A full-automatic feeding and discharging device for high-power laser chip aging clamp
The fully automated loading and unloading equipment enables the automatic assembly and disassembly of high-power laser chip heat sinks, solving the problems of low efficiency and high cost of manual operation, improving production efficiency and product quality, and meeting the needs of automated production.
Patent Information
- Application Number
- CN202311439169.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-31
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-10-31
AI Technical Summary
In existing technologies, the heat sink installation and removal of high-power laser chips mainly rely on manual operation, resulting in low efficiency, high cost, and uncontrollable quality, making it difficult to meet the needs of automated production.
A fully automatic loading and unloading device was designed, comprising a frame, a tray loading and unloading device, a vision monitoring device, an X-axis adsorption material handling device, a heat sink adsorption material handling device, a secondary positioning device, a waffle box loading and unloading device, and an electric screwdriver working axis device, realizing the automatic disassembly and inspection of the heat sink, and having three modes: disassembly, assembly, and disassembly and assembly.
It improves the efficiency and accuracy of heat sink assembly and disassembly, reduces labor costs, ensures product quality stability and production efficiency, and meets the needs of automated production.
Smart Images

Figure CN117485893B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of automation, in particular to a full-automatic feeding and discharging equipment for high-power laser chip aging fixture. BACKGROUND
[0002] A laser chip is a miniature chip that integrates laser structure and related electronic devices, which is a core component of laser technology and is used to generate and amplify laser beams. Laser chips are usually made of semiconductor materials, most commonly using III-V compound semiconductor materials such as gallium nitride, gallium arsenide, indium phosphide, etc. or phosphorus arsenide materials. These materials have excellent optoelectronic properties and can achieve the excitation and amplification processes required for lasers. When in use, the laser chip is packaged together with a heat sink (heat sink) to provide effective thermal management and ensure that the chip operates within an appropriate temperature range. If the heat generated by the chip during operation cannot be effectively dissipated, the temperature may rise, leading to reduced performance, reduced reliability, and even damage to the chip. Chip heat sink packaging improves heat conduction and heat dissipation efficiency by directly contacting the heat sink with the chip, thereby effectively reducing the temperature of the chip. However, the chip heat sink packaging may experience aging and degradation during use, requiring disassembly and reassembly for aging testing and maintenance.
[0003] In the field of COS heat sink disassembly, the fixtures before and after aging need to place the heat sink from the waffle box to the fixture or take it out from the fixture and place it in the waffle box. The existing industry basically adopts manual feeding and discharging mode. Manual disassembly has the problems of long time consumption, low work efficiency, and uncontrollable quality, which causes the current COS heat sink disassembly field to be complicated, low in efficiency, and high in cost. At the same time, the price of chip heat sink and other products is high, and manual disassembly requires high technical level and proficiency of the operator, otherwise it is easy to damage the heat sink, which also makes personnel training difficult. Moreover, with the rapid development of the automation industry, the quality control of high-power laser chips is becoming more and more strict, and the current manual disassembly method cannot meet the needs of the industry. SUMMARY
[0004] (I) Technical problems solved
[0005] In view of the deficiencies of the prior art, the present application provides a full-automatic feeding and discharging equipment for high-power laser chip aging fixture, which has the advantages of full-automatic disassembly and assembly of heat sink, disassembly, assembly, three modes of disassembly and assembly, high efficiency, and reduction of labor cost, solving the problems of complicated manual operation, low efficiency, high labor cost, and high requirements for operators.
[0006] (II) Technical solutions
[0007] To achieve the above-mentioned full-automatic disassembly of the heat sink, disassembly, assembly, disassembly and assembly three modes, high efficiency, reduce labor cost purposes, the present application provides the following technical solutions: a kind of full-automatic feeding and discharging equipment for high-power laser chip aging clamp, including rack, the top of the rack is provided with two tray up and down device and comprehensive visual monitoring device, the side of two tray up and down device is connected with tray conveying device by bolt, the position above tray conveying device is provided with X axis suction material taking device, the end of two X axis suction material taking device is provided with heat sink suction material taking device, the lower side of heat sink suction material taking device is provided with secondary positioning device and waffle box feeding and discharging device, electric screwdriver working shaft device is arranged on the side of heat sink suction material taking device.
[0008] Preferably, the tray up and down device includes a fixed plate, a lifting plate, a linear bearing, a drive motor, a synchronous belt, a ball screw, a plastic suction box, a side baffle and a sensing assembly, the surface of the fixed plate is penetrated by a linear bearing, the bottom of the linear bearing is provided with a lifting plate, the surface of the lifting plate is provided with a ball screw, the driving end of the drive motor is provided at the bottom end of the ball screw through a synchronous belt, the top of the linear bearing is placed with a plastic suction box, the two sides of the plastic suction box are provided with side baffles, and the front and rear of the plastic suction box are provided with sensing assemblies for detecting whether the tray is protruding through supporting rods.
[0009] Preferably, the tray conveying device includes a support seat, a conveying track, a screw motor, a screw module, a material pulling clamp, a speed regulating valve, a compression spring and a position sensing assembly, the top of the support seat is provided with two conveying tracks through bolts, the surface of one of the conveying tracks is provided with a compression spring, the screw motor is arranged at the intermediate position of the two conveying tracks, the driving end of the screw motor is provided with a screw module, the driving part of the screw module is provided with a material pulling clamp, the speed regulating valve is arranged on the material pulling clamp, and the inner side of the conveying track is provided with a position sensing assembly.
