Energy-saving and environment-friendly waterless and floatstone-free denim washing aid and process
The use of anhydrous and pumice-free fermentation washing additives has solved the problems of high water consumption and excessive sludge in the waterless fermentation washing process, achieving an energy-saving and environmentally friendly fermentation washing effect, improving the fabric's anti-re-dyeing performance and reducing mechanical damage.
Patent Information
- Application Number
- CN202311275154.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-28
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2043-09-28
AI Technical Summary
Existing technologies require pumice stones in the waterless fermentation process, resulting in high water consumption, excessive sludge production, and severe damage to fabrics, failing to meet the requirements of environmental protection and cost-effectiveness.
It uses an anhydrous and pumice-free fermentation washing aid, which contains a combination of neutral cellulase, starch, guar gum, diatomaceous earth, fatty alcohol polyoxyethylene ether and fillers. The fermentation washing effect is achieved through mechanical friction, reducing the use of water and pumice.
It significantly reduces water consumption and sludge production, lowers costs, improves anti-re-dyeing effect, reduces fabric damage, and achieves the style of stone mill fermentation washing.
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Figure CN117488555B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of denim fabric processing technology, and particularly relates to an energy-saving and environment-friendly waterless and floatstone-free denim fabric fermentation washing aid and process. BACKGROUND
[0002] "Waterless and no jeans", washing water is a key step for forming jeans, and its function is to make jeans softer for wearing and to beautify jeans. Common washing water processes include general washing, stone grinding fermentation washing, enzyme washing, sand washing, chemical washing, rinsing, damage washing and horse washing. Fermentation washing is one of the most widely used processing methods for jeans water washing, and through cellulase erosion on the surface of fibers, the fabric surface is abraded and the dyes on the fabric are stripped, thereby giving the denim a unique vintage style. Using cellulase to restore the old style of denim has the advantages of high production efficiency, good processing quality, good drape and softness of the treated fabric, etc. However, the traditional fermentation washing still needs to be combined with floatstone, and has the disadvantages of large water consumption, large sewage discharge and a large amount of sludge, etc. Therefore, the existing technology still needs to be improved and developed.
[0003] Patent CN 114438770 A discloses a waterless fermentation grinding washing method for jeans, wherein the fermentation grinding uses a composite enzyme agent composed of AQUALESS AGED enzyme and GW-88V enzyme water to finish the jeans, without water as a reaction or treatment medium, thereby reducing water consumption. However, floatstone is still needed, which causes great damage to the fabric. This problem needs to be solved urgently. SUMMARY
[0004] The purpose of the present application is to provide an energy-saving and environment-friendly waterless and floatstone-free denim fabric fermentation washing aid and process. The fermentation washing process proposed in the present application does not add water or floatstone during fermentation washing. Under the action of the waterless and floatstone-free fermentation washing aid (HS-NKT), the jeans (denim fabric) is subjected to mechanical friction in the washing machine under the action of the fermentation washing aid, and the color is faded and patterned, which can achieve the style of stone grinding fermentation washing. Compared with traditional fermentation washing and stone grinding fermentation washing, the water consumption and the amount of floatstone can be significantly reduced, the cost can be greatly saved, the sewage discharge can be reduced, the sludge generation can be reduced, and the waterless and floatstone-free fermentation washing aid has better anti-backstaining effect than traditional enzyme water, which can effectively reduce the use of anti-backstaining chemical aids and improve the grade of the garment.
[0005] The present application is implemented by the following technical solutions:
[0006] Anhydrous and no-stone washing aid, comprising the following components in mass fraction: neutral cellulase 5-30 parts, starch 5-30 parts, guar gum 5-40 parts, diatomite 5-30 parts, fatty alcohol polyoxyethylene ether 15-35 parts and filler 30-40 parts.
[0007] Preferably, the anhydrous and no-stone washing aid comprises the following components in mass fraction: neutral cellulase 20-30 parts, starch 10-20 parts, guar gum 10-30 parts, diatomite 5-20 parts, fatty alcohol polyoxyethylene ether 15-35 parts and filler 30-40 parts.
