A preparation process for digital innovative inorganic boards with an imitation art paint effect
By using the preparation process of digitally innovated inorganic boards that mimic the effect of artistic paint, the application process of artistic paint has been simplified, solving the problems of high professionalism and high cost in application, and achieving a high-efficiency and low-cost artistic paint effect.
Patent Information
- Application Number
- CN202311407536.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-27
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2043-10-27
AI Technical Summary
The current application of artistic paint for walls requires a high level of professionalism, with significant differences in skill levels, and is time-consuming and expensive, making it unaffordable for the average consumer.
The preparation process of digital innovative inorganic boards with an imitation art paint effect includes steps such as substrate pretreatment, UV coating roller coating, digital printing and molding topcoat, which simplifies construction operations and reduces labor costs and time.
It simplifies the application of artistic paint effects, reduces labor costs and time, while ensuring the appearance and feel of the boards, making it suitable for ordinary consumers.
Smart Images

Figure CN117463587B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of inorganic substrate technology for imitation art paint coating, specifically a preparation process for digital innovative inorganic substrates with imitation art paint effects. Background Technology
[0002] Artistic paint wall decoration is a relatively new type of interior decoration, primarily achieved through on-site application by professional installers. Specifically, the process begins with applying a sealing primer to the wall, followed by a single-color paint. Then, professional installers apply the designed pattern to the wall using scraping or stenciling techniques. However, existing artistic paint stenciling techniques still have the following drawbacks: on-site application of artistic paint requires a high level of expertise; variations in the methods and skill levels of professional installers can lead to significant differences in the final result even with the same design. Furthermore, the manual application of artistic paint requires substantial time and expense, making it unaffordable for the average consumer.
[0003] Therefore, providing a preparation process for digital innovative inorganic boards with an imitation art paint effect to solve the above-mentioned defects is a major problem that needs to be solved. Summary of the Invention
[0004] To address the shortcomings of existing technologies, the present invention aims to provide a preparation process for digital innovative inorganic boards with an imitation art paint effect. The preparation process of digital innovative inorganic boards with an imitation art paint effect provided by the present invention simplifies the cumbersome construction operations of art paint. While significantly reducing labor costs and saving construction time, the effect and feel of the prepared boards can fully achieve the effect of art paint, and other surface properties of the product meet the corresponding standard requirements.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A preparation process for a digital innovative inorganic board with an imitation art paint effect includes the following steps:
[0007] S1. Pre-treatment of the board material before color matching;
[0008] S2. Achieving the effect of imitation art paint:
[0009] S201. Roller-coated UV color-correcting primer: Apply UV color-correcting primer evenly to the substrate surface treated in step S112, with a coating amount of 10-20 g / ㎡, and perform semi-curing treatment by UV curing.
[0010] S202. Roller-coated UV color-correcting primer: The UV color-correcting primer is uniformly rolled onto the substrate surface treated in step S201, with a rolling amount of 10-15 g / ㎡, and then semi-cured by UV curing.
[0011] S203. Metallic paint roller coating: Apply metallic paint evenly to the substrate surface treated in step S202, with a coating amount of 10-15 g / m², and perform semi-curing treatment by UV curing.
[0012] S204. Roller-coated UV transparent primer: Apply UV transparent primer evenly to the substrate surface treated in step S203, with a coating amount of 10-15 g / m², and perform full curing treatment using UV curing.
[0013] S205. Sanding and dust removal: Use 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S204 until the surface is smooth and free of obvious particles.
[0014] S206. Roller-coated UV adhesion primer: The UV adhesion primer is uniformly rolled onto the substrate surface treated in step S205, with a coating amount of 10-12 g / m², and then semi-cured by UV curing.
[0015] S207. Digital printing: According to the actual needs of the pattern and color, digitally print the pattern on the surface of the substrate treated in step S206. The amount of UV ink used is 15-20g / ㎡.
[0016] S208. Hardening primer: Apply a hardening primer evenly by roller to the substrate surface treated in step S207, with a roller coating amount of 10-15 g / m², and perform semi-curing treatment by UV curing.
[0017] S209. UV Sanding Primer: Apply UV sanding primer evenly by roller to the substrate surface treated in step S208, with a roller coating amount of 10-15 g / ㎡, and perform full curing treatment by UV curing.
[0018] S210. Sanding and dust removal: Use 400# or 600# sanding belt to sand and remove dust from the surface of the substrate treated in step S209 until the surface is smooth and free of obvious particles.
[0019] S211. Molding Topcoat: On the substrate surface treated in step S210, UV topcoat is uniformly rolled using forward and reverse roller coating, with a coating amount of 70-80g / ㎡. The desired texture details are then molded onto the UV topcoat using a molding device, and UV curing is used to fully cure the coating, thus obtaining a digital science and technology inorganic board with an imitation art paint effect.
[0020] Preferably, the pretreatment of the board material before color correction includes the following steps:
[0021] S101. Substrate sanding and dust removal: Use 240# or 320# sanding belt to sand and remove dust from the substrate until its surface is smooth and free of obvious particles.
[0022] S102. Roller-coated UV penetrating primer: On the substrate surface treated in step S101, UV transparent primer is uniformly rolled on using a sponge roller and a regular roller coating method, with a coating amount of 40-60 g / ㎡. It is then fully cured using infrared leveling and UV curing methods.
[0023] S103. Roller-coating UV adhesion primer: Roller-coating UV adhesion primer evenly onto the substrate surface treated in step S102, with a coating amount of 10-15 g / m². Repeat the roller coating once more following the same process steps.
[0024] S104. Roller-coated UV adhesion putty: On the substrate surface treated in step S103, UV adhesion putty is uniformly applied by roller using ordinary roller and reverse scraping steel roller, with a roller coating amount of 25-35 g / ㎡, and then semi-cured by UV curing.