[0010] Preferably, the X axis suction material taking device includes a support column, an X axis driving module, a moving plate, a stepping motor, a rotary motor, a quick rotary joint and a detachable suction nozzle, the top of the support column is provided with an X axis driving module through bolts, the driving end of the X axis driving module is provided with a moving plate, the stepping motor is arranged on the moving plate, the driving end of the stepping motor is provided with a rotary motor through a transmission belt, and the top and bottom of the rotary motor are respectively provided with a quick rotary joint and a detachable suction nozzle.
[0011] Preferably, the heat sink adsorption material taking device comprises a support, a Y-axis drive module, a moving frame, three closed-loop servo motors, a suction nozzle rotary drive motor, a heat sink suction nozzle, a waffle box cover suction nozzle and a buffer spring, the Y-axis drive module is arranged at the top of the support, the driving part of the Y-axis drive module is provided with a moving frame, three closed-loop servo motors are arranged on the moving frame, two of the closed-loop servo motors are respectively connected with the suction nozzle rotary drive motor and the waffle box cover suction nozzle through transmission belts, the suction nozzle rotary drive motor and the waffle box cover suction nozzle are both slidingly connected to the surface of the moving frame, and the top of the moving frame is provided with a buffer spring, and the driving end of the suction nozzle rotary drive motor is provided with the heat sink suction nozzle.
[0012] Preferably, the secondary positioning device comprises a linear motor module, a translation plate, a solenoid valve, a cushion block, a jacking cylinder, a clamp, a limit block, a buffer and a pair of induction components, the driving part of the linear motor module is provided with the translation plate through bolts, the surface of the translation plate is provided with the solenoid valve and the cushion block, one side of the cushion block is provided with the jacking cylinder, the clamp and the buffer are both arranged at the driving end of the jacking cylinder, and the limit block and the pair of induction components are both arranged on the cushion block.
[0013] Preferably, the waffle box feeding and discharging device comprises a translation drive module, a moving placement disc, a limit spring and a vacuum suction nozzle, the moving part of the translation drive module is provided with the moving placement disc, and the surface of the moving placement disc is provided with the limit spring and the vacuum suction nozzle.
[0014] Preferably, the electric wrench working shaft device comprises a mounting seat, a lifting drive module, a lifting vertical plate, an electric wrench mounting plate, a tensile spring, a compression spring, an electric wrench mechanism, an electric wrench head support seat and an electric wrench head, one side of the mounting seat is connected with the lifting drive module through bolts, the driving part of the lifting drive module is provided with the lifting vertical plate, the surface of the lifting vertical plate is slidingly connected with the electric wrench mounting plate, one side and the top of the electric wrench mounting plate are respectively provided with the tensile spring and the compression spring, the electric wrench mechanism with torsion feedback and the electric wrench head support seat are both arranged on the electric wrench mounting plate, the driving end of the electric wrench mechanism is provided with the electric wrench head, and the electric wrench head penetrates through the electric wrench head support seat.
[0015] Preferably, the comprehensive visual monitoring device comprises a clamp positioning upper visual detection mechanism, a clamp character recognition side visual detection mechanism, a heat sink placement positioning lower visual detection mechanism, a heat sink placement positioning upper visual detection mechanism, a heat sink character recognition positioning lower visual mechanism and a code scanning assembly, all of which are composed of detection cameras, lenses and light sources, wherein the clamp positioning upper visual detection mechanism is located at one end of the secondary positioning device, and the clamp positioning upper visual detection mechanism and the heat sink placement positioning upper visual detection mechanism are completely the same in structure specification, the clamp character recognition side visual detection mechanism is arranged at a position below the X-axis adsorption material taking device, the heat sink placement positioning lower visual detection mechanism is arranged at one end of one of the X-axis adsorption material taking devices and one end of the heat sink adsorption material taking device, and a lead screw motor for automatically adjusting the focal length is arranged, the heat sink placement positioning upper visual detection mechanism is located at a position between the secondary positioning device and the waffle box feeding and discharging device, the heat sink character recognition positioning lower visual mechanism is arranged on the transmission belt of the closed loop servo motor, and a code scanning assembly is arranged on one side.
[0016] Preferably, the upper surface of the rack is provided with a machine cover, and a fan filtering device is arranged on the machine cover.
[0017] (Three) beneficial effects
[0018] Compared with the prior art, the present application provides a full-automatic feeding and discharging equipment for high-power laser chip aging clamps, which has the following beneficial effects:
[0019] 1. The full-automatic feeding and discharging equipment for high-power laser chip aging clamps, through the arrangement of the X-axis adsorption material taking device, multiple heat sinks can be adsorbed and taken, improving the working efficiency of the equipment, through the arrangement of the heat sink adsorption material taking device, the waffle box cover and the heat sink can be automatically adsorbed and taken, through the arrangement of the secondary positioning device, the material taking precision of the equipment is guaranteed, through the arrangement of the electric wrench working shaft device, the clamp cover can be automatically tightened or loosened, and through the arrangement of the comprehensive visual monitoring device, the waffle box and its clamp can be scanned, marked, character recognized and positioned, effectively ensuring the accuracy of each operation of the equipment on the waffle box and its clamp.
