Rosin barrel breaking device
By designing an automated rosin barrel breaking device, which utilizes hydraulic cylinders and motor-driven cutting blades and clamping devices, the device enables automated cutting and collection of rosin barrels. This solves the problems of high labor intensity, low efficiency, and resource waste in existing technologies, and improves barrel breaking efficiency and safety.
Patent Information
- Application Number
- CN202311656360.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-05
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2043-12-05
AI Technical Summary
Existing methods for opening and crushing rosin barrels are labor-intensive, inefficient, pose health risks, and result in significant resource waste.
An automated rosin barrel breaking device was designed, comprising a conveyor belt, a barrel breaking machine, a telescopic barrel inlet device, a barrel breaking device, and a collection device. The device utilizes a hydraulic cylinder and a motor-driven cutting blade and clamping device to achieve automatic cutting and collection of rosin barrels.
It reduces the labor intensity of operators, improves barrel breaking efficiency, reduces resource waste, and enhances operational safety and the ease of recycling barrel lids and bottoms.
Smart Images

Figure CN117401269B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of barrel breaking, more particularly, it relates to a rosin barrel breaking device. BACKGROUND
[0002] Rosin refers to non-volatile natural resin obtained by different processing methods with pine resin as raw material. Rosin is an important chemical raw material and is widely used in soap, papermaking, paint, rubber and other industries. These industries must open the barrel rosin during deep processing of rosin, and then break the barrel rosin for processing to achieve the required particle size.
[0003] The existing barrel rosin opening and breaking method is usually manual opening and breaking. This method is that the operator uses a wooden hammer to hit the rosin barrel body with great force to break the rosin in the barrel, and then manually uses an iron pick to pry the rosin barrel cylinder to separate the rosin from the rosin barrel. However, this method has many drawbacks, such as rosin volatilization during the opening process, which causes a large amount of dust and affects the health of the operator. In addition, this method also has the disadvantages of high labor intensity, low efficiency and easy resource waste. Therefore, it is urgent to develop and design a new rosin barrel breaking device. SUMMARY
[0004] The technical problem to be solved by the present application is to provide a rosin barrel breaking device to reduce the labor intensity of the operator and improve the efficiency of the rosin barrel breaking.
[0005] The technical scheme of the present application is as follows: a rosin barrel breaking device, comprising a rack and a conveying belt for conveying barrel rosin, the conveying belt is installed on the rack, one side of the conveying belt outlet is provided with a barrel breaking machine, a telescopic barrel feeding device is arranged between the conveying belt and the barrel breaking machine for transferring the barrel rosin to the barrel breaking machine, a receiving bin is arranged at the bottom of the barrel breaking machine, a barrel breaking device for cutting the rosin barrel and a collecting device for collecting the barrel body are arranged in the cavity of the barrel breaking machine, and a collecting bin is arranged on one side of the barrel breaking machine.
[0006] As a further improvement, the telescopic barrel feeding device comprises a first hydraulic cylinder, a moving bracket and a fixed guide rail frame, the fixed guide rail frame is in the shape of "U", the first hydraulic cylinder is installed on the rack, a hydraulic push-pull rod is arranged at the output end of the first hydraulic cylinder, a guide rod is arranged at the bottom of the moving bracket, and the guide rod is connected with the hydraulic push-pull rod.
[0007] Further, a rolling bearing is arranged at the bottom of the moving bracket, and the rolling bearing is fitted with the guide rail on the fixed guide rail frame.
[0008] Further, an arc-shaped first groove is arranged on the top surface of the moving bracket, and the diameter of the first groove is adapted to the diameter of the rosin barrel.
[0009] Further, the barrel breaking device comprises two second hydraulic cylinders, two third hydraulic cylinders, a fourth hydraulic cylinder, two fifth hydraulic cylinders, a barrel body cutting knife, two gear cutting knives, a second motor, a pressing rod, the two second hydraulic cylinders are symmetrically installed on the inner wall of one end of the barrel breaking machine along the central axis of the barrel breaking machine, the two third hydraulic cylinders are one by one installed on the output ends of the two second hydraulic cylinders, the output ends of the two third hydraulic cylinders are provided with rotatable electromagnetic gear pressure plates, the fourth hydraulic cylinder is installed on the inner wall of one side of the barrel breaking machine, the output end of the fourth hydraulic cylinder is provided with a first connecting rod, the barrel body cutting knife is installed at one end of the first connecting rod, the two fifth hydraulic cylinders are installed at the other end of the barrel breaking machine along the central axis of the barrel breaking machine, the two ends of the pressing rod are connected with the output ends of the two fifth hydraulic cylinders respectively, the second motor is installed on the inner wall of one side of the barrel breaking machine, the output end of the second motor is provided with a rotating shaft, the rotating shaft is provided with the two gear cutting knives at the two ends, and the distance between the two gear cutting knives is adapted to the length of the rosin barrel.
