How to apply the protective film

Through the adsorption of the sheet protective film and the coordination of the toggle component, the Type-C connector can be fully covered, solving the scratch problem caused by the winding of the protective film and improving the processing safety and protection effect.

CN117401236BActive Publication Date: 2025-09-16LANTO ELECTRONIC LIMITED
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Patent Information

Application Number
CN202311498606.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-10
Publication Date
2025-09-16
Estimated Expiration
2043-11-10

AI Technical Summary

Technical Problem

During the existing Type-C data cable production process, the protective film can easily scratch the Type-C connector when it is wrapped and fixed, resulting in incomplete protection of the clamping area, affecting subsequent processing and even causing the connector to be scrapped.

Method used

A sheet-like protective film is used, which is adsorbed and bent by an adsorption head with grooves. Combined with the movement of the toggle component, the protective film can be fully applied to avoid flipping over and ensure that the protective film fully wraps the four sides of the Type-C connector.

Benefits of technology

It effectively avoids scratches on the surface of the Type-C connector, ensures full coverage of the protective film, improves the safety and protection effect of subsequent processing, and reduces the risk of connector scrapping.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of 3C product assembly, and specifically discloses a method for applying a protective film, which includes the following steps: transferring a workpiece to a first assembly position. A sheet-like protective film is pasted to the upper side wall of the workpiece, and the adsorption hole of the adsorption head transfers the workpiece and the protective film to the wrapping position. The adsorption head can move in the vertical direction. In the process of the groove approaching the workpiece downward, the groove wall of the groove bends the left and right parts of the protective film downward to form a left side part and a right side part respectively. The part of the left side part close to the middle of the protective film is attached to the left side wall of the workpiece, and the part of the right side part close to the middle of the protective film is attached to the right side wall of the workpiece. The toggle end of the toggle assembly is driven left and right to bend the lower part of the right side part and attach it to the lower side wall of the workpiece, and the lower part of the left side part is bent and attached to the lower side wall of the workpiece. The above arrangement completes the wrapping of the outer surface of the workpiece, thereby improving the safety of the subsequent processing process.
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Description

Technical Field

[0001] The present invention relates to the technical field of 3C product assembly, and in particular to a method for applying a protective film. Background Art

[0002] The Type-C data cable includes a Type-C connector and a housing mounted outside the connector. Existing Type-C data cable production equipment typically clamps the housing and Type-C connector during the production process before installing them. To prevent scratches on the Type-C connector during the clamping process, a protective film is applied to the clamping area of ​​the Type-C connector. Existing protective films are typically secured to the Type-C connector simply by wrapping them around it. The wrapping process requires clamping and flipping the Type-C connector, which can also scratch the outer surface of the Type-C connector. Furthermore, the protective film cannot be attached to the clamping area, limiting the area available for attachment. This can cause subsequent processing to scratch the unprotected portion of the Type-C connector, potentially rendering the Type-C connector useless.

[0003] For this reason, continue to study a kind of applying method of protective film, to solve the above-mentioned problem. Summary of the Invention

[0004] The purpose of the present invention is to provide a method for applying a protective film to solve the problems in the prior art.

[0005] problem.

[0006] To achieve the above object, the present invention adopts the following technical solutions:

[0007] The present invention provides a method for applying a protective film, which is applied to a film applying device, wherein the film applying device comprises:

[0008] a frame having a first assembly position;

[0009] a third moving assembly, provided on the frame;

[0010] An adsorption head is provided at the output end of the third moving component, and the adsorption head is provided with a groove;

[0011] A toggle assembly, wherein the toggle end of the toggle assembly can move left or right;

[0012] The method for applying the protective film comprises the following steps:

[0013] Transferring the workpiece to the first assembly position;

[0014] Stick the protective film sheet to the upper side wall of the workpiece. The protective film is divided into left, middle and right parts. The middle part is located directly above the workpiece, the left part is located on the upper left of the workpiece, and the right part is located on the upper right of the workpiece.

[0015] The adsorption head is driven to flow between the first assembly position and the film wrapping position. The adsorption hole of the adsorption head transfers the workpiece and the protective film to the film wrapping position. The adsorption head is driven to move in the vertical direction. When the groove approaches the workpiece, the groove wall of the groove bends the left and right parts of the protective film downward to form a left part and a right part respectively. The part of the left part close to the middle of the protective film is attached to the left wall of the workpiece, and the part of the right part close to the middle of the protective film is attached to the right wall of the workpiece.

[0016] The toggle end of the driving assembly is moved to the left to stick the right side portion to the lower side wall of the workpiece, and the toggle end of the driving assembly is moved to the right to stick the left side portion to the lower side wall of the workpiece.

[0017] In some embodiments, the shifting assembly includes a right shifting claw, and the right portion of the right shifting claw is attached to the lower side wall of the workpiece during the leftward movement; and / or

[0018] The toggle assembly comprises a left toggle claw, and when the left toggle claw moves to the right, the left side portion is attached to the lower side wall of the workpiece.

