Integrated apparatus and method for security filter cartridge classification recycling and cleaning reuse

Abstract

The application discloses a security filter cartridge classification recycling and cleaning recycling integrated device and method, which comprises a main body support structure, a cleaning mechanism arranged on the main body support structure and a sorting and identifying mechanism; the main body support structure comprises a main body support base, a main body support ring is rotationally and matchingly connected to the top of the main body support base, a main body support column extending vertically is fixedly arranged on the top of the main body support base, and a top support ring is rotationally and matchingly connected to the main body support column; the cleaning mechanism comprises a cleaning containing cylinder which is connected to the top of the main body support ring and has an opening facing upwards, and a cleaning support column is fixedly arranged in the cleaning containing cylinder; the device has high cleaning capacity, can quickly and completely clean the filter cartridge, ensures that the filter cartridge completely removes impurities and dirt, and guarantees the performance of the recycled filter cartridge.

Description

Technical Field

[0001] This invention relates to the field of filter element recycling technology, specifically to an integrated device and method for the classification, recycling, cleaning, and reuse of security filter elements. Background Technology

[0002] Security filters are devices used to filter impurities and contaminants from water, typically in water supply systems. Security filter cartridge recycling refers to the collection and recycling of these cartridges for reuse or effective disposal. Filter cartridges often contain valuable materials such as plastics and metals. Recycling these cartridges reduces resource consumption and waste and provides raw materials for manufacturing new cartridges. Recycling cartridges reduces waste generation and negative environmental impact. Filter cartridges may contain hazardous substances or heavy metals, which, if not handled properly, can pollute soil and water sources. Cartridge recycling is part of sustainable development, helping to reduce resource consumption, mitigate environmental impact, and promote the development of a circular economy. Summary of the Invention

[0003] The purpose of this invention is to provide an integrated device and method for the classification, recycling, cleaning, and reuse of security filter cartridges, which can more thoroughly clean the cartridges during the cleaning process.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] An integrated equipment for the sorting, recycling, cleaning, and reuse of security filter cartridges, including a main support structure, a cleaning mechanism installed on the main support structure, and a sorting and identification mechanism;

[0006] The main support structure includes a main support base, a main support ring rotatably connected to the top of the main support base, a vertically extending main support column fixed to the top of the main support base, and a top support ring rotatably connected to the main support column;

[0007] The cleaning mechanism includes a cleaning container cylinder connected to the top of the main support ring with its opening facing upwards, and a cleaning support column is fixedly installed inside the cleaning container cylinder;

[0008] The cleaning support column has a cleaning fluid channel inside, and the outer wall of the cleaning support column has multiple nozzle receiving holes. A cleaning nozzle is fixedly installed in the nozzle receiving hole, and the cleaning nozzle is connected to the cleaning fluid channel.

[0009] The top support ring is equipped with a cleaning clamping mechanism. The top support ring has multiple vertically penetrating clamping mechanism receiving holes. The cleaning clamping mechanism includes a cleaning clamping support column fixed in the clamping mechanism receiving hole. The lower end of the cleaning clamping support column is fixed with a mechanical clamping claw.

[0010] The lower end of the cleaning clamping support column is fixed with a cleaning sealed end cap with the opening facing downwards.

[0011] The outer side of the cleaning container is fixedly connected to an annular cleaning water discharge ring shell that communicates with its interior;

[0012] The sorting and identification mechanism includes a horizontally placed horizontal sorting tray, and multiple horizontal sorting grippers arranged radially are fixedly provided on the outer edge of the horizontal sorting tray;

[0013] An additional support base is fixedly connected to the main support base, and an additional support column is fixedly installed on the top of the additional support base. The horizontal sorting tray is rotatably connected to the top of the additional support column.

[0014] Preferably, the top of the main support base has an annular rotating receiving groove, and an annular rotating support track is fixedly installed in the rotating receiving groove. A rotating drive ring is rotatably connected on the rotating support track, and the main support ring is fixedly connected to the top of the rotating drive ring. The rotating drive ring is driven by a servo motor to rotate around the axis of the main support column.

[0015] Preferably, a rotating support disk is fixedly provided on the main support column, and an annular top plate support track is fixedly provided on the top of the rotating support disk. A top plate support ring is rotatably connected on the top plate support track, and the top support ring is fixedly connected to the top of the top plate support ring. The top plate support ring is driven by a servo motor to rotate around the axis of the main support column.

[0016] Explanation: The servo motors synchronously drive the rotating drive ring and the top plate support ring to rotate, causing the cleaning container and the filter element inside the cleaning container to rotate together. The filter element is then spun dry using centrifugal force.

