A guide rail base positioning, drilling and cutting integrated machining device

By integrating the functions of material plate flattening, side positioning, end fixing, moving cutting and positioning drilling into a multi-station integrated processing device, the problem of low processing efficiency of existing hinge guide rail bases has been solved, and efficient and automated guide rail base processing has been realized.

CN117444622BActive Publication Date: 2026-02-17GUANGDONG HENGAO HOME TECH CO LTD
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Patent Information

Application Number
CN202311578101.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-24
Publication Date
2026-02-17
Estimated Expiration
2043-11-24

AI Technical Summary

Technical Problem

The existing hinge guide rail base processing requires multiple workstations to process in steps, resulting in low efficiency and a large amount of manpower and time consumption.

Method used

Design a guide rail base positioning drilling and cutting integrated processing device, which integrates functions such as material plate flattening, side positioning, end fixing, moving cutting and positioning drilling into one, and realizes efficient processing of guide rail base through multi-station integrated processing method.

Benefits of technology

It improves processing efficiency, reduces transfer time, lowers equipment costs and space requirements, reduces manpower requirements, improves processing accuracy and automation, and is suitable for processing guide rail bases of different sizes.

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Abstract

The application relates to the technical field of guide rail machining equipment, and discloses a guide rail base positioning, drilling and cutting integrated machining device, which comprises a machining table, which is used for bearing and assembling various machining mechanisms for machining the guide rail base; a material plate flattening mechanism, which is assembled at the edge close to the front side of the top end of the machining table, and is used for flattening the metal material plate entering the machining table; and a side positioning mechanism, which is assembled at the front middle part of the top end of the machining table. Through the multi-station integrated machining mode, the metal material plate is machined into the guide rail base through one machining device, and the guide rail base is collected, the transfer time between different machining steps of the guide rail base is saved, the machining efficiency of the guide rail base is improved, the device integrates the positioning, transfer, drilling and cutting, the initial investment cost of the equipment and the space occupied by the equipment during use can be reduced, and the rational utilization of the space of the machining workshop is improved.
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Description

Technical Field

[0001] This invention relates to the field of guide rail processing equipment technology, specifically to a guide rail base positioning, drilling, and cutting integrated processing device. Background Technology

[0002] A hinge is a mechanical device used to connect two solid objects and allow relative rotation between them. Hinges can consist of movable components or be made of foldable materials. Hinges are most commonly installed on cabinets and are mainly classified by material into stainless steel hinges and iron hinges. To provide a better user experience, hydraulic hinges, also known as damping hinges, have emerged. Their characteristic is that they provide a buffer function when the cabinet door closes, minimizing the noise generated by the door colliding with the cabinet body.

[0003] Hinges can be classified into two types according to the arm body: slide-in and snap-fit. When a slide-in hinge is connected to an object, it needs to be connected to the object surface via bolts through a metal guide rail base. However, the processing of the hinge guide rail base is done in a step-by-step manner, that is, the raw material is first cut, and then the cut metal sheet is transferred to the next station for positioning and drilling. This processing method requires multiple different processing stations to complete the processing of the guide rail base, resulting in low processing efficiency. Furthermore, the transfer of workpieces between different stations also consumes a lot of manpower and time. Therefore, those skilled in the art have proposed an integrated processing device for positioning, drilling and cutting of guide rail bases to solve the above-mentioned technical problems. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides an integrated machining device for positioning, drilling, and cutting of guide rail bases, which solves the problem that existing machining equipment requires multiple different machining stations to achieve the machining and forming of guide rail bases and has low processing efficiency.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a guide rail base positioning, drilling, and cutting integrated processing device, comprising:

[0006] A machining table, which is used to support and assemble the various machining mechanisms for machining the guide rail base;

[0007] The plate leveling mechanism is assembled on the front side of the top of the processing table near the edge, and is used to level the metal plate that enters the processing table.

[0008] The side positioning mechanism is assembled at the front middle part of the top of the processing table and is used to perform side positioning on the metal plate after the plate leveling mechanism has finished leveling.

[0009] The end positioning and fixing mechanism is assembled on the top of the processing table, away from the material plate leveling mechanism, near the edge, and is used to position and fix the end of the metal material plate after the material plate leveling mechanism has finished processing.

[0010] The mobile cutting mechanism is mounted on the top of the processing table on the side away from the material plate leveling mechanism, and is used to cut the metal material plate after the positioning process is completed.

[0011] The positioning drilling mechanism is assembled on one side of the middle and rear part of the top of the processing table and is used to perform positioning drilling on the metal plate after positioning and cutting.

