An automatic batching system based on smelting software

Abstract

The present application relates to the technical field of smelting furnace batching, and particularly relates to an automatic batching system based on smelting software, which comprises a feeding hopper and a feeding auger; further comprises a platform, a frame, an intelligent vehicle, a compact weighing device, a receiving box, a control box and a plurality of storage boxes, the frame is installed above the platform, the plurality of storage boxes are installed in a matrix mode on the frame, the bottom of the plurality of storage boxes is provided with a discharge port, the intelligent vehicle walks on the platform, the compact weighing device and the receiving box are arranged on the intelligent vehicle, the compact weighing device weighs the receiving box, the control box is installed on the receiving box, the top of the receiving box is provided with a top plate, the top plate is provided with an inlet, a recognition and positioning assembly is arranged between the storage box and the control box, matched opening and closing assemblies are arranged on the discharge port of the storage box and the inlet of the receiving box, and the bottom of the receiving box is provided with an assembly for feeding the feeding hopper; the preparation, batching and storage are completed by one system, the structure is simple, the integration degree is high, the automatic batching system is suitable for small smelting workshops, and has good practicability.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of smelting furnace batching, in particular to an automatic batching system based on smelting software. BACKGROUND

[0002] At present, in the furnace front production process in smelting and casting, manual batching is needed when the sample confirms that the composition of molten steel is unqualified, and the most basic formula is calculated. However, after the alloy is calculated, the total amount of molten steel increases when it is added to the smelting furnace, so the basic formula is used for calculation, and there will be errors in the data, which often causes repeated batching, and even the whole batch of molten steel is wasted. This causes high production cost and low production efficiency. Moreover, due to the difference in experience, the problem of excessive addition of alloy often occurs when manual batching is performed, resulting in high production cost. Moreover, manual batching takes a long time, and the molten steel is easily oxidized when it is smelted for a long time, resulting in the occurrence of product batches of defective products.

[0003] In order to improve the qualified rate of smelting furnace batching, various smelting furnace automatic batching software, methods and systems have been proposed in the prior art, for example, a smelting furnace automatic batching system and method proposed in Chinese patent application No. CN202310269562.5. This system improves the informatization level of the batching link, integrates multiple steps of batching into multiple subsystems, and uses a control system to automatically and intelligently command and control the remaining subsystems, realizes rapid material preparation and precise batching, greatly improves the efficiency of batching, and shortens the batching period. The configuration of the material type is not prone to error and confusion, and the configuration weight of the material is high in precision.

[0004] However, the above-mentioned prior art completes the process steps of furnace front batching by the cooperation of the material preparation system and the batching system, which causes the structure to be relatively complex, a long conveying line is needed to convey the raw materials to the furnace front, and various raw materials are separately boxed and stored in the vertical warehouse. A large area of furnace front is needed to store a large number of material boxes, which is not suitable for small smelting workshops. SUMMARY

[0005] To solve the above technical problems, the present application provides an automatic batching system based on smelting software, which completes the material preparation, batching and storage by one system, has a simple structure, high integration, is suitable for small smelting workshops, and has good practicability.

[0006] The application discloses an automatic batching system based on smelting software, which comprises a feeding hopper and a feeding auger, the feeding auger is installed on the feeding hopper; the automatic batching system further comprises a platform, a frame, an intelligent vehicle, a compact weighing device, a receiving box, a control box and a plurality of storage boxes, the frame is installed above the platform, the plurality of storage boxes are installed on the frame in a matrix mode, the bottom of each storage box is provided with a discharging port, the intelligent vehicle walks on the platform, the compact weighing device and the receiving box are arranged on the intelligent vehicle, the compact weighing device weighs the receiving box, the control box is installed on the receiving box, the top of the receiving box is provided with a top plate, the top plate is provided with an inlet, an identification and positioning assembly is arranged between the storage box and the control box, matched opening and closing assemblies are arranged on the discharging port of the storage box and the inlet of the receiving box, and a feeding assembly for feeding the feeding hopper is arranged at the bottom of the receiving box; during batching, the plurality of storage boxes respectively store different raw materials, the control box receives a batching table calculated by batching software, the control box controls the intelligent vehicle to walk and pass through the discharging ports of the plurality of storage boxes in sequence, the identification and positioning assembly between the storage box and the control box identifies the raw material loaded in the storage box, when the receiving box reaches below the storage box loaded with the raw material required on the batching table, the opening and closing assemblies on the discharging port of the storage box and the inlet of the receiving box are opened, so that the raw material in the storage box falls into the receiving box, the compact weighing device weighs the raw material in the receiving box, when the weight reaches the requirement of the batching table, the opening and closing assemblies are closed, the intelligent vehicle drives the receiving box to move below the next storage box, until the weight of all the raw materials on the batching table reaches the requirement, the intelligent vehicle drives the receiving box to move to the feeding hopper, the feeding assembly feeds the raw material in the receiving box into the feeding hopper, the feeding auger spirally feeds the raw material in the feeding hopper into a smelting furnace, so that a complete automatic batching process is realized, the batching and preparation are completed by one system, the structure is simple, the integration degree is high, a stereoscopic warehouse for transfer is not needed, a long conveying line for conveying the raw material to the furnace is not needed, a large number of material boxes and a large furnace area for storage are not needed, and therefore the application is suitable for small smelting workshops and has good practicability.