[0025] S105. Roller-coated UV putty: On the substrate surface treated in step S104, UV putty is uniformly applied using a regular roller and a reverse scraping steel roller, with a coating amount of 20-30 g / m².
[0026] S106. Roller-coated UV transparent primer: Apply UV transparent primer evenly to the substrate surface treated in step S105, with a coating amount of 15-25 g / m², and perform full curing treatment using UV curing.
[0027] S107. Sanding and dust removal; Use 320# or 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S106 until the surface is smooth and free of obvious particles.
[0028] S108. Roller-coated UV putty: On the substrate surface treated in step S107, UV putty is uniformly applied using ordinary rollers and reverse scraping steel rollers, with a coating amount of 20-30 g / ㎡.
[0029] S109. Roller-coated UV transparent primer: Apply UV transparent primer evenly to the substrate surface treated in step S108, with a coating amount of 15-25 g / m², and perform full curing treatment using UV curing.
[0030] S110. Sanding and dust removal: Use 320# or 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S109 until the surface is smooth and free of obvious particles.
[0031] S111. Roller-coated UV white primer: Apply UV white primer evenly to the substrate surface treated in step S111, with a coating amount of 20-30 g / m², and perform semi-curing treatment by UV curing.
[0032] S112. Roller-coating UV white primer: Apply UV white primer evenly to the substrate surface treated in step S112, with a coating amount of 20-30 g / m², and perform semi-curing treatment using UV curing.
[0033] Preferably, before step S101, the pretreatment of the board material before color correction further includes the following steps:
[0034] Based on the artistic paint effect image desired by the client, the target sample is scanned, and the image is processed to obtain the corresponding color data for the artistic paint effect.
[0035] Preferably, after step S211, the realization of the simulated art paint effect further includes the following steps:
[0036] The digital science and technology inorganic board with the imitation art paint effect described in S211 is coated with a protective film.
[0037] Preferably, in S102, the process parameters for infrared leveling are: leveling temperature 180-220℃, and leveling penetration time 40-60s.
[0038] Preferably, in S201, the UV color-correcting primer contains four color pastes: red, yellow, black, and white; the mass ratio of the four color pastes is (0.5-2.7):(0.3-2.7):(0.3-2.8):(0.4-3.1).
[0039] In S202, the UV color-correcting primer contains four color pastes: red, yellow, black, and white; the mass ratio of the four color pastes is (0.5-2.4):(0.3-2.3):(1-3.5):(0.4-2.4).
[0040] Preferably, in S203, the metallic paint comprises, by weight, 100-200 parts polymethyl methacrylate, 20-30 parts styrene, 5-8 parts acrylic acid, 3-5 parts photoinitiator, and 25-30 parts aluminum powder.
[0041] Preferably, the photoinitiator is one or more of 2,4,6-trimethylbenzoyl-diphenylphosphine oxide or ethyl 2,4,6-trimethylbenzoylphenylphosphonate.
[0042] Preferably, in S102, the UV curing process parameters are: UVA: 400, UVV: 1180, number of lamps: lamp 1: half lamp, lamp 2: half lamp, type of lamps: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min.
[0043] In S104, the UV curing process parameters are: UVA: 300, UVV: 1180, number of lamps: lamp 1: full lamp, lamp 2: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min.
[0044] In S106, the UV curing process parameters are: UVA: 370, UVV: 720, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp 3: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, UV dryer speed 25m / min.
[0045] In S109, the UV curing process parameters are: UVA: 500, UVV: 785, number of lamps turned on: lamp 1: all lamps, lamp 2: all lamps, lamp 3: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, UV dryer speed 25m / min.
[0046] In S111, the UV curing process parameters are: UVA: 260, UVV: 1800, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min.
[0047] In S112, the UV curing process parameters are: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min.
[0048] In S201, the UV curing process parameters are: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min.
[0049] In S202, the UV curing process parameters are: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min.
[0050] In S203, the UV curing process parameters are: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min.
[0051] In S204, the UV curing process parameters are: UVA: 650, UVV: 1650, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp 3: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, UV dryer speed 25m / min.
[0052] In S206, the UV curing process parameters are: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, type of lamps: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min.
[0053] In S208, the UV curing process parameters are: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, type of lamps: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min.
[0054] In S209, the UV curing process parameters are: UVA: 500, UVV: 785, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp 3: all lamps, type of lamps: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, UV dryer speed 25m / min.
[0055] In S211, the UV curing process parameters are: UVA: 300, UVV: 1180, number of lamps: 6, lamp types: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, lamp 4: mercury lamp, lamp 5: mercury lamp, lamp 6: mercury lamp, and UV dryer speed: 25m / min.
[0056] In the above steps, the UV energy deviation during UV curing is within ±10%;
[0057] The only difference between the half-lamp and the full-lamp is the UV energy.
[0058] Preferably, in S101, the substrate is a Class A fire-retardant high-density calcium carbonate substrate with a density of 1.4-1.6 g / cm³. 3 .
[0059] Compared with the prior art, the beneficial effects of the present invention are:
[0060] The preparation process of the digital innovative inorganic board with the imitation art paint effect provided by this invention, through the synergistic effect of process steps such as metal primer, digital printing and molding topcoat, not only simplifies the cumbersome construction operation of art paint, but also greatly reduces labor costs and saves construction time. The effect and feel of the board prepared can completely achieve the effect of art paint. Attached Figure Description
[0061] Figure 1 This is a flowchart of the pretreatment process for color correction of the digital innovative inorganic board material with imitation art paint effect according to the present invention.
