Keel rock wool plug-in part, keel rock wool assembly device and equipment and assembly method

By using a rock wool insertion component and assembly device, and by leveraging the coordinated actions of the prying and pushing components, combined with the collaborative control of a multi-axis robot and an industrial camera, the rock wool is efficiently and precisely assembled within the keel, solving the problem of low construction efficiency in existing technologies.

CN117428463BActive Publication Date: 2025-12-12HONGKAI INTELLIGENT EQUIP (JIANGSU) CO LTD
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Patent Information

Application Number
CN202311366299.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-19
Publication Date
2025-12-12
Estimated Expiration
2043-10-19

AI Technical Summary

Technical Problem

Existing technology cannot efficiently insert rock wool into the keel, resulting in low construction efficiency.

Method used

The system employs a rock wool insertion component and assembly device, including a prying component and a pushing component. Through the coordinated action of the prying plate and the pusher plate, the end of the rock wool is pried into and pushed into the inside of the keel. Combined with the collaborative control of a multi-axis robot and an industrial camera, multi-axis rock wool assembly is achieved.

Benefits of technology

It improves the efficiency and precision of rock wool insertion into the keel, reduces labor intensity, avoids interference between devices, saves costs, and improves assembly results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a keel rock wool inserting part, a keel rock wool assembling device and equipment and an assembling method. The keel rock wool inserting part comprises a base, a poking part which is installed on the base and is suitable to be driven to contact with a rock wool end part to push the rock wool end part to the inside of a keel relative to a keel, and a pushing part which is suitable to be driven to push the rock wool end part to a downward direction to insert the rock wool end part into the keel. The keel rock wool inserting part can well insert the rock wool into the inside of the keel, thereby reducing labor intensity.
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Description

TECHNICAL FIELD

[0001] The present application relates to a keel rock wool plug-in part, a keel rock wool assembly device and equipment and an assembly method. BACKGROUND

[0002] At present, as a filling material, rock wool is widely used in the fields of building heat insulation and sound insulation. The traditional rock wool filling method is mainly manual filling, which has the problems of complex process and low efficiency. Therefore, it is of great significance to develop a high-efficiency and accurate rock wool filling device and method for improving construction efficiency and quality. Through retrieval, it is found that the patent with the publication number CN115571619 discloses a rock wool board grabbing equipment. In the patent, the rock wool board is placed on the position to be grabbed, the up and down movement of the connecting rod is controlled by the moving device, the grabbing assembly approaches the rock wool board, when the clamping plate device on the grabbing assembly contacts the rock wool board, the first stable pin on the lower surface of the top plate contacts the second stable pin on the clamping plate and the rock wool board, to ensure the stability during grabbing, and the grabbed rock wool board is placed and transported to the required position through the guide rail. The patent can stably grab the rock wool board without causing damage to it, but the patent cannot transport the grabbed rock wool board in multiple axial directions, and cannot realize the filling and plugging step of the rock wool board. SUMMARY

[0003] The technical problem to be solved by the present application is to overcome the defects of the prior art and provide a keel rock wool plug-in part which can well plug rock wool into the inside of a keel, thereby reducing labor intensity.

[0004] To solve the above technical problems, the technical scheme of the present application is as follows: a keel rock wool plug-in part, comprising:

[0005] a base;

[0006] a poking part mounted on the base and adapted to be driven to contact the rock wool end portion to poke the rock wool end portion into the inside of the keel relative to the keel;

[0007] a pushing part adapted to be driven to push the rock wool end portion in a downward direction to plug the rock wool end portion into the keel.

[0008] Further, a specific structure of the poking part is provided, and the poking part comprises a poking piece with a poking knife.

[0009] Further, the poking piece is hinged on the base, a poking piece swing driving mechanism is arranged between the poking piece and the base, the poking piece swing driving mechanism is adapted to drive the poking piece to swing on the base, and the swinging process has a non-working station and a working station.

[0010] Further, the pushing component is mounted on the pusher, and the pushing component comprises a pushing plate and a pushing cylinder connected with the pushing plate.

