Automobile control line flow transfer assembly device

Abstract

The application relates to a control line flow transfer assembling device for vehicles, which comprises a die loading and pre-straightening mechanism, a cutting and flower making mechanism, a zinc head sharpness removing mechanism, a die and a workbench; the die loading and pre-straightening mechanism comprises a pre-straightening support, a steel rope positioning mechanism, a clamping mechanism and a clamping cylinder lifting mechanism; the clamping cylinder is arranged in two layers alternately. The application has the following advantages: the two steel rope positioning mechanisms fix the steel rope flower making end and the zinc head end respectively, the sleeve is tightly fixed between the two steel rope positioning mechanisms, the length difference between the steel rope and the sleeve is more accurate, the bending and relaxation of the sleeve does not affect the cutting length of the steel rope, thereby affecting the torque of the control line finished product; the upper and lower two layers of the clamping cylinder are arranged alternately, more steel ropes can be straightened at the same time in limited space, and the raw material accumulation is reduced; the die loading and pre-straightening, the cutting and flower making and the zinc head sharpness removing are all carried out on the workbench, the control line assembling production line can be transferred to a die casting station by moving the workbench, the machining is flexible, and the space limitation is reduced.

Description

Technical Field

[0001] This invention relates to the field of control line processing technology, and in particular to a vehicle control line transfer and assembly device. Background Technology

[0002] In control line processing and assembly lines, sleeves need to be fitted onto steel ropes. The general process for existing control line assembly is as follows: steel rope cutting and patterning, mold assembly, zinc head die casting, and zinc head sharpening. Due to the requirements of control line usage, there are specific torque requirements; the torque of the assembled control line needs to be controlled within a certain range to ensure its effectiveness. However, the steel rope and sleeve are in a bent state, making it difficult to control the steel rope cutting length, resulting in poor cutting accuracy and affecting the yield rate of finished control lines. Furthermore, existing control line processing and assembly equipment, due to production space limitations, can only process a limited number of steel ropes at a time, leading to low processing efficiency and raw material accumulation.

[0003] Therefore, further improvements are needed to the processing equipment for automotive control lines to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide a vehicle control line transfer assembly device that can process a larger number of steel ropes simultaneously, thereby improving production efficiency and the accuracy of steel rope cutting length.

[0005] To achieve the above-mentioned objectives, an automotive control line assembly device is provided, comprising a mold pre-straightening mechanism, a cutting and patterning mechanism, a zinc head sharpening mechanism, a mold, and a worktable; the mold pre-straightening mechanism, the cutting and patterning mechanism, and the zinc head sharpening mechanism are all located on the worktable;

[0006] The mold pre-stretching mechanism includes a pre-stretching bracket, a steel rope positioning mechanism, a clamping mechanism, and a clamping cylinder lifting mechanism;

[0007] The pre-straightening bracket is provided with a first guide rail, and the steel rope positioning mechanism includes a positioning frame, a first slider, a first sleeve positioning plate, and a second sleeve positioning plate; the first sleeve positioning plate is provided with a plurality of first transmission grooves, and the second sleeve positioning plate is provided with a plurality of second transmission grooves. The first sleeve positioning plate and the second sleeve positioning plate are fixed on the positioning frame, and the bottom of the positioning frame is connected to the first guide rail through the first slider. Two steel rope positioning mechanisms are coaxially arranged on the pre-straightening bracket.

[0008] The steel rope positioning mechanism also includes a push plate cylinder and a fifth slider. A return spring is connected between the second sleeve positioning plate and the positioning frame. The positioning frame is provided with a third guide rail. The second sleeve positioning plate is connected to the third guide rail through the fifth slider.

[0009] The clamping mechanism comprises several clamping cylinders and clamps; the clamps are connected with the clamping cylinders; the clamping cylinders are arranged alternately in two layers; the two clamping heads of the clamps in the lower layer are upward and located between the clamps in the upper layer;

[0010] The clamping cylinder lifting mechanism comprises clamping lifting cylinders and a lifting frame; the clamping mechanism is connected with the lifting frame; the clamping lifting cylinders are located at the bottom of the pre-straightening support; the lifting frame is located above the pre-straightening support; the piston rod of the clamping lifting cylinder is connected with the lifting frame;

[0011] The cutting and flower making mechanism is used for cutting and making flowers at the end of the steel rope;

[0012] The zinc head removing mechanism is used for removing the sharp edges of the zinc head after the zinc head is pressed at the end of the steel rope;

[0013] The mold loading and pre-straightening mechanism further comprises a mold mounting frame, a steel rope straightening execution mechanism and a clamping cylinder resetting mechanism;

[0014] The mold mounting frame is located between the steel rope positioning mechanism and the clamping mechanism; the top of the mold mounting frame is provided with a mold placing frame; the mold placing frame is "U"-shaped and the opening edge faces the steel rope positioning mechanism; the mold is located on the mold mounting frame through the mold placing frame;

[0015] The steel rope straightening execution mechanism comprises a chain, a guide pulley and several steel rope straightening preloading blocks; the pulley is connected with the lifting frame; one end of the chain is connected with the clamping cylinder; the other end of the chain is connected with the steel rope straightening preloading blocks through the guide pulley;

[0016] The clamping cylinder resetting mechanism comprises a pushing cylinder and a pushing rod; the pushing cylinder is connected above the steel rope straightening execution mechanism; the piston rod of the pushing cylinder is connected with the pushing rod; the pushing rod faces the clamping cylinder.

[0017] Further, the steel rope straightening execution mechanism further comprises a connecting frame; the connecting frame comprises several partitions; the steel rope straightening preloading blocks are fixed between the corresponding partitions one by one.

[0018] Further, the mold loading and pre-straightening mechanism further comprises a material supporting mechanism; the material supporting mechanism is located between the two steel rope positioning mechanisms; the material supporting mechanism comprises a material supporting plate, a material supporting frame and a third sliding block; the material supporting plate is connected with the material supporting frame; the bottom of the material supporting frame is connected with the third sliding block; the third sliding block is connected with the first guide rail.

[0019] As a further improvement of the invention, the cutting and decorating mechanism comprises a material moving mechanism, a material cutting mechanism, a decorating mechanism and a cutting and decorating mechanism frame;

[0020] The material moving mechanism comprises a material moving table and a material moving actuator, wherein the material moving table is located at the bottom of the cutting and decorating mechanism frame, and the material moving actuator is connected with the material moving table;

[0021] The top of the material moving table is provided with a mold mounting frame, and the mold is placed on the material moving table through the mold mounting frame;

[0022] The material cutting mechanism comprises a plurality of cutting knives, a cutting knife rack and a cutting knife cylinder, wherein the cylinder body of the cutting knife cylinder is fixed vertically at the top of the cutting and decorating mechanism frame, the piston rod of the cutting knife cylinder is connected with the top of the cutting knife rack, the bottom of the cutting knife rack is fixed with a plurality of cutting knives, and the cutting knives are located above the material moving table;

[0023] The decorating mechanism comprises a decorating head, a decorating rack and a decorating rack moving mechanism, wherein the decorating rack moving mechanism is fixed on the cutting and decorating mechanism frame, the decorating rack moving mechanism is connected with the decorating rack, and the decorating head comprises a plurality of decorating heads which are located in the decorating rack.