[0062] Figure 2 This is a process flow diagram illustrating the realization of the simulated art paint effect in the digital science and technology inorganic board of the present invention. Detailed Implementation
[0063] The present invention will now be clearly and completely described in conjunction with embodiments thereof. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0064] Please see Figure 1-2 The present invention provides a technical solution:
[0065] Example 1
[0066] A preparation process for a digital innovative inorganic board with an imitation art paint effect:
[0067] S1. Pre-treatment of the board material before color matching:
[0068] S101. Substrate sanding and dust removal: Use 320# sanding belt for substrates with a density of 1.4g / cm³. 3 The Class A fire-resistant high-density calcium carbonate substrate is sanded and dusted until its surface is smooth and free of obvious particles.
[0069] S102. Roller-coated UV penetrating primer: On the substrate surface treated in step S101, a UV transparent primer is uniformly rolled using a sponge roller and a regular roller. Paint type: Three Trees UDG200-BC, roller coating amount: 40g / ㎡. Under the following process parameters: 180℃ temperature, infrared leveling penetration for 40s, UVA: 400, UVV: 1180, number of lamps: lamp 1: half lamp, lamp 2: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min, the substrate treated in step S101 is subjected to full UV curing treatment.
[0070] S103. Roller-coating UV adhesion primer: Roller-coating UV adhesion primer evenly onto the substrate surface treated in step S102. Paint type: Three Trees UDG213-BC, roller coating amount 10g / ㎡. Repeat the roller coating once more following the same process steps.
[0071] S104. Roller-coated UV adhesion putty: On the substrate surface treated in step S103, UV adhesion putty is uniformly applied by roller using a regular roller and a reverse scraping steel roller. Paint type: Three Trees UNG221-BC, roller coating amount: 25g / ㎡. UV semi-curing treatment is carried out under the following process parameters: UVA: 300, UVV: 1180, number of lamps: lamp 1: full lamp, lamp 2: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min.
[0072] S105. Roller-coated UV putty; On the substrate surface treated in step S104, UV putty is uniformly applied by roller using a regular roller and a reverse scraping steel roller. Paint type: Three Trees UDG244, roller coating amount 20g / ㎡.
[0073] S106. Roller-coated UV transparent primer: A UV transparent primer is uniformly roller-coated onto the substrate surface treated in step S105. The primer type is Three Trees UDG245, the coating amount is 15g / ㎡, and it is subjected to UV full curing treatment under the following process parameters: UVA: 370, UVV: 720, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp 3: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, and UV dryer speed 25m / min.
[0074] S107. Sanding and dust removal; Use 320# sanding belt to sand and remove dust from the surface of the substrate treated in step S106 until the surface is smooth and free of obvious particles.
[0075] S108. Roller-coated UV putty: On the substrate surface treated in step S107, UV putty is uniformly applied by roller using a regular roller and a reverse scraping steel roller. Paint type: Three Trees UDG244, roller coating amount 20g / ㎡.
[0076] S109. Roller-coated UV transparent primer: A UV transparent primer is uniformly roller-coated onto the substrate surface treated in step S8. The primer type is Three Trees UDG245, and the coating amount is 15g / ㎡. The primer is then subjected to full UV curing under the following process parameters: UVA: 500, UVV: 785, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp 3: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, and UV dryer speed 25m / min.
[0077] S10. Sanding and dust removal: Use 320# sanding belt to sand and remove dust from the surface of the substrate treated in step S109 until the surface is smooth and free of obvious particles.
[0078] S111. Roller-coated UV white primer: Apply UV white primer evenly to the substrate surface treated in step S110. Paint type: Three Trees UDG6006, roller coating amount: 20g / ㎡. Perform UV semi-curing treatment under the following process parameters: UVA: 260, UVV: 1800, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min.
[0079] S112. Roller-coating UV white primer: Apply UV white primer evenly to the substrate surface treated in step S11. Paint type: Three Trees UDG6006, roller coating amount: 20g / ㎡. Perform UV semi-curing treatment under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min.
[0080] S2. Achieving the effect of imitation art paint:
[0081] S201. Roller-coated UV color-correcting primer: A UV color-correcting primer is uniformly roller-coated onto the substrate surface treated in step S112. The primer type is 36KU UDG6006, and the coating amount is 10g / ㎡. UV semi-curing treatment is performed under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, and UV dryer speed 25m / min. The UV color-correcting primer contains four color pastes: red, yellow, black, and white. The mass ratio of the four color pastes is 0.5:0.3:0.3:0.4.
[0082] S202. Roller-coated UV color-correcting primer: A UV color-correcting primer is uniformly roller-coated onto the substrate surface treated in step S201. The primer type is 360 UDG380, and the coating amount is 10g / ㎡. UV semi-curing treatment is performed under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, and UV dryer speed 25m / min. The UV color-correcting primer contains four color pastes: red, yellow, black, and white. The mass ratio of the four color pastes is 0.5:0.3:1:0.4.
[0083] S203. Metallic paint roller coating: Metallic paint is uniformly roller coated on the substrate surface treated in step S202, with a coating amount of 10 g / m². UV semi-curing is performed under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, and UV dryer speed of 25 m / min. The metallic paint has the following composition by mass: 100 parts polymethyl methacrylate, 20 parts styrene, 5 parts acrylic acid, 3 parts 2,4,6-trimethylbenzoyl-diphenylphosphine oxide, and 25 parts aluminum powder.
[0084] S204. Roller-coated UV transparent primer: A UV transparent primer is uniformly roller-coated onto the substrate surface treated in step S203. The primer type is Three Trees UDG245, the coating amount is 10g / ㎡, and it is subjected to UV full curing treatment under the following process parameters: UVA: 650, UVV: 1650, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp 3: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, and UV dryer speed 25m / min.
[0085] S205. Sanding and dust removal: Use 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S204 until the surface is smooth and free of obvious particles.