[0008] Further preferably, the anhydrous and no-stone washing aid comprises the following components in mass fraction: neutral cellulase 25 parts, starch 10 parts, guar gum 10 parts, diatomite 5 parts, fatty alcohol polyoxyethylene ether 20 parts and filler 30 parts.
[0009] The anhydrous and no-stone washing aid is prepared by uniformly mixing neutral cellulase, starch, guar gum, diatomite, fatty alcohol polyoxyethylene ether and filler.
[0010] Preferably, the filler comprises the following components in mass fraction: inorganic salt 5-80 parts and silicon dioxide 5-50 parts.
[0011] Further preferably, the filler comprises the following components in mass fraction: inorganic salt 62 parts and silicon dioxide 38 parts.
[0012] The application also protects the use of the anhydrous and no-stone washing aid in the anhydrous and no-stone washing process of denim fabric.
[0013] The application also protects an energy-saving and environment-friendly anhydrous and no-stone washing process of denim fabric, comprising the following steps:
[0014] S1, using a washing machine to desize the denim fabric, 100-300 g of desizing enzyme and 200-300 g of resist paste are included in 1000 L of water, the water washing temperature is 40-60 DEG C, the machine is rotated for 15-20 min, the liquid is discharged, clean water is injected, the machine is rotated for 3-5 min, and the water is dried;
[0015] S2, taking the anhydrous and no-stone washing aid (HS-NKT), the mass ratio of the washing aid to the denim fabric is 1-3:100-110, the washing aid is evenly divided into two parts, the first part is evenly sprinkled into the washing machine, the machine is rotated for 3 min, and then the second part is evenly sprinkled into the washing machine, the machine is rotated for 30-50 min;
[0016] S3, add water, then add resist paste, the mass ratio of resist paste to water is 2-3:1000, rotate for 3-5 minutes, pour in water and rotate for 3-5 minutes, and then pour out the water;
[0017] S4, drying, cold air blowing, and observing the fermentation washing effect.
[0018] The desizing enzyme in step S1 is purchased from Novozymes (China) Biotechnology Co., Ltd., and the item number is Suhong Desizyme22000L.
[0019] Preferably, the specific steps of step S1 are as follows: the denim fabric is put into an industrial washing machine, first water is added, the mass ratio of the denim fabric to the first water is 1-1.1:10, the water temperature is raised to 40-60 DEG C through steam heating, the rotation speed is 45-55 r / min, the industrial washing machine is started to rotate, the denim fabric is washed back and forth for 6-8 times, the desizing enzyme and the resist paste are added while rotating when the rotation is positive, the mass ratio of the desizing enzyme to the denim fabric is 1-3:1000, the mass ratio of the resist paste to the denim fabric is 2-3:1000, the rotation is continued for 15-20 minutes, the liquid is discharged, second water is added, the mass ratio of the denim fabric to the second water is 1-1.1:12, and the denim fabric is washed at room temperature for 3-5 minutes.
[0020] Preferably, the mass ratio of the waterless and floatstone-free fermentation washing aid HS-NKT to the denim fabric in step S2 is 1-2:100-110.
[0021] Preferably, the specific steps of step S3 are as follows: water is added, the mass ratio of the denim fabric to the water is 1-1.1:10, the rotation speed is 45-55 r / min, the industrial washing machine is started to rotate, the resist paste is added while rotating when the rotation is positive, the mass ratio of the resist paste to the water is 2-3:1000, the rotation is continued for 3-5 minutes, the water is poured out, water is poured in and the rotation is continued for 3-5 minutes, and then the water is poured out.
[0022] Preferably, the resist paste in step S1 or step S3 is the resist paste with the type number HS-3335 produced by Zhongshan Hongsheng Biological Technology Co., Ltd.
[0023] Compared with the prior art, the present application has the following beneficial effects:
[0024] 1. The waterless and floatstone-free fermentation washing aid HS-NKT provided by the present application does not need water in the fermentation washing process, and 600-2000 L of water is saved in 1-2 processes (the denim fabric is washed 1-3 times in some factories).