[0012] The finished product collection mechanism is mounted on the other side of the middle and rear part of the top of the processing table, and is used to transport and collect the processed guide rail bases.

[0013] Preferably, the material plate leveling mechanism includes an inner assembly groove, which is located on one side of the front part of the top of the processing table near the edge. Both sides of the bottom end of the inner assembly groove are fixedly connected to mounting base three. A driven pressure roller is rotatably connected to the lower part between the inner sides of the mounting base three. An active pressure roller is rotatably connected to the upper part between the inner sides of the mounting base three. A drive motor is fixedly connected to the upper part of the outer side of the rear mounting base three, and the output end of the drive motor passes through the mounting base three and is connected to the middle of one end of the active pressure roller.

[0014] Preferably, the side positioning mechanism includes a mounting base, the bottom end of which is fixedly connected to the front middle part of the top of the processing table. Multiple bottom transmission rollers are equidistantly rotatably connected to the middle of the top of the mounting base. Multiple inner cavities are equidistantly opened on both sides of the upper middle part of the inner end of the mounting base. Positioning mounting rods are provided in the inner cavities, and one end of each positioning mounting rod passes through the corresponding position of the mounting base and extends outward. Rotating rollers are provided on the outer ends of the positioning mounting rods, and limiting seats are provided on the inner ends of the positioning mounting rods. Springs are provided on the limiting seats.

[0015] Preferably, the end positioning and fixing mechanism includes a positioning seat. A flap is rotatably connected to one side of the top center of the positioning seat via a rotating rod. Both ends of the rotating rod are provided with torsion springs. An electromagnet seat three is provided on the upper outer side of the flap. Two top support plates are provided on one side of the top center of the positioning seat. An electromagnet seat two is provided on one side of the top center of the positioning seat. A top plate is provided on the upper inner side of the flap. Sliding grooves three are provided at both ends of the other side of the top center of the positioning seat. Connecting seats are slidably connected to the front and rear ends of the inner side of the sliding grooves three. Side fixing seats are provided on both sides of the top of the connecting seats. Rubber seats are provided in the middle of the top of the inner side of the side fixing seats. One side of the middle inner end of the positioning seat is rotatably connected to one end of a counter-rotating screw. The other end of the counter-rotating screw passes through the connecting seat and is rotatably connected to one side of the middle inner wall of the positioning seat. A servo motor three is fixedly connected to one side of the upper middle front end of the positioning seat. The output end of the servo motor three passes through the positioning seat and is connected to one end of the counter-rotating screw.

[0016] Preferably, the mobile cutting mechanism includes a slide groove 1, which is located on one side of the middle of the top of the processing table. Two sliders 1 are equidistantly connected within the slide groove 1. The top ends of the sliders 1 are fixedly connected to the front and rear sides of the bottom of the mounting base 4. The middle of the inner front end of the slide groove 1 is rotatably connected to one end of a drive screw 1. The other end of the drive screw 1 passes through the sliders 1 and is rotatably connected to the middle of the other inner end of the slide groove 1. A cutting blade is provided on one side of the mounting base 4. A servo motor 1 is provided on one side of the upper middle of the front end of the processing table, and the output end of the servo motor 1 passes through the processing table and is connected to one end of the drive screw 1.

[0017] Preferably, the positioning drilling mechanism includes a second slide groove. The second slide groove is provided on one side of the middle part of the top of the processing table. A second slider is slidably connected in the second slide groove. The top of the second slider is fixedly connected to both ends of the bottom middle part of the positioning seat. The middle of the inner front end of the second slide groove is rotatably connected to one end of a second drive screw. The other end of the second drive screw passes through the second slider and is rotatably connected to the middle of the rear end of the second slide groove. A second servo motor is provided on one side of the upper middle part of the front end of the processing table near the edge. The output end of the second servo motor passes through the processing table and is connected to one end of the second drive screw.

[0018] Preferably, the positioning drilling mechanism further includes a processing adjustment seat. A processing adjustment seat is provided on one side of the middle and rear part of the top of the processing table. A second mounting seat is provided in the middle of the bottom inner side of the processing adjustment seat. Drill rods are provided at the four corners of the bottom of the second mounting seat.

[0019] Preferably, the finished product collection mechanism includes a fixed frame, and the fixed frame is fixedly connected to one side of the rear middle part of the top of the processing table. The fixed frame is provided with a mounting seat five in the middle part. A cylinder is provided at both ends of the middle part of one side of the mounting seat five. The cylinder rods are respectively fixedly connected to the middle ends of the electromagnet seat one.