[0017] Preferably, the cleaning container is connected to the main support ring through a cleaning lifting mechanism. The cleaning lifting mechanism includes multiple upward-facing cleaning lifting container holes on the top of the main support ring. A downward-facing cleaning lifting support cylinder is slidably fitted inside the cleaning lifting container hole. The cleaning container is fixedly connected to the top of each cleaning lifting support cylinder.

[0018] The cleaning lifting receiving hole is equipped with a cleaning lifting drive rod, which is an electrically controlled telescopic rod. The outer end of the cleaning lifting drive rod is fixedly connected to the bottom of the cleaning lifting receiving hole, and the inner end of the cleaning lifting drive rod is fixedly connected to the top of the cleaning lifting support cylinder.

[0019] Preferably, the mechanical gripper is connected to the clamping mechanism receiving hole through a clamping lifting mechanism. The clamping lifting mechanism includes a clamping lifting support cylinder fixedly connected in the clamping mechanism receiving hole and with its opening facing downward, and a cleaning clamping support column is slidably fitted in the clamping lifting support cylinder.

[0020] The clamping and lifting support cylinder is equipped with a clamping and lifting drive rod, which is an electrically controlled telescopic rod. The outer end of the clamping and lifting drive rod is fixedly connected to the top of the clamping and lifting support cylinder, and the inner end of the clamping and lifting drive rod is fixedly connected to the cleaning clamping support column.

[0021] Note: The combined use of the cleaning lifting mechanism and the clamping lifting mechanism facilitates the sealing of the filter element within the enclosed space formed by the cleaning container and the cleaning sealed end cap, preventing cleaning water from overflowing and reducing noise during the cleaning process.

[0022] Preferably, the cleaning container is provided with an auxiliary cleaning mechanism, which includes an auxiliary cleaning support ring fixed inside the cleaning container, a plurality of auxiliary cleaning shafts rotatably connected to the lower side of the auxiliary cleaning support ring, each of the auxiliary cleaning shafts having a cleaning brush, and a plurality of ultrasonic vibration rods fixedly connected to the lower side of the auxiliary cleaning support ring.

[0023] Note: The auxiliary cleaning shaft is driven by a motor. The auxiliary cleaning shaft uses a cleaning brush to clean the filter element, and at the same time uses an ultrasonic vibration rod to ultrasonically vibrate the cleaning water, which helps to remove dirt from the filter element.

[0024] Preferably, the cleaning support column is connected to the bottom of the cleaning container cylinder via a cleaning offset mechanism. The cleaning offset mechanism includes a cleaning offset support plate that is rotatably connected to the bottom of the cleaning container cylinder. The top of the cleaning offset support plate has an offset track receiving groove that extends radially therefrom. An offset support slide rail is fixedly provided in the offset track receiving groove. An offset support slider is slidably provided on the offset support slide rail. The cleaning support column is fixedly connected to the top of the offset support slider.

[0025] Explanation: The offset support slider is driven by a servo motor to move along the offset support slide rail. The offset support slider drives the cleaning support column to offset together, adjusting the distance between the cleaning support column and the side wall of the filter element to achieve cleaning effects of various intensities.

[0026] Preferably, the horizontal sorting gripper is connected to the horizontal sorting tray via a gripping and flipping mechanism. The gripping and flipping mechanism includes a flipping support ring fixedly connected to the outer edge of the horizontal sorting tray. The axis of the flipping support ring extends radially along the horizontal sorting tray. A flipping support shaft is rotatably connected inside the flipping support ring. The flipping support shaft is driven by a servo motor to rotate around the axis of the flipping support ring. The horizontal sorting gripper is fixedly connected to the end of the flipping support shaft.

[0027] Explanation: The servo motor drives the flip support shaft to rotate around the axis of the flip support ring. The flip support shaft drives the horizontal sorting gripper to rotate and flip together with the filter element, so that the upper and lower ends of the filter element are reversed, which makes it easier to correct the orientation of the filter element.

[0028] Preferably, the additional support base is provided with a sorting and transfer mechanism, which includes a vertically placed transfer support plate. The transfer support plate is rotatably connected to the additional support base through a sorting and transfer support, and the transfer support plate is located below the horizontal sorting plate.

[0029] Multiple sorting and transfer grippers arranged radially are fixed on the outer side of the transfer support plate.

[0030] A sorting conveyor belt is provided on one side of the transfer support plate. The support of the sorting conveyor belt is fixedly connected to the auxiliary support base. The conveying direction of the sorting conveyor belt is parallel to the axis of the transfer support plate.

[0031] A sorting drive top rod is provided on the side of the sorting conveyor belt away from the transfer support plate. The sorting drive top rod is an electrically controlled telescopic rod. The sorting drive top rod extends radially along the transfer support plate. The outer rod of the sorting drive top rod is fixedly connected to the top of the auxiliary support base through the support column. A sorting push plate is fixedly provided at the end of the inner rod of the sorting drive top rod.

