Sterile laboratory micro multi-functional dispensing machine

By employing airflow intubation and peristaltic pump technology, the miniature multifunctional dispensing machine solves the problem that large-scale equipment in the laboratory cannot meet the dispensing needs of various drug forms, achieving small-scale, efficient, and convenient drug dispensing while reducing equipment costs and space occupation.

CN117465738BActive Publication Date: 2026-02-06SHANGHAI ZHUOMU ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202311653001.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-05
Publication Date
2026-02-06
Estimated Expiration
2043-12-05

AI Technical Summary

Technical Problem

Existing powder filling machines are large in size and have limited functions, which cannot meet the filling needs of different forms of drugs in the laboratory, and they cannot be used when raw materials are scarce during the experimental stage.

Method used

Employing airflow tube and peristaltic pump technology, combined with clean compressed gas and vacuum technology, this machine enables the dispensing of powdered and liquid pharmaceuticals, eliminating the traditional powder hopper and screw structure, and is designed as a miniature multi-functional dispensing machine.

Benefits of technology

It enables efficient and multifunctional dispensing of small laboratory equipment, reducing equipment space and cost, facilitating handling, and is suitable for dispensing different forms of medicines, thus avoiding damage to the medicines.

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Abstract

The application discloses a sterile laboratory micro multifunctional split packer which can be placed in a laboratory of a class A environment or can be placed in an isolator or a biological safety cabinet and mainly applied to the production in a medicine research experiment stage, and can realize the functions of automatic bottle sorting, automatic filling and automatic plugging of powder and liquid medicines. The micro laboratory equipment replaces two traditional large production type split packer equipment, reduces the use area of the laboratory and the cost of laboratory equipment, is small in size, light in weight and convenient to carry, can be applied to different laboratories for different medicine researches, and has better utilization efficiency compared with the traditional large equipment.
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Description

[0001] The present application relates to a medical food filling equipment, in particular to a laboratory injection bottle filling, belonging to the field of food and drug packaging machinery. BACKGROUND

[0002] The existing powder dispensing machine adopts the powder hopper plus screw rod mode to dispense powder, and the screw rod and hopper volume are relatively large. For example, the Chinese utility model patents with publication numbers CN208264662U and CN217598886U disclose a "full-automatic powder filling machine" and a "full-automatic bottle powder filling machine with weighing function", which have a relatively large equipment volume and are installed on the ground, making it difficult to use in small laboratories.

[0003] The existing powder dispensing machine has a large residual amount due to the limitations of the screw rod and powder hopper mechanical structure, and thus cannot be used when the raw material is scarce during the experimental stage.

[0004] The existing dispensing machine has a single function, and the powder dispensing machine can only dispense powder medicine, and the liquid dispensing machine can only dispense liquid medicine. During the research stage in the laboratory, different dispensing machines are needed for different medicine forms and different medicine researches. At present, one dispensing machine cannot meet the dispensing of liquid and powder medicines. SUMMARY

[0005] In order to meet the dispensing of different medicine forms during the laboratory research stage, and to overcome the difficulties of small laboratory space, labor-intensive manual dispensing by experimenters, and low dispensing precision and efficiency, the present application provides a small multifunctional dispensing machine for a laboratory desktop. The desktop type micro multifunctional dispensing machine provided by the present application can be placed on the desktop of a laboratory in a class A environment, or placed in an isolator or biological safety cabinet for use. It can meet the dispensing of powder medicine and liquid medicine, has a small volume and light weight, and is convenient to install and transport.

[0006] The technical solution adopted by the present application to solve the technical problems is that the powder dispensing form of air flow cannula is adopted to replace the traditional powder hopper and screw rod, thereby reducing the size of the dispensing mechanism. Clean compressed gas and vacuum technology are used to suck and dispense the medicine powder, and a peristaltic pump is used to dispense liquid medicine, which can prevent the damage of shear force to the medicine property of biological medicine during dispensing.