[0020] Preferably, the finished product collection mechanism further includes mounting side plates. Two mounting side plates are fixedly connected at equal intervals on one side of the top rear part of the processing table. A mounting plate is provided on the lower inner side of the mounting side plate. Multiple conveyor belts are provided at equal intervals on the mounting plate. A collection box is provided at the top rear part of one side of the processing table.

[0021] Preferably, the bottom of the processing table is provided with a fixed base, the bottom of the fixed base is provided with an anti-slip rubber layer, and a controller is provided on one side of the upper middle part of the front end of the processing table.

[0022] Working Principle: When processing the guide rail base, the material plate leveling mechanism is activated. The operator feeds the metal plate between the active and driven pressure rollers. At this time, the drive motor starts, and its rotating shaft drives the active pressure roller synchronously. Simultaneously, the active pressure roller rotates, and through friction, it drives the metal plate and its bottom driven pressure roller to rotate within the mounting base three. Through the coordinated action of the active and driven pressure rollers, the metal plate to be processed is leveled, improving the subsequent processing accuracy of the guide rail base. After the material plate leveling mechanism levels the metal plate, the side positioning mechanism is activated. The leveled metal plate then reaches the mounting base one and, along with the material... The plate leveling mechanism continuously conveys the metal plate. The bottom of the metal plate is conveyed and moved by the bottom transmission roller on the mounting seat one. During the conveying and moving of the metal plate, the two sides of the metal plate drive the rotating roller on the positioning mounting rod to rotate synchronously. The two sides of the metal plate simultaneously squeeze the positioning mounting rod, so that the positioning mounting rod moves synchronously within the limiting seat of the mounting seat one. While the positioning mounting rod moves, it drives the limiting seat on it to move synchronously. While the limiting seat moves, it squeezes the spring on it to tighten it. The tension generated when the spring tightens drives the positioning mounting rod to make the metal plate on the mounting seat one centered, thus completing the side positioning treatment of the metal plate before processing the guide rail base. After the side positioning of the metal plate is completed, the end of the metal plate reaches the position of the positioning seat. The end positioning and fixing mechanism is activated. As the metal plate is conveyed, the end of the metal plate pushes the flip plate on the positioning seat to rotate. The flip plate rotates through the rotating rod, causing the torsion spring on it to tighten. As the flip plate flips, the electromagnet seat three on the flip plate and the electromagnet seat two on the positioning seat come into contact. At this time, the electromagnet seats two and three are energized, causing them to generate magnetism and attract each other, thereby fixing the flip plate on the positioning seat. At this time, the end of the metal plate is confined within the flip plate, and the bottom of the metal plate is supported and fixed by the top plate on the flip plate. Then, the servo motor three is started, and the shaft of the servo motor three drives... The moving counter-rotating screw rotates, and while rotating, it drives the connecting seat and the side fixing seat on it to move synchronously towards the center. This clamps and fixes the side of the metal plate on the top support plate through the side fixing seat, thus completing the positioning and fixing of the end part of the metal plate. After the end part of the metal plate is positioned and fixed, the moving cutting mechanism is started. The shaft of servo motor one drives the drive screw one in slide groove one to rotate. While the drive screw one rotates, it drives the slider one and the mounting seat four on it to move synchronously in slide groove one. While the mounting seat four moves, it cuts the metal plate through the cutting blade on it, thus realizing the moving cutting of the metal plate.After the metal sheet is cut, the positioning and drilling mechanism is activated. At this time, the shaft of servo motor two drives the drive screw two within the slide groove two to rotate. Simultaneously, the drive screw two rotates, causing the slider two within the slide groove two to move backward. The slider two's backward movement also moves the positioning seat on it. Simultaneously, the positioning seat moves the metal sheet on it to the position of the processing adjustment seat. Once the positioning seat and the fixed metal sheet on it have reached the position of the processing adjustment seat, the processing adjustment seat moves the mounting seat two downward synchronously. Simultaneously, the mounting seat two's downward movement moves the drill rod on it downward synchronously, thereby drilling holes in the fixed metal sheet on the positioning seat through the drill rod. Simultaneously, the finished product collection mechanism is activated, and the cylinder rod on mounting base five extends, driving the electromagnet base one on it to extend synchronously. This electromagnet base one then fixes the other end of the metal plate on the positioning base. After drilling is completed, the electromagnet base one is energized, generating magnetism to attract the metal plate on the positioning base. Then, as the cylinder rod on mounting base five retracts, it causes the electromagnet base one and the attracted metal plate to move synchronously. Afterward, the electromagnet base one is de-energized, and the metal plate falls onto the conveyor belt on the mounting plate, where it is transported to the collection box for collection. This completes the series of processing and centralized collection of the guide rail base.