[0024] Further, the decorating mechanism further comprises a connecting seat provided with a fixing hole, the decorating rack is detachably fixed on the connecting seat through the fixing hole, and the connecting seat is connected with the decorating rack moving mechanism.

[0025] As a further improvement of the invention, the zinc head sharpness removing mechanism comprises a material placing table, an upper ejector pin, an upper connecting plate, an upper ejector pin moving actuator, a lower ejector pin, a lower connecting plate, a zinc head cutting mechanism, a sharpness removing mechanism frame and a displacement sensing device;

[0026] The sharpness removing mechanism frame comprises a first connecting frame and a second connecting frame;

[0027] The material placing table is located at the bottom of the sharpness removing mechanism frame, and the top of the material placing table is provided with a mold positioning frame;

[0028] The upper ejector pin comprises a plurality of upper ejector pins arranged at the bottom of the upper connecting plate, the upper ejector pin is in an "S" shape, and the bottom of the upper ejector pin is provided with an "S" shaped upper groove;

[0029] The upper ejector pin moving actuator comprises an upper ejector pin moving cylinder, wherein the cylinder body of the upper ejector pin moving cylinder is fixed vertically on the second connecting frame, and the piston rod of the upper ejector pin moving cylinder is connected with the top of the upper connecting plate;

[0030] The sharp removing frame is provided with a lower ejector pin fixing table, the lower ejector pins are a plurality of, the bottoms of the plurality of lower ejector pins are fixed on the lower ejector pin fixing table, the lower ejector pins are 'S' shaped, the tops of the lower ejector pins are provided with 'S' shaped lower grooves; the tops of the lower ejector pins are connected with the lower connecting plates, the lower connecting plates are provided with a plurality of 'S' shaped connecting grooves, and the 'S' shaped lower grooves are located in the 'S' shaped connecting grooves.

[0031] The zinc head cutting mechanism comprises a sharp removing cutter plate, a cutter plate lifting execution cylinder and a cutter plate lifting frame; the sharp removing cutter plate is connected at the bottom of the cutter plate lifting frame, is located between the upper connecting plate and the lower connecting plate, and is provided with a plurality of cavities; the cylinder body of the cutter plate lifting execution cylinder is fixed vertically on the sharp removing frame, and the piston rod of the cutter plate lifting execution cylinder is connected with the top of the cutter plate lifting frame.

[0032] The displacement sensing device comprises two sensors and a sensing rod, the two sensors are fixed on the sharp removing frame respectively, the sensing rod is fixed on the cutter plate lifting frame, and the sensing rod faces the sensing heads of the sensors.

[0033] Further, the top of the lower ejector pin fixing table is provided with an elastic buffer, and the top of the elastic buffer is connected with the bottom of the sharp removing cutter plate.

[0034] As a further improvement of the application, the mold comprises a lower mold plate and an upper mold plate, the top of the lower mold plate is provided with a plurality of lower positioning grooves and buckle members, the upper mold plate is provided with a plurality of upper positioning grooves and clamping grooves, and the buckle members are located in the clamping grooves.

[0035] As a further improvement of the application, the workbench comprises a workbench moving mechanism; the workbench moving mechanism comprises moving wheels, suction cups, adjusting bolts, adjusting nuts and connecting components; the moving wheels and the adjusting bolts are fixed on the bottom of the workbench through the connecting components, the adjusting bolts are fixed vertically on the connecting components through the adjusting nuts, and the suction cups are fixed on the bottoms of the adjusting bolts.

[0036] The vehicle control line flow transfer assembly device of the application first casts a zinc head at one end of a steel rope, clamps a plurality of pre-processed steel ropes one by one between two second sleeve positioning plates: one steel rope positioning mechanism is used for positioning the zinc head, and the other steel rope positioning mechanism is used for positioning the flower end of the steel rope, the sleeve is kept tight, the steel rope flower end is clamped by cooperation of the material clamping mechanism and the clamping cylinder lifting mechanism, and the steel rope is straightened by the steel rope straightening mechanism; the mold is placed below the cutter, the material cutting mechanism cuts off the excess part of the steel rope, the flower mechanism flowers the end of the steel rope, and the zinc head is cast at the other end of the steel rope; the new zinc head is pressed between the corresponding "S" upper groove and "S" lower groove, a plurality of cavities of the sharp knife plate respectively pass through the corresponding zinc head, and the excess part of the zinc head is cut off, so that the zinc head is sharpened.

[0037] The vehicle control line flow transfer assembly device of the application has the following advantages compared with the prior art:

[0038] (1) The two steel rope positioning mechanisms respectively fix the flower end and the existing zinc head end of the steel rope, the sleeve is tightly held between the two steel rope positioning mechanisms, the length difference between the steel rope and the sleeve is more accurate when the mold is positioned and cut, the bending and relaxation of the sleeve is avoided to affect the cutting length of the steel rope, so that the torque of the control line finished product is affected;

[0039] (2) A plurality of clamping cylinders are alternately arranged in upper and lower layers, the steel rope passes between the clamps in the upper layer and is clamped by the clamps in the lower layer, so that more steel ropes can be clamped and straightened at the same time in a limited space, the yield is improved, and the accumulation of raw materials is reduced.