[0020] 2、The full-automatic loading and unloading equipment for the high-power laser chip aging clamp realizes automatic suction of the COS heat sink from the waffle box, then automatically places the COS heat sink into the specified clamp, or places the aged COS heat sink into the corresponding waffle box from the clamp, realizes automatic heat sink disassembly and assembly operation in the whole process, effectively improves the production efficiency, guarantees the yield and precision during product disassembly and assembly, can automatically switch three modes of disassembly, assembly and disassembly and assembly, realizes one body with three functions, not only saves manpower and reduces labor cost, but also improves the stability of product quality. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 A kind of full-automatic loading and unloading equipment for the high-power laser chip aging clamp overall structure schematic diagram is proposed for the present application;
[0022] Figure 2 A kind of full-automatic loading and unloading equipment for the high-power laser chip aging clamp structure installation schematic diagram is proposed for the present application;
[0023] Figure 3 A kind of full-automatic loading and unloading equipment for the high-power laser chip aging clamp tray up and down device structure schematic diagram is proposed for the present application;
[0024] Figure 4 A kind of full-automatic loading and unloading equipment for the high-power laser chip aging clamp tray conveying device structure schematic diagram is proposed for the present application;
[0025] Figure 5 A kind of full-automatic loading and unloading equipment for the high-power laser chip aging clamp X axis suction material taking device structure schematic diagram is proposed for the present application;
[0026] Figure 6 A kind of full-automatic loading and unloading equipment for the high-power laser chip aging clamp heat sink suction material taking device structure schematic diagram is proposed for the present application;
[0027] Figure 7 A kind of full-automatic loading and unloading equipment for the high-power laser chip aging clamp secondary positioning device structure schematic diagram is proposed for the present application;
[0028] Figure 8 A kind of full-automatic loading and unloading equipment for the high-power laser chip aging clamp clamp structure schematic diagram is proposed for the present application;
[0029] Figure 9 A kind of full-automatic loading and unloading equipment for the high-power laser chip aging clamp waffle box loading and unloading device structure schematic diagram is proposed for the present application;
[0030] Figure 10A structure schematic diagram of an electric screwdriver shaft device of a full-automatic feeding and discharging equipment for a high-power laser chip aging clamp is provided in the present application.
[0031] Figure 11 A structure schematic diagram of a clamp positioning and upward visual detection mechanism and a heat sink placing and positioning downward visual detection mechanism of a full-automatic feeding and discharging equipment for a high-power laser chip aging clamp is provided in the present application.
[0032] Figure 12 A structure schematic diagram of a clamp character recognition side visual detection mechanism of a full-automatic feeding and discharging equipment for a high-power laser chip aging clamp is provided in the present application.
[0033] Figure 13 A structure schematic diagram of a heat sink placing and positioning downward visual detection mechanism of a full-automatic feeding and discharging equipment for a high-power laser chip aging clamp is provided in the present application.
[0034] In the figure: 1, rack;
[0035] 2, tray feeding and discharging device; 201, fixed plate; 202, lifting plate; 203, linear bearing; 204, driving motor; 205, synchronous belt; 206, ball screw; 207, plastic suction box; 208, side baffle; 209, induction assembly;
[0036] 3, tray conveying device; 301, support seat; 302, conveying track; 303, screw motor; 304, screw module; 305, material pulling clamp jaw; 306, speed regulating valve; 307, compression spring; 308, in-place induction assembly;
[0037] 4, X-axis adsorption material taking device; 401, support column; 402, X-axis driving module; 403, moving plate; 404, stepping motor; 405, rotary motor; 406, quick rotary joint; 407, detachable suction nozzle;
[0038] 5, heat sink adsorption material taking device; 501, support column; 502, Y-axis driving module; 503, moving frame; 504, closed-loop servo motor; 505, suction nozzle rotary driving motor; 506, heat sink suction nozzle; 507, waffle box cover suction nozzle; 508, buffer spring;
[0039] 6, secondary positioning device; 601, linear motor module; 602, translation plate; 603, electromagnetic valve; 604, cushion block; 605, jacking cylinder; 606, clamp; 607, limit block; 608, buffer; 609, pair of induction assemblies;
[0040] 7, waffle box feeding and discharging device; 701, translation driving module; 702, moving placement disc; 703, limit spring; 704, vacuum suction nozzle;
[0041] 8, electric screwdriver working shaft device; 801, mounting seat; 802, lifting drive module; 803, lifting vertical plate; 804, electric screwdriver mounting plate; 805, tension spring; 806, compression spring; 807, electric screwdriver mechanism; 808, electric screwdriver head support seat; 809, electric screwdriver head;
[0042] 9, comprehensive visual monitoring device; 901, clamp positioning upper visual detection mechanism; 902, clamp character recognition side visual detection mechanism; 903, heat sink placement positioning lower visual detection mechanism; 904, heat sink placement positioning upper visual detection mechanism; 905, heat sink character recognition positioning lower visual mechanism; 906, code scanning assembly; 10, machine cover; 11, fan filter device; 12, display screen; 13, control button. DETAILED DESCRIPTION