[0023] This invention provides an integrated machining device for positioning, drilling, and cutting of guide rail bases, which has the following advantages:

[0024] 1. This invention uses a multi-station integrated processing method to process metal plates into guide rail bases and collect them through a single processing device. This saves the transfer time between different processing steps of the guide rail bases, improves the processing efficiency of the guide rail bases, and the device integrates positioning, transfer, drilling and cutting. It can also reduce the initial investment cost of the equipment and the space occupied by the equipment during use, which is conducive to improving the rational use of space in the processing workshop.

[0025] 2. This invention corrects the flatness of the metal sheet before processing and uses various positioning and fixing mechanisms in the subsequent process. On the one hand, it helps to improve the forming effect of the product and reduce the generation of defective products. On the other hand, it can also improve the accuracy and stability of the metal sheet during subsequent processing, which facilitates subsequent cutting and drilling operations.

[0026] 3. This invention reduces the manpower required for processing the guide rail base through integrated automated processing, and also reduces the labor intensity of workers, thereby avoiding human intervention and assistance in the processing process and improving the automation level of the guide rail base processing.

[0027] 4. This invention is applicable to the processing and use of metal guide rail bases of different lengths and widths, with high adaptability and convenient processing and production of different types of guide rail bases. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the front left side structure of the present invention;

[0029] Figure 2 This is a schematic diagram of the front right side structure of the present invention;

[0030] Figure 3 This is a schematic diagram of the rear structure of the present invention;

[0031] Figure 4 For the present invention Figure 3 Enlarged schematic diagram of the structure at point A;

[0032] Figure 5 This is a cross-sectional view of the internal structure of the mounting base of the present invention;

[0033] Figure 6 This is a schematic diagram of a partial structure of the mounting base of the present invention;

[0034] Figure 7 This is a partial structural diagram of the positioning seat of the present invention;

[0035] Figure 8 This is a partial structural diagram of the connector of the present invention;

[0036] Figure 9 This is a partial structural diagram of the flap of the present invention.

[0037] The components include: 1. Processing table; 2. Mounting base one; 3. Servo motor one; 4. Servo motor two; 5. Servo motor three; 6. Positioning seat; 7. Flip plate; 8. Slide 1; 9. Slide 2; 10. Mounting base two; 11. Drill rod; 12. Processing adjustment seat; 13. Active pressure roller; 14. Mounting side plate; 15. Mounting plate; 16. Conveyor belt; 17. Collection box; 18. Internal assembly groove; 19. Driven pressure roller; 20. Mounting base three; 21. Controller; 22. Slide 3; 23. Side fixing seat; 24. Top support plate; 25. Electromagnetic... 26. Iron base 1; 27. Rotating roller; 28. Positioning mounting rod; 29. ​​Bottom transmission roller; 20. Mounting base 4; 30. Cutting disc; 31. Drive motor; 32. Fixing frame; 33. Mounting base 5; 34. Cylinder; 35. Spring; 36. Limiting seat; 37. Inner cavity; 38. Slider 1; 39. Drive screw 1; 40. Drive screw 2; 41. Slider 2; 42. Electromagnet base 2; 43. Electromagnet base 3; 44. Opposite direction screw; 45. Connecting seat; 46. Rubber seat; 47. Top plate; 48. Torsion spring; 49. Rotating rod. Detailed Implementation

[0038] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] Please see the appendix Figure 1 - Appendix Figure 3 This invention provides an integrated machining device for positioning, drilling, and cutting of guide rail bases, comprising:

[0040] Processing table 1, which is used to support and assemble the various processing mechanisms for processing the guide rail base;

[0041] The material plate leveling mechanism is assembled on the front side of the top of the processing table 1 near the edge, and is used to level the metal material plate that enters the processing table 1.

[0042] The material plate leveling mechanism includes an inner assembly groove 18, which is located on one side of the front part of the top of the processing table 1 near the edge. Both sides of the bottom end of the inner assembly groove 18 are fixedly connected to mounting bases 20. A driven pressure roller 19 is rotatably connected to the lower part of the inner side of the mounting bases 20, and an active pressure roller 13 is rotatably connected to the upper part of the inner side of the mounting bases 20. A drive motor 31 is fixedly connected to the upper part of the outer side of the rear mounting base 20, and the output end of the drive motor 31 passes through the mounting base 20 and is connected to the middle of one end of the active pressure roller 13.