[0025] 2、The waterless and no pumice stone fermentation washing aid HS-NKT provided by the application does not need to add pumice stone in the fermentation process, but can achieve the effect of stone grinding, so that the pumice stone is not needed, thereby reducing the sludge generation and reducing the pressure of sewage treatment, and meanwhile, the pumice stone is not needed, thereby reducing the abrasion of the pumice stone to the machine and prolonging the service life of the machine.
[0026] 3、The waterless and no pumice stone fermentation washing aid HS-NKT provided by the application has good bottom protection performance, obvious floating color prevention and back sticking effect, and good uniformity of effect, and the fabric surface after treatment is clear and bright and has strong stereoscopic feeling.
[0027] 4、The waterless and no pumice stone fermentation washing aid HS-NKT provided by the application can make the cellulase well adsorbed on the fiber surface without falling, and can reduce the damage of physical friction to the fiber, thereby reducing the excessive abrasion of dry grinding to the local trousers. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 The picture comparison table of the garment after desizing and the garment after fermentation washing in Example 1 is shown, wherein the left picture represents the garment after desizing, and the right picture represents the garment after fermentation washing.
[0029] Figure 2 The picture comparison table of the garment after desizing and the garment after fermentation washing in Example 2 is shown, wherein the left picture represents the garment after desizing, and the right picture represents the garment after fermentation washing.
[0030] Figure 3 The picture comparison table of the garment after desizing and the garment after fermentation washing in Comparative Example 1 is shown, wherein the left picture represents the garment after desizing, and the right picture represents the garment after fermentation washing.
[0031] Figure 4 The picture comparison table of the garment after desizing and the garment after fermentation washing in Comparative Example 2 is shown, wherein the left picture represents the garment after desizing, and the right picture represents the garment after fermentation washing. DETAILED DESCRIPTION
[0032] The application will be further described in detail below in combination with examples. The examples are only used for illustrating the application and are not used for limiting the scope of the application. The experimental methods not specified in the following examples are usually carried out according to the conventional conditions in the field or according to the suggested conditions of the manufacturers; the raw materials, reagents and the like used are, if not specially specified, the raw materials and reagents that can be obtained through the conventional market and commercial channels. The neutral cellulase provided by the application is purchased from Wuhan Lanna Bai Medicine and Chemical Co., Ltd., and the article number is cellulase neutral 20000U. The fatty alcohol polyoxyethylene ether is purchased from Haian Petrochemical in Jiangsu Province, and the article number is Pingpingjia O-100. The enzyme powder used in Comparative Example 1 and Comparative Example 2 is the rapid blooming enzyme TS-B8100 produced by Zhongshan Hongsheng Biological Technology Co., Ltd.
[0033] Example 1 (HS-NKT dosage 1 kg)
[0034] Fabric: 10s / 1 x 10s / 1 woven non-elastic blue jean skirt about 100 kg.
[0035] Equipment: industrial 600-pound horizontal washing machine.
[0036] An energy-saving and environment-friendly waterless and floatstone-free fermentation washing process for denim fabric includes the following steps:
[0037] S1, desizing: put the above-mentioned jean skirt into the industrial washing machine, add water to 1000L, heat the water to 50℃ by steam, the rotation speed is 50r / min, first point the washing machine forward and backward, point for 6 times back and forth, start the industrial washing machine, add 200g desizing enzyme and 200g resist paste while rotating for 15min, drain the liquid; then add 1200L of water, clean for 3min at room temperature, and dry the water;
[0038] S2, fermentation washing: take 1kg of HS-NKT and divide it into two equal parts, evenly sprinkle the first part of HS-NKT into the industrial washing machine, first point the washing machine forward and backward, point for 6 times back and forth, start the industrial washing machine, rotate for 3min, stop, then evenly sprinkle the second part of HS-NKT into the industrial washing machine, rotate for 50min;
[0039] S3, cleaning: add about 1000L of clean water, the rotation speed is 50r / min, first point the washing machine forward and backward, point for 6 times back and forth, start the industrial washing machine, add 200g resist paste while rotating for 3min, drain the water, inject about 1200L of clean water and rotate for 3min, and dry the water;
[0040] S4, drying, cold air blowing, and observing the fermentation washing effect.