[0032] The sorting pusher has a C-shaped groove structure.

[0033] Note: The sorting and transfer mechanism facilitates the transfer of filter cartridges placed in batches on the sorting conveyor belt to the horizontal sorting grippers. At the same time, it changes the filter cartridges to a vertical position during the process, making it easier to carry out the next cleaning step.

[0034] Preferably, the integrated equipment for sorting, recycling, cleaning, and reusing security filter cartridges as described above includes the following steps for cartridge recycling and cleaning:

[0035] S1. The filter element is transported to the sorting drive top rod position via the sorting conveyor belt. The surface of the sorting conveyor belt has multiple pairs of limiting constraint strips extending perpendicular to its conveying direction, so that the filter element is always perpendicular to the conveying direction of the sorting conveyor belt during the conveying process, that is, the axis of the filter element is always parallel to the axis of the sorting drive top rod.

[0036] When the filter element is conveyed to a position parallel to the axis of the sorting drive push rod, the inner rod of the sorting drive push rod extends and drives the sorting push plate to push the filter element into the sorting transfer clamping claw. Then the sorting transfer clamping claw clamps the filter element. The transfer support plate is driven by the servo motor to rotate, which drives the sorting transfer clamping claw along with the filter element to move to the horizontal sorting clamping claw. Then the horizontal sorting clamping claw clamps the filter element, and at the same time the sorting transfer clamping claw releases the filter element.

[0037] The servo motor drives the flip support shaft to rotate around the axis of the flip support ring. The flip support shaft drives the horizontal sorting gripper to rotate and flip together with the filter element, so that the upper and lower ends of the filter element are reversed, which makes it easier to correct the orientation of the filter element.

[0038] The filter element is clamped vertically on the horizontal sorting gripper. The horizontal sorting disk is driven to rotate by the servo motor, which moves the horizontal sorting gripper and the filter element together to the bottom of the mechanical gripper.

[0039] Then the mechanical gripper holds the filter element, and the horizontal sorting gripper releases the filter element at this time;

[0040] The mechanical gripper moves the filter element into the cleaning container. At this time, the filter element is sleeved on the outside of the cleaning support column, and the cleaning sealed end cap seals the top of the cleaning container.

[0041] The inner rod of the clamping lifting drive rod extends out, causing the cleaning clamping support column to move down along the axis of the clamping lifting support cylinder. The cleaning clamping support column causes the mechanical clamping claw to move down together with the filter element, so that the filter element extends into the cleaning receiving cylinder.

[0042] S2. Cleaning water is introduced into the cleaning fluid channel through the pipeline. The cleaning water in the cleaning fluid channel is sprayed out from each cleaning nozzle to clean the filter element.

[0043] The wastewater after cleaning will be discharged into the cleaning water discharge ring, and then transported to the outside for centralized treatment through pipelines;

[0044] The offset support slider is driven by a servo motor to move along the offset support slide rail. The offset support slider drives the cleaning support column to offset together, adjusting the distance between the cleaning support column and the side wall of the filter element to achieve cleaning effects of various intensities.

[0045] The auxiliary cleaning shaft is driven by a motor to rotate. The auxiliary cleaning shaft uses a cleaning brush to clean the filter element, and at the same time uses an ultrasonic vibration rod to ultrasonically vibrate the cleaning water, which helps to remove dirt from the filter element.

[0046] S3. After cleaning the filter element, first use a servo motor to drive the rotating drive ring and the top plate support ring to rotate respectively, and the angular velocities of the rotating drive ring and the top plate support ring are connected.

[0047] The rotating drive ring drives the main support ring and multiple cleaning containers to rotate together. The top plate support ring drives the top support ring and multiple cleaning clamping support columns, mechanical clamping claws and filter elements inside the cleaning containers to rotate together, using centrifugal force to spin dry the filter elements.

[0048] After the filter element has been spun dry, it needs to be dried again. After cleaning the filter element, dry hot air is introduced into the cleaning liquid channel to quickly dry the filter element.

[0049] Compared with the prior art, the beneficial effects of the present invention are reflected in the following aspects:

[0050] 1. The equipment of the present invention has a high-efficiency cleaning capability, which can quickly and thoroughly clean the filter element, ensuring that impurities and dirt are completely removed from the filter element, so as to ensure the performance of the filter element after recycling.