[0019] In some embodiments, the right pusher dog in the initial position is located below the workpiece and has a preset distance from the workpiece. Before the right pusher dog moves to the left, it first moves upward to a position in contact with the workpiece; and / or

[0020] The left pusher dog at the initial position is located below the workpiece and has a preset distance from the workpiece. Before the left pusher dog moves to the right, it first moves upward to a position where it fits the workpiece.

[0021] In some embodiments, during the movement of the right pusher claw, the right side portion is first moved away from one end of the lower side wall of the workpiece, so that the right side portion tilts leftward from top to bottom, and then moves leftward against the lower side wall of the workpiece to attach the right side portion to the lower side wall of the workpiece; and / or

[0022] During the moving process of the left pusher claw, the left side portion is first moved away from one end of the lower side wall of the workpiece, so that the left side portion tilts to the right from top to bottom, and then moves to the right against the lower side wall of the workpiece to attach the left side portion to the lower side wall of the workpiece.

[0023] In some embodiments, the right finger is elastic, and during the shifting process, the shifting end of the right finger tilts rightward from bottom to top; and / or

[0024] The left shifting claw is elastic, and during the shifting process, the shifting end of the left shifting claw tilts leftward along a bottom-up direction.

[0025] In some embodiments, the workpiece is transferred from the loading assembly to the positioning assembly by a first moving assembly to position the workpiece in the X and Y directions, and then the workpiece is transferred to the carrier located at the loading position on the transmission assembly by a linear module, and the transmission assembly transfers the carrier to the first assembly position through the linear module.

[0026] In some embodiments, the transport assembly has an upward track and a downward track, and the process of transferring the carrier from the loading position to the first assembly position is completed on the upward track; when the workpiece is removed from the carrier, the empty carrier returns via the downward track and can be transferred to the loading position of the upward track again; and / or

[0027] The loading component supplies trays with workpieces to the feeding position one by one, and the first moving component transfers the workpieces from the feeding position to the positioning component. When the last tray of the loading component moves to the feeding position, the first moving component alternately moves some of the workpieces in the tray to the temporary storage component and the positioning component.

[0028] In some embodiments, the protective film is moved to the first detection component by the second moving component to detect whether the protective film is wrinkled. If it fails, the protective film is moved to the waste bin. If it passes, the relative position of the protective film and the second moving component is detected. If it fails, when moving to the first assembly position, the position of the second moving component is compensated to ensure that the relative position of the protective film and the workpiece is within the error range.

[0029] In some embodiments, after the protective film is applied at the first assembly position, the workpiece is transferred to the first transfer position by a transmission component, the workpiece located at the first transfer position is transferred to the film wrapping position by a third moving component, and the wrapped workpiece is placed at the first transfer position again, and the adsorption head is located at the output end of the third moving component.

[0030] In some embodiments, the workpiece is transferred from the first transfer position to the second transfer position by a transmission component, and the workpiece is moved to the second detection component by a fourth moving component to inspect the film. The workpiece with unqualified film is moved to the waste component, and the workpiece with qualified film is transferred and placed in the second transfer position, and the workpiece is moved to the unloading position by the transmission component, and the workpiece at the unloading position is flipped 180°, and then the workpiece is moved to the second detection component by the fourth moving component to inspect the film. The workpiece with unqualified film is moved to the waste component, and the workpiece with qualified film is transferred to the receiving component.

[0031] The beneficial effects of the present invention are:

[0032] The present invention provides a method for applying a protective film. The method uses a sheet-shaped protective film, firstly sticks the protective film on the upper side wall of a workpiece, and then adsorbs the workpiece through an adsorption head provided with a groove. During the downward adsorption process, the groove wall bends the left and right parts of the protective film downward to form a left part and a right part respectively. The part of the left part close to the middle is stuck to the left wall of the workpiece, and the part of the right part close to the middle is stuck to the right wall of the workpiece; in the wrapping position, the toggle end of the toggle assembly moves leftward to stick the right part to the The lower side wall of the workpiece, the toggle end of the toggle assembly moves to the right to stick the left side part to the lower side wall of the workpiece. At this point, the wrapping of the four sides of the workpiece has been completed, and due to the wrapping process, there is no need to turn the workpiece over, and when the workpiece is transferred, the middle part of the protective film is adsorbed, and the position of the workpiece where the protective film is not attached will not be clamped, thereby avoiding scratches on the outer surface of the workpiece, and the protective film can wrap the outer surface of the workpiece more comprehensively, so that the workpiece can be more comprehensively protected, which improves the safety of subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 Flowchart of a method for applying a protective film according to an embodiment of the present invention;

[0034] Figure 2 Schematic diagram of the structure of the application device in an embodiment of the present invention;

[0035] Figure 3 Schematic diagram of the structure of the toggle assembly in an embodiment of the present invention;

[0036] Figure 4 This is a schematic structural diagram of the adsorption head in an embodiment of the present invention when the adsorption head does not adsorb a workpiece;

[0037] Figure 5 This is a schematic diagram of the structure of the adsorption head adsorbing a workpiece in an embodiment of the present invention;

[0038] Figure 6 Schematic diagram of the structure of the transfer head in an embodiment of the present invention.