[0007] The beneficial effect of the present application is that two traditional large production type dispensing machine devices are replaced by a small laboratory device, reducing the use area of the laboratory and reducing the cost of laboratory equipment, and due to the small size and light weight of the device, it is easy to move and can be used in different laboratories for different drug research, and has better utilization efficiency compared with traditional large equipment. BRIEF DESCRIPTION OF DRAWINGS

[0008] The present application will be further described below in conjunction with the drawings and examples:

[0009] Figure 1 is a top view of the sterile laboratory micro multi-functional dispensing machine of the present application;

[0010] Figure 2 is a front view of the sterile laboratory micro multi-functional dispensing machine of the present application;

[0011] Figure 3 is a left view of the sterile laboratory micro multi-functional dispensing machine of the present application;

[0012] Figure 4 is an isometric view of the sterile laboratory micro multi-functional dispensing machine of the present application

[0013] In the figure 1. case assembly, 101. penicillin bottle, 2. feeding small turntable assembly, 201. turntable guard, 202. turntable, 3. peristaltic pump assembly, 301. peristaltic pump, 4. powder box assembly, 401. powder disc, 5. dispensing needle assembly, 501. filling station, 502. filling needle, 6. rubber plug vibrating hopper assembly, 7. plug assembly, 701. plug station, 702. plug suction station, 8. bottle collection disc assembly, 801. bottle collection disc, 9. star wheel assembly, 901. star wheel, 10. control system, 110. HMI. DETAILED DESCRIPTION

[0014] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0015] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance, in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0016] Example 1

[0017] The composition of the sterile laboratory micro multifunctional split machine includes a case assembly 1, the case assembly 1 is provided with a feeding small turntable assembly 2, a peristaltic pump assembly 3, a powder box assembly 4, a split needle assembly 5, a rubber plug vibration hopper assembly 6, a plug pressing assembly 7, a bottle receiving disc assembly 8, a star wheel assembly 9, and a control system 10.

[0018] The feeding small turntable assembly 2 is provided with 1-10 motors, and the rotation of the motors can make the turntable 202 on the feeding small turntable assembly 2 rotate clockwise or counterclockwise.

[0019] According to the shape of the medicine to be filled, different formulations need to be made for the control system 10, powder medicine design powder filling program, liquid filling design liquid filling program, and experimenters can download the corresponding formulations through HMI 10 to complete the split of different medicines.

[0020] Example 2

[0021] During the experiment, the operator places the penicillin bottle 101 on the feeding small turntable 2, when the turntable 202 rotates clockwise, the penicillin bottle 101 is arranged into a single column into the star wheel assembly 9 through the centrifugal principle of the rotation of the feeding small turntable assembly 2 and the joint action of the feeding guardrail 201, the star wheel 901 on the star wheel assembly 9 is processed with multiple circular teeth, when the motor on the star wheel assembly 9 rotates, the star wheel 901 will rotate clockwise, when the star wheel 901 rotates, the penicillin bottle 101 can be divided into equal intervals and moved forward to the filling station 501, the plug pressing station 701, until the penicillin bottle 101 enters the bottle receiving disc 801 of the bottle receiving disc assembly 8.

[0022] Example 3

[0023] When filling as a powder medicine, the main function of the powder box assembly 4 is to hold the medicine powder. The medicine powder needs to be placed in the powder box 401 of the powder box assembly 4. The powder box assembly 4 is provided with 1-10 motors. The rotation of the motor can make the powder box 401 rotate clockwise or counterclockwise. The rotation of the powder box 401 can stir the medicine powder in the powder box 401. When the filling needle 502 takes the medicine powder, the powder box 401 is in a static state. After the filling needle 502 takes the medicine powder, the powder box 401 rotates 1-100 times to fully stir the medicine powder, so that the filling needle 502 can well suck the medicine powder into the filling needle 502 when it is inserted into the medicine powder next time.

[0024] After starting the powder dispensing program, the vial 101 is fed by the feeding turntable assembly 2. When the vial 101 rotates to the filling station 501, the filling needle 502 is driven by the motor to rotate above the powder box assembly 4. The filling needle 502 is moved downward into the powder box 401 by the motor drive to take the medicine powder. After taking the medicine powder, the filling needle 502 is raised and rotated to the filling station 501. The filling needle 502 is inserted into the vial 101. The medicine powder is blown into the vial 101 by clean compressed air to complete the filling of the medicine powder.

[0025] Example 4

[0026] When filling as a liquid medicine, start the liquid dispensing program. The vial 101 is fed by the feeding turntable assembly 2. When the vial 101 rotates to the filling station 501, the filling needle 502 is lowered into the vial 101 by the motor drive. The filling needle 502 on the dispensing needle assembly 5 passes through the peristaltic pump 301 to connect the liquid storage device through the hose. The motor of the peristaltic pump 301 rotates to quantitatively dispense the liquid medicine into the vial 101 to complete the dispensing of the liquid medicine. After the dispensing is completed, the filling needle 502 is raised.