[0010] Further, a sliding block is slidably arranged on the pressing rod, and a second connecting rod is arranged on the sliding block, and the other end of the second connecting rod is connected with one end of the first connecting rod.
[0011] Further, the collecting device comprises an iron sheet guide plate and a compression roller, and the iron sheet guide plate and the compression roller are both installed in the cavity of the barrel breaking machine, one end of the iron sheet guide plate is provided with a barrel body prying knife, and the compression roller has a plurality of compression rollers which are evenly arranged in two layers in the cavity of the barrel breaking machine.
[0012] Further, the compression roller has four compression rollers.
[0013] Further, one end of the rack is provided with a first motor, and the first motor is connected with the conveying belt through a transmission mechanism.
[0014] Further, the conveying belt is provided with guardrails on the two sides, the guardrails are installed on the rack, and the height of the guardrails is 10 cm.
[0015] Beneficial effects
[0016] Compared with the prior art, the present application has the following advantages:
[0017] 1. The rosin barrel breaking device has a high degree of automation, reduces manual operation, reduces the labor intensity of the operator, and improves the safety of the operator.
[0018] 2. The pine tar barrel breaking device of the application realizes the automatic operation of the barrel breaking of the pine tar in barrels, improves the barrel breaking efficiency of the pine tar in barrels and reduces the waste of resources.
[0019] 3. The pine tar barrel breaking device of the application, the electromagnetic gear pressure disc has magnetism through power on and power off, facilitating the recovery of the cut barrel lid and barrel bottom. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a top view structural schematic diagram of the application;
[0021] Figure 2 It is an enlarged schematic diagram of the main view structure of the conveying belt in the application;
[0022] Figure 3 It is an enlarged schematic diagram of the main view structure of the telescopic barrel feeding device in the application;
[0023] Figure 4 It is an enlarged schematic diagram of the top view structure of the barrel breaking device in the application;
[0024] Figure 5 It is an enlarged schematic diagram of the main view structure of the collecting device in the application;
[0025] Figure 6 It is an enlarged schematic diagram of the top view structure of the fixed guide rail frame in the application.
[0026] Wherein: 1 - frame, 2 - conveying belt, 3 - barrel breaking machine, 4 - fixed guide rail frame, 5 - moving bracket, 6 - first hydraulic cylinder, 7 - hydraulic push-pull rod, 8 - rolling bearing, 9 - electromagnetic gear pressure disc, 10 - barrel body cutting knife, 11 - gear cutting knife, 12 - second hydraulic cylinder, 13 - third hydraulic cylinder, 14 - fourth hydraulic cylinder, 15 - fifth hydraulic cylinder, 16 - pressing rod, 17 - first motor, 18 - second motor, 19 - iron sheet guide plate, 20 - barrel body prying knife, 21 - compression roller, 22 - first connecting rod, 23 - second connecting rod, 24 - rotating shaft, 25 - guide rod, 26 - first groove, 27 - guardrail, 28 - collection bin, 29 - sliding block, 30 - second groove. DETAILED DESCRIPTION
[0027] The application will be further described below in combination with the specific embodiments in the drawings.
[0028] Reference Figures 1-6The utility model relates to a rosin barrel breaking device, which comprises a frame 1 and a conveying belt 2 for conveying the rosin barrels, the conveying belt 2 is installed on the frame 1, a barrel breaking machine 3 is arranged on one side of the outlet of the conveying belt 2, an extension barrel feeding device is arranged between the conveying belt 2 and the barrel breaking machine 3 for transferring the rosin barrels into the barrel breaking machine 3, a material collecting bin is arranged at the bottom of the barrel breaking machine 3, the cavity of the barrel breaking machine 3 is communicated with the cavity of the material collecting bin, a barrel breaking device for cutting the rosin barrels and a collecting device for collecting the barrel bodies are arranged in the cavity of the barrel breaking machine 3, a collecting bin 28 is arranged on one side of the barrel breaking machine 3, the collecting bin 28 comprises a barrel body collecting groove, a barrel cover collecting groove and a barrel bottom collecting groove, the barrel body collecting groove is installed on the outlet side of the barrel breaking machine 3, and the barrel cover collecting groove and the barrel bottom collecting groove are respectively installed on the two sides of the bottom of the barrel breaking machine 3, so that the cut barrel cover and the barrel bottom can fall into the barrel cover collecting groove and the barrel bottom collecting groove, respectively.