[0039] In the picture:

[0040] 1000, workpiece; 1100, lower side wall; 2000, protective film; 2100, left side; 2200, right side;

[0041] 100, rack; 110, feeding area; 120, transmission area;

[0042] 121, loading position; 122, first assembly position; 123, first transfer position; 124, second transfer position; 125, unloading position;

[0043] 210, first moving assembly; 220, second moving assembly; 2201, transfer base; 230, third moving assembly; 2301, adsorption mounting member; 240, fourth moving assembly;

[0044] 300, adsorption head; 310, groove; 320, adsorption hole;

[0045] 400, shift assembly; 411, left shift claw; 412, left shift platform; 413, left lifting drive member; 421, right shift claw; 422, right shift platform; 423, right lifting drive member; 420, transverse member; 430, transverse drive member;

[0046] 500, transmission assembly; 510, upward track; 520, downward track; 530, first track change assembly; 540, second track change assembly;

[0047] 600, transfer head; 610, transfer elastic member;

[0048] 710, feeding assembly; 720, film supply assembly; 730, material collection assembly; 740, positioning assembly; 750, temporary storage assembly; 760, flip assembly; 770, waste assembly;

[0049] 810, first detection component; 820, second detection component. DETAILED DESCRIPTION

[0050] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0051] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions, and the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0052] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0053] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0054] like Figures 1 to 6 As shown, this embodiment provides a method for applying a protective film, which is applied to a film applying device. The film applying device includes a frame 100, a third movable assembly 230, an adsorption head 300, and a toggle assembly 400. The frame 100 has a first assembly position 122; the third movable assembly 230 is disposed on the frame 100; the adsorption head 300 is disposed at the output end of the third movable assembly 230. The adsorption head 300 has a groove 310, and the toggle end of the toggle assembly 400 can move left or right. The toggle end of the toggle assembly 400 moves left or right in the X direction.

[0055] The method for applying the protective film includes the following steps:

[0056] The workpiece 1000 is transferred to the first assembly station 122 .

[0057] A sheet-like protective film 2000 is pasted to the upper side wall of the workpiece 1000. The protective film 2000 is divided into a left part, a middle part and a right part. The middle part is located directly above the workpiece 1000, the left part is located on the upper left of the workpiece 1000, and the right part is located on the upper right of the workpiece 1000.

[0058] The adsorption head 300 is driven by the third moving component 230 to flow between the first assembly position 122 and the wrapping position. The adsorption hole 320 of the adsorption head 300 transfers the workpiece 1000 and the protective film 2000 to the wrapping position. The adsorption head 300 can move in the vertical direction. In the process of the groove 310 approaching the workpiece 1000 downward, the groove wall of the groove 310 bends the left and right parts of the protective film 2000 downward to form a left side part 2100 and a right side part 2200 respectively. The part of the left side part 2100 close to the middle of the protective film 2000 is attached to the left side wall of the workpiece 1000, and the part of the right side part 2200 close to the middle of the protective film 2000 is attached to the right side wall of the workpiece 1000.

[0059] The toggle end of the toggle assembly 400 is driven to move leftward to bend the lower portion of the right side portion 2200 and attach it to the lower side wall 1100 of the workpiece 1000 ; the toggle end of the toggle assembly 400 is driven to move rightward to bend the lower portion of the left side portion 2100 and attach it to the lower side wall 1100 of the workpiece 1000 .

[0060] The method for applying the protective film is to use a sheet-like protective film 2000, first stick the protective film 2000 on the upper side wall of the workpiece 1000, and then adsorb the workpiece 1000 through the adsorption head 300 provided with a groove 310. During the downward adsorption process, the groove wall of the groove 310 bends the left and right parts of the protective film 2000 downward to form a left side part 2100 and a right side part 2200 respectively. The part of the left side part 2100 close to the middle is stuck to the left side wall of the workpiece 1000, and the part of the right side part 2200 close to the middle is stuck to the right side wall of the workpiece 1000; in the wrapping position, the toggle end of the toggle component 400 moves to the left to stick the right side part 2200 to the lower side of the workpiece 1000 Wall 1100, the toggle end of the toggle assembly 400 moves to the right to stick the left side portion 2100 to the lower side wall 1100 of the workpiece 1000. At this point, the wrapping of the four sides of the workpiece 1000 has been completed, and due to the wrapping process, there is no need to turn the workpiece 1000 over, and when the workpiece 1000 is transferred, the middle part of the protective film 2000 is adsorbed, and the position of the workpiece 1000 where the protective film 2000 is not attached will not be clamped, thereby avoiding scratches on the outer surface of the workpiece 1000, and the protective film 2000 can more comprehensively wrap the outer surface of the workpiece 1000, so that the workpiece 1000 can be more comprehensively protected, thereby improving the safety of subsequent processing.