[0086] S206. Roller-coated UV adhesion primer: The UV adhesion primer is uniformly roller-coated on the substrate surface treated in step S205, with a coating amount of 10 g / m². UV semi-curing treatment is carried out under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, and UV dryer speed of 25 m / min.
[0087] S207. Digital printing: Digitally print circular patterns on the surface of the substrate treated in step S206, with a UV ink usage of 15g / ㎡;
[0088] S208. Hardening Primer: Apply a hardening primer evenly by roller to the substrate surface treated in step S207. Paint type: Three Trees BDG300-BC, roller coating amount: 10g / ㎡. Perform UV semi-curing treatment under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min.
[0089] S209. UV Sanding Primer: Apply UV sanding primer evenly by roller to the substrate surface treated in step S208. Paint type: Three Trees UDG246-BC, roller coating amount: 10g / ㎡. Perform UV full curing treatment under the following process parameters: UVA: 500, UVV: 785, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp 3: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, UV dryer speed: 25m / min.
[0090] S210. Sanding and dust removal: Use 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S209 until the surface is smooth and free of obvious particles.
[0091] S211. Molding Topcoat: On the substrate surface treated in step S210, a UV topcoat is uniformly applied using a forward and reverse roller coating method. The paint type is Three Trees UV3185L, and the coating amount is 70g / ㎡. The desired texture details are molded onto the UV topcoat using a molding equipment. The substrate is then subjected to UV full curing treatment under the following process parameters: UVA: 300, UVV: 1180, number of lamps: 6, lamp types: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, lamp 4: mercury lamp, lamp 5: mercury lamp, lamp 6: mercury lamp, and UV dryer speed: 25m / min. This yields a digital science and technology inorganic board with an imitation art paint effect.
[0092] S212. Coating: The digital science and technology inorganic board with the imitation art paint effect described in S211 is coated with a protective film.
[0093] Example 2
[0094] A preparation process for a digital innovative inorganic board with an imitation art paint effect:
[0095] S1. Pre-treatment of the board material before color matching:
[0096] S101. Substrate sanding and dust removal: Use 240# sanding belt for substrates with a density of 1.6g / cm³. 3 The Class A fire-resistant high-density calcium carbonate substrate is sanded and dusted until its surface is smooth and free of obvious particles.
[0097] S102. Roller-coated UV penetrating primer: On the substrate surface treated in step S101, a UV transparent primer is uniformly applied using a sponge roller and a regular roller. The primer type is Three Trees UDG200-BC, the coating amount is 60g / ㎡, and the substrate is subjected to full UV curing treatment under the following process parameters: 220℃ temperature, infrared leveling penetration for 60s, UVA: 400, UVV: 1180, number of lamps: lamp 1: half lamp, lamp 2: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, and UV dryer speed of 25m / min.
[0098] S103. Roller-coating UV adhesion primer: Roller-coating UV adhesion primer evenly onto the substrate surface treated in step S102. Paint type: Three Trees UDG213-BC, roller coating amount 15g / ㎡. Repeat the roller coating once more following the same process steps.
[0099] S104. Roller-coated UV adhesion putty: On the substrate surface treated in step S103, UV adhesion putty is uniformly applied by roller using ordinary roller and reverse scraping steel roller. Paint type: Three Trees UNG221-BC, roller coating amount: 35g / ㎡. UV semi-curing treatment is carried out under the following process parameters: UVA: 300, UVV: 1180, number of lamps: lamp 1: full lamp, lamp 2: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min.
[0100] S105. Roller-coated UV putty: On the substrate surface treated in step S104, UV putty is uniformly applied by roller using a regular roller and a reverse scraping steel roller. Paint type: Three Trees UDG244, roller coating amount: 30g / ㎡.
[0101] S106. Roller-coated UV transparent primer: A UV transparent primer is uniformly roller-coated onto the substrate surface treated in step S105. The primer type is Three Trees UDG245, the coating amount is 25g / ㎡, and it is subjected to UV full curing treatment under the following process parameters: UVA: 370, UVV: 720, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp 3: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, and UV dryer speed is 25m / min.
[0102] S107. Sanding and dust removal; Use 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S106 until the surface is smooth and free of obvious particles.
[0103] S108. Roller-coated UV putty: On the substrate surface treated in step S107, UV putty is uniformly applied by roller using a regular roller and a reverse scraping steel roller. Paint type: Three Trees UDG244, roller coating amount 30g / ㎡.
[0104] S109. Roller-coated UV transparent primer: A UV transparent primer is uniformly roller-coated onto the substrate surface treated in step S108. The primer type is Three Trees UDG245, the coating amount is 25g / ㎡, and it is subjected to UV full curing treatment under the following process parameters: UVA: 500, UVV: 785, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp 3: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, and UV dryer speed is 25m / min.
[0105] S110. Sanding and dust removal: Use 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S109 until the surface is smooth and free of obvious particles.
[0106] S111. Roller-coated UV white primer: Apply UV white primer evenly to the substrate surface treated in step S110. Paint type: Three Trees UDG6006, roller coating amount: 30g / ㎡. Perform UV semi-curing treatment under the following process parameters: UVA: 260, UVV: 1800, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min.
[0107] S112. Roller-coated UV white primer: Apply UV white primer evenly to the substrate surface treated in step S111. Paint type: Three Trees UDG6006, roller coating amount: 30g / ㎡. Perform UV semi-curing treatment under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min.
[0108] S2. Achieving the effect of imitation art paint:
[0109] S201. Roller-coated UV color-correcting primer: A UV color-correcting primer is uniformly roller-coated onto the substrate surface treated in step S112. The primer type is 36KU UDG6006, and the coating amount is 20g / ㎡. UV semi-curing treatment is performed under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, and UV dryer speed 25m / min. The UV color-correcting primer contains four color pastes: red, yellow, black, and white. The mass ratio of the four color pastes is 2.7:2.7:2.8:3.1.