[0051] 2. The device of the present invention has multiple functions to adapt to different types, sizes and models of filter cartridges and meet specific recycling needs;

[0052] 3. The equipment of the present invention has good environmental protection and reliability performance, and minimizes the leakage of harmful substances and the generation of new pollutants;

[0053] 4. The equipment of the present invention has high safety, prevents accidents from happening, and provides operators with a safe and comfortable working environment. Attached Figure Description

[0054] Figure 1 This is the front view of the present invention;

[0055] Figure 2 yes Figure 1 Top view;

[0056] Figure 3 This is a schematic diagram of the structure of the cleaning container of the present invention;

[0057] Figure 4 This is a top view of the cleaning support column of the present invention;

[0058] Figure 5 This is a schematic diagram of the clamping and lifting mechanism of the present invention;

[0059] Figure 6 This is a schematic diagram of the clamping and flipping mechanism of the present invention.

[0060] In the diagram, 10-Main support structure, 11-Main support base, 111-Rotating receiving groove, 112-Rotating support track, 113-Rotating drive ring, 12-Main support ring, 13-Main support column, 131-Rotating support disk, 132-Top disk support track, 133-Top disk support ring, 14-Top support ring, 191-Additional support base, 192-Additional support column, 20-Cleaning mechanism, 21-Cleaning receiving cylinder, 211-Cleaning water outflow ring shell, 22-Cleaning support column, 221-Cleaning fluid channel, 222-Nozzle receiving hole, 220-Cleaning nozzle, 23-Cleaning clamping mechanism, 231-Cleaning clamping support column, 232-Mechanical clamping claw, 233-Cleaning sealed end cap, 241-Cleaning lifting container 242-Cleaning lifting support cylinder, 243-Cleaning lifting drive rod, 25-Clamping lifting mechanism, 251-Clamping lifting support cylinder, 252-Clamping lifting drive rod, 29-Cleaning offset mechanism, 291-Cleaning offset support plate, 292-Offset track receiving groove, 293-Offset support slide rail, 294-Offset support slider, 30-Sorting identification mechanism, 31-Horizontal sorting tray, 310-Horizontal sorting clamping claw, 32-Sorting transfer mechanism, 320-Sorting transfer clamping claw, 321-Transfer support plate, 322-Sorting transfer support, 323-Sorting conveyor belt, 324-Sorting drive top rod, 325-Sorting push plate, 33-Clamping flipping mechanism, 331-Flipping support ring, 332-Flipping support shaft. Detailed Implementation

[0061] The following is combined with Figures 1-6 The present invention will be described in detail. For ease of description, the orientations mentioned below are defined as follows: The directions of up, down, left, right, front, and back mentioned below are consistent with the directions of up, down, left, right, front, and back in the projection relationship of the respective main view or structural schematic diagram.

[0062] Example 1:

[0063] Integrated equipment for the sorting, recycling, cleaning, and reuse of security filter cartridges, such as... Figure 1 As shown, it includes a main support structure 10, a cleaning mechanism 20 disposed on the main support structure 10, and a sorting and identification mechanism 30.

[0064] The main support structure 10 includes a main support base 11, a main support ring 12 is rotatably connected to the top of the main support base 11, a vertically extending main support column 13 is fixedly provided on the top of the main support base 11, and a top support ring 14 is rotatably connected to the main support column 13.

[0065] like Figure 1As shown, the main support base 11 has an annular rotating receiving groove 111 at the top. An annular rotating support track 112 is fixedly installed in the rotating receiving groove 111. A rotating drive ring 113 is rotatably connected to the rotating support track 112. The main support ring 12 is fixedly connected to the top of the rotating drive ring 113. The rotating drive ring 113 is driven by a servo motor to rotate around the axis of the main support column 13.

[0066] like Figure 1 As shown, a rotating support disk 131 is fixedly mounted on the main support column 13. An annular top plate support track 132 is fixedly mounted on the top of the rotating support disk 131. A top plate support ring 133 is rotatably connected to the top plate support track 132. A top support ring 14 is fixedly connected to the top of the top plate support ring 133. The top plate support ring 133 is driven by a servo motor to rotate around the axis of the main support column 13.

[0067] like Figure 3 As shown, the cleaning mechanism 20 includes a cleaning container 21 connected to the top of the main support ring 12 and with its opening facing upwards, and a cleaning support column 22 is fixedly provided inside the cleaning container 21.

[0068] like Figure 4 As shown, the cleaning support column 22 has a cleaning fluid channel 221 inside, and the outer wall of the cleaning support column 22 has a plurality of nozzle receiving holes 222. A cleaning nozzle 220 is fixedly installed in the nozzle receiving hole 222, and the cleaning nozzle 220 is connected to the cleaning fluid channel 221.

[0069] The cleaning container 21 is connected to the main support ring 12 through the cleaning lifting mechanism 24. The cleaning lifting mechanism 24 includes a plurality of upward-facing cleaning lifting container holes 241 on the top of the main support ring 12. The cleaning lifting support cylinders 242 with downward-facing openings are slidably fitted inside the cleaning lifting container holes 241. The cleaning container 21 is fixedly connected to the top of each cleaning lifting support cylinder 242 in a corresponding manner.