[0043] When the material plate leveling mechanism is started, the operator feeds the metal material plate between the active pressure roller 13 and the driven pressure roller 19. At this time, the drive motor 31 starts, and its rotating shaft drives the active pressure roller 13 to rotate synchronously. While the active pressure roller 13 rotates synchronously, it drives the metal material plate and the driven pressure roller 19 at its bottom to rotate within the mounting base 20 through friction. Through the synergistic action of the active pressure roller 13 and the driven pressure roller 19, the metal material plate to be processed is leveled, which facilitates the improvement of the subsequent processing accuracy of the guide rail base.

[0044] Please see the appendix Figure 5 The side positioning mechanism is mounted on the front middle part of the top of the processing table 1 and is used to perform side positioning on the metal plate after the plate leveling mechanism has finished leveling.

[0045] The side positioning mechanism includes a mounting base 2. The bottom end of the mounting base 2 is fixedly connected to the front middle part of the top of the processing table 1. Multiple bottom transmission rollers 28 are equidistantly rotatably connected to the middle of the top of the mounting base 2. Multiple inner cavities 37 are equidistantly opened on both sides of the upper middle part of the inner end of the mounting base 2. Positioning mounting rods 27 are provided in the inner cavities 37. One end of the positioning mounting rods 27 passes through the corresponding position of the mounting base 2 and extends outward. Rotating rollers 26 are provided on the outer ends of the positioning mounting rods 27. Limit seats 36 are provided on the inner ends of the positioning mounting rods 27. Springs 35 are provided on the limit seats 36.

[0046] When the side positioning mechanism is activated, the leveled metal plate reaches the mounting base 2. As the plate leveling mechanism continuously conveys the metal plate, the bottom of the metal plate is conveyed and moved by the bottom transmission roller 28 on the mounting base 2. During the conveying and moving of the metal plate, the two sides of the metal plate drive the rotating roller 26 on the positioning mounting rod 27 to rotate synchronously, and the two sides of the metal plate synchronously squeeze the positioning mounting rod 27, so that the positioning mounting rod 27 moves synchronously within the limiting seat 36 of the mounting base 2. While the positioning mounting rod 27 moves, it drives the limiting seat 36 on it to move synchronously. While the limiting seat 36 moves, it squeezes the spring 35 on it to tighten it. The tension generated when the spring 35 tightens drives the positioning mounting rod 27 to make the metal plate on the mounting base 2 centered, thus completing the side positioning treatment of the metal plate before processing the guide rail base.

[0047] Please see the appendix Figure 7 - Appendix Figure 9 The end positioning and fixing mechanism is assembled on the top of the processing table 1 on the side away from the material plate flattening mechanism, near the edge, and is used to position and fix the end of the metal material plate after the material plate flattening mechanism has been processed.

[0048] The end positioning and fixing mechanism includes a positioning seat 6. A flap 7 is rotatably connected to the middle of the top of the positioning seat 6 via a rotating rod 49. Both ends of the rotating rod 49 are provided with torsion springs 48. An electromagnet seat 3 43 is provided on the upper middle part of the outer side of the flap 7. Two top support plates 24 are provided on the middle of the top of the positioning seat 6. An electromagnet seat 2 42 is provided on the middle of the top of the positioning seat 6. A top plate 47 is provided on the upper middle part of the inner side of the flap 7. Slide grooves 3 22 are provided at both ends of the middle part of the other side of the top of the positioning seat 6. The front and rear ends of the slide grooves 3 22 are connected. Each is slidably connected to a connecting seat 45. Both sides of the top of the connecting seat 45 are provided with side fixing seats 23. The middle of the top of the inner side of each side fixing seat 23 is provided with a rubber seat 46. The middle of the inner end of the positioning seat 6 is rotatably connected to one end of the anti-directional screw 44. The other end of the anti-directional screw 44 passes through the connecting seat 45 and is rotatably connected to one side of the middle of the inner wall of the positioning seat 6. A servo motor 3 5 is fixedly connected to one side of the upper middle part of the front end of the positioning seat 6. The output end of the servo motor 3 5 passes through the positioning seat 6 and is connected to one end of the anti-directional screw 44.

[0049] When the end positioning and fixing mechanism is started, as the metal plate is conveyed, the end of the metal plate pushes the flip plate 7 on the positioning seat 6 to rotate. The flip plate 7 rotates through the rotating rod 49, which tightens the torsion spring 48 on it. As the flip plate 7 flips, the electromagnet seat 3 43 on the flip plate 7 and the electromagnet seat 2 42 on the positioning seat 6 come into contact. At this time, the electromagnet seat 2 42 and the electromagnet seat 3 43 are energized to generate magnetism and attract each other, thereby fixing the flip plate 7 on the positioning seat 6. At this time, the end of the metal plate is limited to inside the flip plate 7, and the bottom of the metal plate is supported and fixed by the top plate 47 on the flip plate 7.