[0110] S202. Roller-coated UV color-correcting primer: A UV color-correcting primer is uniformly roller-coated onto the substrate surface treated in step S201. The paint type is 360 UDG380, and the coating amount is 15g / ㎡. A semi-curing process is performed using UV curing. The UV curing process parameters are: UVA: 470, UVV: 1400, number of lamps: Lamp 1: all lamps, Lamp 2: all lamps, lamp type: Lamp 1: mercury lamp, Lamp 2: mercury lamp, UV dryer speed 25m / min. The UV color-correcting primer contains four color pastes: red, yellow, black, and white. The mass ratio of the red, yellow, black, and white color pastes is 2.4:2.3:3.5:2.4.
[0111] S203. Metallic paint roller coating: Metallic paint is uniformly roller coated on the substrate surface treated in step S202, with a coating amount of 15 g / ㎡. It is then subjected to UV semi-curing treatment under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, and UV dryer speed of 25 m / min. The metallic paint has the following composition by mass: 200 parts polymethyl methacrylate, 30 parts styrene, 8 parts acrylic acid, 5 parts ethyl 2,4,6-trimethylbenzoylphenylphosphonate, and 30 parts aluminum powder.
[0112] S204. Roller-coated UV transparent primer: A UV transparent primer is uniformly roller-coated onto the substrate surface treated in step S203. The primer type is Three Trees UDG245, and the coating amount is 15g / ㎡. The primer is then subjected to UV full curing treatment under the following process parameters: UVA: 650, UVV: 1650, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp 3: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, and UV dryer speed 25m / min.
[0113] S205. Sanding and dust removal: Use 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S204 until the surface is smooth and free of obvious particles.
[0114] S206. Roller-coated UV adhesion primer: The UV adhesion primer is uniformly roller-coated on the substrate surface treated in step S205, with a coating amount of 12g / ㎡. UV semi-curing treatment is carried out under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, and UV dryer speed of 25m / min.
[0115] S207. Digital printing: Digitally print a square pattern on the surface of the substrate treated in step S206, with a UV ink usage of 20g / ㎡;
[0116] S208. Hardening Primer: Apply a hardening primer evenly by roller to the substrate surface treated in step S207. Paint type: Three Trees BDG300-BC, roller coating amount: 15g / ㎡. Perform UV semi-curing treatment under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min.
[0117] S209. UV Sanding Primer: Apply UV sanding primer evenly by roller to the substrate surface treated in step S208. Paint type: Three Trees UDG246-BC, roller coating amount: 15g / ㎡. Perform UV full curing treatment under the following process parameters: UVA: 500, UVV: 785, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp 3: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, UV dryer speed: 25m / min.
[0118] S210. Sanding and dust removal: Use 600# sanding belt to sand and remove dust from the surface of the substrate treated in step S209 until the surface is smooth and free of obvious particles.
[0119] S211. Molding Topcoat: On the substrate surface treated in step S210, a UV topcoat is uniformly applied using a forward and reverse roller coating method. The paint type is Three Trees UV3185L, and the coating amount is 80g / ㎡. The desired texture details are molded onto the UV topcoat using a molding equipment. The substrate is then subjected to UV full curing treatment under the following process parameters: UVA: 300, UVV: 1180, number of lamps: 6, lamp types: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, lamp 4: mercury lamp, lamp 5: mercury lamp, lamp 6: mercury lamp, and UV dryer speed: 25m / min. This yields a digital science and technology inorganic board with an imitation art paint effect.
[0120] S212. Coating: The digital science and technology inorganic board with the imitation art paint effect described in S211 is coated with a protective film.
[0121] Example 3
[0122] A preparation process for a digital innovative inorganic board with an imitation art paint effect:
[0123] S1. Pre-treatment of the board material before color matching:
[0124] S101. Substrate sanding and dust removal: Use 240# sanding belt to sand and remove dust from the Class A fireproof high-density calcium carbonate substrate with a density of 1.5g / cm3 until its surface is smooth and free of obvious particles.
[0125] S102. Roller-coated UV penetrating primer: On the substrate surface treated in step S101, a UV transparent primer is uniformly applied using a sponge roller and a regular roller. Paint type: Three Trees UDG200-BC, roller coating amount: 50g / ㎡. Under the following process parameters: 200℃ temperature, infrared leveling penetration for 50s, UVA: 400, UVV: 1180, number of lamps: lamp 1: half lamp, lamp 2: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min, the substrate treated in step S101 is subjected to full UV curing treatment.
[0126] S103. Roller-coating UV adhesion primer: Roller-coating UV adhesion primer evenly onto the substrate surface treated in step S102. Paint type: Three Trees UDG213-BC, roller coating amount: 13g / ㎡. Repeat the roller coating once more following the same process steps.
[0127] S104. Roller-coated UV adhesion putty: On the substrate surface treated in step S103, UV adhesion putty is uniformly applied by roller using a regular roller and a reverse scraping steel roller. Paint type: Three Trees UNG221-BC, roller coating amount: 30g / ㎡. UV semi-curing treatment is carried out under the following process parameters: UVA: 300, UVV: 1180, number of lamps: lamp 1: full lamp, lamp 2: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min.
[0128] S105. Roller-coated UV putty; On the substrate surface treated in step S104, UV putty is uniformly applied by roller using a regular roller and a reverse scraping steel roller. Paint type: Three Trees UDG244, roller coating amount 25g / ㎡.