[0043] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0044] Please refer to Figures 1 to 13 A full-automatic feeding and discharging equipment for a high-power laser chip aging clamp, comprising a rack 1, the top of the rack 1 is provided with two tray feeding and discharging devices 2 and a comprehensive visual monitoring device 9, one side of each of the two tray feeding and discharging devices 2 is connected with a tray conveying device 3 through bolts, the upper position of the tray conveying device 3 is provided with an X-axis suction material taking device 4, one end of each of the two X-axis suction material taking devices 4 is provided with a heat sink suction material taking device 5, the lower part of the heat sink suction material taking device 5 is provided with a secondary positioning device 6 and a waffle box feeding and discharging device 7, an electric screwdriver working shaft device 8 is arranged on one side of the heat sink suction material taking device 5, the upper surface of the rack 1 is provided with a machine cover 10, a fan filter device 11 is arranged on the machine cover 10, the fan filter device 11 is arranged to purify the air in the machine body, so as to meet the demand for dust-free level during the operation of the machine, and the one side of the machine cover 10 is provided with a display screen 12 and a control button 13;
[0045] The tray up-down device 2 comprises a fixed plate 201, a lifting plate 202, a linear bearing 203, a driving motor 204, a synchronous belt 205, a ball screw 206, a blister box 207, side baffles 208 and a sensing assembly 209. The fixed plate 201 is installed in the rack 1 through a mounting rod. The surface of the fixed plate 201 penetrates the linear bearing 203. The bottom of the linear bearing 203 is provided with the lifting plate 202. The surface of the lifting plate 202 is provided with the ball screw 206. The driving end of the driving motor 204 is provided at the bottom end of the ball screw 206 through the synchronous belt 205. The top of the linear bearing 203 is placed with the blister box 207. The two sides of the blister box 207 are provided with the side baffles 208. The front and back of the blister box 207 are both installed with the sensing assembly 209 for detecting whether the tray is protruding through a support rod. A plurality of trays are placed in the blister box 207, and then the whole is placed on the linear bearing 203. The placed tray is detected by the sensing assembly 209 to detect whether it is protruding. Then the synchronous belt 205 is driven by the driving motor 204 to drive the blister box 207 to lift to facilitate the tray conveying device 3 to take the material;
[0046] The tray conveying device 3 comprises a support seat 301, a conveying track 302, a screw motor 303, a screw module 304, a material pulling clamp jaw 305, a speed regulating valve 306, a compression spring 307 and a to-position sensing assembly 308. The top of the support seat 301 is provided with two conveying tracks 302 through bolts. The surface of one of the conveying tracks 302 is provided with the compression spring 307. The compression spring 307 plays a positioning role. In the tray working position, the tray is pushed tightly to the right conveying track 302. The screw motor 303 is arranged at the middle position of the two conveying tracks 302. The driving end of the screw motor 303 is provided with the screw module 304. The driving part of the screw module 304 is provided with the material pulling clamp jaw 305. The speed regulating valve 306 is arranged on the material pulling clamp jaw 305. Through the arrangement of the speed regulating valve 306, the opening speed of the material pulling clamp jaw 305 can be adjusted. The inner side of the conveying track 302 is provided with the to-position sensing assembly 308. When running, the screw module 304 drives the material pulling clamp jaw 305 to approach the tray in the blister box 207. The material pulling clamp jaw 305 is opened to clamp the tray, and then pulls the tray to the placing position along the conveying track 302. The to-position sensing assembly 308 detects whether the tray working position initial position exists the tray;
[0047] The X-axis suction material taking device 4 comprises a supporting column 401, an X-axis driving module 402, a moving plate 403, a stepping motor 404, a rotating motor 405, a quick rotating joint 406 and a detachable suction nozzle 407. The X-axis driving module 402 is installed on the top of the supporting column 401 by means of bolts. The driving end of the X-axis driving module 402 is provided with the moving plate 403. The stepping motor 404 is arranged on the moving plate 403. The driving end of the stepping motor 404 is provided with the rotating motor 405 through a transmission belt. The top and bottom of the rotating motor 405 are respectively provided with the quick rotating joint 406 and the detachable suction nozzle 407. The stepping motor 404 drives the detachable suction nozzle 407 to ascend and descend to suck the heat sink on the secondary positioning device 6. The detachable suction nozzles 407 are arranged to improve the working efficiency of the equipment.
[0048] The heat sink suction material taking device 5 comprises a supporting column 501, a Y-axis driving module 502, a moving frame 503, a closed-loop servo motor 504, a suction nozzle rotating driving motor 505, a heat sink suction nozzle 506, a waffle box cover suction nozzle 507 and a buffer spring 508. The Y-axis driving module 502 is arranged on the top of the supporting column 501. The driving part of the Y-axis driving module 502 is provided with the moving frame 503. Three closed-loop servo motors 504 are arranged on the moving frame 503. Two closed-loop servo motors 504 are respectively connected with the suction nozzle rotating driving motor 505 and the waffle box cover suction nozzle 507 through transmission belts. The suction nozzle rotating driving motor 505 and the waffle box cover suction nozzle 507 are both slidingly connected to the surface of the moving frame 503 and are provided with the buffer spring 508 at the top. The driving end of the suction nozzle rotating driving motor 505 is provided with the heat sink suction nozzle 506. The heat sink character recognition positioning downward visual mechanism 905 recognizes the characters and binds them with the box cover two-dimensional code. After the binding, the heat sink suction nozzle 506 sucks the heat sink and places it into the clamp 606 positioned by the secondary positioning device 6. The upper part of the heat sink suction nozzle 506 contains the buffer structure composed of the buffer spring 508 to prevent the heat sink from being pressed and hurt. Before being placed into the clamp 606, the characters of the clamp character recognition side visual detection mechanism 902 are bound with the characters one by one.