[0061] It should be noted that the protective film 2000 is bonded to the workpiece 1000 . Therefore, by adsorbing the middle portion of the protective film 2000 , the workpiece 1000 can be transferred simultaneously with the transfer of the protective film 2000 .

[0062] Regarding the structure of the shifting assembly 400, in some embodiments, a shifting claw structure may be provided. Specifically, in a first embodiment of this embodiment, the shifting assembly 400 includes a right shifting claw 421. As the right shifting claw 421 moves leftward, the right side portion 2200 abuts against the lower sidewall 1100 of the workpiece 1000. As the right shifting claw 421 moves rightward, the left side portion 2100 abuts against the lower sidewall 1100 of the workpiece 1000. It should be noted that before shifting the left side portion 2100 or the right side portion 2200, the position of the right shifting claw 421 relative to the left side portion 2100 and the position of the right shifting claw 421 relative to the right side portion 2200 must be adjusted. Specifically, when shifting the right side portion 2200, the right shifting claw 421 must be adjusted to the right of the right side portion 2200; when shifting the left side portion 2100, the right shifting claw 421 must be adjusted to the left of the left side portion 2100.

[0063] In the second embodiment of the present invention, the shifting assembly 400 includes a left shifting claw 411, which moves rightward to abut the left side portion 2100 against the lower side wall 1100 of the workpiece 1000. Similarly, the left shifting claw 411 can also complete the abutment of the right side portion 2200.

[0064] In a third embodiment of the present invention, the shifting assembly 400 includes a right shifter dog 421 and a left shifter dog 411. When the right shifter dog 421 moves leftward, the right side portion 2200 abuts against the lower side wall 1100 of the workpiece 1000. When the left shifter dog 411 moves rightward, the left side portion 2100 abuts against the lower side wall 1100 of the workpiece 1000. The right shifter dog 421 is located to the left of the left shifter dog 411. In actual use, the right shifter dog 421 can be used first, adjusted to the right side of the right side portion 2200, then moved leftward to abut the right side portion 2200 against the lower side wall 1100 of the workpiece 1000. The left shifter dog 411 can then be adjusted to the left side of the left side portion 2100, and finally moved rightward to abut the left side portion 2100 against the lower side wall 1100 of the workpiece 1000. Alternatively, the left shifter dog 411 can be used first.

[0065] In some embodiments, the right pusher dog 421 in its initial position is positioned below the workpiece 1000 and at a predetermined distance from the workpiece 1000. Before moving leftward, the right pusher dog 421 first moves upward to a position in contact with the workpiece 1000. Specifically, the predetermined distance can be set based on the length of the right side portion 2200, and the predetermined distance can be greater than the length of the right side portion 2200 below the lower sidewall 1100. This arrangement provides clearance for the suction head 300 to move the workpiece 1000 and the right side portion 2200.

[0066] In its initial position, the left pusher dog 411 is positioned below the workpiece 1000 and at a predetermined distance from the workpiece 1000. Before moving rightward, the left pusher dog 411 first moves upward to a position in contact with the workpiece 1000. Specifically, the predetermined distance can be set based on the length of the left side portion 2100, and the predetermined distance can be greater than the length of the left side portion 2100 below the lower sidewall 1100. This arrangement provides clearance for the suction head 300 to move the workpiece 1000 and the left side portion 2100.

[0067] In some embodiments, to improve the application effect and avoid wrinkles in the protective film 2000 during the application process, the protective film 2000 can be bent as a whole before application. Specifically, during the application process, the right finger 421 first moves the right side portion 2200 away from one end of the lower side wall 1100 of the workpiece 1000, causing the right side portion 2200 to tilt leftward from top to bottom, and then abuts against the lower side wall 1100 of the workpiece 1000 and moves leftward to attach the right side portion 2200 to the lower side wall 1100 of the workpiece 1000. During the application process, the left finger 411 first moves the left side portion 2100 away from one end of the lower side wall 1100 of the workpiece 1000, causing the left side portion 2100 to tilt rightward from top to bottom, and then abuts against the lower side wall 1100 of the workpiece 1000 and moves rightward to attach the left side portion 2100 to the lower side wall 1100 of the workpiece 1000.

[0068] Furthermore, the right pusher dog 421 is resilient, and during the shifting process, the shifting end of the right pusher dog 421 tilts rightward from bottom to top. Specifically, before the right pusher dog 421 moves leftward, the upper end of the right pusher dog 421 vertically extends beyond the lower sidewall 1100 and is positioned above the lower sidewall 1100. This arrangement ensures that the right side portion 2200 is firmly pressed by the right pusher dog 421 during the bending process, tightly adhering to the corner between the right sidewall and the lower sidewall 1100 of the workpiece 1000, thereby preventing bubbles from forming at the corner and also preventing bubbles from forming on the lower sidewall 1100.