[0041] The waterless and floatstone-free fermentation washing aid HS-KNT in step S2 includes the following components in mass fraction: neutral cellulase 25 parts, starch 10 parts, guar gum 10 parts, diatomite 5 parts, fatty alcohol polyoxyethylene ether 20 parts, and filler 30 parts (the mass ratio of sodium sulfate and silicon dioxide in the filler is 62:38).
[0042] Example 2 (HS-NKT dosage 2 kg, time 35min)
[0043] Fabric: 10s / 1 x 10s / 1 woven non-elastic blue jean skirt about 100 kg.
[0044] Equipment: industrial 600-pound horizontal washing machine.
[0045] S1, desizing: put the above-mentioned jeans into an industrial washing machine, add water to 1000L, heat the water to 50°C by steam, rotate at 50r / min, first point the washing machine in both directions, point 6 times back and forth, turn on the rotating industrial washing machine, when rotating in the positive direction, add 200g desizing enzyme and 200g resist paste, rotate for 15min, drain the water; then add 1200L of clean water, wash for 3min at room temperature, and dry the water;
[0046] S2, fermentation washing: take 1kg of HS-NKT and divide it into two equal parts, evenly sprinkle the first part of HS-NKT into the industrial washing machine, first point the washing machine in both directions, point 6 times back and forth, turn on the rotating industrial washing machine, rotate for 3min, then evenly sprinkle the second part of HS-NKT into the industrial washing machine, rotate for 50min;
[0047] S3, cleaning: add about 1000L of clean water, rotate at 50r / min, first point the washing machine in both directions, point 6 times back and forth, turn on the rotating industrial washing machine, when rotating in the positive direction, add 200g resist paste, rotate for 3min, drain the water, inject about 1200L of clean water, rotate for 3min, and dry the water;
[0048] S4, drying, cold air blowing, and observing the fermentation washing effect.
[0049] The water-free and floatstone-free fermentation washing aid HS-KNT in step S2 comprises the following components in mass fraction: neutral cellulase 25 parts, starch 10 parts, guar gum 10 parts, diatomite 5 parts, fatty alcohol polyoxyethylene ether 20 parts, and filler 30 parts (the mass ratio of the mirabilite to the silicon dioxide in the filler is 62:38).
[0050] Example 3
[0051] The same as example 1, except that the water-free and floatstone-free fermentation washing aid HS-KNT in step S2 comprises the following components in mass fraction: neutral cellulase 20 parts, starch 10 parts, guar gum 10 parts, diatomite 15 parts, fatty alcohol polyoxyethylene ether 15 parts, and filler 30 parts (the mass ratio of the mirabilite to the silicon dioxide in the filler is 5:50).
[0052] Example 4
[0053] The same as example 1, except that the water-free and floatstone-free fermentation washing aid HS-KNT in step S2 comprises the following components in mass fraction: neutral cellulase 20 parts, starch 10 parts, guar gum 10 parts, diatomite 5 parts, fatty alcohol polyoxyethylene ether 15 parts, and filler 40 parts (the mass ratio of the mirabilite to the silicon dioxide in the filler is 80:5).
[0054] Comparative example 1 (traditional fermentation washing without adding stones)
[0055] Fabric: 10s / 1 x 10s / 1 woven non-stretch blue jean skirt about 100kg.
[0056] Equipment: Industrial 600-pound horizontal washing machine.
[0057] S1, Desizing: Put the above-mentioned jean skirt into the industrial washing machine, add water to 1000L, heat the water to 50°C by steam, the rotation speed is 50r / min, first point the washing machine in both directions, point 6 times back and forth, start the industrial washing machine, when it rotates to the positive direction, add 200g desizing enzyme and 200g resist paste while rotating, rotate for 15 minutes, and then drain the water; add 1200L of water, wash for 3 minutes at room temperature, and then drain the water again;
[0058] S2, Fermentation washing: add water to 800L, the rotation speed is 50r / min, first point the washing machine in both directions, point 8 times back and forth, start the industrial washing machine, when it rotates to the positive direction, add 300g of fermentation powder while rotating, run for 50 minutes, and then drain the liquid;
[0059] S3, Cleaning: add about 1000L of clean water, the rotation speed is 50r / min, first point the washing machine in both directions, point 6 times back and forth, start the industrial washing machine, when it rotates to the positive direction, add 200g of resist paste while rotating, rotate for 3 minutes, then drain the water, add about 1200L of clean water, rotate for 3 minutes, and then drain the water again;
[0060] Step 4: Dry, blow cold air, and observe the fermentation washing effect.