[0049] The secondary positioning device 6 comprises a linear motor module 601, a translation plate 602, an electromagnetic valve 603, a cushion block 604, a jacking cylinder 605, a clamp 606, a limiting block 607, a buffer 608 and a pair of induction components 609, the driving part of the linear motor module 601 is provided with the translation plate 602 through bolt mounting, the surface of the translation plate 602 is provided with the electromagnetic valve 603 and the cushion block 604, one side of the cushion block 604 is provided with the jacking cylinder 605, the clamp 606 and the buffer 608 are both arranged on the driving end of the jacking cylinder 605, the limiting block 607 and the pair of induction components 609 are both arranged on the cushion block 604, wherein the cushion block 604 has six sets, and all are provided with the jacking cylinder 605 as a compression mechanism, the clamp 606 is pushed to be close to the limiting block 607, in order to prevent the heat sink clamp from being damaged in the positioning process, the buffer 608 is arranged on one side, the cushion block 604 at the friction bottom is a non-metal cushion block, and the parts on both sides in contact with the heat sink clamp are all non-metal, so as to further avoid scratching the heat sink clamp;
[0050] The waffle box feeding and discharging device 7 comprises a translation driving module 701, a moving placement disc 702, a limiting elastic sheet 703 and a vacuum suction nozzle 704, the moving part of the translation driving module 701 is provided with the moving placement disc 702, the surface of the moving placement disc 702 is provided with the limiting elastic sheet 703 and the vacuum suction nozzle 704, wherein the placement objects on both sides of the surface of the moving placement disc 702 are the placement areas of the waffle box covers after the waffle box covers are sucked by the heat sink suction nozzle 506, the waffle box covers also have the function of placing NG products, the limiting elastic sheet 703 limits and positions the waffle box, and the vacuum suction nozzle 704 has the function of adsorbing the bottom of the waffle box, so as to prevent the waffle box from moving during movement;
[0051] The electric drill working shaft device 8 comprises a mounting seat 801, a lifting driving module 802, a lifting vertical plate 803, an electric drill mounting plate 804, a tensile spring 805, a compression spring 806, an electric drill mechanism 807, an electric drill head support seat 808 and an electric drill head 809, one side of the mounting seat 801 is connected with the lifting driving module 802 through bolts, a driving part of the lifting driving module 802 is provided with the lifting vertical plate 803, the surface of the lifting vertical plate 803 is slidably connected with the electric drill mounting plate 804, one side and the top of the electric drill mounting plate 804 are respectively provided with the tensile spring 805 and the compression spring 806, wherein the tensile spring 805 mainly plays a role of overcoming the self-weight of the electric drill mechanism 807, and the compression spring 806 prevents the electric drill mechanism 807 from being pressed to hurt the heat sink during the electric drill rotating process, so as to play a buffering role, the electric drill mechanism 807 with torque feedback and the electric drill head support seat 808 are both arranged on the electric drill mounting plate 804, through the arrangement of the electric drill mechanism 807 with torque feedback, the torque range 2.21-8.85 N.M of the electric drill mechanism 807 with torque feedback is adjustable, and an alarm is given when the torque exceeds the given range, and the customized electric drill is customized according to the clamp locking nut of the customer, the driving end of the electric drill mechanism 807 is provided with the electric drill head 809, and the electric drill head 809 penetrates through the electric drill head support seat 808, and the axial force of the electric drill head 809 during the working process is reduced through the electric drill head support seat 808;
[0052] The comprehensive visual monitoring device 9 comprises a clamp positioning upper visual detection mechanism 901, a clamp character recognition side visual detection mechanism 902, a heat sink placement positioning lower visual detection mechanism 903, a heat sink placement positioning upper visual detection mechanism 904, a heat sink character recognition positioning lower visual mechanism 905 and a code scanning assembly 906, all of which are composed of detection cameras, lenses and light sources, so as to select different visual matching schemes according to different recognition contents and field sizes, wherein the clamp positioning upper visual detection mechanism 901 is located at one end of the secondary positioning device 6, and the structure specifications of the clamp positioning upper visual detection mechanism 901 and the heat sink placement positioning upper visual detection mechanism 904 are completely the same, the clamp character recognition side visual detection mechanism 902 is arranged at a lower position of the X-axis adsorption material taking device 4, the heat sink placement positioning lower visual detection mechanism 903 is arranged at one end of one X-axis adsorption material taking device 4 and one end of the heat sink adsorption material taking device 5, and a lead screw motor for automatically adjusting the focal length is arranged, so as to adapt to products with different heights, the heat sink placement positioning upper visual detection mechanism 904 is located at a position between the secondary positioning device 6 and the waffle box feeding and discharging device 7, the heat sink character recognition positioning lower visual mechanism 905 is arranged on the transmission belt of the closed loop servo motor 504, and one side is provided with the code scanning assembly 906.