[0070] A cleaning lifting drive rod 243 is provided inside the cleaning lifting receiving hole 241. The cleaning lifting drive rod 243 is an electrically controlled telescopic rod. The outer end of the cleaning lifting drive rod 243 is fixedly connected to the bottom of the cleaning lifting receiving hole 241, and the inner end of the cleaning lifting drive rod 243 is fixedly connected to the top of the cleaning lifting support cylinder 242.

[0071] The top support ring 14 is provided with a cleaning clamping mechanism 23. The top support ring 14 has multiple vertically penetrating clamping mechanism receiving holes 230. The cleaning clamping mechanism 23 includes a cleaning clamping support column 231 fixed in the clamping mechanism receiving hole 230. A mechanical clamping claw 232 is fixedly provided at the lower end of the cleaning clamping support column 231.

[0072] like Figure 5As shown, the mechanical gripper 232 is connected to the gripping mechanism receiving hole 230 through the gripping lifting mechanism 25. The gripping lifting mechanism 25 includes a gripping lifting support cylinder 251 fixedly connected in the gripping mechanism receiving hole 230 and with its opening facing downward. The cleaning gripping support column 231 is slidably fitted in the gripping lifting support cylinder 251.

[0073] The clamping and lifting support cylinder 251 is provided with a clamping and lifting drive rod 252, which is an electrically controlled telescopic rod. The outer end of the clamping and lifting drive rod 252 is fixedly connected to the top of the clamping and lifting support cylinder 251, and the inner end of the clamping and lifting drive rod 252 is fixedly connected to the cleaning clamping support column 231.

[0074] The lower end of the cleaning clamping support column 231 is fixedly provided with a cleaning sealed end cap 233 with the opening facing downwards;

[0075] The outer side of the cleaning container 21 is fixedly connected with an annular cleaning water discharge ring shell 211 that communicates with its interior;

[0076] like Figure 3 As shown, the cleaning container 21 is provided with an auxiliary cleaning mechanism 28. The auxiliary cleaning mechanism 28 includes an auxiliary cleaning support ring 281 fixed inside the cleaning container 21. Multiple auxiliary cleaning shafts 282 are rotatably connected to the lower side of the auxiliary cleaning support ring 281. Each auxiliary cleaning shaft 282 has a cleaning brush. Multiple ultrasonic vibration rods 283 are fixedly connected to the lower side of the auxiliary cleaning support ring 281.

[0077] like Figure 3 As shown, the cleaning support column 22 is connected to the bottom of the cleaning container 21 through the cleaning offset mechanism 29. The cleaning offset mechanism 29 includes a cleaning offset support disk 291 that is rotatably connected to the bottom of the cleaning container 21. The top of the cleaning offset support disk 291 has an offset track receiving groove 292 that extends radially therein. An offset support slide rail 293 is fixedly provided in the offset track receiving groove 292. An offset support slider 294 is slidably provided on the offset support slide rail 293. The cleaning support column 22 is fixedly connected to the top of the offset support slider 294.

[0078] The sorting and identification mechanism 30 includes a horizontally placed horizontal sorting tray 31, and a plurality of horizontal sorting grippers 310 arranged radially thereon are fixedly provided on the outer edge of the horizontal sorting tray 31.

[0079] An auxiliary support base 191 is fixedly connected to the main support base 11. An auxiliary support column 192 is fixedly provided on the top of the auxiliary support base 191. The horizontal sorting tray 31 is rotatably connected to the top of the auxiliary support column 192.

[0080] like Figure 6As shown, the horizontal sorting gripper 310 is connected to the horizontal sorting tray 31 via the gripping and flipping mechanism 33. The gripping and flipping mechanism 33 includes a flipping support ring 331 fixedly connected to the outer edge of the horizontal sorting tray 31. The axis of the flipping support ring 331 extends radially along the horizontal sorting tray 31. A flipping support shaft 332 is rotatably connected inside the flipping support ring 331. The flipping support shaft 332 is driven by a servo motor to rotate around the axis of the flipping support ring 331. The horizontal sorting gripper 310 is fixedly connected to the end of the flipping support shaft 332.

[0081] like Figure 1 As shown, a sorting and transfer mechanism 32 is provided on the additional support base 191. The sorting and transfer mechanism 32 includes a vertically placed transfer support plate 321. The transfer support plate 321 is rotatably connected to the additional support base 191 through the sorting and transfer support 322. The transfer support plate 321 is located below the horizontal sorting plate 31.

[0082] Multiple sorting and transfer grippers 320 arranged radially are fixedly provided on the outer side of the transfer support plate 321.