[0050] Then, servo motor 35 starts, and the shaft of servo motor 35 drives the counter-rotating screw 44 to rotate. While rotating, the counter-rotating screw 44 drives the connecting seat 45 and the side fixing seat 23 on it to move synchronously towards the center. Thus, the side fixing seat 23 clamps and fixes the side of the metal plate on the top support plate 24, thereby completing the positioning and fixing of the end part of the metal plate.

[0051] Please see the appendix Figure 6 The moving cutting mechanism is mounted on the top of the processing table 1 on the side away from the material plate leveling mechanism, and is used to cut the metal material plate after the positioning process is completed.

[0052] The mobile cutting mechanism includes a slide groove 8, which is located on one side of the middle of the top of the processing table 1. Two sliders 38 are equidistantly connected inside the slide groove 8. The tops of the sliders 38 are fixedly connected to the front and rear sides of the bottom of the mounting base 29. The middle of the front end of the inner side of the slide groove 8 is rotatably connected to one end of the drive screw 39. The other end of the drive screw 39 passes through the sliders 38 and is rotatably connected to the middle of the other end of the inner side of the slide groove 8. A cutting disc 30 is provided on one side of the mounting base 29. A servo motor 3 is provided on one side of the upper middle of the front end of the processing table 1. The output end of the servo motor 3 passes through the processing table 1 and is connected to one end of the drive screw 39.

[0053] When the mobile cutting mechanism is started, the rotating shaft of the servo motor 3 drives the drive screw 39 in the slide 8 to rotate. While the drive screw 39 rotates, it drives the slider 38 and the mounting base 29 on it to move synchronously in the slide 8. As the mounting base 29 moves, it cuts the metal plate through the cutting blade 30 on it, thereby realizing the mobile cutting process of the metal plate.

[0054] The positioning drilling mechanism is mounted on one side of the top rear part of the processing table 1 and is used to perform positioning drilling on the metal plate after positioning and cutting.

[0055] The positioning drilling mechanism includes a slide groove 9. The slide groove 9 is provided on one side of the middle part of the top of the machining table 1. A slider 41 is slidably connected in the slide groove 9. The top of the slider 41 is fixedly connected to the two ends of the bottom middle part of the positioning seat 6. The middle of the inner front end of the slide groove 9 is rotatably connected to one end of the drive screw 40. The other end of the drive screw 40 passes through the slider 41 and is rotatably connected to the middle of the rear end of the slide groove 9. A servo motor 4 is provided on one side of the upper middle part of the front end of the machining table 1 near the edge. The output end of the servo motor 4 passes through the machining table 1 and is connected to one end of the drive screw 40.

[0056] When the positioning drilling mechanism is started, the shaft of the servo motor 4 drives the drive screw 40 in the slide groove 9 to rotate. While the drive screw 40 rotates, it drives the slider 41 in the slide groove 9 to move backward. While the slider 41 moves backward, it drives the positioning seat 6 on it to move. While the positioning seat 6 moves, it synchronously drives the metal plate on it to move synchronously to the position of the processing adjustment seat 12.

[0057] The positioning drilling mechanism also includes a machining adjustment seat 12. The machining adjustment seat 12 is provided on one side of the middle and rear part of the top of the machining table 1. The mounting seat 2 10 is provided in the middle of the bottom of the inner side of the machining adjustment seat 12. Drill rods 11 are provided at the four corners of the bottom of the mounting seat 2 10.

[0058] When the positioning seat 6 and the metal plate fixed thereon are moved to the position of the processing adjustment seat 12, the processing adjustment seat 12 drives the mounting seat 2 10 to move down synchronously. At the same time, the mounting seat 2 10 drives the drill rod 11 on it to move down synchronously, so that the metal plate fixed thereon on the positioning seat 6 is drilled through the drill rod 11.

[0059] Please see the appendix Figure 4 The finished product collection mechanism is mounted on the other side of the middle and rear part of the top of the processing table 1, and is used to transport and collect the processed guide rail base.

[0060] The finished product collection mechanism includes a fixed frame 32. The fixed frame 32 is fixedly connected to one side of the middle and rear part of the top of the processing table 1. The fixed frame 32 is provided with a mounting seat 33 in the middle. Cylinders 34 are provided at both ends of the middle part of one side of the mounting seat 33. The rods of the cylinders 34 are fixedly connected to the middle ends of the electromagnet seat 25.