[0129] S106. Roller-coated UV transparent primer: A UV transparent primer is uniformly roller-coated onto the substrate surface treated in step S105. The primer type is Three Trees UDG245, the coating amount is 20g / ㎡, and it is subjected to UV full curing treatment under the following process parameters: UVA: 370, UVV: 720, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp 3: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, and UV dryer speed is 25m / min.
[0130] S107. Sanding and dust removal; Use 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S106 until the surface is smooth and free of obvious particles.
[0131] S108. Roller-coated UV putty: On the substrate surface treated in step S107, UV putty is uniformly applied by roller using ordinary roller and reverse scraping steel roller. Paint type: Three Trees UDG244, roller coating amount 25g / ㎡.
[0132] S109. Roller-coated UV transparent primer: A UV transparent primer is uniformly roller-coated onto the substrate surface treated in step S108. The primer type is Three Trees UDG245, the coating amount is 20g / ㎡, and it is subjected to UV full curing treatment under the following process parameters: UVA: 500, UVV: 785, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp 3: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, and UV dryer speed is 25m / min.
[0133] S110. Sanding and dust removal: Use 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S109 until the surface is smooth and free of obvious particles.
[0134] S111. Roller-coated UV white primer: Apply UV white primer evenly to the substrate surface treated in step S110. Paint type: Three Trees UDG6006, roller coating amount: 25g / ㎡. Perform UV semi-curing treatment under the following process parameters: UVA: 260, UVV: 1800, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min.
[0135] S112. Roller-coated UV white primer: Apply UV white primer evenly to the substrate surface treated in step S111. Paint type: Three Trees UDG6006, roller coating amount: 25g / ㎡. Perform UV semi-curing treatment under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min.
[0136] S2. Achieving the effect of imitation art paint:
[0137] S201. Roller-coated UV color-correcting primer: A UV color-correcting primer is uniformly roller-coated onto the substrate surface treated in step S112. The primer type is 360 UDG6006, and the coating amount is 15 g / ㎡. UV semi-curing treatment is performed under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, and UV dryer speed 25 m / min. The UV color-correcting primer contains four color pastes: red, yellow, black, and white. The mass ratio of the four color pastes is 2.7:2.7:2.8:3.1.
[0138] S202. Roller-coated UV color-correcting primer: A UV color-correcting primer is uniformly roller-coated onto the substrate surface treated in step S201. The primer type is 360 UDG380, and the coating amount is 13g / ㎡. UV semi-curing treatment is performed under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, and UV dryer speed 25m / min. The UV color-correcting primer contains four color pastes: red, yellow, black, and white. The mass ratio of the four color pastes is 2.4:2.3:3.5:2.4.
[0139] S203. Metallic paint roller coating: Metallic paint is uniformly roller coated on the substrate surface treated in step S202, with a coating amount of 13 g / ㎡. It is then subjected to UV semi-curing treatment under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, and UV dryer speed of 25 m / min. The metallic paint has the following composition by mass: 150 parts polymethyl methacrylate, 25 parts styrene, 6 parts acrylic acid, 4 parts 2,4,6-trimethylbenzoyl-diphenylphosphine oxide, and 27 parts aluminum powder.
[0140] S204. Roller-coated UV transparent primer: A UV transparent primer is uniformly roller-coated onto the substrate surface treated in step S203. The primer type is Three Trees UDG245, and the coating amount is 13g / ㎡. The primer is then subjected to full UV curing under the following process parameters: UVA: 650, UVV: 1650, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp 3: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, and UV dryer speed 25m / min.
[0141] S205. Sanding and dust removal: Use 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S204 until the surface is smooth and free of obvious particles.
[0142] S206. Roller-coated UV adhesion primer: The UV adhesion primer is uniformly roller-coated on the substrate surface treated in step S205, with a coating amount of 11 g / m². UV semi-curing is performed under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, and UV dryer speed of 25 m / min.
[0143] S207. Digital printing: Digitally print trapezoidal patterns on the surface of the substrate treated in step S206, with a UV ink usage of 17g / ㎡.
[0144] S208. Hardening Primer: Apply a hardening primer evenly by roller to the substrate surface treated in step S207. Paint type: Three Trees BDG300-BC, roller coating amount: 13g / ㎡. Perform UV semi-curing treatment under the following process parameters: UVA: 470, UVV: 1400, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed: 25m / min.
[0145] S209. UV Sanding Primer: Apply UV sanding primer evenly by roller to the substrate surface treated in step S208. Paint type: Three Trees UDG246-BC, roller coating amount: 13g / ㎡. Perform UV full curing treatment under the following process parameters: UVA: 500, UVV: 785, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp 3: full lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, UV dryer speed: 25m / min.
[0146] S210. Sanding and dust removal: Use 600# sanding belt to sand and remove dust from the surface of the substrate treated in step S209 until the surface is smooth and free of obvious particles.
[0147] S211. Molding Topcoat: On the substrate surface treated in step S210, a UV topcoat is uniformly applied using a forward and reverse roller coating method. The paint type is Three Trees UV3185L, and the coating amount is 75g / ㎡. The desired texture details are molded onto the UV topcoat using a molding equipment. The substrate is then subjected to UV full curing treatment under the following process parameters: UVA: 300, UVV: 1180, number of lamps: 6, lamp types: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, lamp 4: mercury lamp, lamp 5: mercury lamp, lamp 6: mercury lamp, and UV dryer speed: 25m / min. This yields a digital science and technology inorganic board with an imitation art paint effect.
[0148] S212. Coating: The digital science and technology inorganic board with the imitation art paint effect described in S211 is coated with a protective film.
[0149] Comparative Example
[0150] Comparative Example 1:
[0151] The difference between Comparative Example 1 and Example 1 is that in Comparative Example 1, steps S201, S202, and S203, which originally existed in Example 1, were omitted, thereby eliminating the steps of "roller coating of metallic paint", "roller coating of UV color-correcting primer" and "roller coating of UV color-correcting primer". The remaining steps are exactly the same in Comparative Example 1 and Example 1.