[0011] In order to achieve the process of grabbing rock wool at the same time, the application further provides a keel rock wool assembling device, comprising:

[0012] A mounting frame;

[0013] The above-mentioned keel rock wool inserting component;

[0014] Further comprising a rock wool grabbing component for grabbing rock wool.

[0015] Further, a specific structure of the rock wool grabbing component is provided, and the rock wool grabbing component comprises:

[0016] Two rock wool clamping jaw assemblies oppositely arranged and mounted on the mounting frame, and the rock wool clamping jaw assembly comprises a jaw hook;

[0017] A driving mechanism for driving the rock wool clamping jaw assembly to act to grab rock wool.

[0018] Further, a specific structure of the rock wool clamping jaw assembly is provided, and the rock wool clamping jaw assembly comprises a rotating shaft rotatably connected with the mounting frame, and the jaw hook is mounted on the rotating shaft;

[0019] The driving mechanism comprises a rotating driving assembly connected with one of the rotating shafts to drive the rotating shaft to rotate and a linkage transmission mechanism connected between the two rotating shafts.

[0020] Further, a specific structure of the linkage transmission mechanism is provided, and the linkage transmission mechanism comprises two meshing gears connected with each other, and the two gears are respectively connected with the corresponding two rotating shafts.

[0021] The application further provides a keel rock wool assembling equipment, comprising the keel rock wool assembling device;

[0022] Further comprising a multi-axis robot, and the keel rock wool assembling device is mounted on the multi-axis robot.

[0023] Further, the keel rock wool assembling equipment further comprises a bearing table adapted to bear the keel.

[0024] Further, the keel rock wool assembling equipment further comprises a controller connected with the multi-axis robot, the keel rock wool inserting component and the rock wool grabbing component respectively, and the controller is adapted to control the multi-axis robot, the keel rock wool inserting component and the rock wool grabbing component to act cooperatively.

[0025] Further, in order to better insert the rock wool into the keel, the keel rock wool assembly device further comprises an industrial camera connected with the controller, the industrial camera is adapted to measure the size information of the rock wool to be assembled, and the controller is adapted to guide the multi-axis robot, the keel rock wool inserting component and the rock wool grabbing component to act cooperatively according to the size information of the rock wool transmitted by the industrial camera.

[0026] The application further provides a keel rock wool assembly method, and the steps of the method comprise:

[0027] grabbing the rock wool;

[0028] inserting one end of the rock wool into one side of the keel to-be-mounted position;

[0029] pushing the other end of the rock wool to the downward direction to insert the other end of the rock wool into the other side of the keel to-be-mounted position.

[0030] Further, the method is implemented based on the keel rock wool assembly device.

[0031] After the above technical scheme is adopted, the application has the following beneficial effects:

[0032] 1. The application can grab the rock wool by the rock wool grabbing component, insert the grabbed rock wool into one side of the keel to-be-mounted position by the multi-axis robot, and then complete the assembly of the other end of the rock wool by the keel rock wool inserting component, specifically, the other end of the rock wool is contacted by the poking component, and the other end of the rock wool is poked to the inside of the keel (i.e. the opposite side) relative to the keel, and the other end of the rock wool is pushed to the downward direction by the pushing component to insert the other end of the rock wool into the keel, so that the assembly of the rock wool and the keel is well realized.

[0033] 2. When the rock wool grabbing component grabs the rock wool, the poking piece can be swung to the non-working position, so as to avoid the phenomenon that the keel rock wool inserting component interferes with the work of the rock wool grabbing component, when the rock wool grabbing component completes its work (i.e. grabbing and inserting the rock wool into one side of the keel to-be-mounted position), the poking piece is swung to the working position again, so that the keel rock wool inserting component completes the remaining action (i.e. inserting the rock wool into the other side of the keel to-be-mounted position), the rock wool grabbing component and the keel rock wool inserting component do not interfere with each other, and are integrated in a set of devices, so as to save cost and improve efficiency.

[0034] 3. The rock wool grabbing component of the application adopts the mode of synchronizing two rock wool clamping jaw assemblies by gears, so that the rock wool clamping jaw assemblies can stably grab the rock wool, and the claw hook of the application can be hooked into the rock wool, so that the grabbing effect is better.

