A mobile weighing extrusion bale type tobacco packing machine
By designing a mobile weighing extrusion baler for tobacco leaves, and adopting a single-box double compression cylinder structure and a three-point surface weighing sensor, the problems of large size, heavy weight, and cumbersome operation of existing equipment are solved, achieving the effects of lightweight, high-efficiency weighing, and simplified operation.
Patent Information
- Application Number
- CN202311785566.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2043-12-22
AI Technical Summary
Existing tobacco baling equipment is large in size, heavy in weight, inefficient, and cumbersome to operate, making it difficult to achieve efficient integration of weighing, compression, and bagging.
Design a mobile weighing extrusion baling machine for tobacco leaves. It adopts a single-box double compression cylinder structure, combined with a three-point surface weighing sensor and hydraulic components, and is equipped with a moving component to achieve lightweight and accurate weighing. The extrusion component and support roller components extend the service life of the equipment.
This technology enables the equipment to be miniaturized, lightweight, and highly efficient in weighing, simplifying the operation process and improving the equipment's lifespan and work efficiency.
Smart Images

Figure CN117502679B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of metering and packaging of leafy plants, in particular to a mobile weighing and extrusion out-of-bag type tobacco leaf packaging machine. BACKGROUND
[0002] Leafy plant agricultural products, such as tobacco leaves, kelp, etc., due to their bulky and loose volume, after being purchased at the production base, usually need to be weighed and packaged before being transported to the processing plant for storage. In the prior art, the equipment for weighing and packaging leafy plants mostly adopts the method of compression, binding, and then wrapping with hemp pieces, which has low efficiency, and also has the problems of complex equipment, large volume, and occupying more space.
[0003] A "smart tobacco leaf packaging machine of Internet of Things" disclosed in a Chinese patent (CN111907780A) includes a rack, a feeding device, a grabbing device, an extruding device, a compression box, a packaging device, an Internet of Things system, and a control system. The feeding device is provided with an arc-shaped grid hopper, the grabbing device includes a grabbing lifting mechanism and a mechanical claw, the extruding device is provided with an extruding lifting mechanism and a pressing plate, the shape of the mechanical claw matches the grid hole of the hopper, the compression box is provided with upper and lower gates that can be opened and closed on both sides, one side is externally provided with an extrusion push-out oil cylinder, and the other side is externally provided with a packaging device. The Internet of Things system is installed above the packaging device and connected to the external cloud through a wireless network. The packaging machine of the invention can realize automatic weighing, automatic grabbing, compression, and pushing out. At the same time, a control system and an Internet of Things system are provided. The control system collects information, which is uploaded to the cloud through the material network and processed by the platform software system to generate an information two-dimensional code label, facilitating the management of tobacco packaging into the warehouse and the traceability management of later processing.
[0004] Another Chinese patent (CN111776292A) discloses an "intelligent tobacco leaf packaging machine for automatic bagging and sealing", which includes a rack, a lifting and compression mechanism, a pushing mechanism, a turnover mechanism, a clamping mechanism, a sealing mechanism, and a conveying mechanism arranged on the rack. A sleeve for sleeving a hemp bag is arranged on the rack, the pushing mechanism is located on one side of the sleeve and acts axially along the sleeve to push the compressed tobacco leaves into the hemp bag, the lifting and compression mechanism is used to lift and compress the tobacco leaves between the sleeve and the pushing mechanism, the clamping mechanism is located on the side of the sleeve away from the pushing mechanism and is used to clamp the hemp bag pushed out by the pushing mechanism, the sealing mechanism is located below the clamping mechanism, the turnover mechanism is used to drive the clamping mechanism to rotate to make the bag edge of the hemp bag enter the sealing mechanism, and the conveying mechanism is used to convey the sealed hemp bag. Compared with the prior art, the automatic bagging and sealing intelligent tobacco leaf packaging machine of the invention has high automation, high work efficiency, and low labor intensity.
[0005] There is also a Chinese patent (CN104770842A) disclosed "Intelligent tobacco packing equipment and method", the device includes a plurality of conveyors through the lifting mechanism in turn connected into a closed frame-shaped plurality of conveyors, wherein a plurality of conveyors through the mobile tobacco car loading area; a plurality of mobile tobacco car; packing machine, the packing machine across another one of the plurality of conveyors, so that the other one of the plurality of conveyors through the packing machine inside; rotating bagging mechanism, the rotating bagging mechanism is connected with the packing machine; power source mechanism, the power source mechanism is connected with the plurality of conveyors, for providing driving force for the plurality of conveyors; and control system, control system is connected with the plurality of conveyors, packing machine, rotating bagging mechanism and power source mechanism. Through the automatic control of tobacco loading, compaction, packing, bagging process, greatly reduces the labor intensity, improves the labor efficiency.