[0029] Preferably, the rosin barrels are fed onto the conveying belt 2 by using a forklift or the like, and then the conveying belt 2 conveys the rosin barrels into the first groove 26 on the moving bracket 5, under the drive of the first hydraulic cylinder 6, the moving bracket 5 conveys the rosin barrels to the inlet of the barrel breaking machine 3, after the rosin barrels are conveyed into the barrel breaking machine, the connecting rods of the two third hydraulic cylinders 13 are elongated to make the electromagnetic gear pressure disc 9 clamp the rosin barrels, the connecting rod of the second hydraulic cylinder 12 is elongated to make the rosin barrels advance to the cutting position at the outlet of the barrel breaking machine 3, then the moving bracket 5 is reset, and the electromagnetic gear pressure disc 9 is electrified to have magnetism, at this time, the connecting rods of the two fifth hydraulic cylinders 15 are elongated to drive the pressing rods 16 to press in the direction of the rosin barrels, so that the barrel body cutting knife 10 is embedded into the barrel body, the connecting rod of the fourth hydraulic cylinder 14 is retracted to make the barrel body cutting knife 10 cut the barrel body in the axial direction, the fifth hydraulic cylinder 15 is reset, then the second motor 18 is started, the gear cutting knife 11 cuts the barrel cover and the barrel bottom of the rosin barrels, at the same time, the rosin barrels rotate under the cutting of the two gear cutting knives 11, the barrel body is flattened by the four pressing roller wheels 21 under the action of the barrel body prying knife 20 and the iron sheet guide rod 19, after the gear cutting knife 11 finishes cutting, the rosin falls into the material collecting bin below the barrel breaking machine 3, the two third hydraulic cylinders 13 are reset, then the electromagnetic gear pressure disc 9 loses magnetism, the barrel cover and the barrel bottom fall into the collecting bin 28, and finally the second hydraulic cylinder 12 is reset.
[0030] In the embodiment, the telescopic barrel feeding device comprises a first hydraulic cylinder 6, a moving bracket 5, and a fixed guide rail frame 4. The fixed guide rail frame 4 is in the shape of "U", and a second groove 30 is arranged on the fixed guide rail frame 4. The opening of the second groove 30 faces the inlet of the barrel breaking machine 3, and a guide rod 25 moves in the second groove 30. The first hydraulic cylinder 6 is installed on the frame 1, and the output end of the first hydraulic cylinder 6 is provided with a hydraulic push-pull rod 7. The bottom of the moving bracket 5 is provided with the guide rod 25, the guide rod 25 is connected with the hydraulic push-pull rod 7, the hydraulic push-pull rod 7 is connected with the guide rod 25 through a flange, the first hydraulic cylinder 6 drives the hydraulic push-pull rod 7 to elongate, thereby conveying the barrel of rosin on the moving bracket 5 into the barrel breaking machine 3.
[0031] In the embodiment, the bottom of the moving bracket 5 is provided with a rolling bearing 8, the rolling bearing 8 is attached to the guide rail on the fixed guide rail frame 4, the moving bracket 5 and the fixed guide rail frame 4 are in contact through the rolling bearing 8, and when the hydraulic push-pull rod 7 is elongated, the rolling bearing 8 moves in the guide rail of the fixed guide rail frame 4, thereby effectively reducing the friction between the moving bracket 5 and the fixed guide rail frame 4.
[0032] In the embodiment, the top surface of the moving bracket 5 is provided with an arc-shaped first groove 26, the diameter of the first groove 26 is adapted to the diameter of the rosin barrel, and the first groove 26 is used for placing the barrel of rosin conveyed from the conveying belt 2, thereby preventing the barrel of rosin from rolling and falling off the moving bracket 5.