[0061] Comparative Example 2 (traditional fermentation washing plus stone process)
[0062] Fabric: 10s / 1 x 10s / 1 woven non-stretch blue jean skirt about 100kg.
[0063] Equipment: Industrial 600-pound horizontal washing machine.
[0064] S1, Desizing: Put the above-mentioned jean skirt into the industrial washing machine, add water to 1000L, heat the water to 50°C by steam, the rotation speed is 50r / min, first point the washing machine in both directions, point 6 times back and forth, start the industrial washing machine, when it rotates to the positive direction, add 200g desizing enzyme and 200g resist paste while rotating, rotate for 15 minutes, and then drain the water; add 1200L of water, wash for 3 minutes at room temperature, and then drain the water again;
[0065] S2, Fermentation washing: add water to 800L, add 100kg of floating stones, the rotation speed is 50r / min, first point the washing machine in both directions, point 8 times back and forth, start the industrial washing machine, when it rotates to the positive direction, add 300g of fermentation powder while rotating, run for 35 minutes, and then drain the liquid;
[0066] S3, washing: add about 1000L of clean water, the speed is 50r / min, first positive and negative point water washing machine, back and forth point 6 times, open rotation industrial washing machine, turn to the positive rotation side rotation and add 200g of resist paste, turn machine 3min, put the water, inject about 1200L clean water turn machine 3min, put dry water;
[0067] S4, drying, cold wind, observe the fermentation washing effect.
[0068] Comparative example 3
[0069] The same as example 1, except that the water and no floatstone fermentation washing aid HS-KNT, by mass fraction, including the following components: neutral cellulase 25 parts, guar gum 10 parts, diatomite 5 parts, fatty alcohol polyoxyethylene ether 20 parts and filler 40 parts.
[0070] Comparative example 4
[0071] The same as example 1, except that the water and no floatstone fermentation washing aid HS-KNT, by mass fraction, including the following components: neutral cellulase 25 parts, starch 10 parts, diatomite 5 parts, fatty alcohol polyoxyethylene ether 20 parts and filler 40 parts.
[0072] Comparative example 5
[0073] The same as example 1, except that the water and no floatstone fermentation washing aid HS-KNT, by mass fraction, including the following components: neutral cellulase 25 parts, starch 10 parts, diatomite 5 parts and filler 60 parts.
[0074] Objective evaluation of product performance before and after washing of examples 1-2 and comparative examples 1-5:
[0075] 1, fermentation washing effect analysis
[0076] Select 10 experienced cowboy wash master, observe the flower degree of jeans skirt, the four aspects are divided into 1-5 level, 1 (poor), 2 (good), 3 (general), 4 (good), 5 (best) 5 categories, the experimental clothing is evaluated, the result is the average value.
[0077] 2, tearing strength analysis after fermentation washing
[0078] Fabric tear strength comparison according to GB / T3917.1-2009 "Textiles- Determination of tear resistance of fabrics- Part 1: single-pendulum method", using YG(B)003A fabric tearing instrument, 10 samples of longitudinal and transverse direction were cut from the sample 100mm away from the selvedge with the specified size of sample template, the pendulum was lifted to the vertical position, i.e. the starting position of the test, and the pointer was pushed to the stop plate, the bottom edge of the semicircular sample was placed in the middle of the bottom of the two clamps, then the two clamps were tightened, the cutter handle was pressed to cut a 20mm long notch in the middle of the sample from the bottom to the top, the data was checked, 10 times were measured, the average value was taken, and the damage rate after fermentation was calculated.