[0007] Preferably, the feeding assembly is a feeding auger, the feeding auger is installed at the bottom of the receiving box, and the output end of the feeding auger extends out of the receiving box; during batching and feeding, the helical blades in the feeding auger are reversed to stir the raw material in the receiving box, when feeding into the feeding hopper is needed, the helical blades in the feeding auger are turned to output the raw material in the receiving box, and the technology is mature and reliable.

[0008] Preferably, the identification positioning assembly comprises a scanner and information plates, the scanner is installed on the control box, and the lower part of each of the plurality of storage boxes is provided with an information plate, the plurality of information plates correspond to different raw materials respectively, the scanner scans the information plates to obtain the raw material information in the storage boxes; the intelligent vehicle drives the receiving box and the control box to move, when the control box passes below the storage box, the scanner scans the information plate to obtain the raw material information in the corresponding storage box, when it is identified that the raw material in the storage box is required in the batching table, the control box controls the opening and closing assembly to open, thereby realizing automatic material taking, cooperating with the compact weighing device to weigh, and realizing automatic batching.

[0009] Preferably, the opening and closing assembly comprises a shutter, a spring one, a permanent magnet block and an electromagnet, the inner end of the shutter is movably inserted into the discharge port of the storage box, the shutter is elastically connected with the storage box through the spring one, the shutter is inserted into the discharge port of the storage box by the elastic force of the spring one, the permanent magnet block is installed on the outer end of the shutter, and the electromagnet is arranged on the side wall of the control box and aligned with the permanent magnet block when the scanner scans the information plate; when the scanner scans the information plate and determines that the raw material is required in the batching table, the electromagnet is powered to generate a magnetic force to attract the permanent magnet block, the permanent magnet block pulls the shutter outward to open the discharge port of the storage box, and the raw material in the storage box falls into the receiving box; after the weight of the raw material reaches the requirement, the electromagnet is powered off, the electromagnet releases the permanent magnet block, and the elastic force of the spring one inserts the shutter into the discharge port of the storage box, thereby realizing automatic discharging, and the structure is simple and practical.

[0010] Preferably, the opening and closing assembly comprises a shutter, a spring one, a permanent magnet block and an electromagnet, the inner end of the shutter is movably inserted into the discharge port of the storage box, the shutter is elastically connected with the storage box through the spring one, the shutter is inserted into the discharge port of the storage box by the elastic force of the spring one, the permanent magnet block is installed on the outer end of the shutter, and the electromagnet is arranged on the side wall of the control box and aligned with the permanent magnet block when the scanner scans the information plate; when the scanner scans the information plate and determines that the raw material is required in the batching table, the electromagnet is powered to generate a magnetic force to attract the permanent magnet block, the permanent magnet block pulls the shutter outward to open the discharge port of the storage box, and the raw material in the storage box falls into the receiving box; after the weight of the raw material reaches the requirement, the electromagnet is powered off, the electromagnet releases the permanent magnet block, and the elastic force of the spring one inserts the shutter into the discharge port of the storage box, thereby realizing automatic discharging, and the structure is simple and practical.

[0011] Preferably, the opening and closing assembly comprises a shutter, a spring one, a permanent magnet block and an electromagnet, the inner end of the shutter is movably inserted into the discharge port of the storage box, the shutter is elastically connected with the storage box through the spring one, the shutter is inserted into the discharge port of the storage box by the elastic force of the spring one, the permanent magnet block is installed on the outer end of the shutter, and the electromagnet is arranged on the side wall of the control box and aligned with the permanent magnet block when the scanner scans the information plate; when the scanner scans the information plate and determines that the raw material is required in the batching table, the electromagnet is powered to generate a magnetic force to attract the permanent magnet block, the permanent magnet block pulls the shutter outward to open the discharge port of the storage box, and the raw material in the storage box falls into the receiving box; after the weight of the raw material reaches the requirement, the electromagnet is powered off, the electromagnet releases the permanent magnet block, and the elastic force of the spring one inserts the shutter into the discharge port of the storage box, thereby realizing automatic discharging, and the structure is simple and practical.