[0152] Comparative Example 2:
[0153] The difference between Comparative Example 2 and Example 1 is that in Comparative Example 2, steps S207 and S211 that originally existed in Example 1 were partially omitted, thereby eliminating the steps of "digital printing" and "molding the required texture details on the UV topcoat using a molding device". The remaining steps are exactly the same in Comparative Example 1 and Example 1.
[0154] Comparative Example 3:
[0155] Comparative Example 3 differs from Comparative Example 1 in the following way: in Comparative Example 3, steps S207 and S211 that originally existed in Comparative Example 1 are partially omitted, thereby eliminating the steps of "digital printing" and "molding the required texture details on the UV topcoat using a molding device". The remaining steps are exactly the same in Comparative Example 3 and Comparative Example 1.
[0156] The adhesion, hardness, and abrasion resistance of the paint film in Examples 1-3 and Comparative Examples 1-3 were tested according to the relevant methods in GB / T 37005-2018 "Painted Finish Wood-based Panels". The stain resistance of the paint film was tested according to LY / T 1658-2015 "Direct Printing Wood-based Panels". The contaminants were distilled water and black coffee with a contact time of 16 hours, and ethanol with a contact time of 1 hour. The physicochemical properties were compared with the requirements of standards GB / T37005-2018 and LY / T 1658-2015. The test results are shown in the table below:
[0157]
[0158] The test results in the table show that the surface properties of the boards in Examples 1-3 and Comparative Examples 1-3, such as paint film adhesion, paint film hardness, paint film abrasion resistance, and surface stain resistance, all meet the corresponding requirements. This proves that the preparation process of the digital innovative inorganic board with an imitation art paint effect provided in this application is reliable. At the same time, there is a significant difference in the technical effect of the desired art paint effect between Examples 1 and Comparative Examples 1-3: Examples 1 is closer to the given template art paint effect and is difficult to distinguish with the naked eye, while Comparative Examples 1-3 are all different from the template art paint effect to varying degrees and can be clearly distinguished with the naked eye. This strongly proves that, based on the combined effect of metal paint roller coating, molding topcoat, and digital printing, this application not only successfully simplifies the cumbersome construction operation of art paint, but also significantly reduces labor costs and saves construction time, so that the effect and feel of the boards prepared can fully achieve the effect of art paint.
[0159] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A preparation process for a digital science and technology inorganic board with an imitation art paint effect, characterized in that, Includes the following steps: S1. Pre-treatment of the board material before color matching; S2. Achieving the effect of imitation art paint: S201. Roller-coated UV color-correcting primer: Apply UV color-correcting primer evenly to the substrate surface treated in step S112, with a coating amount of 10-20 g / ㎡, and perform semi-curing treatment by UV curing. S202. Roller-coated UV color-correcting primer: The UV color-correcting primer is uniformly rolled onto the substrate surface treated in step S201, with a rolling amount of 10-15 g / ㎡, and then semi-cured by UV curing. S203. Metallic paint roller coating: Apply metallic paint evenly to the substrate surface treated in step S202, with a coating amount of 10-15 g / m², and perform semi-curing treatment by UV curing. S204. Roller-coated UV transparent primer: Apply UV transparent primer evenly to the substrate surface treated in step S203, with a coating amount of 10-15 g / m², and perform full curing treatment using UV curing. S205. Sanding and dust removal: Use 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S204 until the surface is smooth and free of obvious particles. S206. Roller-coated UV adhesion primer: The UV adhesion primer is uniformly rolled onto the substrate surface treated in step S205, with a coating amount of 10-12 g / m², and then semi-cured by UV curing. S207. Digital printing: According to the actual needs of the pattern and color, digitally print the pattern on the surface of the substrate treated in step S206. The amount of UV ink used is 15-20g / ㎡. S208. Hardening primer: Apply a hardening primer evenly by roller to the substrate surface treated in step S207, with a roller coating amount of 10-15 g / m², and perform semi-curing treatment by UV curing. S209. UV Sanding Primer: Apply UV sanding primer evenly by roller to the substrate surface treated in step S208, with a roller coating amount of 10-15 g / ㎡, and perform full curing treatment by UV curing. S210. Sanding and dust removal: Use 400# or 600# sanding belt to sand and remove dust from the surface of the substrate treated in step S209 until the surface is smooth and free of obvious particles. S211. Molding topcoat: On the substrate surface treated in step S210, UV topcoat is uniformly rolled on using forward and reverse roller coating, with a coating amount of 70-80g / ㎡. The desired texture details are molded onto the UV topcoat using a molding equipment, and then fully cured using UV curing to obtain digital science and technology inorganic board with an imitation art paint effect. The pretreatment of the board material before color correction includes the following steps: S101. Substrate sanding and dust removal: Use 240# or 320# sanding belt to sand and remove dust from the substrate until its surface is smooth and free of obvious particles. S102. Roller-coated UV penetrating primer: On the substrate surface treated in step S101, UV transparent primer is uniformly rolled on using a sponge roller and a regular roller coating method, with a coating amount of 40-60 g / ㎡. It is then fully cured using infrared leveling and UV curing methods. S103. Roller-coating UV adhesion primer: Roller-coating UV adhesion primer evenly onto the substrate surface treated in step S102, with a coating amount of 10-15 g / m². Repeat the roller coating once more following the same process steps. S104. Roller-coated UV adhesion putty: On the substrate surface treated in step S103, UV adhesion putty is uniformly applied by roller using ordinary roller and reverse scraping steel roller, with a roller coating amount of 25-35 g / ㎡, and then semi-cured by UV curing. S105. Roller-coated UV putty: On the substrate surface treated in step S104, UV putty is uniformly applied using a regular roller and a reverse scraping steel roller, with a coating amount of 20-30 g / m². S106. Roller-coated UV transparent primer: Apply UV transparent primer evenly to the substrate surface treated in step S105, with a coating amount of 15-25 g / m², and perform full curing treatment using UV curing. S107. Sanding and dust removal; Use 320# or 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S106 until the surface is smooth and free of obvious particles. S108. Roller-coated UV putty: On the substrate surface treated in step S107, UV putty is uniformly applied using ordinary rollers and reverse scraping steel rollers, with a coating amount of 20-30 g / ㎡. S109. Roller-coated UV transparent primer: Apply UV transparent primer evenly to the substrate surface treated in step S108, with a coating amount of 15-25 g / m², and perform full curing treatment using UV curing. S110. Sanding and dust removal: Use 320# or 400# sanding belt to sand and remove dust from the surface of the substrate treated in step S109 until the surface is smooth and free of obvious particles. S111. Roller-coated UV white primer: Apply UV white primer evenly to the substrate surface treated in step S111, with a coating amount of 20-30 g / m², and perform semi-curing treatment by UV curing. S112. Roller-coated UV white primer: Apply UV white primer evenly to the substrate surface treated in step S112, with a coating amount of 20-30 g / m², and perform semi-curing treatment by UV curing. In S203, the metallic paint has the following composition by mass: 100-200 parts polymethyl methacrylate, 20-30 parts styrene, 5-8 parts acrylic acid, 3-5 parts photoinitiator, and 25-30 parts aluminum powder.