[0053] The electrical elements appearing in the text are all electrically connected with the main controller, and the main controller can be a conventional known device such as a computer.
[0054] In summary, the full-automatic loading and unloading equipment for the high-power laser chip aging clamp has two working modes, namely, loading mode and dismounting mode, and in use:
[0055] Loading mode: manually place the tray into the blister box 207, the blister box 207 has a cache function, which can cache 10 layers, then the pulling clamp jaw 305 in the tray conveying device 3 is moved to the working position above the conveying rail 302 to clamp the tray from the blister box 207, 6pcs are sucked by the detachable suction nozzle 407 in the X-axis suction material taking device 4 at one time, then the clamp base is placed on the secondary positioning device 6 through translation, the tray is compatible with the clamp base and the clamp upper cover, the clamp base and the upper cover are arrayed, the secondary positioning device 6 clamps the clamp base, the side character of the base is recognized by the side visual detection mechanism 902 of the clamp character recognition, which is recorded in the system, then the wafer box upper cover is scanned by the scanning assembly 906, the box cover two-dimensional code is scanned, the box cover is sucked to the specified placement area by the wafer box cover suction nozzle 507, the heat sink is positioned by the heat sink positioning upper visual detection mechanism 904, the NG is picked up by the heat sink suction nozzle 506 into the wafer box cover, and the OK product is placed on the clamp base above the heat sink positioning lower visual detection mechanism 903 after being positioned by the heat sink positioning upper visual detection mechanism 904, 6pcs are placed in turn, the clamp base character, heat sink character and box cover two-dimensional code are corresponded to each other, which are recorded by the system, then the secondary positioning device 6 moves back to the initial feeding position, 6pcs of clamp upper covers are sucked by the X-axis suction material taking device 4 at one time, which are placed on the corresponding clamp base in turn after being positioned by the clamp positioning upper visual detection mechanism 901; the secondary positioning device 6 continues to move back to the initial working position of the electric screwdriver working shaft device 8, the clamp upper cover is tightened in turn by the electric screwdriver working shaft device 8, then the X-axis suction material taking device on the right side sucks the clamp and places it on the right tray, when the tray is full, the tray conveying device 3 on the right side places it back into the blister box 207, and finally the tray is taken manually to the subsequent aging position;
[0056] Disassembly mode: manually place the aged tray into the blister box 207, and the same blister box 207 is clamped by the pulling clamp 305 to move the tray to the working position above the guide rail, and then the 6pcs are sucked by the detachable suction nozzle 407 in the X-axis suction and taking device 4 at one time, and then the clamp base is placed on the secondary positioning device 6 by translation, and then the secondary positioning device 6 moves to the initial working position of the electric screwdriver working shaft device 8, and then the electric screwdriver head 809 unscrews the clamp cover in turn, and then the 6pcs clamp cover is sucked by the X-axis suction and taking device 4 on the right side in turn and placed back on the tray on the right side, and then the secondary positioning device 6 continues to move left to the heat sink taking position, and then the heat sink character is recognized by the heat sink placing and positioning lower vision detection mechanism 903, and then the empty waffle box cover two-dimensional code is scanned by the code scanning assembly 906, and then it is ensured that the heat sink and the waffle box correspond to each other before loading and after disassembly, and then the 6pcs heat sink is sucked by the heat sink suction nozzle 506 and placed in the waffle box, and then the clamp base is sucked by the X-axis suction and taking device 4 on the left side and placed on the tray on the left side, and then the tray is placed back into the blister box 207 after the tray is full, and finally the manual unloading is performed.
[0057] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0058] While embodiments of the application have been shown and described, it is to be understood that the application is not limited to the details of the embodiments described, since numerous modifications and changes can be made to the embodiments without departing from the spirit and scope of the application as set forth in the appended claims and equivalents thereof.