[0061] When the finished product collection mechanism is started, the cylinder 34 rod on the mounting base 5 33 is pushed out. At the same time, the cylinder 34 rod is pushed out, and the electromagnet base 25 on it is pushed out simultaneously. Thus, the other end of the metal plate on the positioning base 6 is fixed by the electromagnet base 25, thereby realizing the all-round fixation of the metal plate on the positioning base 6, which facilitates the subsequent drilling operation of the metal plate.

[0062] The finished product collection mechanism also includes mounting side plates 14. Two mounting side plates 14 are fixedly connected at equal intervals on one side of the top middle and rear part of the processing table 1. Mounting plate 15 is provided on the lower inner side of the mounting side plate 14. Multiple conveyor belts 16 are provided at equal intervals on the mounting plate 15. A collection box 17 is provided at the top middle and rear part of one side of the processing table 1.

[0063] After the drilling is completed, the electromagnet base 25 is energized to generate magnetism, attracting the metal plate on the positioning seat 6. Then, as the cylinder 34 rod on the mounting seat 33 retracts, it drives the electromagnet base 25 and the attracted metal plate to move synchronously. After that, the electromagnet base 25 is de-energized, and the metal plate on the electromagnet base 25 falls onto the conveyor belt 16 on the mounting plate 15. It is then transported by the conveyor belt 16 to the collection box 17 for collection, thus completing a series of processing and centralized collection of the guide rail base.

[0064] The bottom of the processing table 1 is provided with a fixed base, and the bottom of the fixed base is provided with an anti-slip rubber layer. A controller 21 is provided on one side of the upper middle part of the front end of the processing table 1.

[0065] Adding a fixed base and an anti-slip rubber layer to the bottom of the processing table 1 can improve the stability of the overall equipment during processing. In addition, when the operator is processing, the operator can control the operating status of the equipment through the controller 21, so as to adapt to different processing conditions on site.

[0066] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A guide rail base positioning, drilling, and cutting integrated processing device, characterized in that, include: A processing table (1) is used to support and assemble the various processing mechanisms for the processing of the guide rail base; The plate leveling mechanism is mounted on the front side of the top of the processing table (1) near the edge, and is used to level the metal plate that enters the processing table (1). The side positioning mechanism is assembled at the front middle part of the top of the processing table (1) and is used to perform side positioning on the metal plate after the plate leveling mechanism has finished leveling. The end positioning and fixing mechanism is assembled on the side of the top of the processing table (1) away from the material plate leveling mechanism and close to the edge. It is used to position and fix the end of the metal material plate after the material plate leveling mechanism has been processed. The side positioning mechanism includes a mounting base (2), the bottom end of which is fixedly connected to the front middle part of the top of the processing table (1). Multiple bottom transmission rollers (28) are equidistantly rotatably connected to the top middle part of the mounting base (2). Multiple inner cavities (37) are equidistantly opened on both sides of the upper middle part of the inner end of the mounting base (2). A positioning mounting rod (27) is provided in the inner cavity (37). One end of the positioning mounting rod (27) passes through the corresponding position of the mounting base (2) and extends outward. A rotating roller (26) is provided on the outer end of the positioning mounting rod (27). A limit seat (36) is provided on the inner end of the positioning mounting rod (27). A spring (35) is provided on the limit seat (36). The end positioning and fixing mechanism includes a positioning seat (6). A flap (7) is rotatably connected to the middle side of the top of the positioning seat (6) via a rotating rod (49). Both ends of the rotating rod (49) are provided with torsion springs (48). An electromagnet seat three (43) is provided on the upper middle part of the outer side of the flap (7). Two top support plates (24) are provided on the middle side of the top of the positioning seat (6). An electromagnet seat two (42) is provided on the middle side of the top of the positioning seat (6). A top plate (47) is provided on the upper middle part of the inner side of the flap (7). Slide groove three (22) is provided at both ends of the middle part of the other side of the top of the positioning seat (6). The front and rear ends of the inner side are slidably connected to a connecting seat (45). The top two sides of the connecting seat (45) are provided with side fixing seats (23). The middle of the top of the side fixing seats (23) is provided with a rubber seat (46). The middle side of the inner end of the positioning seat (6) is rotatably connected to one end of the anti-directional screw (44). The other end of the anti-directional screw (44) passes through the connecting seat (45) and is rotatably connected to one side of the middle of the inner wall of the positioning seat (6). The upper side of the front end of the positioning seat (6) is fixedly connected to a servo motor three (5). The output end of the servo motor three (5) passes through the positioning seat (6) and is connected to one end of the anti-directional screw (44). A mobile cutting mechanism is mounted on the top of the processing table (1) on the side away from the material plate leveling mechanism. The mobile cutting mechanism includes a slide groove (8), which is opened on the middle side of the top of the processing table (1) and is used to cut the metal material plate after the positioning process is completed. The positioning drilling mechanism is mounted on one side of the middle and rear part of the top of the processing table (1) and is used to perform positioning drilling on the metal plate after positioning and cutting. The finished product collection mechanism is assembled on the other side of the middle and rear part of the top of the processing table (1) and is used to transport and collect the processed guide rail base; The finished product collection mechanism includes a fixed frame (32). The fixed frame (32) is fixedly connected to one side of the middle and rear part of the top of the processing table (1). The fixed frame (32) is provided with a mounting seat five (33) in the middle. The mounting seat five (33) is provided with cylinders (34) at both ends of the middle part of one side. The rods of the cylinders (34) are fixedly connected to the middle ends of the electromagnet seat one (25). The finished product collection mechanism also includes mounting side plates (14). Two mounting side plates (14) are fixedly connected at equal intervals on one side of the top middle and rear part of the processing table (1). A mounting plate (15) is provided on the lower inner side of the mounting side plate (14). Multiple conveyor belts (16) are provided at equal intervals on the mounting plate (15). A collection box (17) is provided at the top middle and rear part of one side of the processing table (1).