[0012] Preferably, the printer is arranged inside the control box, and the control box is provided with a ticket outlet matched with the printer on the outer wall; when the batching work is performed, the printer automatically prints the batching list of this time, and the batching list is sent out through the ticket outlet, and the staff takes down the batching list for archiving or manual checking, thereby facilitating management.

[0013] Preferably, the navigation track and the tracking module are arranged on the platform and the feeding channel, and the tracking module is arranged on the intelligent vehicle to guide the intelligent vehicle; the tracking module recognizes the navigation track to guide the intelligent vehicle to automatically walk along the navigation track, and the corresponding identification code is arranged below the storage box to assist in positioning the intelligent vehicle and improve the batching accuracy.

[0014] Preferably, the frame comprises a stand, an upper frame, a convex ring seat, a tubular base, a ring-shaped rotating member, a pull rod, a swing arm and an oil cylinder, and the platform is a platform scale; the stand is provided with at least four stand columns, the upper frame is mounted on the stand columns, the upper frame is used for mounting a plurality of storage boxes, the lower ends of the stand columns are each provided with a convex ring seat, the lower ends of the stand columns are respectively vertically slidably inserted into a plurality of tubular bases, the convex ring seats are respectively located above the tubular bases, the tubular bases are located on the outer side of the platform, the ring-shaped rotating members are respectively rotatably mounted on the stand columns, the upper ends of the ring-shaped rotating members are respectively in sliding contact with the lower ends of the convex ring seats, the pull rods are arranged on one side of the ring-shaped rotating members, the pull rods on the adjacent two stand columns are oppositely arranged, the swing arms are arranged on the other side of the ring-shaped rotating members, the lower ends of the swing arms are provided with an inclined slope, the slope is opposite to the upper end of the platform, and the oil cylinders are respectively located between the two stand columns, and the two ends of the oil cylinders are respectively rotatably connected with the oppositely arranged pull rods; when the batching work or the feeding of raw materials into the storage boxes is performed, the oil cylinders drive the ring-shaped rotating members to rotate through the pull rods, the ring-shaped rotating members drive the swing arms to rotate, the swing arms rotate from the outer side of the platform to the upper end of the platform, when the lower end of the swing arm is in contact with the upper end of the platform, the more the swing arm contacts with the platform, the higher the swing arm and the ring-shaped rotating member are lifted, so that the weight of the upper frame and the storage boxes is applied to the platform through the stand columns, the convex ring seats, the ring-shaped rotating members and the swing arms, the platform weighs the storage boxes, thereby recording the feeding weight of the raw materials in the storage boxes, checking the total weight of the raw materials output from the storage boxes after batching, determining the weight of the remaining raw materials in each storage box, timely supplementing the raw materials, avoiding material shortage during batching, avoiding waste of raw materials, and improving the accuracy of raw material management.

[0015] Preferably, a plurality of guide blocks are arranged between the platform and the plurality of swing arms, and the plurality of guide blocks are provided with inclined surfaces matched with the inclined surfaces of the plurality of swing arms; by arranging the plurality of guide blocks, the wear of the platform can be reduced, and the effect of lifting the plurality of columns by the swing arms can be improved.

[0016] Compared with the prior art, the beneficial effects of the present application are as follows: during the batching work, a plurality of storage boxes respectively store different raw materials, a control box receives a batching table calculated by batching software, the control box controls the intelligent vehicle to walk and pass through the discharge ports of the plurality of storage boxes in turn, an identification and positioning assembly between the storage boxes and the control box identifies the raw materials loaded in the storage boxes, when the receiving box reaches below the storage box loaded with the raw materials required on the batching table, the opening and closing assembly on the discharge port of the storage box and the feeding port of the receiving box is opened, so that the raw materials in the storage box fall into the receiving box, a compact weigher weighs the raw materials in the receiving box, when the weight reaches the requirement of the batching table, the opening and closing assembly is closed, the intelligent vehicle drives the receiving box to move below the next storage box, until all the raw materials on the batching table reach the weight requirement, the intelligent vehicle drives the receiving box to move to the upper hopper, a feeding assembly transports the raw materials in the receiving box to the upper hopper, and an upper feeding auger spirally transports the raw materials in the upper hopper to the smelting furnace, so that a complete automatic batching process is realized, the preparation and batching are completed by one system, the structure is simple, the integration degree is high, a three-dimensional warehouse for transfer is not needed, a long conveying line is not needed to transport the raw materials to the furnace, a large number of material boxes and a large furnace area are not needed for storage, and the application is suitable for small smelting workshops and has good practicability. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a structural schematic diagram of the present application;