[0040] (3) The mold loading and pre-straightening mechanism, the cutting and flower mechanism and the zinc head sharpening mechanism are all located on the workbench, the control line processing and assembly production line can be quickly transferred to the casting station according to the production needs by moving the workbench, the processing site is flexible, and the limitation of production space is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0041] Figure 1 It is a structure schematic view of the vehicle control line flow transfer assembly device;

[0042] Figure 2 It is a structure schematic view of the mold loading and pre-straightening mechanism;

[0043] Figure 3 It is a structure schematic view of the control line to be processed;

[0044] Figure 4 It is a structure schematic view of the steel rope positioning mechanism;

[0045] Figure 5 It is a structure schematic view of the steel rope positioning mechanism;

[0046] Figure 6Fig. 6 is a top view of the straightening mechanism for the mold loading;

[0047] Figure 7 Fig. 7 is a schematic diagram of the zinc head behavior positioning;

[0048] Figure 8 Fig. 8 is a schematic diagram of the steel rope flower end positioning;

[0049] Figure 9 Fig. 9 is a schematic diagram of the mold structure;

[0050] Figure 10 Fig. 10 is a schematic diagram of the material clamping mechanism structure;

[0051] Figure 11 Fig. 11 is a front view of the material clamping mechanism;

[0052] Figure 12 Fig. 12 is a schematic diagram of the material clamping cylinder lifting mechanism structure;

[0053] Figure 13 Fig. 13 is a schematic diagram of the steel rope straightening execution mechanism structure;

[0054] Figure 14 Fig. 14 is a schematic diagram of the material supporting mechanism structure;

[0055] Figure 15 Fig. 15 is a schematic diagram of the cutting and flower making mechanism structure;

[0056] Figure 16 Fig. 16 is a schematic diagram of the flower making head position;

[0057] Figure 17 Fig. 17 is a schematic diagram of the cutting material mechanism structure;

[0058] Figure 18 Fig. 18 is a schematic diagram of the flower making mechanism structure;

[0059] Figure 19 Fig. 19 is a schematic diagram of the zinc head sharpener mechanism structure;

[0060] Figure 20 Fig. 20 is a schematic diagram of the zinc head sharpener mechanism local enlarged structure;

[0061] Figure 21 Fig. 21 is a schematic diagram of the upper ejector pin structure;

[0062] Figure 22 Fig. 22 is a schematic diagram of the lower ejector pin structure;

[0063] Figure 23 Fig. 23 is a schematic diagram of the workbench structure. DETAILED DESCRIPTION

[0064] The present application will be further described below in conjunction with the drawings and specific embodiments.

[0065] As Figure 1As shown, the vehicle control line transfer assembly device of the present invention includes a mold pre-straightening mechanism 1, a cutting and patterning mechanism 2, a zinc head sharpening mechanism 3, a mold 4, and a worktable 5; the mold pre-straightening mechanism 1, the cutting and patterning mechanism 2, and the zinc head sharpening mechanism 3 are all located on the worktable 5;

[0066] like Figure 3 As shown, one end of the steel rope 6 has a pre-cast zinc head 62. The other end of the steel rope 6 is inserted into the sleeve 61. The other end of the steel rope 6 inserted into the sleeve 61 needs to be grooved, grooved, and sharpened. Before grooving the end, the steel rope 6 needs to be straightened to ensure the accuracy of the cutting length before grooving, so as to ensure that the torque at the end of the finished product control line is within the qualified range.

[0067] The structure of the device required for processing the steel rope 6 after it is inserted into the sleeve 61 is as follows:

[0068] mold

[0069] like Figure 9 As shown, the mold 4 includes a lower template 41 and an upper template 44. The top of the lower template 41 is provided with several lower positioning grooves 42 and fasteners 43, and the upper template 44 is provided with several upper positioning grooves 45 and slots 46. The upper positioning grooves 45 and lower positioning grooves 42 form a complete steel rope positioning hole, and the fasteners 43 are located in the slots 46. The fasteners 43 fasten the steel rope between the lower template 41 and the upper template 44. The steel rope passes through each corresponding steel rope positioning hole, and the mold 4 fixes the twisted end of the steel rope.

[0070] Pre-stretching mechanism

[0071] like Figure 2 As shown, the mold pre-stretching mechanism 1 includes a pre-stretching bracket 11, a steel rope positioning mechanism 12, a mold mounting bracket 14, a clamping mechanism 15, a steel rope straightening actuator 16, a clamping cylinder reset mechanism 17, and a clamping cylinder lifting mechanism 18.

[0072] The pre-stretching bracket 11 is provided with a first guide rail 111, such as Figures 3-4 As shown, the steel rope positioning mechanism 12 includes a positioning frame 121, a first slider 1211, a first sleeve positioning plate 122, and a second sleeve positioning plate 123. The first sleeve positioning plate 122 is provided with a plurality of first transmission grooves 1221, and the second sleeve positioning plate 123 is provided with a plurality of second transmission grooves 1231. The first sleeve positioning plate 122 and the second sleeve positioning plate 123 are fixed on the positioning frame 121. The bottom of the positioning frame 121 is connected to the first guide rail 111 through the first slider 1211. Two steel rope positioning mechanisms 12 are coaxially arranged on the pre-stretching bracket 11.

[0073] like Figure 6As shown in the figure, one of the steel wire positioning mechanisms 12 is used to position the zinc head 62, and the other steel wire positioning mechanism 12 is used to position the flower end of the steel wire 6. As shown in the figure Figure 4 and Figure 7 As shown in the figure, the zinc head 62 of the steel wire 6 is clamped in the first transmission groove 1221 of the steel wire positioning mechanism 12 for positioning the zinc head, and the flower end of the steel wire 6 is clamped in the first transmission groove 1221 of the other steel wire positioning mechanism 12 and fixed by the mold 4. The sleeve end 611 of the sleeve 61 at both ends is respectively positioned between the first sleeve positioning plate 122 and the second sleeve positioning plate 123, and the tube body of the sleeve 61 is located between the two second sleeve positioning plates 123. Figure 5 Figure 8 As shown in the figure, the zinc head 62 of the steel wire 6 is clamped in the first transmission groove 1221 of the steel wire positioning mechanism 12 for positioning the zinc head, and the flower end of the steel wire 6 is clamped in the first transmission groove 1221 of the other steel wire positioning mechanism 12 and fixed by the mold 4. The sleeve end 611 of the sleeve 61 at both ends is respectively positioned between the first sleeve positioning plate 122 and the second sleeve positioning plate 123, and the tube body of the sleeve 61 is located between the two second sleeve positioning plates 123.

[0074] According to the processing requirements of control lines of different specifications, the distance between the two steel wire positioning mechanisms 12 in the same axial direction needs to be adjusted accordingly to meet the processing requirements of sleeves 61 of different lengths.

[0075] The steel wire positioning mechanism 12 for positioning the zinc head is provided with a second material clamping rod 128 for fixing the steel wire positioning mechanism 12 to prevent it from shaking on the first guide rail 111.

[0076] The steel wire positioning mechanism 12 for positioning the flower end of the steel wire is connected with a distance adjusting actuating mechanism 129, which can be a combination of an existing motor and a lead screw. The lead screw is driven by the motor to rotate in both directions, thereby realizing the displacement of the steel wire positioning mechanism 12. By first fixing the position of the steel wire positioning mechanism 12 for positioning the zinc head and then adjusting the position of the steel wire positioning mechanism 12 for positioning the flower end of the steel wire, the distance between the two steel wire positioning mechanisms 12 in the same axial direction can be adjusted.