[0006] There is also a Chinese patent (CN205131742U) disclosed "Combined tobacco packing machine", is composed of weighing module (1), material box moving mechanism (2), double position material box (3), packing device (4), mobile rack (5), discharge mechanism (6), support rack (7); its connection relationship is: weighing module (1) is placed below support rack (7), material box moving mechanism (2), double position material box (3), packing device (4), packing machine moving mechanism (5), discharge mechanism (6) are installed on support rack (7), support rack (7) is installed above mobile rack (5) through weighing module (1). The advantages of the utility model lie in that: a. simple structure, easy operation; b. flexible movement; c. effectively improve the labor efficiency, reduce the labor intensity; shorten the working time of tobacco purchasing station.
[0007] There is also a Chinese patent (CN216685162U) disclosed "Tobacco packing machine", is composed of rack, fixed bin, sliding bin, vertical pressing device, finished product pushing device, discharge channel. The sliding bin is provided with a guide rod and a driving mechanism, one side of the finished product pushing device is provided with an automatic sliding door, the discharge channel is provided with a floating cover plate; the tobacco of a certain weight is placed in the bin, the sliding bin is translated to a fixed position, the vertical pressing device is compressed downward to pack and form, the sliding bin is withdrawn, the sliding door is extended to fix the tobacco block, the finished product pushing device pushes out the tobacco block, which enters the sack through the discharge channel. The utility model has the advantages of few actions in the pressing process, the sliding bin can effectively reduce the tobacco damage and improve the equipment operation safety, the pressing, forming and pushing processes are completed in one go, the working efficiency is significantly improved, the number of workers and labor intensity are reduced.
[0008] There is also a Chinese patent (CN217309114U) disclosed "a new type of tobacco packing machine", including packing box, packing box opposite side wall is provided with inlet and outlet hole, packing box outer wall is also provided with closing plate along vertical sliding installation, closing plate is matched with inlet and outlet hole outer edge, packing box is also provided with horizontal rotation setting guide out belt, two ends of guide out belt are respectively through two inlet and outlet holes and extend to outside, one side of one of inlet and outlet hole is also provided with support platform, upper surface of support platform is flush with upper surface of guide out belt. The utility model solves the device in traditional technology, after packing tobacco, the operator still needs to take out the packed tobacco from the platform, the operation is complicated, time-consuming and laborious; and before the tobacco is put in, the operator needs to manually open and close the door body, which increases the labor intensity. SUMMARY
[0009] The technical problem to be solved by the present application is to provide a tobacco packing equipment with small volume, light weight, accurate weighing, convenient use, long service life, and functions of weighing, compression, and bagging.
[0010] To solve the above technical problems, the technical solution adopted by the present application is to invent a mobile weighing extrusion out-packing type tobacco packing machine, which comprises a rack assembly, a box assembly, a compression assembly, a weighing assembly, a hydraulic assembly, an electric control assembly, and a moving assembly. The rack assembly comprises a vertical compression rack member and a horizontal extrusion rack member, forming an "L" shape. The compression assembly and the box assembly are respectively arranged at the upper and lower parts of the compression rack member. The hydraulic assembly and the electric control assembly are arranged at the upper part of the extrusion rack member. The weighing assembly and the moving assembly are sequentially arranged at the lower part of the rack assembly. The extrusion out-packing assembly is composed of an extrusion member and an out-packing member 32. The extrusion member is arranged in the extrusion rack member, and the out-packing member 32 is arranged at the left lower part of the compression rack member.
[0011] The rack assembly comprises a base frame 31, four vertical columns 27, a top frame 25, two side vertical columns 38, a side top frame 43, and two side auxiliary vertical columns 40. The vertical columns 27 are arranged between the top frame 25 and the left end and the middle left part of the base frame 31, forming a compression rack member. The side auxiliary vertical columns 40 and the side vertical columns 38 are respectively arranged between the side top frame 43 and the front and rear four corners of the middle right part and the right end of the base frame 31, forming an extrusion rack member.