[0079] Damage rate after fermentation = [(fabric tear strength after fermentation - fabric tear strength after desizing) / fabric tear strength after desizing] x 100%
[0080] 3. Dyeing prevention effect test after fermentation
[0081] The pocket cloth of the jean skirt after fermentation and drying was laid flat on a flat table, and its whiteness was measured using a 3NH-NR10QC whiteness meter, 10 times for each pocket cloth, and the average value was taken.
[0082] The performance test results of the products before and after washing in Examples 1-2 and Comparative Examples 1-5 are as follows:
[0083] 1. The picture table of the fermented garment is as shown in Figures 1-4
[0084] 2. The flower degree evaluation table after fermentation is shown in Table 1:
[0085] Table 1. Flower degree evaluation table after fermentation
[0086]
[0087] Combined Figures 1-4 with Table 1 data, it can be seen that under the same other process conditions, using 1kg waterless and floatstone-free fermentation aid HS-NKT waterless fermentation for 50min, and using 2kg waterless and floatstone-free fermentation aid HS-NKT waterless fermentation for 35min can achieve the flower degree and three-dimensional effect of traditional fermentation with floatstone, and comparing Example 1 with Comparative Examples 3, 4 and 5, it can be seen that not adding starch, guar gum or fatty alcohol polyoxyethylene ether will cause the flower degree to be slightly worse, indicating that starch, guar gum and fatty alcohol polyoxyethylene ether in the formula have a synergistic effect with the enzyme, promoting and improving the effect of fermentation.
[0088] 3. Fabric tear strength test after fermentation is shown in Table 2.
[0089] Table 2
[0090]
[0091] From the data in Table 2, it can be clearly seen that, compared with Comparative Examples 1, 2 and Comparative Examples 1, 2, the use of the non-aqueous non-stone washing enzyme HS-NKT can ensure good washing flower effect and three-dimensional effect, and the damage to the fabric is greatly reduced. Comparative Example 1 and Comparative Example 3 can see that without starch, the damage force will be significantly reduced, which is due to the synergistic effect of starch and enzyme, which can help better flower and increase the damage force of good flower. Therefore, without the synergistic effect of starch, the damage force will be greatly reduced. At the same time, by comparing Example 1 with Comparative Examples 4 and 5, it can be clearly seen that the absence of guar gum or polyoxyethylene ether will cause the damage force to increase slightly, indicating that guar gum and polyoxyethylene ether in the formula have a synergistic effect with neutral cellulase. Under the premise of ensuring the flower degree, the damage force to the fabric is reduced.
[0092] 4. The effect of dyeing is shown in Table 3.
[0093] Table 3
[0094]
[0095] In Table 3, "L" represents the lightness of the fabric, "+ value" represents the brightness, "- value" represents the darkness; "a" represents the degree of red or green light of the fabric, "+ value" represents the degree of red, "- value" represents the degree of green; "b" represents the degree of yellow or blue light of the fabric, "+ value" represents the degree of yellow, "- value" represents the degree of blue. Since the selected denim is blue denim, the "L" value and "b" value are mainly observed. From the table, it can be clearly seen that the fabric color of Example 1 and Example 2 is brighter, and the degree of blue is shallower, while the fabric color of Comparative Example 1 and Comparative Example 2 is darker, and the degree of blue is deeper, indicating that the dyeing effect of non-aqueous non-stone washing enzyme HS-NKT is better. By comparing Example 1 with Comparative Examples 3, 4 and 5, it can be clearly seen that the absence of starch and guar gum will reduce part of the dyeing effect, and the absence of fatty alcohol polyoxyethylene ether will significantly reduce the dyeing effect. It can be seen that starch, guar gum and fatty alcohol polyoxyethylene ether have certain synergistic effect on improving the dyeing effect.
[0096] 5. The washing process is shown in Table 4.
[0097] Table 4
[0098]
[0099]
[0100] The process data of the first fermentation in the experiment is shown in Table 4, and it can be seen from the table that the use of the anhydrous and floatstone-free fermentation aid HS-NKT can ensure good fermentation flower effect and three-dimensional effect, reduce a large amount of industrial water, floatstone and sewage discharge, and make the jean washing more environmentally friendly.