[0077] The steel wire positioning mechanism 12 further includes a push plate air cylinder 124 and a fifth sliding block 126. The second sleeve positioning plate 123 is connected with a reset spring 125 between the positioning frame 121. The positioning frame 121 is provided with a third guide rail 127, and the second sleeve positioning plate 123 is connected with the third guide rail 127 through the fifth sliding block 126. After the sleeve end 611 at both ends of the sleeve 61 is clamped between the first sleeve positioning plate 122 and the second sleeve positioning plate 123, the piston rod of the push plate air cylinder 124 is extended to push the second sleeve positioning plate 123 towards the first sleeve positioning plate 122, tightly pressing the sleeve end 611 between the first sleeve positioning plate 122 and the second sleeve positioning plate 123, and achieving the effect of straightening the sleeve 61 in the axial direction, preventing the bending of the sleeve 61 from affecting the length difference between the sleeve 61 and the steel wire 6, thereby affecting the length of the steel wire 6 fixed by the mold 4 and the torque of the finished control line. After the steel wire is straightened, the piston rod of the push plate air cylinder 124 is retracted, and the reset spring 125 compressed by deformation is ejected to smoothly reset the second sleeve positioning plate 123 along the third guide rail 127, facilitating the removal of the sleeve 61. ​

[0078] The mold mounting frame 14 is located between the steel rope positioning mechanism 12 and the clamping mechanism 15. The top of the mold mounting frame 14 is provided with a mold placement frame 141. The mold placement frame 142 is U-shaped and its open side faces the steel rope positioning mechanism 12. The mold 4 is located on the mold mounting frame 14 through the mold placement frame 142. The U-shaped mold placement frame 142 is open on one side and tightly clamps the mold 4 on three sides, which facilitates the assembly and disassembly of the mold 4 and reduces the displacement of the mold 4.

[0079] like Figures 10-11 As shown, the clamping mechanism 15 includes several clamping cylinders 151 and clamps 152. The clamps 152 are connected to the clamping cylinders 151, and the clamping cylinders 151 are arranged alternately in two layers. The two clamps of the lower clamp 152 face upward and are located between the clamps 152 in the upper layer. Because the clamps 152 are arranged alternately in two layers, some of the twisted ends of the steel rope are directly clamped by the clamps 152 in the upper layer, while the remaining twisted ends of the steel rope enter the clamps 152 in the lower layer along the gaps between the clamps 152 in the upper layer. This alternating clamping method allows more steel rope to be processed at once in a limited space.

[0080] like Figure 12 As shown, the clamping cylinder lifting mechanism 18 includes a clamping lifting cylinder 181 and a lifting frame 182. The clamping mechanism 15 is connected to the lifting frame 182. The clamping lifting cylinder 181 is located at the bottom of the pre-stretched support 11, and the lifting frame 182 is located above the pre-stretched support 11. The piston rod of the clamping lifting cylinder 181 is connected to the lifting frame 182.

[0081] The lifting frame 182 is raised and lowered by the action of the clamping lifting cylinder 181. The pre-straightening bracket 11 is provided with a through hole 112. The clamping cylinder lifting mechanism 18 also includes a lifting limit component 183, which includes a limit rod 1832 and several guide rods 1831. One end of each guide rod 1831 passes through the through hole 112 and is connected to the bottom of the lifting frame 182. The other end of each guide rod 1831 is connected to the limit rod 1832, which is located at the bottom of the pre-straightening bracket 11. When the lifting frame 182 is raised and lowered, the guide rods 1831 rise and fall accordingly in the through hole 112, guiding the lifting of the lifting frame 182 and keeping the lifting of the clamping mechanism 15 on the same straight line, preventing the clamping position from shifting and affecting the clamping. The limit rod 1832 limits the maximum range of the lifting height of the clamping mechanism 15.

[0082] like Figure 13As shown, the steel rope straightening actuator 16 comprises a chain 161, a guide pulley 162 and a plurality of steel rope straightening preloading blocks 163; the pulley 162 is connected to the lifting frame 182, one end of the chain 161 is connected to the clamping cylinder 151, and the other end of the chain 161 is connected to the steel rope straightening preloading block 163 through the guide pulley 162.

[0083] Each steel rope 6 is independently connected to a corresponding steel rope straightening preloading block 163. Compared with simultaneously straightening each steel rope 6 by a single steel rope straightening preloading block 163, the independent action of each steel rope straightening preloading block 163 on the tension of each steel rope 6 is more stable, and the straightening effect is better. The steel rope straightening actuator 16 further comprises a connecting frame 164, which comprises a plurality of partitions 1641, and the steel rope straightening preloading blocks 163 are fixed between the corresponding partitions 1641 one by one. The partitions 1641 can separate the steel rope straightening preloading blocks 163 to prevent the steel rope straightening preloading blocks 163 acting on different steel ropes from colliding with each other or the chain 161 from being entangled with each other, thereby affecting the straightening work of the steel ropes. The torque at both ends of a single steel rope can be adjusted by setting different numbers of steel rope straightening preloading blocks 163.

[0084] The lifting frame 182 is provided with a second guide rail 165, and the bottom of the clamping cylinder 151 is connected with a second sliding block 166 connected to the second guide rail 165. The steel rope straightening preloading block 163 is pulled downward by gravity, and the clamping cylinder 151 connected thereto is thus subjected to a horizontal traction force. The clamping cylinder 151 moves in the horizontal direction on the second guide rail 165 through the second sliding block 166, and the second guide rail 165 guides the movement thereof, so that the clamp 152 clamping the steel wire always moves on the same straight line, preventing the steel wire from being bent due to position deviation.

[0085] The two ends of the second guide rail 165 are provided with stop rods 167 to limit the movement range of the second sliding block 166, preventing the clamping cylinder 151 from losing balance and moving rapidly to one side and derailing due to the rupture of the steel rope, the failure to clamp the end of the steel rope, or the sudden falling of the steel rope straightening preloading block 163 during the straightening process of the steel rope.

[0086] As shown in Figure 10 The clamping cylinder reset mechanism 17 comprises a pushing cylinder 171 and a pushing rod 172. The pushing cylinder 171 is connected above the steel rope straightening actuator 16, the piston rod of the pushing cylinder 171 is connected to the pushing rod 172, and the pushing rod 172 faces the clamping cylinder 151.

[0087] When the clamping cylinder 151 is moved by the action of the steel rope straightening execution mechanism 16, the pushing cylinder 171 extends the piston rod to push the pushing rod 172 out and push the clamping cylinder 151 back to the original position, waiting for the next batch of steel rope straightening work. After the clamping cylinder 151 is reset, the pushing cylinder 171 immediately retracts the piston rod, so that the pushing rod 172 is reset, avoiding the movement of the pushing rod 172 affecting the subsequent steel wire straightening.