Claims
1. A full-automatic feeding and discharging equipment for a high-power laser chip aging clamp, comprising a rack (1), characterized in that: The top of the rack (1) is provided with two tray up-down devices (2) and comprehensive visual monitoring devices (9), one side of the two tray up-down devices (2) is connected with tray conveying devices (3) through bolts, the upper position of the tray conveying devices (3) is provided with X-axis suction material taking devices (4), one end of the two X-axis suction material taking devices (4) is provided with heat sink suction material taking devices (5), the lower position of the heat sink suction material taking devices (5) is provided with secondary positioning devices (6) and waffle box up-down devices (7), and electric screwdriver working shaft devices (8) are arranged on one side of the heat sink suction material taking devices (5); The tray up-down device (2) comprises a suction box (207); the tray conveying device (3) comprises conveying tracks (302) and material pulling clamps (305); the X-axis suction material taking device (4) comprises a detachable suction nozzle (407); the heat sink suction material taking device (5) comprises a heat sink suction nozzle (506) and a waffle box cover suction nozzle (507); the electric screwdriver working shaft device (8) comprises an electric screwdriver head (809); and the comprehensive visual monitoring device (9) comprises clamp positioning upper visual detection mechanisms (901), clamp character recognition side visual detection mechanisms (902), heat sink placing positioning lower visual detection mechanisms (903), heat sink placing positioning upper visual detection mechanisms (904) and code scanning assemblies (906). Loading mode: manually put the tray into the blister box (207), which has a buffer function, can buffer 10 layers, then the tray conveying device (3) in the pulling clamp jaw (305) goes to the blister box (207) to clamp the tray and move to the working position above the conveying rail (302), through the detachable suction nozzle (407) in the X-axis suction material taking device (4) to take 6pcs at a time, then translate the clamp base to the secondary positioning device (6), the tray is compatible with the clamp base and the clamp cover, the clamp base and the cover are arrayed, the secondary positioning device (6) clamps the clamp base, identifies the characters on the side of the base through the side visual detection mechanism (902), records in the system, then the code scanning assembly (906) scans the waffle box cover, scans the box cover two-dimensional code, takes the box cover to the specified placement area through the waffle box cover suction nozzle (507), the heat sink placement positioning lower visual detection mechanism (903) identifies all heat sinks in the waffle box, the NG is picked up to the waffle box cover through the heat sink suction nozzle (506), and the OK product is positioned by the heat sink suction nozzle (506) after the heat sink placement positioning upper visual detection mechanism (904) positioning, and placed above the specified area of the clamp base positioned by the heat sink placement positioning lower visual detection mechanism (903), 6pcs are placed in turn, the characters of the clamp base, the characters of the heat sink, and the two-dimensional code of the box cover are corresponded to each other, recorded by the system, then the secondary positioning device (6) moves back to the initial feeding position, the X-axis suction material taking device (4) takes 6pcs clamp cover at a time, which is positioned by the clamp positioning upper visual detection mechanism (901) and placed on the corresponding clamp base in turn; the secondary positioning device (6) continues to move back to the initial working position of the electric screwdriver working shaft device (8), which is tightened in turn by the electric screwdriver working shaft device (8), then the right X-axis suction material taking device takes the clamp and places it on the right tray, when the tray is full, the right tray conveying device (3) places it back to the blister box (207), and finally the tray is taken by the artificial to the subsequent aging station; Disassembly mode: manually place the aged tray into the blister box (207), and the pulling clamp jaw (305) takes the tray from the blister box (207) and moves it to the working position above the guide rail, and the detachable suction nozzle (407) in the X-axis suction material taking device (4) takes 6pcs at a time, then translates and places the clamp base on the secondary positioning device (6), and moves to the initial working position of the electric screwdriver working shaft device (8) by the secondary positioning device (6), the electric screwdriver head (809) loosens the clamp cover in turn, the right X-axis suction material taking device (4) takes 6pcs clamp covers in turn and places them back on the right tray, the secondary positioning device (6) continues to move left to the heat sink material taking position, the heat sink placement positioning visual detection mechanism (903) identifies the heat sink characters, and the code scanning assembly (906) scans the two-dimensional code of the empty waffle box cover, ensuring that the heat sink and the waffle box correspond to each other before loading and after disassembly, and then the heat sink suction nozzle (506) takes 6pcs heat sinks in turn and places them in the waffle box, the left X-axis suction material taking device (4) takes the clamp base and places it on the left tray, and when the tray is full, it is placed back into the blister box (207), and finally manually unloaded.
2. The full-automatic loading and unloading device for the high-power laser chip aging clamp according to claim 1, characterized in that: The tray up-down device (2) further comprises a fixed plate (201), a lifting plate (202), a linear bearing (203), a driving motor (204), a synchronous belt (205), a ball screw (206), a side baffle (208) and a sensing assembly (209). The surface of the fixed plate (201) penetrates the linear bearing (203), the bottom of the linear bearing (203) is provided with the lifting plate (202), the surface of the lifting plate (202) is provided with the ball screw (206), the driving end of the driving motor (204) is provided at the bottom end of the ball screw (206) through the synchronous belt (205), the top of the linear bearing (203) is placed with the blister box (207), the two sides of the blister box (207) are provided with the side baffle (208), and the front and rear of the blister box (207) are both installed with the sensing assembly (209) for detecting whether the tray is protruding through the supporting rod.
3. The full-automatic loading and unloading device for the high-power laser chip aging clamp according to claim 1, characterized in that: The tray conveying device (3) further comprises a support seat (301), a lead screw motor (303), a lead screw module (304), a speed regulating valve (306), a compression spring (307) and a position sensing assembly (308). The top of the support seat (301) is provided with two conveying tracks (302) through bolts, the surface of one of the conveying tracks (302) is provided with a compression spring (307), the lead screw motor (303) is arranged at the middle position between the two conveying tracks (302), the driving end of the lead screw motor (303) is provided with a lead screw module (304), the driving part of the lead screw module (304) is provided with a pulling clamp jaw (305), the speed regulating valve (306) is arranged on the pulling clamp jaw (305), and the inner side of the conveying track (302) is provided with the position sensing assembly (308).
