected to the first air passage hole, the second air passage hole, the fourth air passage hole, and the sixth air passage hole.
[0018] The second air passage is connected to the mounting hole, the third air passage hole, and the fifth air passage hole.
[0019] Based on the above technical features, it is convenient to pass air through the third and fifth air passages into the second air passage to clean each mounting hole.
[0020] Preferably, a tapered countersunk plug is provided in the first air passage, the second air passage, and the third air passage.
[0021] Based on the above technical features, the first air passage, the second air passage, and the third air passage can be easily blocked when they are not in use.
[0022] Preferably, the bottom of the mounting plate has two seventh air passage holes and two eighth air passage holes, the seventh air passage holes being connected to air passage one and the eighth air passage holes being connected to air passage two; the bottom of the mounting plate is also threaded with an internally threaded cylindrical pin.
[0023] Based on the above technical features, the use of internally threaded cylindrical pins and internal hexagonal head screws facilitates the installation, fixing, or removal of mounting plates on equipment, machine tools, and fixtures.
[0024] In summary, the present invention has at least one of the following beneficial effects: The adjustable support mechanism of this application, through the cooperation of the mounting plate assembly, the support block assembly, and the locking assembly, can realize the locking and unlocking of the support block assembly on the mounting plate assembly, so that the support mechanism has an adjustable function, which can meet both processing requirements and production changeover requirements, thereby being used for the support and installation of various workpieces, significantly reducing production changeover costs and greatly improving production efficiency. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the structure in use of the present invention. Figure 1 ;
[0026] Figure 2 This is a schematic diagram of the structure in use of the present invention. Figure 2 ;
[0027] Figure 3 This is a schematic diagram showing the connection state between the mounting plate assembly and the locking assembly of the present invention;
[0028] Figure 4 This is a schematic diagram of the mounting plate of the present invention. Figure 1 ;
[0029] Figure 5 For the present invention Figure 4 Front view;
[0030] Figure 6 For the present invention Figure 4 Enlarged view of a portion of position A in the middle;
[0031] Figure 7 This is a schematic diagram of the mounting plate of the present invention. Figure 2 ;
[0032] Figure 8 For the present invention Figure 7 Top view;
[0033] Figure 9 This is a schematic diagram of the mounting plate of the present invention. Figure 3 ;
[0034] Figure 10 For the present invention Figure 9 Top view;
[0035] Figure 11 This is a schematic diagram of the locking assembly of the present invention. Figure 1 ;
[0036] Figure 12 This is a schematic diagram of the locking assembly of the present invention. Figure 2 ;
[0037] Figure 13 This is a schematic diagram showing the connection state between the pull stud and the rectangular spring of the present invention;
[0038] Figure 14 For the present invention Figure 13 Left sectional view;
[0039] Figure 15 This is a schematic diagram showing the connection state between the support block assembly and the locking wheel of the present invention;
[0040] Figure 16 This is a schematic diagram showing the positional state of the internal hexagonal cone-shaped set screw and the locking wheel of the present invention;
[0041] Figure 17 For the present invention Figure 15 Front view;
[0042] Figure 18 For the present invention Figure 17 Sectional view along the AA direction;
[0043] Figure 19 For the present invention Figure 17 Sectional view along the BB direction;
[0044] Figure 20 This is a schematic diagram of the support block of the present invention;
[0045] The attached diagram lists the components represented by each number as follows:
[0046] 1-Mounting plate assembly, 2-Support block assembly, 201-Support block, 202-Matching hole, 203-Hexagonal tapered set screw, 204-Screw hole, 205-Receiving hole, 3-Locking assembly, 301-Locking wheel, 3011-Separation port, 3012-Arc-shaped limiting groove, 3013-Setting groove, 302-Pulley, 3021-Boss, 303-Threaded sleeve, 304-Rectangular spring, 4-Mounting plate, 401-Mounting hole 402-First air passage hole, 403-Fourth air passage hole, 404-Second air passage hole, 405-Third air passage hole, 406-Chip removal groove, 407-Fifth air passage hole, 408-Sixth air passage hole, 409-Seventh air passage hole, 410-Eighth air passage hole, 411-Counter groove, 5-Blocking plate, 6-Hex socket countersunk screw, 7-Hex socket cylindrical head screw, 8-Tapered countersunk plug, 9-Internal thread cylindrical pin, 10-Air passage one, 11-Air passage two. Detailed Implementation
[0047] The following is in conjunction with the appendix Figure 1-20 The present invention will be described in further detail below.