[0088] The reset work of the clamping cylinder 151 is selected by the cylinder, not by the ordinary spring reset. The advantage is that the pushing cylinder 171 can preset the air pressure value of the pushing cylinder 171 according to the different traction provided by the gravity of the steel rope straightening preloading block 163, that is, the different displacement distance of the clamping cylinder 151, to preset the stroke length of the pushing cylinder 171, and realize the accurate reset of the clamping cylinder 151. After the general spring part is deformed frequently, the reset accuracy is poor, and it needs to be replaced frequently, which reduces the work efficiency.

[0089] As shown in Figure 14 The mold loading and pre-straightening mechanism 1 further comprises a material supporting mechanism 13 located between the two steel wire positioning mechanisms 12. The material supporting mechanism 13 comprises a material supporting plate 131, a material supporting frame 132 and a third sliding block 133. The material supporting plate 131 is connected to the material supporting frame 132, the bottom of the material supporting frame 132 is connected to the third sliding block 133, and the third sliding block 133 is connected to the first guide rail 111.

[0090] The two ends of the steel wire are clamped by the steel wire positioning mechanism 12, and especially the middle part of the steel wire with a long length will sag due to gravity. The material supporting plate 131 can support the steel wire and the sleeve to prevent the sagging amplitude from being too large to affect the feeding speed of the two ends of the steel wire.

[0091] The bottom of the material supporting plate 131 is provided with an adjusting plate 134, and the adjusting plate 134 is provided with an adjusting groove 1341. The adjusting plate 134 is detachably fixed to the material supporting frame 132 through the adjusting groove 1341. The height of the material supporting plate 131 can be adjusted by selecting different fastening positions of the adjusting groove 1341 through fastening components to adapt to the material supporting of steel wires with different bending degrees.

[0092] The first guide rail 111 is provided with a fastening hole 1111, and the material supporting frame 132 is provided with a first material clamping rod 135. The end of the first material clamping rod 135 is inserted into the fastening hole 1111. According to the length of the steel wire, the position of the material supporting mechanism 13 is manually moved, the material supporting frame 132 moves along the first guide rail 111, and after the optimal material supporting position is determined, the first material clamping rod 135 is positioned in the fastening hole 1111 by thread cooperation and rotation of the first material clamping rod 135, so as to avoid the first material clamping rod 135 from shaking on the first guide rail 111.

[0093] The working principle of the die loading and straightening mechanism is that the two coaxial steel wire positioning mechanisms 12 position the zinc head 62 and the flower end of the steel wire 6 respectively, the sleeve 61 is tightly clamped between the two steel wire positioning mechanisms 12, the positioning accuracy of the length of the steel wire 6 is improved, and the flower end of the steel wire is fixed through the die 4; the material clamping cylinder lifting mechanism 18 lifts the material clamping mechanism 15, the steel wire is clamped by the clamp 152 driven by the material clamping cylinder 151 on the extension part of the die 4, since the upper and lower two layers of the clamp 152 are alternately arranged, part of the flower end of the steel wire is directly clamped by the clamp 152 on the upper layer, and the remaining flower end of the steel wire enters the clamp 152 on the lower layer along the gap of the clamp 152 on the upper layer, and this kind of upper and lower alternating clamping mode can process more steel wires at one time in a limited space; after the flower end of the steel wire is clamped, the steel wire straightening preloading block 163 provides horizontal tension to each material clamping cylinder 151, so as to achieve the straightening effect of the steel wire.

[0094] Cutting and flower making mechanism

[0095] As shown in Figure 15 , the cutting and flower making mechanism 2 comprises a material moving mechanism 21, a material cutting mechanism 22, a flower making mechanism 23 and a cutting and flower making mechanism frame 24.

[0096] The material moving mechanism 21 comprises a material moving table 211 and a material moving execution mechanism 212, the material moving table 211 is located at the bottom of the cutting and flower making mechanism frame 24, and the material moving execution mechanism 212 is connected with the material moving table 211; the material moving execution mechanism 212 can be a combination of an existing ball screw and a motor, a servo motor drives the ball screw to rotate forward and backward, and the material moving table 211 moves back and forth accordingly to achieve the purpose of moving the steel wire.

[0097] As shown in Figure 16 , the top of the material moving table 211 is provided with a die mounting frame 2111, the die 4 is placed on the material moving table 211 through the die mounting frame 2111, the die mounting frame 2111 limits the position of the die 4, prevents the die 4 from shifting during cutting and flower making, and causes the cutting position and the flower making position of the end of the steel wire to deviate.

[0098] The material moving mechanism 21 further comprises a die sensing head 213, and the die sensing head 213 is located above the material moving table 211. After the material moving table 211 moves to the target position with the die 4, the die sensing head 213 senses the die 4, and after the terminal control box receives the signal of the die sensing head 213, an instruction is sent to the material cutting mechanism 22 to cut the steel wire, so as to realize the automation of cutting.

[0099] As shown in Figure 17As shown, the cutting mechanism 22 comprises a plurality of cutters 221, a cutting frame 222 and a cutting cylinder 223. The cylinder body of the cutting cylinder 223 is vertically fixed on the top of the cutting and flower making machine frame 24. The piston rod of the cutting cylinder 223 is connected to the top of the cutting frame 222. The bottom of the cutting frame 222 is fixed with the plurality of cutters 221, which are located above the material moving table 211. The cutting and flower making machine frame 24 is provided with a scrap collecting groove 241 located below the cutting mechanism 22. The scrap of the cut steel wire falls from the scrap collecting groove 241 and is uniformly collected.

[0100] The cutting cylinder 223 drives the lifting of the cutting frame 222, so that each cutter 221 below cuts each corresponding steel wire downward. The cutting mechanism 22 further comprises two cutting frame limiting rods 224, which are fixed on both sides of the cutting frame 222 through the cutting and flower making machine frame 24. The cutting frame limiting rods 224 are provided with cutting frame limiting grooves 225, and the two sides of the cutting frame 222 are located in the cutting frame limiting grooves 225 respectively. The cutting frame 222 lifts along the cutting frame limiting grooves 225, ensuring that the position of the cutters 221 cutting the steel wire does not deviate.

[0101] As shown, Figure 18 The flower making mechanism 23 comprises a flower making head 231, a flower making frame 232 and a flower making frame moving mechanism 233. The flower making frame moving mechanism 233 is fixed on the cutting and flower making machine frame 24 and is connected to the flower making frame 232. The flower making head 231 is a plurality of heads, which are located in the flower making frame 232.

[0102] The flower making mechanism 23 further comprises a connecting seat 234 provided with a fixing hole 2341. The flower making frame 232 is detachably fixed on the connecting seat 234 through the fixing hole 2341, and the connecting seat 234 is connected to the flower making frame moving mechanism 233. The flower making frame 232 can be quickly disassembled and assembled by fastening components, which facilitates the replacement of the flower making head 231.