[0083] A sorting conveyor belt 323 is provided on one side of the transfer support plate 321. The support of the sorting conveyor belt 323 is fixedly connected to the auxiliary support base 191. The conveying direction of the sorting conveyor belt 323 is parallel to the axis of the transfer support plate 321.

[0084] A sorting drive rod 324 is provided on the side of the sorting conveyor belt 323 away from the transfer support plate 321. The sorting drive rod 324 is an electrically controlled telescopic rod. The sorting drive rod 324 extends radially along the transfer support plate 321. The outer rod of the sorting drive rod 324 is fixedly connected to the top of the auxiliary support base 191 through the support column. A sorting push plate 325 is fixedly provided at the end of the inner rod of the sorting drive rod 324.

[0085] The sorting pusher plate 325 has a C-shaped groove structure.

[0086] Example 2:

[0087] The method for recycling and cleaning security filter cartridges based on the integrated equipment for sorting, recycling, cleaning, and reuse according to Example 1 includes the following steps:

[0088] S1. The filter element is conveyed to the sorting drive rod 324 via the sorting conveyor belt 323. The surface of the sorting conveyor belt 323 has multiple pairs of limiting constraint strips extending perpendicular to its conveying direction, so that the filter element is always perpendicular to the conveying direction of the sorting conveyor belt 323 during the conveying process, that is, the axis of the filter element is always parallel to the axis of the sorting drive rod 324.

[0089] When the filter element is conveyed to a position parallel to the axis of the sorting drive push rod 324, the inner rod of the sorting drive push rod 324 extends and drives the sorting push plate 325 to push the filter element into the sorting transfer clamping claw 320. Then the sorting transfer clamping claw 320 clamps the filter element. The transfer support plate 321 is driven by the servo motor to rotate, which drives the sorting transfer clamping claw 320 and the filter element together to move to the horizontal sorting clamping claw 310. Then the horizontal sorting clamping claw 310 clamps the filter element, and at the same time the sorting transfer clamping claw 320 releases the filter element.

[0090] The servo motor drives the flip support shaft 332 to rotate around the axis of the flip support ring 331. The flip support shaft 332 drives the horizontal sorting gripper 310 to rotate and flip together with the filter element, so that the upper and lower ends of the filter element are reversed, which makes it easier to correct the orientation of the filter element.

[0091] The filter element is clamped vertically on the horizontal sorting gripper 310. The horizontal sorting disk 31 is rotated by the servo motor, which drives the horizontal sorting gripper 310 and the filter element to move together to the bottom of the mechanical gripper 232.

[0092] Then the mechanical gripper 232 clamps the filter element, and the horizontal sorting gripper 310 releases the filter element at this time;

[0093] The mechanical gripper 232 moves the filter element into the cleaning container 21. At this time, the filter element is sleeved on the outside of the cleaning support column 22, and the cleaning sealed end cap 233 seals the top of the cleaning container 21.

[0094] The inner rod of the clamping lifting drive rod 252 extends out, causing the cleaning clamping support column 231 to move down along the axis of the clamping lifting support cylinder 251. The cleaning clamping support column 231 drives the mechanical clamping claw 232 to move down together with the filter element, so that the filter element extends into the cleaning receiving cylinder 21.

[0095] S2. Cleaning water is introduced into the cleaning fluid channel 221 through the pipeline. The cleaning water in the cleaning fluid channel 221 is sprayed out from each cleaning nozzle 220 to clean the filter element.

[0096] The wastewater after cleaning will be discharged into the cleaning water discharge ring 211, and then transported to the outside for centralized treatment through pipelines;

[0097] The offset support slider 294 is driven by a servo motor to move along the offset support slide rail 293. The offset support slider 294 drives the cleaning support column 22 to offset together, adjusting the distance between the cleaning support column 22 and the side wall of the filter element to achieve cleaning effects of various intensities.

[0098] The auxiliary cleaning shaft 282 is driven to rotate by a motor. The auxiliary cleaning shaft 282 uses a cleaning brush to clean the filter element, and at the same time uses an ultrasonic vibration rod 283 to ultrasonically vibrate the cleaning water, which helps to remove dirt from the filter element.

[0099] S3. After cleaning the filter element, the servo motor is used to drive the rotary drive ring 113 and the top plate support ring 133 to rotate respectively, and the angular velocities of the rotary drive ring 113 and the top plate support ring 133 are connected.

[0100] The rotating drive ring 113 drives the main support ring 12 to rotate together with multiple cleaning container cylinders 21. The top plate support ring 133 drives the top support ring 14 to rotate together with multiple cleaning clamping support columns 231, mechanical clamping claws 232 and the filter element inside the cleaning container cylinder 21. The filter element is spun dry by centrifugal force.