[0069] The left pusher dog 411 is resilient, and during the shifting process, the shifting end of the left pusher dog 411 tilts leftward from bottom to top. Specifically, before the left pusher dog 411 moves leftward, the upper end of the left pusher dog 411 vertically extends beyond the lower sidewall 1100 and is positioned above the lower sidewall 1100. This arrangement ensures that the left side portion 2100 is firmly pressed by the left pusher dog 411 during the bending process, tightly adhering to the corner between the left sidewall and the lower sidewall 1100 of the workpiece 1000, preventing bubbles from forming at the corner and also preventing bubbles from forming on the lower sidewall 1100.

[0070] In some embodiments, the toggle assembly 400 includes a left lifting drive member 413, a right lifting drive member 423, a transverse member 420 and a transverse drive member 430, wherein the transverse member 420 is arranged on the frame 100 for sliding along the X direction, the transverse drive member 430 is arranged on the frame 100 and is in transmission connection with the transverse member 420, and the transverse drive member 430 is used to drive the transverse member 420 to slide, the left lifting drive member 413 and the right lifting drive member 423 are both arranged on the transverse member 420, and the left shift claw 411 is arranged on the left lifting drive member The right shifter 421 is located at the output end of the right lifting member 423. The left lifting member 413 is used to drive the left shifter 411 to move along the Z direction between a left shifting position and a left avoidance position. The right lifting member 423 is used to drive the right shifter 421 to move along the Z direction between a right shifting position and a right avoidance position. The left shifter 411 in the left shifting position is higher than the right shifter 421 in the right avoidance position, and the right shifter 421 in the right shifting position is higher than the left shifter 411 in the left avoidance position. The transverse member 420 simultaneously drives the left and right shifters 411 and 421 to move left and right. When the left side portion 2100 is to be shifted, the left shifter 411 rises to the left shifting position, and the right shifter 421 descends to the right avoidance position. When the right side portion 2200 is to be shifted, the left shifter 411 descends to the left avoidance position, and the right shifter 421 rises to the right shifting position.

[0071] An adsorption mounting part 2301 is installed at the output end of the third moving component 230 , and the adsorption head 300 is installed on the adsorption mounting part 2301 .

[0072] The output end of the left lifting drive member 413 is provided with a left toggle platform 412, and the left shifter claw 411 is provided on the left toggle platform 412. The output end of the right lifting drive member 423 is provided with a right toggle platform 422, and the right shifter claw 421 is provided on the right toggle platform 422.

[0073] During the feeding process of the workpiece 1000, it needs to be transferred, and the position of the workpiece 1000 will change during the transfer process. To this end, in some embodiments, the first moving assembly 210 transfers the workpiece 1000 from the loading assembly 710 to the positioning assembly 740 for positioning the workpiece 1000 in the X and Y directions. The linear module then transfers the workpiece 1000 to the carrier located at the loading position 121 of the transmission assembly 500. The transmission assembly 500 transfers the carrier to the first assembly position 122 via the linear module. This arrangement improves the positioning accuracy of the workpiece 1000 when it is moved to the first assembly position 122.

[0074] The transport assembly 500 includes an upward track 510 and a downward track 520. The transfer of a carrier from the loading position 121 to the unloading position 125 is completed on the upward track 510. After a workpiece 1000 is removed from the carrier, the empty carrier returns via the downward track 520 and can be transferred again to the loading position 121 on the upward track 510. This arrangement allows for the recycling of carriers, reduces the number of carriers required, and lowers operating costs.

[0075] Specifically, the transmission component 500 includes a first track changing component 530 and a second track changing component 540, wherein the first track changing component 530 is used to move the carrier on the down track 520 to the up track 510, and the second track changing component 540 is used to move the carrier on the up track 510 to the down track 520.

[0076] Specifically, regarding the structure of the first track-changing assembly 530, in some embodiments, the first track-changing assembly 530 includes a first track-changing base, a first lateral pushing assembly and a first longitudinal pushing assembly, the first track-changing base is provided with a first initial position and a first change position, the down track 520 can transfer the carrier to the first initial position, the first lateral pushing assembly is provided on the first track-changing base, and is used to push the carrier located at the first initial position to the first change position, and the first longitudinal pushing assembly is provided on the frame 100, and is used to push the carrier located at the first change position to the up track 510. It should be noted that when the carrier moves to the down track 520 close to the first track-changing assembly 530, it is automatically transferred to the first initial position by the down track 520, and the first initial position and the first change position are spaced apart along the Y direction. With the help of the above-mentioned structure, the carrier enters the up track 510 from the down track 520 in the same posture after changing the two positions.