2. The integrated machining device for positioning, drilling, and cutting of a guide rail base according to claim 1, characterized in that, The material plate leveling mechanism includes an inner assembly groove (18), which is located on one side of the front part of the top of the processing table (1) near the edge. Both sides of the bottom end of the inner assembly groove (18) are fixedly connected to mounting base three (20). The lower middle part between the inner sides of the mounting base three (20) is rotatably connected to a driven pressure roller (19). The upper middle part between the inner sides of the mounting base three (20) is rotatably connected to an active pressure roller (13). The upper middle part of the outer side of the rear mounting base three (20) is fixedly connected to a drive motor (31), and the output end of the drive motor (31) passes through the mounting base three (20) and is connected to the middle of one end of the active pressure roller (13).

3. The integrated machining device for positioning, drilling, and cutting of a guide rail base according to claim 1, characterized in that, Two sliders (38) are equidistantly connected in the slide groove (8). The top of the sliders (38) is fixedly connected to the front and rear sides of the bottom of the mounting base (29). The middle of the front end of the inner side of the slide groove (8) is rotatably connected to one end of the drive screw (39). The other end of the drive screw (39) passes through the sliders (38) and is rotatably connected to the middle of the other end of the inner side of the slide groove (8). A cutting blade (30) is provided on one side of the mounting base (29). A servo motor (3) is provided on the upper side of the front end of the processing table (1). The output end of the servo motor (3) passes through the processing table (1) and is connected to one end of the drive screw (39).

4. The integrated machining device for positioning, drilling, and cutting of a guide rail base according to claim 1, characterized in that, The positioning drilling mechanism includes a second slide groove (9). The second slide groove (9) is provided on one side of the middle part of the top of the processing table (1). A second slider (41) is slidably connected in the second slide groove (9). The top of the second slider (41) is fixedly connected to the two ends of the bottom middle part of the positioning seat (6). The middle part of the inner front end of the second slide groove (9) is rotatably connected to one end of the second drive screw (40). The other end of the second drive screw (40) passes through the second slider (41) and is rotatably connected to the middle part of the rear end of the second slide groove (9). A second servo motor (4) is provided on one side of the upper middle part of the front end of the processing table (1) near the edge. The output end of the second servo motor (4) passes through the processing table (1) and is connected to one end of the second drive screw (40).

5. The integrated machining device for positioning, drilling, and cutting of a guide rail base according to claim 1, characterized in that, The positioning drilling mechanism also includes a processing adjustment seat (12). The processing adjustment seat (12) is provided on one side of the middle and rear part of the top of the processing table (1). The inner bottom part of the processing adjustment seat (12) is provided with a mounting seat two (10). Drill rods (11) are provided at the four corners of the bottom of the mounting seat two (10).

6. The integrated machining device for positioning, drilling, and cutting of a guide rail base according to claim 1, characterized in that, The bottom of the processing table (1) is provided with a fixed base, and the bottom of the fixed base is provided with an anti-slip rubber layer. A controller (21) is provided on one side of the upper middle part of the front end of the processing table (1).

Citation Information

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