[0018] Figure 2 is a front view structural schematic diagram of the present application;

[0019] Figure 3 is a front view structural schematic diagram of the present application;

[0020] Figure 4 is an isometric view structural schematic diagram of the intelligent vehicle, the compact weigher, the receiving box, the control box and the feeding auger;

[0021] Figure 5 is a rear view isometric structural schematic diagram of the intelligent vehicle, the compact weigher, the receiving box and the control box;

[0022] Figure 6 is an isometric structural schematic diagram of the storage box;

[0023] Figure 7 is a bottom view isometric structural schematic diagram of the storage box;

[0024] Figure 8is a structural schematic diagram of a platform and a frame structure.

[0025] Figure 9 is a structural schematic diagram of a platform and a frame structure in a partially exploded state.

[0026] Marked in the drawing: 1, upper hopper; 2, upper feeding auger; 3, platform; 4, frame; 5, intelligent vehicle; 6, tight weigher; 7, receiving box; 8, control box; 9, feeding auger; 10, scanner; 11, information board; 12, gate; 13, spring one; 14, permanent magnet block; 15, electromagnet; 16, baffle; 17, spring two; 18, pressure regulator; 19, filter cloth; 20, printer; 21, navigation track; 22, tracking module; 23, stand; 24, upper frame; 25, convex ring seat; 26, tubular base; 27, annular rotating member; 28, pull rod; 29, swing arm; 30, oil cylinder; 31, guide block; 32, storage box. DETAILED DESCRIPTION

[0027] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. The present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0028] Example 1

[0029] As Figure 1 , Figure 2 and Figure 3As shown, an automatic batching system based on smelting software includes a feeding hopper 1 and a feeding auger 2 installed on the feeding hopper 1; a platform 3, a frame 4 installed above the platform 3, a plurality of storage boxes 32 installed in matrix on the frame 4, a smart car 5 walking on the platform 3, a tight weigher 6 and a receiving box 7 provided on the smart car 5, the tight weigher 6 weighing the receiving box 7, a control box 8 installed on the receiving box 7, a top plate provided on the top of the receiving box 7, an inlet provided on the top plate, an identification positioning assembly provided between the storage box 32 and the control box 8, a matched opening and closing assembly provided on the outlet of the storage box 32 and the inlet of the receiving box 7, a component for feeding the feeding hopper 1 provided on the bottom of the receiving box 7; the component for feeding is a feeding auger 9, the feeding auger 9 is installed on the bottom of the receiving box 7, and the output end of the feeding auger 9 extends outside the receiving box 7; further comprising a pressure regulator 18 and a filter cloth 19, the pressure regulator 18 is provided on the upper outer wall of the receiving box 7, a fan is provided in the pressure regulator 18, and the filter cloth 19 is provided at the communication part of the pressure regulator 18 and the receiving box 7; further comprising a printer 20, the printer 20 is provided in the control box 8, the printer 20 is used for printing a batching table, and a ticket outlet matched with the printer 20 is provided on the outer wall of the control box 8; further comprising a navigation track 21 and a tracking module 22, the navigation track 21 is provided on the platform 3 and the feeding channel, and the tracking module 22 is provided on the smart car 5, the tracking module 22 identifies the navigation track 21 to guide the smart car 5.