[0077] The first track change base includes a first track change platform and a first track change support frame, the first track change platform is installed on the frame 100 through the first track change support frame, and the first track change platform is provided with a first transverse slot extending along the Y direction; the first transverse pushing assembly includes a first toggle, a first slide rail and a first toggle drive member, the first toggle drive member is provided on the first track change support frame, the first slide rail is provided on the first track change support frame, the first toggle member is slidably provided on the first slide rail and passes through the first transverse slot, and the first toggle member is transmission-connected to the output end of the first toggle drive member. With the arrangement of the above structure, the toggle action of the vehicle can be completed, and the connecting portion of the first toggle member and the first toggle drive member and the first toggle drive member are all provided below the first track change platform, making rational use of the space under the first track change platform, not interfering with the vehicle in the Z direction, avoiding the consideration of avoiding the vehicle during design, and reducing the design workload. There are two first transverse slots, and the first toggle member is provided with two toggle output ends, and the two toggle output ends are respectively slidably provided in the two first transverse slots.

[0078] Furthermore, the first shifting drive member includes a drive motor and a transverse screw rod. The transverse slider is slidably mounted on the first slide rail, and the transverse slider has a screw hole, in which the transverse screw rod is threadedly engaged. The drive motor is fixed to the first track-changing support frame and is in transmission connection with the transverse screw rod. The first shifting member is fixed to the transverse slider. The above-mentioned structure ensures high transmission accuracy and stable transmission of the carrier.

[0079] The second track-changing assembly 540 includes a second track-changing base, a second lateral pushing assembly and a second longitudinal pushing assembly. The upward track 510 transfers the vehicle to the second initial position of the second track-changing base, the second lateral pushing assembly is arranged on the second track-changing base, and is used to push the vehicle located at the second initial position to the second conversion position, and the second longitudinal pushing assembly is arranged on the frame 100, and is used to push the vehicle located at the second conversion position to the downward track 520. Regarding the specific structure of the second track-changing base, the second lateral pushing assembly and the second longitudinal pushing assembly, it can be set with reference to the first track-changing base, the first lateral pushing assembly and the first longitudinal pushing assembly. It should be noted that the only difference between the second track-changing assembly 540 and the first track-changing assembly 530 is the transfer direction of the vehicle.

[0080] The loading assembly 710 supplies trays containing workpieces 1000 one by one to the feeding station. The first moving assembly 210 transfers the workpieces 1000 from the feeding station to the positioning assembly 740. When the last tray of the loading assembly 710 moves to the feeding station, the first moving assembly 210 alternately moves some of the workpieces 1000 in that tray to the temporary storage assembly 750 and the positioning assembly 740. This arrangement helps ensure the continuity of the material replacement process. Specifically, when the positioning assembly 740 is empty, the workpiece 1000 on the last tray is placed on the positioning assembly 740. During the positioning process of the positioning assembly 740, the workpiece 1000 on the last tray is placed on the temporary storage assembly 750. Since the speed at which the first moving component 210 transfers the workpiece 1000 is faster than the positioning speed of the positioning component 740, most of the workpieces 1000 in the last tray are transferred to the temporary storage component 750. On this basis, the number of workstations of the temporary storage component 750 for placing the workpiece 1000 can be the same as the number of workstations of the tray.

[0081] The protective film 2000 is moved to the first detection component 810 by the second moving component 220 to detect whether the protective film 2000 is wrinkled. If it fails, the protective film 2000 is moved to the waste barrel. If it passes, the relative position of the protective film 2000 and the second moving component 220 is detected. If it fails, when it moves to the first assembly position 122, the position compensation of the second moving component 220 is performed to ensure that the relative position of the protective film 2000 and the workpiece 1000 is within the error range. The above-mentioned setting improves the pass rate of the protective film 2000 attached to the workpiece 1000, thereby improving the success rate of film attachment; unqualified protective films 2000 are discarded at the source, thereby avoiding waste in subsequent processes and saving efficiency. In this embodiment, the second moving component 220 is a robot, and the output end of the robot can reasonably adjust the position according to the detection information, so that the docking accuracy of the protective film 2000 and the workpiece 1000 meets the requirements.

[0082] After the protective film 2000 is applied at the first assembly station 122, the workpiece 1000 is transferred to the first transfer station 123 via the transport assembly 500. The workpiece 1000 at the first transfer station 123 is then transferred to the film wrapping station by the third moving assembly 230. The wrapped workpiece 1000 is then placed back at the first transfer station 123. The suction head 300 is located at the output end of the third moving assembly 230. With the above-described design, the film application process for the workpiece 1000 is completed through the cooperation of the suction head 300 and the shifting assembly 400.