[0048] One embodiment provided by the present invention: as follows Figure 1 As shown, an adjustable support mechanism includes a mounting plate assembly 1 and several locking assemblies 3. Support block assemblies 2 are evenly distributed on the top of the mounting plate assembly 1, dividing the conventional whole plate into several support block assemblies 2. This unique compatibility method facilitates compatible adjustment of the workpiece. The support block assemblies 2 have uniform specifications and dimensions, strong versatility, and make the parts lightweight, making changeover easier and reducing labor costs. Each support block assembly 2 is mounted on the mounting plate assembly 1 via a locking assembly 3. Both the support block assemblies 2 and the locking assemblies 3 are mounted on the mounting plate assembly 1, which serves as the supporting mounting component for the entire support mechanism. The support block assemblies 2, through cooperation with the locking assemblies 3, can be locked and released on the mounting plate assembly 1. This allows for arbitrary adjustment of the support area, broadening the compatibility range and meeting both processing and changeover requirements.
[0049] like Figure 2 and Figure 3 As shown, the mounting plate assembly 1 includes a mounting plate 4. A blocking plate 5 is fixedly mounted on the left and right sides of the mounting plate 4 using countersunk hexagonal screws 6. Hexagonal head screws 7 are respectively installed on the front, middle, and rear sides of the top of the mounting plate 4. A threaded cylindrical pin 9 is also threaded onto the bottom of the mounting plate 4. The flexible cooperation between the threaded cylindrical pin 9 and the hexagonal head screws 7 facilitates the installation, fixing, or disassembly of the mounting plate 4 on equipment, machine tools, and fixtures, further facilitating the installation, fixing, or disassembly of the entire support mechanism on equipment, machine tools, and fixtures.
[0050] like Figure 4 and Figure 5 As shown, mounting holes 401 are evenly provided on the top of the mounting plate 4, and fourth air passage holes 403 are evenly provided on the four corners of the top of the mounting plate 4. The mounting holes 401 and the fourth air passage holes 403 are distributed in a rectangular array on the mounting plate 4, and a single fourth air passage hole 403 is located between any four adjacent mounting holes 401.
[0051] The front and rear side walls of the mounting plate 4 are provided with a second air passage hole 404 and a third air passage hole 405.
[0052] The mounting plate 4 has a first air passage hole 402, a fifth air passage hole 407 and a sixth air passage hole 408 on both the left and right side walls.
[0053] The top of the mounting plate 4 is provided with a chip removal groove 406. The middle of the left and right side walls of the mounting plate 4 are provided with recesses 411 that cooperate with the blocking plate 5. The two ends of the chip removal groove 406 are respectively connected to the corresponding recesses 411. The chip removal groove 406 is convenient for collecting the waste chips cleaned from the mounting plate 4 and then cleaning them. The fifth air passage hole 407 and the sixth air passage hole 408 are both located in the corresponding recesses 411. When the fifth air passage hole 407 and the sixth air passage hole 408 are not in use, O-rings are first placed in the inlet of the fifth air passage hole 407 and the inlet of the sixth air passage hole 408. Then the blocking plate 5 is placed in the recesses 411 and fixed to the mounting plate 4 with the internal hexagon countersunk screws 6. The unused fifth air passage hole 407 and the sixth air passage hole 408 are covered and sealed by the blocking plate 5.
[0054] like Figure 4 , Figure 6 , Figure 7 and Figure 8 As shown, the mounting plate 4 has an air passage 10 and an air passage 2 11. The air passage 10 is located above the air passage 2 11. The air passage 10 is connected to the first air passage hole 402, the second air passage hole 404, the fourth air passage hole 403 and the sixth air passage hole 408. The first air passage hole 402 and the second air passage hole 404 are connected to a high-pressure air source through air pipes and connectors. Air is blown into the air passage 10 through the first air passage hole 402 and the second air passage hole 404, and then transported through the air passage 10 to each of the fourth air passage holes 403, thereby facilitating the cleaning of the area around the mounting hole 401.
[0055] like Figure 9 and Figure 10As shown, air passage 2 11 is connected to mounting hole 401, third air passage hole 405 and fifth air passage hole 407. Air is blown into air passage 2 11 through air passage 2 11 and transported to each mounting hole 401. In each mounting hole 401, the locking mechanism 3 is filled with high-pressure gas. This high-pressure gas will blow out along the gap between the parts, so that iron filings and other debris near the gap are blown away. This can clean the locking mechanism 3 installed in the mounting hole 401 and ensure that iron filings do not affect the locking effect.