[0103] The cutting and flower making machine frame 24 is fixed with a flower making frame limiting plate 235 provided with a flower making frame limiting groove 2351 on the top. The bottom of the connecting seat 234 is provided with a fourth sliding block 236 located in the flower making frame limiting groove 2351. The flower making frame moving mechanism 233 can be an existing cylinder. The flower making head 231 moves back and forth along the flower making frame limiting groove 2351 through the fourth sliding block 236 under the pushing of the piston rod of the cylinder, so that the flower making head 231 moves back and forth on the same straight line, ensuring the accuracy of the flower making position and avoiding the failure of the flower making head 231 to connect with the end of the steel wire.

[0104] The working principle of the cutting and patterning mechanism 2 is as follows: several steel ropes are inserted into the mold 4, which is placed in the mold mounting frame 2111 on the transfer table 211. Then, the transfer execution mechanism 212 moves the transfer table 211 to below the cutter 221. The cutting cylinder 223 pushes the cutting frame 222 downward, and each cutter 221 cuts the corresponding steel rope below. The mold 4 fixes the end of the steel rope, ensuring the cutting accuracy of the steel rope length. After cutting, the cutter 221 is lifted, and the patterning frame moving mechanism 233 moves the patterning head 231 to the end of the steel rope and performs patterning. After the steel ropes are patterned in batches, the patterning head 231 is reset, and the transfer table 211 is moved out of the cutting and patterning machine frame 24, making it convenient for the operator to remove the individual steel ropes after cutting and patterning.

[0105] Zinc head sharpening mechanism

[0106] like Figures 19-20 As shown, the zinc head desharpening mechanism 3 includes a material feeding platform 31, an upper ejector pin 32, an upper connecting plate 321, an upper ejector pin moving actuator 33, a lower ejector pin 34, a lower connecting plate 341, a zinc head cutting mechanism 35, a desharpening frame 36, a chip collecting inclined plate 37, and a displacement sensing device 38.

[0107] Except for the sharp frame 36, which includes a first connecting frame 361 and a second connecting frame 362;

[0108] The material placement platform 31 is located at the bottom of the desharpening frame 36, and the top of the material placement platform 31 is provided with a mold positioning frame 311; the mold 4 together with the zinc head end of the steel rope is placed in the mold positioning frame 311 to prevent the mold 4 from sliding on the material placement platform 31 during desharpening.

[0109] There are several upper ejector pins 32, and these several upper ejector pins 32 are arranged at the bottom of the upper connecting plate 321, such as... Figure 21 As shown, the upper ejector pin 32 is "S" shaped, and the bottom of the upper ejector pin 32 is provided with an "S" shaped upper groove 322;

[0110] The upper ejector moving actuator 33 includes an upper ejector moving cylinder 331. The cylinder body of the upper ejector moving cylinder 331 is vertically fixed on the second connecting frame 362, and the piston rod of the upper ejector moving cylinder 331 is connected to the top of the upper connecting plate 321.

[0111] The upper ejector pin moving actuator 33 also includes a driven plate 332. The upper connecting plate 321 is connected to the piston rod of the upper ejector pin moving cylinder 331 through the driven plate 332. The driven plate 332 is provided with an upper ejector pin mounting hole 3321, and the upper connecting plate 321 is detachably fixed to the bottom of the driven plate 332 through the upper ejector pin mounting hole 3321. The upper connecting plate 321 can be quickly disassembled through fasteners and the upper ejector pin mounting hole 3321, facilitating the replacement of the upper ejector pin 32.

[0112] The upper pin moving cylinder 331 realizes the lifting of the upper connecting plate 321 and the upper pin 32 through the extension and retraction of the piston rod. The upper pin moving execution mechanism 33 further comprises a limiting rod 333, and the second connecting frame 362 is provided with a limiting ring 3621. The limiting rod 333 passes through the limiting ring 3621 and is connected with the upper connecting plate 321. The limiting rod 333 plays a guiding and limiting role in the lifting of the upper connecting plate 321, so as to ensure that the upper pin 32 can accurately fall to the target position.

[0113] The sharp removing rack 36 is provided with a lower pin fixing table 342, and the lower pins 34 are fixed at the bottom of the lower pin fixing table 342. As shown in FIG. 6, the lower pins 34 are in an “S” shape, and the top of the lower pin 34 is provided with an “S” shaped lower groove 343. The top of the lower pin 34 is connected with the lower connecting plate 341, the lower connecting plate 341 is provided with a plurality of “S” shaped connecting grooves 344, and the “S” shaped lower groove 343 is located in the “S” shaped connecting groove 344. Figure 22

[0114] The top of the lower pin fixing table 342 is fixed with a connecting bottom plate 345, the bottom of the lower pin 34 is fixed on the lower pin fixing table 342 through the connecting bottom plate 345, the connecting bottom plate 345 is provided with a lower pin mounting hole 3451, and the connecting bottom plate 345 is detachably fixed on the lower pin fixing table 342 through the lower pin mounting hole 3451. When it is necessary to replace the lower pin 34, the lower pin 34 and the connecting bottom plate 345 can be quickly disassembled through the fastener and the lower pin mounting hole 3451.

[0115] When the upper pin 32 is pressed down, the “S” shaped upper groove 322 of the upper pin 32 and the “S” shaped lower groove 343 of the lower pin 34 form a complete zinc head positioning cavity, which can completely press the zinc head in the zinc head positioning cavity, facilitating the subsequent cutting work. Compared with the zinc head positioning cavity in a common shape (for example, a cylindrical shape), the “S” shaped zinc head positioning cavity has stronger applicability and can be adapted to zinc heads with different shapes such as a cylindrical shape and an “S” shape.

[0116] The zinc head cutting mechanism 35 comprises a sharp removing knife plate 351, a knife plate lifting execution cylinder 352 and a knife plate lifting frame 353. The sharp removing knife plate 351 is connected at the bottom of the knife plate lifting frame 353, the sharp removing knife plate 351 is located between the upper connecting plate 321 and the lower connecting plate 341, and the sharp removing knife plate 351 is provided with a plurality of mold cavities 3511. The cylinder body of the knife plate lifting execution cylinder 352 is vertically fixed on the sharp removing rack 36, and the piston rod of the knife plate lifting execution cylinder 352 is connected with the top of the knife plate lifting frame 353.

[0117] ​The first connecting frame 361 is provided with a knife plate lifting limiting groove 363, and the side edge of the knife plate lifting frame 353 is connected with the knife plate lifting limiting groove 363. The piston rod of the knife plate lifting execution cylinder 352 is retracted and extended, the knife plate lifting frame 353 is lifted along the knife plate lifting limiting groove 363, and the knife plate lifting limiting groove 363 plays a guiding role in lifting the dulling knife plate 351, prevents the dulling knife plate 351 from shaking during lifting, and avoids the influence of the position deviation of the dulling knife plate 351 on the cutting of the zinc head.