[0083] The film laminating device includes a transfer head 600, which is disposed at the output end of the second movable assembly 220. The transfer head 600 rotationally fixes the protective film 2000, completing the position transfer of the protective film 2000. Specifically, the transfer head 600 is provided with a suction hole. After the transfer head 600 and the protective film 2000 come into contact, the protective film 2000 covers the suction hole. During the suction hole degassing process, negative pressure is generated to complete the adsorption of the protective film 2000. In this embodiment, the selective fixation of the protective film 2000 by adsorption can minimize the impact on the protective film 2000, thereby preventing the protective film 2000 from bending or even wrinkling.

[0084] Preferably, a transfer base 2201 is installed at the output end of the second moving assembly 220, and the transfer head 600 is installed on the transfer base 2201. Furthermore, the transfer head 600 is arranged on the transfer base 2201 for sliding along the Z direction, and a transfer elastic member 610 is arranged between the transfer base 2201 and the transfer head 600, for moving the transfer head 600 downward. This arrangement allows the force of the transfer head 600 on the protective film 2000 to be provided by the transfer elastic member 610, thereby preventing the protective film 2000 from being damaged due to excessive force. The mounting end of the transfer head 600 is a T-shaped structure, and the fixing member is fixed to the transfer base 2201. The fixing member is provided with an inverted T-shaped groove, and the mounting end of the transfer head 600 is slidably arranged in the inverted T-shaped groove.

[0085] After the film is pasted, the workpiece 1000 is transferred from the first transfer position 123 to the second transfer position 124 by the transmission component 500, and the workpiece 1000 is moved to the second detection component 820 by the fourth moving component 240 for film testing. The workpiece 1000 with unqualified film pasting is moved to the waste component 770, and the workpiece 1000 with qualified film pasting is transferred and placed in the second transfer position 124, and the workpiece 1000 is moved to the unloading position 125 by the transmission component 500, and the workpiece 1000 at the unloading position 125 is flipped 180°, and then the workpiece 1000 is moved to the second detection component 820 by the fourth moving component 240 for film testing. The workpiece 1000 with unqualified film pasting is moved to the waste component 770, and the workpiece 1000 with qualified film pasting is transferred to the receiving component 730.

[0086] During the above process, the workpiece 1000 is first inspected by the second inspection assembly 820 at the protective film 2000 on the lower sidewall 1100. After flipping 180°, the workpiece 1000 is again inspected by the second inspection assembly 820 at the protective film 2000 on the upper sidewall. In this embodiment, the film laminating device includes a flip assembly 760, which is disposed on the frame 100 and is used to flip the workpiece 1000 located at the unloading position 125 180°, placing the workpiece 1000 in the flip position. In the Y direction, the flip position is located between the unloading position 125 and the second inspection assembly 820.

[0087] The frame 100 has a feed area 110 and a transfer area 120 arranged side by side along the Y direction. The transfer assembly 500 is located in the transfer area 120. The loading assembly 710, film supply assembly 720, and film receiving assembly 730 are all located in the feed area 110. The film supply assembly 720 is used to provide the protective film 2000. The second moving assembly 220 receives and transfers the protective film 2000 from the film supply assembly 720.

[0088] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.

Claims

1. A protective film application method, applied to a film application device, characterized in that: The film sticking device comprises: A frame (100), wherein the frame (100) has a first assembly position (122); A third moving assembly (230) is provided on the frame (100); An adsorption head (300) is provided at the output end of the third moving component (230), and the adsorption head (300) is provided with a groove (310); A toggle assembly (400), wherein the toggle end of the toggle assembly (400) can move leftward or rightward; The method for applying the protective film comprises the following steps: transferring the workpiece (1000) to a first assembly position (122); A sheet-shaped protective film (2000) is adhered to the upper side wall of the workpiece (1000), wherein the protective film (2000) is divided into a left portion, a middle portion, and a right portion, wherein the middle portion is located directly above the workpiece (1000), the left portion is located above the left side of the workpiece (1000), and the right portion is located above the right side of the workpiece (1000); The adsorption head (300) is driven to flow between the first assembly position (122) and the film wrapping position, and the adsorption hole (320) of the adsorption head (300) transfers the workpiece (1000) and the protective film (2000) to the film wrapping position. The adsorption head (300) is driven to move in a vertical direction. When the groove (310) approaches the workpiece (1000), the groove wall of the groove (310) bends the left and right parts of the protective film (2000) downward to form a left side part (2100) and a right side part (2200), respectively. The part of the left side part (2100) close to the middle part of the protective film (2000) is attached to the left side wall of the workpiece (1000), and the part of the right side part (2200) close to the middle part of the protective film (2000) is attached to the right side wall of the workpiece (1000); The toggle end of the toggle assembly (400) is driven to move leftward to attach the right side portion (2200) to the lower side wall (1100) of the workpiece (1000), and the toggle end of the toggle assembly (400) is driven to move rightward to attach the left side portion (2100) to the lower side wall (1100) of the workpiece (1000).