[0056] like Figure 3 As shown, a conical countersunk plug 8 is provided in the first air passage 402, the second air passage 404 and the third air passage 405. The conical countersunk plug 8 makes it easy to seal the first air passage 402, the second air passage 404 and the third air passage 405 when they are not in use.
[0057] like Figure 2 , Figure 8 , Figure 9 and Figure 10 As shown, the bottom of the mounting plate 4 has two seventh air passage holes 409 and two eighth air passage holes 410. The seventh air passage holes 409 are connected to air passage 10, and the eighth air passage holes 410 are connected to air passage 2 11.
[0058] like Figure 3 , Figure 11 , Figure 12 , Figure 13 , Figure 14 As shown, the locking assembly 3 includes a locking wheel 301, a pull pin 302, a threaded sleeve 303, and a spring 304. The threaded sleeve 303 is threadedly connected to the mounting hole 401 and has external threads. The threaded sleeve 303 is fitted onto the pull pin 302. The pull pin 302 has a boss 3021 that mates with the threaded sleeve 303. The boss 3021 facilitates the hooking and limiting of the threaded sleeve 303 after it is fitted onto the pull pin 302, so that the pull pin 302 and the threaded sleeve 303 form a whole. The spring 304 is inserted into the bottom of the pull pin 302. When the spring 304 elastically returns to its original position and presses the pull pin 302, the threaded sleeve 303 blocks and limits the pull pin 302, preventing the pull pin 302 from being ejected from the mounting hole 401.
[0059] like Figure 16As shown, one end of the locking wheel 301 has a hexagonal groove, which facilitates rotation using a hexagonal wrench. The other end of the locking wheel 301 is a hollow end; the outer wall of the locking wheel 301 has a locking groove 3013, an arc-shaped limiting groove 3012, and a separation port 3011. The separation port 3011 is connected to one end of the arc-shaped limiting groove 3012, and the separation port 3011 and the arc-shaped limiting groove 3012 are connected to the interior of the other end of the locking wheel 301.
[0060] like Figure 15 As shown, the support block assembly 2 includes a support block 201. The bottom of the left side wall of the support block 201 is provided with a fitting hole 202 that cooperates with the locking wheel 301. The front and rear side walls of the support block 201 are screwed with hexagonal cone-shaped set screws 203 that cooperate with the locking wheel 301.
[0061] like Figure 1 , Figure 17 , Figure 18 , Figure 19 , Figure 20 As shown, the support block 201 has two shapes: one is a regular square prism, and the other is a "door" shape. Processing such a small support block 201 separately results in a smaller processing area and higher precision compared to processing a whole plate. The front and rear side walls of the support block 201 are provided with screw holes 204 that mate with the hexagonal cone-shaped set screws 203. The bottom of the support block 201 is provided with a receiving hole 205 that mates with the pull studs 302. The screw holes 204, receiving holes 205, and fitting holes 202 are connected. When fixing the support block 201, the locking wheel 301 is inserted into the fitting hole 202, and the hexagonal cone-shaped set screws 203 are screwed into the screw holes 204 so that their ends extend into the locking grooves 3013. This facilitates the limiting of the locking wheel 301 in the fitting hole 202 and prevents it from coming off.
[0062] On the mounting plate 4, for each mounting hole 401, the threaded sleeve 303 is fixed first through its threaded connection with the threaded sleeve 303. Then, the pull rivet 302 is pressed down into the threaded sleeve 303. Then, the pull rivet 302 is rotated 90° through the hexagonal groove also opened on the pull rivet 302, so that the boss 3021 is blocked at the bottom by the threaded sleeve 303, realizing the function of the pull rivet 302 "retracting" into the threaded sleeve 303. When retracting, it is further retracted into the mounting plate assembly 1, so that it does not need to be disassembled and taken out for separate management, reducing the cost of manual management. It can also prevent interference and collision. Using such a locking assembly 3 is more time-saving and labor-saving than conventional thread tightening and loosening.
[0063] When extended, the support block 201, with the locking wheel 301 embedded in it, is placed on the mounting plate 4. Then, the tip of the pull rivet 302 extends through the receiving hole 205 on the support block 201 into the separation port 3011, and then into the cavity end of the locking wheel 301. The locking wheel 301 is then screwed onto the support block 201 to rotate it, moving the neck position of the tip of the pull rivet 302 relative to the arc-shaped limiting groove 3012, thereby fixing the support block assembly 2 on the mounting plate 4. The support block assemblies 2 on the mounting plate 4 are a certain number of individual units, which can be disassembled individually to facilitate the support of workpieces of different shapes and sizes. When a workpiece needs to be placed, the support block assembly 2 is locked; if the number of support block assemblies 2 needs to be reduced, they can be loosened and removed. The number of support block assemblies 2 is adjusted according to the size of the workpiece; larger workpieces require more support block assemblies 2, while smaller workpieces can have some support block assemblies 2 removed.