[0033] In the embodiment, the barrel breaking device comprises two second hydraulic cylinders 12, two third hydraulic cylinders 13, a fourth hydraulic cylinder 14, two fifth hydraulic cylinders 15, a barrel body cutting knife 10, two gear cutting knives 11, a second motor 18, and a pressing rod 16. The two second hydraulic cylinders 12 are symmetrically installed on the inner wall of one end of the barrel breaking machine 3 along the central axis of the barrel breaking machine 3. The two third hydraulic cylinders 13 are correspondingly installed on the output ends of the two second hydraulic cylinders 12. The output ends of the two third hydraulic cylinders 13 are provided with rotatable electromagnetic gear pressure discs 9, which are made to have or not have magnetism by being powered on or off. The fourth hydraulic cylinder 14 is installed on the inner wall of one side of the barrel breaking machine 3, and the output end of the fourth hydraulic cylinder 14 is provided with a first connecting rod 22, which can be bent and deformed under pressure. The barrel body cutting knife 10 is installed on one end of the first connecting rod 22. The two fifth hydraulic cylinders 15 are installed on the other end of the barrel breaking machine 3 along the central axis of the barrel breaking machine 3. The two ends of the pressing rod 16 are connected with the output ends of the two fifth hydraulic cylinders 15. The second motor 18 is installed on the inner wall of one side of the barrel breaking machine 3, and the output end of the second motor 18 is provided with a rotating shaft 24. The two ends of the rotating shaft 24 are both installed with the gear cutting knives 11. The distance between the two gear cutting knives 11 is adapted to the length of the rosin barrel. The two gear cutting knives 11 are simultaneously driven by the second motor 18 to cut the barrel cover and the barrel bottom of the barrel of rosin.
[0034] In the embodiment, the sliding block 29 is arranged on the pressing rod 16, the second connecting rod 23 is arranged on the sliding block 29, the other end of the second connecting rod 23 is connected with one end of the first connecting rod 22, the connecting rod of the fifth hydraulic cylinder 15 is extended, so that the second connecting rod 23 exerts pressure on the first connecting rod 22, the barrel cutting knife 10 is embedded into the barrel, then the connecting rod of the fourth hydraulic cylinder 14 is retracted, the barrel cutting knife 10 cuts the barrel of the rosin barrel along the axial direction, and the sliding block 29 slides on the pressing rod 16 along with the movement of the barrel cutting knife 10.
[0035] In the embodiment, the collecting device comprises the iron sheet guide plate 19 and the compression roller 21, the iron sheet guide plate 19 and the compression roller 21 are arranged in the cavity of the barrel breaking machine 3, one end of the iron sheet guide plate 19 is provided with the barrel prying knife 20, the compression roller 21 is provided with a plurality of compression rollers 21, the plurality of compression rollers 21 are arranged in two layers in the cavity of the barrel breaking machine 3, the compression roller 21 is provided with four compression rollers 21 in total, the gear cutting knife 11 rotates counterclockwise to cut the rosin barrel, drives the rosin barrel to rotate clockwise, the barrel prying knife 20 cuts the barrel along the axial cutting opening of the rosin barrel, the barrel enters the structure formed by the four compression rollers 21 along with the iron sheet guide rod 19, and the four compression rollers 21 flatten the barrel, so that the barrel is conveniently collected and placed.
[0036] In the embodiment, one end of the rack 1 is provided with the first motor 17, the first motor 17 is connected with the conveying belt 2 through a transmission mechanism, the transmission mechanism comprises a roller and a transmission chain, the roller is arranged at two ends of the conveying belt 2, and the first motor 17 is connected with the roller through the transmission chain, when the first motor 17 is started, the roller is driven to rotate through the transmission chain, so that the conveying belt 2 is driven to run, and the barrel rosin is conveyed to the moving bracket 5 by the conveying belt 2.
[0037] In the embodiment, the guardrails 27 are arranged at two sides of the conveying belt 2, the guardrails 27 are arranged on the rack 1, the height of the guardrails 27 is 10 cm, and the barrel rosin is prevented from falling in the process of running of the conveying belt 2.
[0038] The above only describes the preferred embodiment of the present application, and it should be noted that the person skilled in the art can make several modifications and improvements without departing from the structure of the present application, and these will not affect the effect of the implementation of the present application and the practicability of the patent.