[0101] The above description of the embodiments is only used to help understand the technical solutions of the present application and its core idea. It should be pointed out that for those skilled in the art, without departing from the principles of the present application, the present application can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the claims of the present application.
Claims
1. An energy saving and environment friendly desizing, non-aqueous and non-stone washing process for denim fabric, characterized by, It comprises the following steps: S1, desizing the denim fabric by using a water washing machine, including 100-300 g desizing enzyme, 200-300 g resist paste in 1000 L water, water washing temperature 40-60 DEG C, rotating the machine for 15-20 min, discharging the liquid, then injecting clean water and rotating for 3-5 min, and drying the water; S2, taking the water-free and floatstone-free fermentation washing aid, the water-free and floatstone-free fermentation washing aid comprises the following components in mass fraction: neutral cellulase 5-30 parts, starch 5-30 parts, guar gum 5-40 parts, diatomite 5-30 parts, fatty alcohol polyoxyethylene ether 15-35 parts and filler 30-40 parts, the filler comprises the following components in mass fraction: inorganic salt 5-80 parts, silicon dioxide 5-50 parts, the mass ratio of the fermentation washing aid to the denim fabric is 1-3:100-110, the fermentation washing aid is evenly divided into two parts, the first part is evenly sprinkled into the water washing machine, and after rotating for 3 min, the second part is evenly sprinkled into the water washing machine, and rotating for 30-50 min; S3, adding clean water, then adding resist paste, the mass ratio of resist paste to clean water is 2-3:1000, rotating for 3-5 min, discharging the water, injecting clean water and rotating for 3-5 min, and drying the water; S4, drying, blowing cold air, and observing the fermentation washing effect.
2. The desizing, anhydrous, no-stone wash process according to claim 1, characterized in that, The water-free and floatstone-free fermentation washing aid comprises the following components in mass fraction: neutral cellulase 20-30 parts, starch 10-20 parts, guar gum 10-30 parts, diatomite 5-20 parts, fatty alcohol polyoxyethylene ether 15-35 parts and filler 30-40 parts.
3. The desizing, anhydrous, no-stone wash process according to claim 2, wherein, The water-free and floatstone-free fermentation washing aid comprises the following components in mass fraction: neutral cellulase 25 parts, starch 10 parts, guar gum 10 parts, diatomite 5 parts, fatty alcohol polyoxyethylene ether 20 parts and filler 30 parts.
4. The desizing, anhydrous, no-stone wash process of claim 1, wherein, The filler comprises the following components in mass fraction: inorganic salt 62 parts, silicon dioxide 38 parts.
5. The desizing, anhydrous, no-stone wash process of claim 1 wherein, The specific steps of S1 are as follows: putting the denim fabric into an industrial water washing machine, adding first clean water, the mass ratio of denim fabric to first clean water is 1-1.1:10, heating the water to 40-60 DEG C through steam, the rotating speed is 45-55 r / min, first point the water washing machine, point for 6-8 times, start the rotating industrial water washing machine, add desizing enzyme and resist paste while rotating, the mass ratio of desizing enzyme to denim fabric is 1-3:1000, the mass ratio of resist paste to denim fabric is 2-3:1000, rotate for 15-20 min, discharge the liquid, add second clean water, the mass ratio of denim fabric to second clean water is 1-1.1:12, clean at room temperature for 3-5 min, and dry the water.
6. The desizing, anhydrous, no-stone wash process of claim 1, wherein, The specific steps of step S3 are: adding clean water, the mass ratio of the denim fabric to the clean water is 1-1.1:10, the rotation speed is 45-55 r / min, first, the denim fabric is washed in a water washing machine by point motion for 6-8 times, then, the denim fabric is washed in the water washing machine by rotation, and when the denim fabric is rotated, the resist paste is added, the mass ratio of the resist paste to the clean water is 2-3:1000, the water washing machine is rotated for 3-5 minutes, the water is discharged, clean water is injected into the water washing machine, the water washing machine is rotated for 3-5 minutes, and then the clean water is discharged.
Citation Information
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