[0035] 4、The application also measures the shape size information of the rock wool to be assembled through an industrial camera, and the controller guides the coordinated action of the multi-axis robot and the like through the information to complete the assembly work, and the assembly effect is better. BRIEF DESCRIPTION OF DRAWINGS

[0036] Figure 1 It is a perspective view of the rock wool inserting device of the application;

[0037] Figure 2 It is a perspective view of the poking part and the pushing part of the application;

[0038] Figure 3 It is a perspective view of the rock wool grabbing part of the application;

[0039] Figure 4 It is a right view of the rock wool grabbing part of the application;

[0040] Figure 5 It is a connection schematic view of the poking part, the pushing part and the rock wool grabbing part of the application. DETAILED DESCRIPTION

[0041] In order to make the content of the application more easily and clearly understood, the application will be further described in detail below according to specific embodiments and in combination with the drawings.

[0042] Embodiment one

[0043] As shown in the drawings, a keel rock wool inserting part comprises: Figure 2 a base 11;

[0044] a poking part mounted on the base 11 and adapted to be driven into contact with the end of the rock wool to poke the end of the rock wool into the inside of the keel 10 relative to the keel 10;

[0045] a pushing part adapted to be driven to push the end of the rock wool in the downward direction to insert the end of the rock wool into the keel 10.

[0046] Specifically, as shown in the drawings, the poking part comprises a poking blade 12 with a poking knife 12a.

[0047] Figure 2 Specifically, as shown in the drawings, the poking blade 12 is hinged on the base 11, and a poking blade swinging driving mechanism is arranged between the poking blade 12 and the base 11, the poking blade swinging driving mechanism is adapted to drive the poking blade 12 to swing on the base 11, and has a non-working position and a working position in the swinging process.

[0048] Figure 2

[0049] ​​​In the embodiment, the dial plate swing driving mechanism is a folding cylinder 14, the cylinder body of the folding cylinder 14 is hinged on the base 11, the piston rod of the folding cylinder 14 is hinged with the dial plate 12, and of course other devices can also be used.

[0050] Specifically, as shown in Figure 2 , a pushing component is installed on the dial plate 12, and the pushing component includes a pushing plate 13a and a pushing cylinder 13b connected with the pushing plate 13a.

[0051] In the embodiment, when the pushing plate 13a is not extended, the dial blade 12a protrudes out of the pushing plate 13a downward.

[0052] In the embodiment, when the keel rock wool inserting component is not working, the dial plate 12 is in a non-working position, i.e. in a retracted state, when one end of the rock wool 20 needs to be inserted into the keel 10, the keel rock wool inserting component is actuated, the dial plate 12 is swung on the base 11 to a working position by the dial plate swing driving mechanism, and at the same time, the pushing component also extends with the dial plate 12, the dial plate 12 can be actuated to extrude the end of the rock wool 20, and the pushing plate 13a is pushed by the pushing cylinder 13b, and the pushing plate 13a pushes the end of the rock wool 20 to press downward into the keel 10, so that the process of inserting one end of the rock wool 20 into the keel 10 is completed.

[0053] Embodiment two

[0054] As shown in Figures 2-5 , a keel rock wool assembling device includes:

[0055] a mounting frame 21;

[0056] the keel rock wool inserting component in the embodiment one;

[0057] and further includes a rock wool grabbing component for grabbing the rock wool 20.

[0058] Specifically, as shown in Figures 3-4 , the rock wool grabbing component can specifically include:

[0059] a rock wool clamping jaw assembly oppositely arranged and mounted on the mounting frame 21, the rock wool clamping jaw assembly including a plurality of claw hooks 31;

[0060] a driving mechanism for driving the rock wool clamping jaw assembly to act to grab the rock wool 20.

[0061] The rock wool clamping jaw assembly includes a rotating shaft 32 rotatably connected to the mounting frame 21, and the plurality of claw hooks 31 are mounted on the rotating shaft 32 in an axial direction;

[0062] The driving mechanism includes a rotating driving assembly connected with one of the rotating shafts 32 to drive the rotating shaft 32 to rotate, and a linkage transmission mechanism connected between the two rotating shafts 32.