[0030] When the batching work is in progress, the plurality of storage bins 32 respectively store different raw materials, the control box 8 receives the batching table calculated by the batching software, the printer 20 automatically prints the batching table form of this time, the batching table form is sent out through the ticket outlet, the staff takes down the batching table form for archiving or manual checking, the control box 8 controls the intelligent vehicle 5 to walk, the tracking module 22 identifies the navigation track 21, so that the intelligent vehicle 5 automatically walks along the navigation track 21 and sequentially passes through the discharge outlets of the plurality of storage bins 32, the corresponding identification codes are arranged below the storage bins 32, which can assist in positioning the intelligent vehicle 5, the identification and positioning assembly between the storage bin 32 and the control box 8 identifies the raw material loaded in the storage bin 32, when the receiving bin 7 reaches below the storage bin 32 loaded with the raw material required on the batching table, the opening and closing assembly on the discharge outlet of the storage bin 32 and the feeding inlet of the receiving bin 7 is opened, so that the raw material in the storage bin 32 falls into the receiving bin 7, the fan in the pressure regulator 18 blows outward, so that the inside of the receiving bin 7 forms a low pressure, avoiding that the dust stirred up by the falling of the raw material diffuses through the feeding inlet of the receiving bin 7, the filter cloth 19 intercepts and blocks the dust in the receiving bin 7, the compact weighing device 6 weighs the raw material in the receiving bin 7, after the weight reaches the requirement of the batching table, the opening and closing assembly is closed, the helical blade in the feeding auger 9 reverses, and the raw material in the receiving bin 7 is stirred, the intelligent vehicle 5 drives the receiving bin 7 to move to below the next storage bin 32, until all the raw materials on the batching table reach the weight requirement, the intelligent vehicle 5 drives the receiving bin 7 to move to the upper hopper 1, the fan in the pressure regulator 18 blows inward, so as to blow back and remove the raw material powder adhered to the inside of the filter cloth 19, restore the filtering state of the filter cloth 19, avoid the loss of raw materials, the helical blade in the feeding auger 9 rotates in the positive direction, and the raw material in the receiving bin 7 is transported to the upper hopper 1, the upper auger 2 spirally transports the raw material in the upper hopper 1 to the smelting furnace, realizes the complete automatic batching process, and the preparation and batching are completed by one system, the structure is simple, the integration degree is high, a three-dimensional warehouse for transfer is not needed, a long conveying line is not needed to convey the raw materials to the furnace, a large number of material bins and a large furnace area are not needed for storage, and the device is suitable for small smelting workshops.

[0031] Example 2

[0032] As Figure 4 , Figure 5 , Figure 6 and Figure 7As shown, the identification positioning assembly comprises a scanner 10 and information plates 11, the scanner 10 is installed on the control box 8, and the lower part of each of the plurality of storage boxes 32 is provided with an information plate 11, the plurality of information plates 11 correspond to different raw materials respectively, and the scanner 10 scans the information plate 11 to obtain the raw material information in the storage box 32; the opening and closing assembly comprises a shutter 12, a spring 1 13, a permanent magnet block 14 and an electromagnet 15, the inner end of the shutter 12 is movably inserted into the discharge port of the storage box 32, the shutter 12 is elastically connected with the storage box 32 through the spring 1 13, the shutter 12 is inserted into the discharge port of the storage box 32 by the elastic force of the spring 1 13, the permanent magnet block 14 is installed on the outer end of the shutter 12, and the electromagnet 15 is arranged on the side wall of the control box 8 and aligned with the permanent magnet block 14 when the scanner 10 scans the information plate 11; further comprising a baffle 16 and a spring 2 17, the baffle 16 is slidably installed on the top cover of the receiving box 7, the inner end of the baffle 16 shields the feeding port of the receiving box 7, the baffle 16 is elastically connected with the receiving box 7 through the spring 2 17, the elastic force of the spring 2 17 makes the baffle 16 close the feeding port of the receiving box 7, and the outer end of the baffle 16 is provided with a push plate which abuts against the outer side of the permanent magnet block 14.

[0033] The intelligent vehicle 5 drives the receiving box 7 and the control box 8 to move, when the control box 8 passes below the storage box 32, the scanner 10 scans the information plate 11 to obtain the raw material information in the corresponding storage box 32, when it is identified that the raw material in the storage box 32 is required in the ingredient table, the control box 8 controls the electromagnet 15 to generate magnetic force to attract the permanent magnet block 14, so that the permanent magnet block 14 pulls the shutter 12 outward to open the discharge port of the storage box 32, when the electromagnet 15 attracts the permanent magnet block 14, the permanent magnet block 14 opens the baffle 16 outward through the push plate, so that the discharge port of the storage box 32 and the feeding port of the receiving box 7 are opened at the same time, and the raw material smoothly enters the receiving box 7, the compact weighing device 6 weighs, when the weight of the raw material reaches the requirement, the electromagnet 15 is powered off, the electromagnet 15 releases the permanent magnet block 14, the elastic force of the spring 1 13 inserts the shutter 12 into the discharge port of the storage box 32, and the elastic force of the spring 2 17 resets the baffle 16 to close the feeding port of the receiving box 7, so as to reduce the raw material dust during discharging and reduce the pollution of the raw material caused by the external dust entering the receiving box 7, thereby realizing automatic batching.