2. The preparation process of a digital science and technology inorganic board with an imitation art paint effect according to claim 1, characterized in that, Before step S101, the pretreatment of the board material before color correction also includes the following steps: Based on the artistic paint effect image desired by the client, the target sample is scanned, and the image is processed to obtain the corresponding artistic paint effect and color data.
3. The preparation process of a digital science and technology inorganic board with an imitation art paint effect according to claim 1, characterized in that, After step S211, the implementation of the simulated art paint effect further includes the following steps: The digital science and technology inorganic board with the imitation art paint effect described in S211 is coated with a protective film.
4. The preparation process of a digital science and technology inorganic board with an imitation art paint effect according to claim 1, characterized in that, In S102, the process parameters for infrared leveling are: leveling temperature 180-220℃, leveling penetration time 40-60s.
5. The preparation process of a digital science and technology inorganic board with an imitation art paint effect according to claim 1, characterized in that, In S201, the UV color-correcting primer contains four color pastes: red, yellow, black, and white; the mass ratio of the four color pastes is (0.5-2.7):(0.3-2.7):(0.3-2.8):(0.4-3.1). In S202, the UV color-correcting primer contains four color pastes: red, yellow, black, and white; the mass ratio of the four color pastes is (0.5-2.4):(0.3-2.3):(1-3.5):(0.4-2.4).
6. The preparation process of a digital science and technology inorganic board with an imitation art paint effect according to claim 1, characterized in that, The photoinitiator is one or more of 2,4,6-trimethylbenzoyl-diphenylphosphine oxide or ethyl 2,4,6-trimethylbenzoylphenylphosphonate.
7. The preparation process of a digital science and technology inorganic board with an imitation art paint effect according to claim 1, characterized in that, In S102, the UV curing process parameters are: UVA: 400, UVV: 1180, number of lamps: lamp 1: half lamp, lamp 2: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min. In S104, the UV curing process parameters are: UVA: 300, UVV: 1180, number of lamps: lamp 1: full lamp, lamp 2: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min. In S106, the UV curing process parameters are: UVA: 370, UVV: 720, number of lamps: lamp 1: full lamp, lamp 2: full lamp, lamp 3: half lamp, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, UV dryer speed 25m / min. In S109, the UV curing process parameters are: UVA: 500, UVV: 785, number of lamps turned on: lamp 1: all lamps, lamp 2: all lamps, lamp 3: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, UV dryer speed 25m / min. In S111, the UV curing process parameters are: UVA: 260, UVV: 1800, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min. In S112, the UV curing process parameters are: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min. In S201, the UV curing process parameters are: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min. In S202, the UV curing process parameters are: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min. In S203, the UV curing process parameters are: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min. In S204, the UV curing process parameters are: UVA: 650, UVV: 1650, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp 3: all lamps, lamp type: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, UV dryer speed 25m / min. In S206, the UV curing process parameters are: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, type of lamps: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min. In S208, the UV curing process parameters are: UVA: 470, UVV: 1400, number of lamps: lamp 1: all lamps, lamp 2: all lamps, type of lamps: lamp 1: mercury lamp, lamp 2: mercury lamp, UV dryer speed 25m / min. In S209, the UV curing process parameters are: UVA: 500, UVV: 785, number of lamps: lamp 1: all lamps, lamp 2: all lamps, lamp 3: all lamps, type of lamps: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, UV dryer speed 25m / min. In S211, the UV curing process parameters are: UVA: 300, UVV: 1180, number of lamps: 6, lamp types: lamp 1: mercury lamp, lamp 2: mercury lamp, lamp 3: mercury lamp, lamp 4: mercury lamp, lamp 5: mercury lamp, lamp 6: mercury lamp, and UV dryer speed: 25m / min. In the above steps, the UV energy deviation during UV curing is within ±10%; The only difference between the half-lamp and the full-lamp is the UV energy.
8. The preparation process of a digital science and technology inorganic board with an imitation art paint effect according to claim 1, characterized in that, In S101, the substrate is a Class A fire-retardant high-density calcium carbonate substrate with a density of 1.4-1.6 g / cm³. 3 .
Citation Information
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