2. The method for applying a protective film according to claim 1, wherein: The shifting assembly (400) includes a right shifting claw (421), and when the right shifting claw (421) moves to the left, the right side portion (2200) is attached to the lower side wall (1100) of the workpiece (1000); and / or The shifting assembly (400) includes a left shifting claw (411), and when the left shifting claw (411) moves to the right, the left side portion (2100) is attached to the lower side wall (1100) of the workpiece (1000).

3. The method for applying a protective film according to claim 2, wherein: The right pusher claw (421) at the initial position is located below the workpiece (1000) and has a preset distance from the workpiece (1000). Before the right pusher claw (421) moves to the left, it first moves upward to a position where it fits the workpiece (1000); and / or The left pusher claw (411) at the initial position is located below the workpiece (1000) and has a preset distance from the workpiece (1000). Before the left pusher claw (411) moves to the right, it first moves upward to a position in contact with the workpiece (1000).

4. The method for applying a protective film according to claim 2, wherein: During the shifting process of the right shifting claw (421), the right side portion (2200) is first shifted away from one end of the lower side wall (1100) of the workpiece (1000), so that the right side portion (2200) tilts leftward from top to bottom, and then moves leftward against the lower side wall (1100) of the workpiece (1000), so that the right side portion (2200) is attached to the lower side wall (1100) of the workpiece (1000); and / or During the moving process of the left moving claw (411), the left side portion (2100) is first moved away from one end of the lower side wall (1100) of the workpiece (1000), so that the left side portion (2100) tilts rightward from top to bottom, and then moves rightward against the lower side wall (1100) of the workpiece (1000) to attach the left side portion (2100) to the lower side wall (1100) of the workpiece (1000).

5. The method for applying a protective film according to claim 2, wherein: The right shifter claw (421) is elastic, and during the shifting process, the shifting end of the right shifter claw (421) tilts rightward in a bottom-up direction; and / or The left shifting claw (411) is elastic, and during the shifting process, the shifting end of the left shifting claw (411) tilts leftward in a bottom-up direction.

6. The method for applying a protective film according to claim 1, wherein: The workpiece (1000) is transferred from the loading assembly (710) to the positioning assembly (740) via the first moving assembly (210) to position the workpiece (1000) in the X and Y directions, and then the workpiece (1000) is transferred to a carrier located at the loading position (121) on the transmission assembly (500) via the linear module. The transmission assembly (500) transfers the carrier to the first assembly position (122) via the linear module.

7. The method for applying a protective film according to claim 6, wherein: The transmission assembly (500) has an upward track (510) and a downward track (520), and the process of transferring the carrier from the loading position (121) to the first assembly position (122) is completed on the upward track (510); when the workpiece (1000) is removed from the carrier, the empty carrier returns through the downward track (520) and can be transferred to the loading position (121) of the upward track (510) again; and / or The loading assembly (710) supplies trays with workpieces (1000) to the feeding position one by one, the first moving assembly (210) transfers the workpieces (1000) from the feeding position to the positioning assembly (740), and when the last tray of the loading assembly (710) moves to the feeding position, the first moving assembly (210) alternately moves part of the workpieces (1000) in the tray to the temporary storage assembly (750) and the positioning assembly (740).

8. The method for applying a protective film according to claim 1, wherein: The protective film (2000) is moved to the first detection component (810) by the second moving component (220) to detect whether the protective film (2000) is wrinkled. If it is unqualified, the protective film (2000) is moved to a waste bin. If it is qualified, the relative position of the protective film (2000) and the second moving component (220) is detected. If it is unqualified, when moving to the first assembly position (122), the position compensation of the second moving component (220) is used to ensure that the relative position of the protective film (2000) and the workpiece (1000) is within an error range.

9. The method for applying a protective film according to claim 1, wherein: After the protective film (2000) is attached at the first assembly position (122), the workpiece (1000) is transferred to the first transfer position (123) via the transmission component (500), and the workpiece (1000) located at the first transfer position (123) is transferred to the film wrapping position via the third moving component (230), and the wrapped workpiece (1000) is placed back at the first transfer position (123), and the adsorption head (300) is arranged at the output end of the third moving component (230).

10. The method for applying a protective film according to claim 9, wherein: The workpiece (1000) is transferred from the first transfer position (123) to the second transfer position (124) by the transmission component (500), and the workpiece (1000) is moved to the second detection component (820) by the fourth moving component (240) to detect the film. The workpiece (1000) with unqualified film is moved to the waste component (770), and the workpiece (1000) with qualified film is transferred and placed in the second transfer position (124) and sent to the transmission component. (500) moves the workpiece (1000) to the unloading position (125), flips the workpiece (1000) located at the unloading position (125) by 180 degrees, and then moves the workpiece (1000) to the second detection component (820) by turning the fourth moving component (240) to detect the film. The workpiece (1000) with unqualified film is moved to the waste component (770), and the workpiece (1000) with qualified film is transferred to the receiving component (730).

Citation Information

Patent Citations

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    CN105584669A

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