[0034] Example 3

[0035] As Figure 8 and Figure 9As shown, the frame 4 comprises a column 23, an upper frame 24, a convex ring seat 25, a tubular base 26, a ring-shaped rotating member 27, a pull rod 28, a swing arm 29 and an oil cylinder 30, the platform 3 is a platform scale, the column 23 is provided at least four, the upper frame 24 is installed on the plurality of columns 23, the upper frame 24 is used for installing a plurality of storage boxes 32, the lower end of the outer wall of the plurality of columns 23 is provided with a convex ring seat 25, the lower end of the plurality of columns 23 is respectively vertically slidingly inserted into the plurality of tubular bases 26, the plurality of convex ring seats 25 are respectively located above the plurality of tubular bases 26, the plurality of tubular bases 26 are located on the outer side of the platform 3, the plurality of ring-shaped rotating members 27 are respectively rotatably installed on the plurality of columns 23, the upper end surface of the plurality of ring-shaped rotating members 27 is respectively in sliding contact with the lower end surface of the plurality of convex ring seats 25, the plurality of ring-shaped rotating members 27 is respectively provided with a pull rod 28 on one side, the two pull rods 28 on the adjacent two columns 23 are oppositely arranged, the plurality of ring-shaped rotating members 27 is respectively provided with a swing arm 29 on the other side, the lower end surface of the plurality of swing arms 29 is provided with an inclined slope, the slope is opposite to the upper end surface of the platform 3, the plurality of oil cylinders 30 is respectively located between the two columns 23, and the two ends of the plurality of oil cylinders 30 are respectively rotatably connected with the oppositely arranged plurality of two pull rods 28; further comprising a plurality of guide blocks 31, the plurality of guide blocks 31 are respectively arranged between the platform 3 and the plurality of swing arms 29, and the plurality of guide blocks 31 are provided with inclined surfaces matched with the slopes of the plurality of swing arms 29.

[0036] When the batching work is performed or the raw materials are supplemented into the plurality of storage boxes 32, the plurality of oil cylinders 30 drives the plurality of ring-shaped rotating members 27 to rotate through the plurality of pull rods 28, the plurality of ring-shaped rotating members 27 drives the plurality of swing arms 29 to rotate, so that the plurality of swing arms 29 rotates from the outside of the platform 3 to the end surface of the plurality of guide blocks 31, when the lower end surface of the swing arm 29 contacts with the upper end surface of the guide block 31, the more the slope of the swing arm 29 contacts with the inclined surface of the guide block 31, the higher the swing arm 29 and the ring-shaped rotating member 27 are lifted, so that the weight of the upper frame 24 and the plurality of storage boxes 32 is applied to the platform 3 through the plurality of columns 23, the plurality of convex ring seats 25, the plurality of ring-shaped rotating members 27 and the plurality of swing arms 29, the platform 3 weighs the plurality of storage boxes 32, so as to record the supplement weight of the raw materials in the plurality of storage boxes 32, and also can check the total weight of the raw materials output by the plurality of storage boxes 32 after batching, determine the remaining raw material weight in each storage box 32, so as to supplement the raw materials in time, avoid material shortage during batching, avoid waste of raw materials, improve the accuracy of raw material management, and reduce the wear of the platform 3 by arranging the plurality of guide blocks 31.