[0101] After the filter element has been spun dry, it needs to be dried again. After cleaning the filter element, dry hot air is introduced into the cleaning liquid channel 221 to quickly dry the filter element.

Claims

1. An integrated device for the classification, recycling, cleaning, and reuse of security filter cartridges, characterized in that, It includes a main support structure (10), a cleaning mechanism (20) disposed on the main support structure (10), and a sorting and identification mechanism (30). The main support structure (10) includes a main support base (11), a main support ring (12) is rotatably connected to the top of the main support base (11), a vertically extending main support column (13) is fixedly provided on the top of the main support base (11), and a top support ring (14) is rotatably connected to the main support column (13). The cleaning mechanism (20) includes a cleaning container (21) connected to the top of the main support ring (12) and with its opening facing upwards. A cleaning support column (22) is fixedly provided inside the cleaning container (21). The cleaning support column (22) has a cleaning fluid channel (221) inside, and the outer wall of the cleaning support column (22) has a plurality of nozzle receiving holes (222). A cleaning nozzle (220) is fixedly installed in the nozzle receiving hole (222), and the cleaning nozzle (220) is connected to the cleaning fluid channel (221). The top support ring (14) has multiple clamping claws on its lower side for clamping the filter element; The outer side of the cleaning container (21) is fixedly connected with an annular cleaning water discharge ring shell (211) that communicates with its interior. The sorting and identification mechanism (30) includes a horizontally placed horizontal sorting tray (31), and a plurality of horizontal sorting grippers (310) arranged radially thereon are fixedly provided on the outer edge of the horizontal sorting tray (31). An additional support base (191) is fixedly connected to the main support base (11), and an additional support column (192) is fixedly provided on the top of the additional support base (191). The horizontal sorting tray (31) is rotatably connected to the top of the additional support column (192). The top support ring (14) is provided with a cleaning clamping mechanism (23). The top support ring (14) has a plurality of vertically penetrating clamping mechanism receiving holes (230). The cleaning clamping mechanism (23) includes a cleaning clamping support column (231) fixed in the clamping mechanism receiving hole (230). The lower end of the cleaning clamping support column (231) is fixed with a mechanical clamping claw (232). The lower end of the cleaning clamping support column (231) is fixedly provided with a cleaning sealed end cap (233) with the opening facing downward. The cleaning container (21) is connected to the main support ring (12) through the cleaning lifting mechanism (24). The cleaning lifting mechanism (24) includes a plurality of upward-facing cleaning lifting container holes (241) on the top of the main support ring (12). The cleaning lifting container holes (241) are slidably fitted with downward-facing cleaning lifting support cylinders (242). The cleaning container (21) is fixedly connected to the top of each of the cleaning lifting support cylinders (242) in a corresponding manner. The cleaning lifting receiving hole (241) is provided with a cleaning lifting drive rod (243), which is an electrically controlled telescopic rod. The outer rod end of the cleaning lifting drive rod (243) is fixedly connected to the bottom of the cleaning lifting receiving hole (241), and the inner rod end of the cleaning lifting drive rod (243) is fixedly connected to the top of the cleaning lifting support cylinder (242).

2. The integrated equipment for classifying, recycling, cleaning, and reusing security filter cartridges according to claim 1, characterized in that: The main support base (11) has an annular rotating receiving groove (111) at the top. An annular rotating support track (112) is fixedly provided in the rotating receiving groove (111). A rotating drive ring (113) is rotatably connected on the rotating support track (112). The main support ring (12) is fixedly connected to the top of the rotating drive ring (113). The rotating drive ring (113) is driven by a servo motor to rotate around the axis of the main support column (13).

3. The integrated equipment for classifying, recycling, cleaning, and reusing security filter cartridges according to claim 1, characterized in that: A rotating support disk (131) is fixedly provided on the main support column (13). A ring-shaped top plate support track (132) is fixedly provided on the top of the rotating support disk (131). A top plate support ring (133) is rotatably connected on the top plate support track (132). The top support ring (14) is fixedly connected to the top of the top plate support ring (133). The top plate support ring (133) is driven by a servo motor to rotate around the axis of the main support column (13).

4. The integrated equipment for classifying, recycling, cleaning, and reusing security filter cartridges according to claim 1, characterized in that: The mechanical gripper (232) is connected to the clamping mechanism receiving hole (230) via the clamping lifting mechanism (25). The clamping lifting mechanism (25) includes a clamping lifting support cylinder (251) fixedly connected in the clamping mechanism receiving hole (230) and with its opening facing downward. The cleaning clamping support column (231) is slidably fitted in the clamping lifting support cylinder (251). The clamping lifting support cylinder (251) is provided with a clamping lifting drive rod (252), which is an electrically controlled telescopic rod. The outer rod end of the clamping lifting drive rod (252) is fixedly connected to the top of the clamping lifting support cylinder (251), and the inner rod end of the clamping lifting drive rod (252) is fixedly connected to the cleaning clamping support column (231).