[0118] The top of the lower ejector pin fixing table 342 is provided with an elastic buffer 346, and the top of the elastic buffer 346 is connected with the bottom of the dulling knife plate 351. The elastic buffer 346 can make the descending process of the dulling knife plate 351 more stable, reduce the vibration generated when the dulling knife plate 351 collides with the lower connecting plate 341 during descending, and improve the stability of the dulling knife plate 351 in cutting the zinc head.

[0119] The displacement sensing device 38 includes two sensors 381 and a sensing rod 382, the two sensors 381 are respectively fixed on the dulling machine frame 36, and the sensing rod 382 is fixed on the knife plate lifting frame 353 and faces the sensing head of the sensor 381. The sensor 381 is an optical sensor, which converts the change of the received light intensity into an electrical signal based on the photoelectric effect, so that the terminal electric control box receives the corresponding electrical signal. Among them, one sensor 381 is used to sense the highest position of the rising of the knife plate lifting frame 353, and the other sensor 381 is used to sense the lowest position of the descending of the knife plate lifting frame 353, which is used for the terminal electric control box to monitor the cutting position and the reset position of the dulling knife plate 351, that is, the knife plate lifting frame 353, to ensure that the dulling knife plate 351 can quickly and stably cut the zinc head.

[0120] One end of the chip collecting inclined plate 37 is located on one side of the lower ejector pin fixing table 342, and is used for collecting the waste chips cut down. Preferably, the dulling machine frame 36 is provided with a blowing pipe 371. The blowing pipe 371 can timely blow the waste chips cut by the dulling knife plate 351 away from the lower connecting plate 341, and uniformly collect the waste chips from the chip collecting inclined plate 37, so as to avoid the accumulation of the waste chips in the “S”-shaped connecting groove 344, and affect the positioning effect of the lower ejector pin 34 on the zinc head.

[0121] The working principle of the zinc head desharpening mechanism 3 is as follows: the zinc heads of several steel ropes to be desharpened are fixed by the mold 4 to form a desharpening module. The desharpening module is placed in the mold positioning frame 311, and the zinc heads of each steel rope are located in the connecting groove 344, that is, stuck in the "S"-shaped lower groove 343 of the lower ejector pin 34. Then, the piston rod of the upper ejector pin moving cylinder 331 extends, and the upper ejector pin 32 presses down, pressing each zinc head into the corresponding "S"-shaped upper groove 322 and the "S"-shaped groove 322. Between the lower grooves 343; after the zinc head is positioned, the piston rod of the blade lifting actuator cylinder 352 extends and presses down the desharpening blade 351. Several cavities 3511 of the desharpening blade 351 pass through the corresponding zinc head and cut off the excess part of the zinc head, thus completing the desharpening of the zinc head; finally, the desharpening blade 351 is reset by the blade lifting actuator cylinder 352, and the upper ejector pin 32 is reset by the upper ejector pin moving cylinder 331, so that the desharpening module is removed.

[0122] workbench

[0123] like Figure 23 As shown, the worktable 5 includes a worktable moving mechanism 51; the worktable moving mechanism 51 includes moving wheels 511, a suction cup 512, an adjusting bolt 513, an adjusting nut 514, and a connecting component 515; the moving wheels 511 and the adjusting bolt 513 are fixed to the bottom of the worktable 5 via the connecting component 515, the adjusting bolt 513 is vertically fixed to the connecting component 515 via the adjusting nut 514, and the suction cup 512 is fixed to the bottom of the adjusting bolt 513. The moving wheels 511 can quickly move the worktable 5 to the die-casting equipment. After moving to the target position, the height of the adjusting bolt 513 is adjusted by the adjusting nut 514, so that the suction cup 512 touches the ground, preventing the worktable 5 from shaking with the moving wheels 511 during the control line processing.

[0124] The vehicle control line transfer assembly device of the present invention first die-casts a zinc head 62 at one end of a steel rope 6. Several pre-processed steel ropes 6 are then sequentially clamped between two steel rope positioning mechanisms 12: one mechanism positions the zinc head 62, and the other positions the twisted end of the steel rope 6. The sleeve 61 remains taut. Using the cooperation of the clamping mechanism 15 and the clamping cylinder lifting mechanism 18, the twisted end of the steel rope is clamped. The steel rope straightening actuator 16 then pulls the steel rope 6. The mold 4, along with the steel rope 5, is placed below the cutter 221. The cutting mechanism 22 cuts off the excess part of the steel rope, and the shaving mechanism 23 shaves the end of the steel rope. The shaving steel rope 6 is then die-cast, so that the other end of the steel rope is die-cast into a zinc head. The newly die-cast zinc head is pressed between the corresponding "S"-shaped upper groove 322 and "S"-shaped lower groove 343. Several cavities 3511 of the desharpening blade 351 pass through the corresponding zinc head and cut off the excess part of the zinc head, thereby completing the desharpening of the zinc head.

[0125] The preferred embodiments of the present application have been disclosed with the above particularity, but the application is not limited to the embodiments disclosed, and variations and modifications can be made by those skilled in the art without deviating from the spirit of the application, and such variations and modifications are intended to be included within the scope of the application as defined in the following claims.