[0027] Example 5

[0028] When the vial 101 after filling is conveyed to the capping station 701, the rubber plug vibrating hopper assembly 6 sorts the rubber plugs into a single column and conveys them to the plug suction station 702. The plug assembly 7 is driven by the motor to lower and suck the rubber plugs. The rubber plugs are grabbed by the vacuum suction. After the rubber plugs are grabbed, the plug assembly 7 is rotated to the capping station 701 by the motor drive. The plug assembly 7 drives the rubber plugs to move downward to press the rubber plugs into the vial 101. The capping action is completed. After the capping is completed, the star wheel 901 conveys the vial 101 to the bottle receiving disc 801. Each vial 101 will repeat the filling and capping actions to realize continuous production.

Claims

1. Sterile laboratory micro multi-functional dispenser, characterized in that, The machine box assembly (1), the feeding small carousel assembly (2), the peristaltic pump assembly (3), the powder box assembly (4), the dispensing needle assembly (5), the rubber plug vibrating hopper assembly (6), the rubber plug pressing assembly (7), the bottle receiving disc assembly (8), the star wheel assembly (9), the control system (10), the feeding small carousel assembly (2), the peristaltic pump assembly (3), the powder box assembly (4), the dispensing needle assembly (5), the rubber plug vibrating hopper assembly (6), the rubber plug pressing assembly (7), the bottle receiving disc assembly (8), the star wheel assembly (9) are all installed on the upper plane of the machine box assembly (1) and are fixed firmly by bolts. The dispensing needle assembly (5) comprises a filling needle (502). After starting the powder dispensing program, the vial (101) is fed by the feeding small carousel assembly (2), when the vial (101) rotates to the filling station (501), the filling needle (502) is rotated above the powder box assembly (4) by the motor drive, the filling needle (502) is moved downward into the powder box (401) by the motor drive to take the medicine powder, after taking the medicine powder, the filling needle (502) is raised and rotated to the filling station (501), the filling needle (502) is inserted into the vial (101), the medicine powder is blown into the vial (101) by clean compressed air, and the filling of the medicine powder is completed. When the liquid medicine is filled, the liquid dispensing program is started, the vial (101) is fed by the feeding small carousel assembly (2), when the vial (101) rotates to the filling station (501), the filling needle (502) is lowered into the vial (101) by the motor drive, the filling needle (502) on the dispensing needle assembly (5) is connected to the liquid storage device through the peristaltic pump (301) through a hose, the liquid is quantitatively dispensed into the vial (101) by the motor rotation of the peristaltic pump (301), the dispensing of the liquid is completed, and the filling needle (502) is raised after the dispensing is completed.

2. The sterile laboratory micro-muti-function dispensing machine according to claim 1, characterized in that, The machine box assembly (1) is a hexagonal box body spliced by aluminum plates, the surface is wrapped with a layer of stainless steel material sheet metal, and 3-10 foot cups (102) are installed at the bottom for adjusting the level of the machine box assembly (1).

3. The sterile laboratory micro-muti-function dispensing machine according to claim 1, wherein, The vial (101) is placed on the feeding small carousel assembly (2), when the carousel (202) rotates clockwise, the vial (101) is arranged into a single column into the star wheel assembly (9) by the centrifugal force principle of the feeding small carousel assembly (2) and the cooperation of the feeding guardrail (201).

4. The sterile laboratory micro-muti-function dispensing machine of claim 1, wherein, When the vial (101) after filling is conveyed to the rubber plug pressing station (701), the rubber plug vibrating hopper assembly (6) sorts the rubber plugs into a unified direction and a single column and conveys them to the rubber plug suction station (702), the rubber plug pressing assembly (7) is lowered and sucks the rubber plugs under the drive of the motor, the rubber plugs are sucked by vacuum adsorption, after the rubber plug grabbing is completed, the rubber plug pressing assembly (7) rotates to the rubber plug pressing station (701) under the drive of the motor, the rubber plug pressing assembly (7) drives the rubber plugs to move downward, the rubber plugs are pressed into the vial opening of the vial (101), and the rubber plug pressing action is completed.

5. The sterile laboratory micro multi-functional dispensing machine of claim 1, wherein, According to the different forms of the medicine to be filled, different formulations need to be made for the control system (10), powder medicine design powder filling program, liquid filling design liquid filling program, and experimenters can download the corresponding formulations through the HMI (10) to complete the dispensing of different medicines.

Citation Information

Patent Citations

  • Full -automatic powder filling machine

    CN208264662U

  • Full-automatic bottled powder filling machine with weighing function

    CN217598886U

  • Filling device for penicillin bottle filling and filling method thereof

    CN115924827A

  • Filling system

    CN205973735U

  • Air current powder filling syringe needle

    CN206187377U