5. The integrated equipment for classifying, recycling, cleaning, and reusing security filter cartridges according to claim 1, characterized in that: The cleaning container (21) is provided with an auxiliary cleaning mechanism (28). The auxiliary cleaning mechanism (28) includes an auxiliary cleaning support ring (281) fixed in the cleaning container (21). Multiple auxiliary cleaning shafts (282) are rotatably connected to the lower side of the auxiliary cleaning support ring (281). The auxiliary cleaning shafts (282) have cleaning brushes. Multiple ultrasonic vibration rods (283) are fixedly connected to the lower side of the auxiliary cleaning support ring (281).

6. The integrated equipment for classifying, recycling, cleaning, and reusing security filter cartridges according to claim 1, characterized in that: The cleaning support column (22) is connected to the bottom of the cleaning container (21) via a cleaning offset mechanism (29). The cleaning offset mechanism (29) includes a cleaning offset support plate (291) rotatably connected to the bottom of the cleaning container (21). The top of the cleaning offset support plate (291) has an offset track receiving groove (292) extending radially therein. An offset support slide rail (293) is fixedly provided in the offset track receiving groove (292). An offset support slider (294) is slidably provided on the offset support slide rail (293). The cleaning support column (22) is fixedly connected to the top of the offset support slider (294).

7. The integrated equipment for classifying, recycling, cleaning, and reusing security filter cartridges according to claim 1, characterized in that: The horizontal sorting gripper (310) is connected to the horizontal sorting tray (31) via a gripping and flipping mechanism (33). The gripping and flipping mechanism (33) includes a flipping support ring (331) fixedly connected to the outer edge of the horizontal sorting tray (31). The axis of the flipping support ring (331) extends radially along the horizontal sorting tray (31). A flipping support shaft (332) is rotatably connected inside the flipping support ring (331). The flipping support shaft (332) is driven by a servo motor to rotate around the axis of the flipping support ring (331). The horizontal sorting gripper (310) is fixedly connected to the end of the flipping support shaft (332).

8. The integrated equipment for classifying, recycling, cleaning, and reusing security filter cartridges according to claim 1, characterized in that: The additional support base (191) is provided with a sorting and transfer mechanism (32), which includes a vertically placed transfer support plate (321). The transfer support plate (321) is rotatably connected to the additional support base (191) through a sorting and transfer support (322). The transfer support plate (321) is located below the horizontal sorting plate (31). The outer side of the transfer support plate (321) is fixed with a plurality of sorting and transfer grippers (320) arranged radially thereon. A sorting conveyor belt (323) is provided on one side of the transfer support plate (321). The support of the sorting conveyor belt (323) is fixedly connected to the additional support base (191). The conveying direction of the sorting conveyor belt (323) is parallel to the axis of the transfer support plate (321). The sorting conveyor belt (323) is provided with a sorting drive rod (324) on the side away from the transfer support plate (321). The sorting drive rod (324) is an electrically controlled telescopic rod. The sorting drive rod (324) extends radially along the transfer support plate (321). The outer rod of the sorting drive rod (324) is fixedly connected to the top of the additional support base (191) by a support column. The inner rod end of the sorting drive rod (324) is fixedly provided with a sorting push plate (325). The sorting pusher plate (325) has a C-shaped groove structure.

9. A method for recycling and cleaning security filter cartridges using the integrated equipment for sorting, recycling, cleaning, and reuse according to any one of claims 1 to 8, characterized in that, Includes the following steps: S1. The filter element is clamped vertically on the horizontal sorting gripper (310). The horizontal sorting disk (31) is driven to rotate by the servo motor, which drives the horizontal sorting gripper (310) and the filter element to move together to the bottom of the mechanical gripper (232). Then the mechanical gripper (232) holds the filter element, and the horizontal sorting gripper (310) releases the filter element at this time; The mechanical gripper (232) moves the filter element into the cleaning container (21). At this time, the filter element is sleeved on the outside of the cleaning support column (22), and the cleaning sealed end cap (233) seals the top of the cleaning container (21). S2. Cleaning water is introduced into the cleaning fluid channel (221) through the pipeline. The cleaning water in the cleaning fluid channel (221) is sprayed out from each cleaning nozzle (220) to clean the filter element. The wastewater after cleaning will be discharged into the cleaning water discharge ring shell (211), and then transported to the outside for centralized treatment through pipelines; S3. Dry the filter element again after spin drying. After cleaning the filter element, introduce dry hot air into the cleaning liquid channel (221) to quickly dry the filter element.

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