4. The full-automatic loading and unloading device for the high-power laser chip aging clamp according to claim 1, characterized in that: The X-axis adsorption material taking device (4) further comprises a support column (401), an X-axis drive module (402), a moving plate (403), a stepping motor (404), a rotary motor (405) and a quick rotary joint (406), the top of the support column (401) is provided with the X-axis drive module (402) through bolt mounting, the driving end of the X-axis drive module (402) is provided with the moving plate (403), the moving plate (403) is provided with the stepping motor (404), the driving end of the stepping motor (404) is provided with the rotary motor (405) through a transmission belt, and the top and bottom of the rotary motor (405) are respectively provided with the quick rotary joint (406) and a detachable suction nozzle (407).
5. The full-automatic loading and unloading device for the high-power laser chip aging clamp according to claim 1, characterized in that: The heat sink adsorption material taking device (5) further comprises a support column (501), a Y-axis drive module (502), a moving frame (503), a closed-loop servo motor (504), a suction nozzle rotary drive motor (505), a heat sink suction nozzle (506), a waffle box cover suction nozzle (507) and a buffer spring (508), the Y-axis drive module (502) is arranged at the top of the support column (501), the driving part of the Y-axis drive module (502) is provided with the moving frame (503), three closed-loop servo motors (504) are arranged on the moving frame (503), two of the closed-loop servo motors (504) are respectively connected with the suction nozzle rotary drive motor (505) and the waffle box cover suction nozzle (507) through transmission belts, the suction nozzle rotary drive motor (505) and the waffle box cover suction nozzle (507) are both slidingly connected to the surface of the moving frame (503), and the top is provided with the buffer spring (508), and the driving end of the suction nozzle rotary drive motor (505) is provided with the heat sink suction nozzle (506). 6.The full-automatic loading and unloading device for the high-power laser chip aging clamp according to claim 1, characterized in that: The secondary positioning device (6) comprises a linear motor module (601), a translation plate (602), an electromagnetic valve (603), a cushion block (604), a jacking air cylinder (605), a clamp (606), a limiting block (607), a buffer (608) and a pair of shot induction components (609), the driving part of the linear motor module (601) is provided with the translation plate (602) through bolt mounting, the surface of the translation plate (602) is provided with the electromagnetic valve (603) and the cushion block (604), one side of the cushion block (604) is provided with the jacking air cylinder (605), the clamp (606) and the buffer (608) are arranged on the driving end of the jacking air cylinder (605), and the limiting block (607) and the pair of shot induction components (609) are arranged on the cushion block (604). 7.The full-automatic loading and unloading device for the high-power laser chip aging clamp according to claim 1, characterized in that: The waffle box feeding and discharging device (7) comprises a translation drive module (701), a moving placement disc (702), a limiting spring (703) and a vacuum suction nozzle (704), the moving part of the translation drive module (701) is provided with the moving placement disc (702), and the surface of the moving placement disc (702) is provided with the limiting spring (703) and the vacuum suction nozzle (704). 8.The full-automatic loading and unloading device for the high-power laser chip aging clamp according to claim 1, characterized in that: The electric screwdriver working shaft device (8) further comprises a mounting seat (801), a lifting drive module (802), a lifting vertical plate (803), an electric screwdriver mounting plate (804), a tension spring (805), a compression spring (806), an electric screwdriver mechanism (807) and an electric screwdriver head support seat (808), one side of the mounting seat (801) is connected with the lifting drive module (802) through bolts, the driving part of the lifting drive module (802) is provided with the lifting vertical plate (803), the surface of the lifting vertical plate (803) is slidably connected with the electric screwdriver mounting plate (804), one side and the top of the electric screwdriver mounting plate (804) are respectively provided with the tension spring (805) and the compression spring (806), the electric screwdriver mechanism (807) with torsion feedback and the electric screwdriver head support seat (808) are both arranged on the electric screwdriver mounting plate (804), the driving end of the electric screwdriver mechanism (807) is provided with an electric screwdriver head (809), and the electric screwdriver head (809) penetrates through the electric screwdriver head support seat (808). 9.The full-automatic loading and unloading device for the high-power laser chip aging clamp according to claim 5, characterized in that: The comprehensive visual monitoring device (9) further comprises a heat sink character recognition positioning lower visual mechanism (905), which is composed of a detection camera, a lens and a light source, wherein the clamp positioning upper visual detection mechanism (901) is located at one end of the secondary positioning device (6), the structure specifications of the clamp positioning upper visual detection mechanism (901) and the heat sink placing positioning upper visual detection mechanism (904) are exactly the same, the clamp character recognition side visual detection mechanism (902) is arranged at a lower position of the X-axis adsorption material taking device (4), the heat sink placing positioning lower visual detection mechanism (903) is arranged at one end of one of the X-axis adsorption material taking devices (4) and one end of the heat sink adsorption material taking device (5), and a lead screw motor for automatically adjusting the focal length is arranged, the heat sink placing positioning upper visual detection mechanism (904) is located between the secondary positioning device (6) and the waffle box feeding and discharging device (7), and the heat sink character recognition positioning lower visual mechanism (905) is arranged on the transmission belt of the closed-loop servo motor (504) and is provided with a code scanning assembly (906) on one side. 10.The full-automatic loading and unloading device for the high-power laser chip aging clamp according to claim 1, characterized in that: The upper surface of the rack (1) is provided with a machine cover (10), and a fan filtering device (11) is arranged on the machine cover (10), one side of the machine cover (10) is provided with a display screen (12) and control buttons (13).
Citation Information
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