[0037] As Figures 1 to 9As shown, the automatic batching system based on smelting software of the present application, in operation, first operates multiple oil cylinders 30 to drive multiple pull rods 28, annular rotating members 27 and swing arms 29 to rotate, so that the weight of multiple storage bins 32 acts on the weight scale, different raw materials are stored in the multiple storage bins 32 respectively, the weight scale weighs and records the raw materials in the multiple storage bins 32, then the control box 8 receives the batching table calculated by the batching software, the control box 8 controls the intelligent vehicle 5 to walk, the intelligent vehicle 5 sequentially passes through the discharge ports of the multiple storage bins 32 under the navigation of the tracing module 22 and the navigation track 21, the scanner 10 sequentially scans multiple information plates 11 to identify the information of the raw materials loaded in the corresponding storage bins 32, then when the receiving bin 7 reaches below the storage bin 32 loaded with the required raw materials on the batching table, the electromagnet 15 attracts the permanent magnet block 14, the shutter 12 is pulled outward to open the discharge port of the storage bin 32, and the permanent magnet block 14 pushes the baffle 16 outward through the push plate to open the feeding port of the receiving bin 7, so that the raw materials in the storage bin 32 fall into the receiving bin 7, the compact weighing device 6 weighs the raw materials in the receiving bin 7, when the weight reaches the requirement of the batching table, the electromagnet 15 releases the permanent magnet block 14, the discharge port of the storage bin 32 and the feeding port of the receiving bin 7 are respectively closed by the shutter 12 and the baffle 16, the intelligent vehicle 5 drives the receiving bin 7 to move to below the next storage bin 32, until the weight of all the raw materials on the batching table reaches the requirement, the weight scale records the total weight of the remaining multiple storage bins 32, finally the intelligent vehicle 5 drives the receiving bin 7 to move to the upper hopper 1, the helical blade of the feeding auger 9 conveys the raw materials in the receiving bin 7 to the upper hopper 1, the raw materials in the upper hopper 1 are helically conveyed to the smelting furnace by the upper feeding auger 2, and the complete automatic batching process is realized.

[0038] The main functions realized by the present application are:

[0039] 1. The material preparation, batching and storage are completed by one system, the structure is simple, the integration degree is high, it is suitable for small smelting workshops, and the practicality is good;

[0040] 2. The continuous batching and feeding can be realized by arranging multiple transfer cars, and the working efficiency is high;

[0041] 3. The materials can be prepared in advance before smelting, and the normal smelting batching can be directly qualified;

[0042] 4. If the material quality is unqualified due to unqualified master batch composition, the software can be used to adjust the batching table to ensure that the batching is qualified once;

[0043] 5. The materials can be directly put into the furnace, and time is saved;

[0044] 6. The valuable alloy can be uniformly managed, the production accounting is convenient, and the alloy will not be lost;

[0045] 7. The automatic batching system calculates according to the minimum value of the components, and the minimum alloy can be added under the premise of meeting the component qualification.

[0046] The automatic batching system based on smelting software of the present application is installed, connected or set in a common mechanical manner, and can be implemented as long as the beneficial effects can be achieved. The feeding hopper 1, the feeding auger 2, the platform 3, the intelligent vehicle 5, the tight weigher 6, the feeding auger 9, the scanner 10, the information board 11, the spring 13, the permanent magnet block 14, the electromagnet 15, the spring 17, the pressure regulator 18, the filter cloth 19, the printer 20, the navigation track 21, the tracking module 22 and the oil cylinder 30 are purchased on the market, and the technical personnel in the industry only need to install and operate according to the attached instruction manual, without the need for the technical personnel in the field to pay creative labor.

[0047] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary technical personnel in the technical field, several improvements and modifications can be made without departing from the technical principles of the present application, and these improvements and modifications should be considered as the protection scope of the present application.

Claims

1. A smelting software-based automatic batching system comprising a feeding hopper (1) and a feeding auger (2), the feeding auger (2) being installed on the feeding hopper (1); characterized in that, The platform (3), the frame (4), the intelligent vehicle (5), the tight weighing device (6), the receiving box (7), the control box (8) and the plurality of storage boxes (32) are further included, the frame (4) is installed above the platform (3), the plurality of storage boxes (32) are installed in a matrix on the frame (4), the bottom of the plurality of storage boxes (32) is provided with a discharge port, the intelligent vehicle (5) walks on the platform (3), the tight weighing device (6) and the receiving box (7) are arranged on the intelligent vehicle (5), the tight weighing device (6) weighs the receiving box (7), the control box (8) is installed on the receiving box (7), the top of the receiving box (7) is provided with a top plate, the top plate is provided with an inlet, a recognition positioning assembly is arranged between the storage box (32) and the control box (8), matched opening and closing assemblies are arranged on the discharge port of the storage box (32) and the inlet of the receiving box (7), and a component for feeding the upward hopper (1) is arranged on the bottom of the receiving box (7). The frame (4) includes the stand (23), the upper frame (24), the convex ring seat (25), the pipe type base (26), the annular rotating part (27), the pull rod (28), the swing arm (29) and the oil cylinder (30), the platform (3) is a platform scale, at least four stand (23) are arranged, the upper frame (24) is installed on the plurality of stand (23), the upper frame (24) is used for installing the plurality of storage boxes (32), the outer wall of the lower end of the plurality of stand (23) is provided with the convex ring seat (25), the lower end of the plurality of stand (23) is respectively vertically slidably inserted into the plurality of pipe type base (26), the plurality of convex ring seat (25) is respectively located above the plurality of pipe type base (26), the plurality of pipe type base (26) is located on the outer side of the platform (3), the plurality of annular rotating part (27) is respectively rotatably installed on the plurality of stand (23), the upper end surface of the plurality of annular rotating part (27) is respectively in sliding contact with the lower end surface of the plurality of convex ring seat (25), the plurality of annular rotating part (27) is provided with the pull rod (28) on one side, the two pull rods (28) on the two adjacent stand (23) are oppositely arranged, the plurality of annular rotating part (27) is provided with the swing arm (29) on the other side, the lower end surface of the plurality of swing arm (29) is provided with an inclined slope, the slope is opposite to the upper end surface of the platform (3), the plurality of oil cylinder (30) is respectively located between the two stand (23), and the two ends of the plurality of oil cylinder (30) are respectively rotatably connected with the oppositely arranged plurality of two pull rods (28); when the lower end surface of the swing arm (29) is in contact with the upper end surface of the platform (3) and is lifted, the weight of the upper frame (24) and the plurality of storage boxes (32) is applied to the platform (3) through the plurality of stand (23), the plurality of convex ring seat (25), the plurality of annular rotating part (27) and the plurality of swing arm (29), and the platform (3) weighs the plurality of storage boxes (32) through the platform scale.