[0063] In this embodiment, the driving mechanism can specifically be a driving cylinder 34, such as... Figure 3 As shown, the cylinder body of the drive cylinder 34 is hinged to the mounting bracket 21, and the piston rod of the drive cylinder 34 is hinged to the connecting rod 35 connected to the rotating shaft 32.

[0064] The linkage transmission mechanism may specifically include two meshing gears 33, such as Figure 4 As shown, the two gears 33 are respectively connected to the two corresponding rotating shafts 32.

[0065] In this embodiment, the drive cylinder 34 is activated, causing the rotating shaft 32 to rotate. Due to the meshing of the two gears 33, the other rotating shaft 32 rotates in the opposite direction, thereby causing the claw hook 31 to rotate in opposite directions and clamp the rock wool.

[0066] In this embodiment, as Figure 5 As shown, when the rock wool grabbing component grabs the rock wool 20, the lever 12 can be swung to the non-working position, and the keel rock wool inserting component is in the retracted state, thereby avoiding the phenomenon that the keel rock wool inserting component interferes with the operation of the rock wool grabbing component.

[0067] Example 3

[0068] like Figures 1-5 As shown, a keel rock wool assembly equipment includes the keel rock wool assembly device in Embodiment 2;

[0069] Also includes multi-axis robots 4, such as Figure 1 As shown, the keel rock wool assembly device is installed on the multi-axis robot 4.

[0070] In this embodiment, the multi-axis robot 4 can specifically be a six-axis robot. The six-axis robot is a prior art technology, which can drive the keel rock wool assembly device to move in six directions. The structure of this embodiment will not be described in detail.

[0071] like Figure 1 As shown, the rock wool assembly equipment also includes a support platform 5, which is suitable for supporting the keel 10. The support platform 5 can adopt existing technology, and it is not the focus of this embodiment, so it will not be described in detail.

[0072] Of course, the keel rock wool assembly equipment may also include a rock wool conveyor belt assembly 7, which can adopt existing technology to transport the rock wool to be assembled to the gripping station, where the keel rock wool assembly device on the multi-axis robot 4 will grip it.

[0073] The keel rock wool assembly equipment may also include a controller, which is connected to the multi-axis robot 4, the keel rock wool insertion component, and the rock wool gripping component respectively. The controller is suitable for controlling the coordinated action of the multi-axis robot, the keel rock wool insertion component, and the rock wool gripping component.

[0074] To increase assembly precision and achieve better assembly results, the keel rock wool assembly equipment also includes an industrial camera 6, such as... Figure 1 As shown, the industrial camera 6 is connected to the controller. The industrial camera 6 is suitable for measuring the external dimensions of the rock wool 20 to be assembled. The controller is suitable for guiding the multi-axis robot 4, the keel rock wool inserting component, and the rock wool gripping component to coordinate their actions based on the external dimensions of the rock wool transmitted by the industrial camera 6.

[0075] In this embodiment, the controller can be a PLC.

[0076] Example 4

[0077] like Figure 1 As shown, a method for assembling rock wool with keel structure includes the following steps:

[0078] Grab 20g of rock wool;

[0079] Insert one end of the rock wool 20 into one side of the keel 10 where it is to be installed;

[0080] Move the other end of the rock wool 20 towards the inside of the keel 10 relative to the keel 10, and push the other end of the rock wool 20 downward to insert the other end of the rock wool 20 into the other side of the keel 10 where it is to be installed.

[0081] The method can be specifically implemented based on the rock wool assembly equipment in Example 3, and the specific implementation steps are as follows:

[0082] The rock wool to be assembled is transported to the gripping station by the rock wool conveyor belt assembly 7. At this time, the external dimensions of the rock wool 20 to be assembled can be measured by the industrial camera 6 and transmitted to the controller.

[0083] The multi-axis robot 4 works in conjunction with the rock wool gripping component in the keel rock wool assembly device to grip the rock wool at the gripping station. At this time, the keel rock wool insertion component is in the retracted state and does not interfere with the action of the rock wool gripping component.

[0084] Then, the multi-axis robot 4 inserts one end of the rock wool it has grabbed into one side of the keel 10 where it is to be installed.