Claims

1. A control cable flow transfer assembly device for vehicles, characterized by, Including the mechanism of pre-straightening of loading mold, cutting and flower mechanism, zinc head sharp mechanism, mold and workbench; The mechanism of pre-straightening of loading mold, the cutting and flower mechanism and the zinc head sharp mechanism are all located on the workbench; The mechanism of pre-straightening of loading mold includes pre-straightening support, steel rope positioning mechanism, clamping mechanism and clamping cylinder lifting mechanism; The pre-straightening support is provided with first guide rail, the steel rope positioning mechanism includes positioning frame, first sliding block, first sleeve positioning plate and second sleeve positioning plate; The first sleeve positioning plate is provided with a plurality of first transmission grooves, the second sleeve positioning plate is provided with a plurality of second transmission grooves, the first sleeve positioning plate and the second sleeve positioning plate are fixed on the positioning frame, the bottom of the positioning frame is connected with the first guide rail through the first sliding block, the pre-straightening support is coaxially provided with two steel rope positioning mechanisms; The steel rope positioning mechanism further includes push plate cylinder and fifth sliding block, the second sleeve positioning plate is connected with the positioning frame through reset spring, the positioning frame is provided with third guide rail, the second sleeve positioning plate is connected with the third guide rail through the fifth sliding block; The clamping mechanism includes a plurality of clamping cylinders and clamps; The clamp is connected with the clamping cylinder, the plurality of clamping cylinders are alternately arranged in two layers, the two clamping heads of the lower clamp are upward and located between each of the upper clamps; The clamping cylinder lifting mechanism includes clamping lifting cylinder and lifting frame, the clamping mechanism is connected on the lifting frame, the clamping lifting cylinder is located at the bottom of the pre-straightening support, the lifting frame is located above the pre-straightening support, the piston rod of the clamping lifting cylinder is connected with the lifting frame; The cutting and flower mechanism is used for cutting and flower of the end of steel rope; The zinc head sharp mechanism is used for zinc head sharp after die casting of the end of steel rope; The mechanism of pre-straightening of loading mold further includes mold mounting frame, steel rope straightening execution mechanism and clamping cylinder reset mechanism; The mold mounting frame is located between the steel rope positioning mechanism and the clamping mechanism, the top of the mold mounting frame is provided with mold placing frame, the mold placing frame is "U" shape and the opening side faces the steel rope positioning mechanism; The mold is located on the mold mounting frame through the mold placing frame; The steel rope straightening execution mechanism includes chain, guide pulley and a plurality of steel rope straightening preloading blocks; The pulley is connected on the lifting frame, one end of the chain is connected with the clamping cylinder, the other end of the chain is connected with the steel rope straightening preloading block through the guide pulley; The clamping cylinder reset mechanism includes pushing cylinder and pushing rod, the pushing cylinder is connected above the steel rope straightening execution mechanism, the piston rod of the pushing cylinder is connected with the pushing rod, the pushing rod faces the clamping cylinder.

2. The control line flow transfer assembly apparatus for vehicles as recited in claim 1, characterized by The steel rope straightening execution mechanism further includes connecting frame, the connecting frame includes a plurality of partitions, the steel rope straightening preloading blocks are fixed between the corresponding partitions.

3. The control cable flow transfer assembly of claim 1, wherein: The die loading and straightening mechanism further comprises a material supporting mechanism between the two steel rope positioning mechanisms; the material supporting mechanism comprises a material supporting plate, a material supporting frame and a third sliding block; the material supporting plate is connected to the material supporting frame, the bottom of the material supporting frame is connected to the third sliding block, and the third sliding block is connected to the first guide rail.

4. The control cable flow transfer assembly of claim 1, wherein: The cutting and decorating mechanism comprises a material moving mechanism, a material cutting mechanism, a material decorating mechanism and a cutting and decorating mechanism frame; The material moving mechanism comprises a material moving table and a material moving actuator, the material moving table is located at the bottom of the cutting and decorating mechanism frame, and the material moving actuator is connected to the material moving table; The top of the material moving table is provided with a die mounting frame, and the die is placed on the material moving table through the die mounting frame; The material cutting mechanism comprises a plurality of cutters, a material cutting frame and a material cutting cylinder; the cylinder body of the material cutting cylinder is fixed vertically at the top of the cutting and decorating mechanism frame, the piston rod of the material cutting cylinder is connected to the top of the material cutting frame, the bottom of the material cutting frame is fixed with a plurality of cutters, and the cutters are located above the material moving table; The material decorating mechanism comprises a decorating head, a decorating frame and a decorating frame moving mechanism; the decorating frame moving mechanism is fixed to the cutting and decorating mechanism frame, the decorating frame moving mechanism is connected to the decorating frame, and the decorating head comprises a plurality of decorating heads located in the decorating frame.

5. The control cable flow transfer assembly of claim 4, wherein: The material decorating mechanism further comprises a connecting seat provided with a fixing hole, the decorating frame is detachably fixed to the connecting seat through the fixing hole, and the connecting seat is connected to the decorating frame moving mechanism.

6. The control cable flow-through assembly apparatus of claim 1, wherein, The zinc head sharpness removing mechanism comprises a material placing table, upper punches, an upper connecting plate, an upper punch moving actuator, lower punches, a lower connecting plate, a zinc head cutting mechanism, a sharpness removing mechanism frame and a displacement sensing device; The sharpness removing mechanism frame comprises a first connecting frame and a second connecting frame; The material placing table is located at the bottom of the sharpness removing mechanism frame, and the top of the material placing table is provided with a die positioning frame; The upper punches are arranged at the bottom of the upper connecting plate, the upper punches are "S" shaped, and the bottom of the upper punches is provided with an "S" shaped upper groove; The upper punch moving actuator comprises an upper punch moving cylinder, the cylinder body of the upper punch moving cylinder is fixed vertically to the second connecting frame, and the piston rod of the upper punch moving cylinder is connected to the top of the upper connecting plate; The sharpness removing mechanism frame is provided with a lower punch fixing table, the lower punches are fixed at the bottom of the lower punch fixing table, the lower punches are "S" shaped, and the top of the lower punches is provided with an "S" shaped lower groove; the top of the lower punches is connected to the lower connecting plate, the lower connecting plate is provided with a plurality of "S" shaped connecting grooves, and the "S" shaped lower groove is located in the "S" shaped connecting groove. The zinc head cutting mechanism comprises a sharp removing knife plate, a knife plate lifting execution cylinder and a knife plate lifting frame; the sharp removing knife plate is connected to the bottom of the knife plate lifting frame, is located between the upper connecting plate and the lower connecting plate, and is provided with a plurality of cavities; the cylinder body of the knife plate lifting execution cylinder is vertically fixed on the sharp removing frame, and the piston rod of the knife plate lifting execution cylinder is connected to the top of the knife plate lifting frame; The displacement sensing device comprises two sensors and a sensing rod, the two sensors are fixed on the sharp removing frame, and the sensing rod is fixed on the knife plate lifting frame and faces the sensing heads of the sensors.

7. The control cable flow-through assembly apparatus of claim 6, wherein, The top of the lower ejector pin fixing table is provided with an elastic buffer, and the top of the elastic buffer is connected to the bottom of the sharp removing knife plate.

8. The control cable flow-through assembly apparatus of claim 1, wherein, The mold comprises a lower mold plate and an upper mold plate, the top of the lower mold plate is provided with a plurality of lower positioning grooves and buckle members, and the upper mold plate is provided with a plurality of upper positioning grooves and clamping grooves; the buckle members are located in the clamping grooves.

9. The control cable flow-through assembly apparatus of claim 1, wherein, The workbench comprises a workbench moving mechanism; the workbench moving mechanism comprises moving wheels, suction cups, adjusting bolts, adjusting nuts and connecting components; the moving wheels and the adjusting bolts are fixed on the bottom of the workbench through the connecting components, the adjusting bolts are vertically fixed on the connecting components through the adjusting nuts, and the suction cups are fixed on the bottom of the adjusting bolts.

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