Claims
1. A rosin barrel breaking device, characterized in that, The device includes a frame (1) and a conveyor belt (2) for conveying barrelled rosin. The conveyor belt (2) is mounted on the frame (1). A barrel crusher (3) is provided on one side of the outlet of the conveyor belt (2). A telescopic barrel feeding device for transferring barrelled rosin into the barrel crusher (3) is provided between the conveyor belt (2) and the barrel crusher (3). A receiving bin is provided at the bottom of the barrel crusher (3). A barrel crushing device for cutting rosin barrels and a collecting device for collecting barrel bodies are provided inside the cavity of the barrel crusher (3). A collecting bin (28) is provided on one side of the barrel crusher (3). The barrel-breaking device includes two second hydraulic cylinders (12), two third hydraulic cylinders (13), one fourth hydraulic cylinder (14), two fifth hydraulic cylinders (15), a barrel-body cutting blade (10), two gear cutting blades (11), a second motor (18), and a clamping rod (16). The two second hydraulic cylinders (12) are symmetrically installed on the inner wall of one end of the barrel-breaking machine (3) about the central axis of the barrel-breaking machine (3). The two third hydraulic cylinders (13) are installed one-to-one on the output ends of the two second hydraulic cylinders (12). The output ends of the three hydraulic cylinders (13) are all equipped with rotatable electromagnetic gear pressure plates (9). The fourth hydraulic cylinder (14) is installed on the inner wall of one side of the barrel breaking machine (3). The output end of the fourth hydraulic cylinder (14) is equipped with a first connecting rod (22). The barrel cutting blade (10) is installed at one end of the first connecting rod (22). The two fifth hydraulic cylinders (15) are installed at the other end of the barrel breaking machine (3) along the central axis of the barrel breaking machine (3). The two ends of the clamping rod (16) are respectively connected to the output ends of the two fifth hydraulic cylinders (15). The second motor (18) is installed on the inner wall of one side of the barrel breaking machine (3). The output end of the second motor (18) is provided with a rotating shaft (24). Both ends of the rotating shaft (24) are equipped with gear cutting blades (11). The distance between the two gear cutting blades (11) is adapted to the length of the rosin barrel. A slider (29) is slidably provided on the pressing rod (16). A second connecting rod (23) is provided on the slider (29). The other end of the second connecting rod (23) is connected to one end of the first connecting rod (22).
2. The rosin barrel breaking device according to claim 1, characterized in that, The telescopic barrel feeding device includes a first hydraulic cylinder (6), a movable bracket (5), and a fixed guide rail frame (4). The fixed guide rail frame (4) is U-shaped. The first hydraulic cylinder (6) is mounted on the frame (1). The output end of the first hydraulic cylinder (6) is provided with a hydraulic push-pull rod (7). The bottom of the movable bracket (5) is provided with a guide rod (25), and the guide rod (25) is connected to the hydraulic push-pull rod (7).
3. The rosin barrel breaking device according to claim 2, characterized in that, The bottom of the movable bracket (5) is provided with a rolling bearing (8), which is in contact with the guide rail on the fixed guide rail frame (4).
4. The rosin barrel breaking device according to claim 2, characterized in that, The top surface of the movable bracket (5) is provided with an arc-shaped first groove (26), the diameter of which is adapted to the diameter of the rosin barrel.
5. The rosin barrel breaking device according to claim 1, characterized in that, The collection device includes a sheet metal guide plate (19) and a pressure roller (21). The sheet metal guide plate (19) and the pressure roller (21) are both installed in the cavity of the barrel breaking machine (3). One end of the sheet metal guide plate (19) is provided with a barrel body pry bar (20). There are multiple pressure rollers (21), and the multiple pressure rollers (21) are evenly arranged in two layers in the cavity of the barrel breaking machine (3).
6. The rosin barrel breaking device according to claim 5, characterized in that, There are four pressure rollers (21).
7. A rosin barrel breaking device according to any one of claims 1-6, characterized in that, One end of the frame (1) is provided with a first motor (17), which is connected to the conveyor belt (2) through a transmission mechanism.
8. A rosin barrel breaking device according to claim 7, characterized in that, The conveyor belt (2) is provided with guardrails (27) on both sides. The guardrails (27) are installed on the frame (1) and the height of the guardrails (27) is 10cm.
Citation Information
Patent Citations
Integrated machine for reducing barrel plate of packaging barrel
CN111375819A
Rosin barrel opening crusher
CN113001621A