[0085] Then, the rock wool inserting component is in working condition and works in conjunction with the multi-axis robot 4. By using the agitator, the other end of the rock wool 20 is pushed towards the inside of the keel 10. Then, by using the pusher, the other end of the rock wool 20 is pushed downward to insert the other end of the rock wool 20 into the other side of the installation position on the keel 10, thus completing the installation of one piece of rock wool 20. Then, the installation of the next piece of rock wool 20 is carried out until all the rock wool 20s on the keel 10 are installed.

[0086] The above-described specific embodiments further illustrate the technical problems solved by the present application, technical solutions and beneficial effects, and it should be understood that the above-described are only specific embodiments of the present application and are not intended to limit the present application, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A rock wool insert component with a keel, characterized in that, include: Base (11); A prying component mounted on the base (11) and adapted to be driven to contact the end of the rock wool to pry the end of the rock wool relative to the keel (10) towards the inside of the keel (10); A pusher component adapted to be driven to push the rock wool end downward to insert the rock wool end into the keel (10); The actuating component includes a paddle (12) with a paddle blade (12a). The paddle (12) is hinged to the base (11), and a paddle swing drive mechanism is provided between the paddle (12) and the base (11). The paddle swing drive mechanism is adapted to drive the paddle (12) to swing on the base (11), and has a non-working position and a working position during the swing process. The pushing component is mounted on the paddle (12). The pushing component includes a push plate (13a) and a pushing cylinder (13b). The pushing cylinder (13b) is connected to the push plate (13a).

2. A keel-type rock wool assembly device, characterized in that, include: Mounting bracket (21) ; The rock wool insert component as described in claim 1; It also includes a rock wool gripping component for gripping rock wool (20).

3. The keel rock wool assembly device according to claim 2, characterized in that, The rock wool gripping component includes: Two rock wool clamp assemblies are arranged opposite to each other and mounted on the mounting frame (21), the rock wool clamp assemblies including claw hooks (31); A drive mechanism for actuating the rock wool gripper assembly to grip the rock wool (20).

4. The rock wool assembly device according to claim 3, characterized in that, The rock wool clamp assembly includes a rotating shaft (32) rotatably connected to the mounting bracket (21), and the claw hook (31) is mounted on the rotating shaft (32); The drive mechanism includes a rotary drive assembly connected to one of the rotary shafts (32) to drive the rotary shaft (32) to rotate, and a linkage transmission mechanism connected between the two rotary shafts (32).

5. The rock wool assembly device according to claim 4, characterized in that, The linkage transmission mechanism includes two meshing gears (33), which are respectively connected to two corresponding rotating shafts (32).

6. A rock wool assembly equipment with a keel frame, characterized in that, Includes the keel rock wool assembly device as described in any one of claims 2 to 5; It also includes a multi-axis robot (4), on which the keel rock wool assembly device is mounted.

7. The rock wool assembly equipment according to claim 6, characterized in that, It also includes a support platform (5) which is adapted to support the keel (10).

8. The rock wool assembly equipment according to claim 6, characterized in that, It also includes a controller, which is connected to the multi-axis robot (4), the keel rock wool insertion component, and the rock wool gripping component, respectively. The controller is adapted to control the multi-axis robot, the keel rock wool insertion component, and the rock wool gripping component to work together.

9. The rock wool assembly equipment according to claim 8, characterized in that, It also includes an industrial camera (6) connected to the controller. The industrial camera (6) is adapted to measure the external dimensions of the rock wool (20) to be assembled. The controller is adapted to guide the multi-axis robot (4), the keel rock wool inserting component and the rock wool gripping component to work together based on the external dimensions of the rock wool transmitted by the industrial camera (6).

10. A method for assembling rock wool with a keel frame, characterized in that, The method is implemented based on the rock wool assembly equipment as described in claims 6 to 9, and the steps of the method include: Grab rock wool (20); Insert one end of the rock wool (20) into one side of the keel (10) where it is to be installed; To insert the other end of the rock wool (20) into the keel (10) on the other side of the keel (10), push the other end of the rock wool (20) downward to insert the other end of the rock wool (20) into the other side of the keel (10) where it is to be installed.

Citation Information

Patent Citations

  • Bolt crankshaft assembling equipment

    CN214444331U

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    CN215824748U