[0064] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.
Claims
1. An adjustable support mechanism, characterized in that: It includes a mounting plate assembly (1) and several locking assemblies (3). Support block assemblies (2) are evenly arranged on the top of the mounting plate assembly (1), and each support block assembly (2) is mounted on the mounting plate assembly (1) by a locking assembly (3). The mounting plate assembly (1) includes a mounting plate (4), and mounting holes (401) are evenly provided on the top of the mounting plate (4); a blocking plate (5) is fixedly installed on the left and right sides of the mounting plate (4) by internal hexagon countersunk screws (6), and internal hexagon cylindrical head screws (7) are respectively provided on the front, middle and rear sides of the top of the mounting plate (4). The top of the mounting plate (4) is provided with a chip removal groove (406), and the middle of the left and right side walls of the mounting plate (4) are provided with a recessed groove (411) that cooperates with the blocking plate (5). The two ends of the chip removal groove (406) are respectively connected to the corresponding recessed groove (411); the top four corners of the mounting plate (4) are respectively provided with a fourth air passage hole (403). The mounting holes (401) and the fourth air passage holes (403) are distributed in a rectangular array on the mounting plate (4), and a single fourth air passage hole (403) is located between any four adjacent mounting holes (401). The locking assembly (3) includes a locking wheel (301), a pull stud (302), a threaded sleeve (303), and a spring (304). The threaded sleeve (303) is threadedly connected to the mounting hole (401). The threaded sleeve (303) is sleeved on the pull stud (302). The pull stud (302) has a boss (3021) that mates with the threaded sleeve (303). The spring (304) is inserted into the bottom of the pull stud (302). The support block assembly (2) includes a support block (201). The bottom end of the left side wall of the support block (201) has a fitting hole (202) that mates with the locking wheel (301). The front and rear side walls of the support block (201) are screwed with internal hexagonal cone-shaped set screws (203) that mate with the locking wheel (301). One end of the locking wheel (301) is provided with a hexagonal groove, and the other end of the locking wheel (301) is a cavity end; the outer wall of the locking wheel (301) is provided with a locking groove (3013), an arc-shaped limiting groove (3012) and a separation port (3011), the separation port (3011) is connected to one end of the arc-shaped limiting groove (3012), and the separation port (3011) and the arc-shaped limiting groove (3012) are connected to the interior of the other end of the locking wheel (301); The support block (201) has two shapes: one is a regular square prism and the other is a "door" shape. The front and rear side walls of the support block (201) are provided with screw holes (204) that cooperate with the internal hexagonal cone end set screws (203). The bottom of the support block (201) is provided with a receiving hole (205) that cooperates with the pull stud (302). The screw holes (204), receiving holes (205) and fitting holes (202) are connected. The mounting plate (4) has a second air passage hole (404) and a third air passage hole (405) on both the front and rear side walls. The mounting plate (4) has a first air passage hole (402), a fifth air passage hole (407) and a sixth air passage hole (408) on both its left and right side walls; the fifth air passage hole (407) and the sixth air passage hole (408) are located in the corresponding sink (411); The mounting plate (4) has an air passage one (10) and an air passage two (11) inside, with the air passage one (10) located above the air passage two (11); the air passage one (10) is connected to the first air passage hole (402), the second air passage hole (404), the fourth air passage hole (403) and the sixth air passage hole (408); The second air passage (11) is connected to the mounting hole (401), the third air passage hole (405) and the fifth air passage hole (407).
2. The adjustable support mechanism according to claim 1, characterized in that: A conical countersunk plug (8) is provided in the first air passage (402), the second air passage (404) and the third air passage (405).
3. The adjustable support mechanism according to claim 1, characterized in that: The bottom of the mounting plate (4) has two seventh air passage holes (409) and two eighth air passage holes (410). The seventh air passage hole (409) is connected to the first air passage (10), and the eighth air passage hole (410) is connected to the second air passage (11). The bottom of the mounting plate (4) is also threaded with an internal thread cylindrical pin (9).
Citation Information
Patent Citations
Adjustable supporting mechanism
CN221159370U