2. A melt software based automatic batching system as claimed in claim 1, wherein, The component for feeding is a feeding auger (9), the feeding auger (9) is installed at the bottom of the receiving box (7), and the output end of the feeding auger (9) extends out of the receiving box (7).

3. A melt software based automatic batching system as claimed in claim 1 wherein, The identification and positioning components include a scanner (10) and an information board (11). The scanner (10) is installed on the control box (8). An information board (11) is set on the bottom of each of the multiple storage boxes (32). Each information board (11) corresponds to a different raw material. The scanner (10) scans the information board (11) to obtain the raw material information in the storage box (32).

4. A melt software based automatic batching system as claimed in claim 3 wherein, The opening and closing assembly includes a gate (12), a spring (13), a permanent magnet (14), and an electromagnet (15). The inner end of the gate (12) is movably inserted into the discharge port of the storage box (32). The gate (12) is elastically connected to the storage box (32) through the spring (13). The elastic force of the spring (13) inserts the gate (12) into the discharge port of the storage box (32). The permanent magnet (14) is installed on the outer end of the gate (12). The electromagnet (15) is set on the side wall of the control box (8). When the scanner (10) scans the information board (11), the electromagnet (15) aligns with the permanent magnet (14).

5. A melt software based automatic batching system as claimed in claim 4, wherein, It also includes a baffle (16) and a second spring (17). The baffle (16) is slidably installed on the top cover of the receiving box (7). The inner end of the baffle (16) covers the feed inlet of the receiving box (7). The baffle (16) is elastically connected to the receiving box (7) through the second spring (17). The elastic force of the second spring (17) causes the baffle (16) to close the feed inlet of the receiving box (7). A push plate is provided at the outer end of the baffle (16). The push plate is close to the outer side of the permanent magnet block (14).

6. A melting software based automatic batching system as claimed in claim 1, wherein, It also includes a pressure regulator (18) and a filter cloth (19). The pressure regulator (18) is set on the upper outer wall of the receiving box (7). A fan is installed in the pressure regulator (18). The filter cloth (19) is installed at the connection between the pressure regulator (18) and the receiving box (7).

7. A melting software based automatic batching system as claimed in claim 1, wherein, It also includes a printer (20), the printer (20) is set inside the control box (8), the printer (20) is used to print the ingredient list, and the ticket outlet matching the printer (20) is set on the outer wall of the control box (8).

8. A melt software based automatic batching system as claimed in claim 1 wherein, It also includes a navigation trajectory (21) and a tracking module (22). The navigation trajectory (21) is set on the platform (3) and the feeding channel, and the tracking module (22) is set on the intelligent vehicle (5). The tracking module (22) identifies the navigation trajectory (21) for the intelligent vehicle (5) to navigate.

9. A melt software based automatic batching system as claimed in claim 1, wherein, It also includes multiple guide blocks (31), which are respectively placed between the platform (3) and multiple swing arms (29), and the multiple guide blocks (31) are provided with inclined surfaces that match the ramps of the multiple swing arms (29).

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