[0012] The extrusion member comprises an extrusion cylinder 6, an extrusion plate 42, an extrusion lining plate 44, an inner box plate 50 and a supporting wheel component; the left middle part of the extrusion cylinder 6 is arranged on the side column crossbeam 45 of the lower part of the side column 38, and the flange of the left end of the extrusion cylinder 6 is arranged between the two side auxiliary column crossbeams 51 of the middle upper and middle lower parts of the side auxiliary column 40; the end of the extrusion cylinder shaft 41 which extends out of the left end of the extrusion cylinder 6 is connected with the extrusion plate 42, the extrusion lining plate 44 and the inner box plate 50 in sequence; the supporting wheel component is arranged at the lower part of the extrusion plate 42 and is connected with the front and back sides of the right side face of the extrusion lining plate 44, and the extrusion cylinder 6 is connected with the hydraulic assembly through the oil pipe.
[0013] The supporting wheel component comprises a pair of supporting wheels 47, a supporting wheel shaft 48 and a pair of supporting wheel shaft support plates 49; the supporting wheel shaft support plates 49 are arranged at the front and back sides of the lower part of the right side face of the extrusion lining plate 44, and the supporting wheel shaft 48 is arranged on the supporting wheel shaft support plates 49; the front and back ends of the supporting wheel shaft 48 are respectively arranged with the supporting wheels 47.
[0014] The box assembly comprises a tobacco leaf compression cavity 29 and front and back tobacco loading doors 28; the tobacco leaf compression cavity 29 is arranged on the lower part of the compression frame member of the base frame 31; the front and back tobacco loading doors 28 are arranged at the upper part of the tobacco leaf compression cavity 29 and the front and back sides of the middle part of the compression frame member; the left side of the tobacco leaf compression cavity 29 is connected with the bale packing member 32.
[0015] The weighing assembly comprises two groups of directional end weighing components, one group of universal end weighing components and a weighing display screen 11; the directional end weighing components are arranged at the lower part of the front and back sides of the left part of the base frame 31, and comprise an upper cushion block 37, a directional end weighing sensor 33 and a directional end trolley cushion block 35; the upper face of the upper cushion block 37 is connected with the lower face of the base frame 31, the right upper face of the directional end weighing sensor 33 is connected with the lower face of the left part of the directional end weighing sensor 33, the left lower face of the directional end weighing sensor 33 is connected with the directional end trolley cushion block 35, and the directional end trolley cushion block 35 is arranged on the moving assembly; the universal end weighing components are arranged at the lower part of the right part of the base frame 31, and comprise an upper frame beam 1, a universal end weighing sensor 2 and a lower frame beam 4; the upper frame beam 1 is arranged at the lower part of the right part of the base frame 31, the left upper face of the universal end weighing sensor 2 is connected with the middle lower face of the upper frame beam 1, the right lower face of the universal end weighing sensor 2 is connected with the middle upper face of the lower frame beam 4, and the lower frame beam 4 is arranged on the moving assembly; the weighing display screen 11 is arranged on the side top frame 43 and is connected with the directional end weighing sensor 33 and the universal end weighing sensor 2 through signal lines respectively.
[0016] The compression assembly comprises a compression component, a guide component and a tobacco pressing plate 19; the compression component comprises a compression cylinder 22 and a compression plate 20, an end flange of the compression cylinder 22 is arranged at the middle of the top frame 25, a lower end of a compression cylinder shaft 21 extending downward from the compression cylinder 22 is connected with the compression plate 20; the guide component comprises one or two sets of guide mechanisms arranged on the top frame 25, left or right of the compression cylinder 22 or both left and right thereof, which comprises a guide rod 23, a guide sliding sleeve 24 and a guide rod end plate 26; the guide sliding sleeve 24 is arranged on the top frame 25, the guide rod 23 is sleeved in the guide sliding sleeve 24, and a lower end of the guide rod 23 is connected with the guide rod end plate 26; the lower surface of the compression plate 20 and the guide rod end plate 26 is connected with the tobacco pressing plate 19; the compression cylinder 22 is connected with the hydraulic assembly through an oil pipe.
[0017] The hydraulic assembly is arranged on the side top frame 43, which comprises an oil tank 7, an oil pump 16 and a multi-way control valve 13; the oil pump 16 is connected with the oil tank 7 and the multi-way control valve 13 respectively, and the multi-way control valve 13 is connected with the compression cylinder 22 and the extrusion cylinder 6 through an oil pipe respectively.
[0018] The multi-way control valve 13 is respectively provided with a compression cylinder control rod 15, an extrusion component control rod 14 and a pressure regulating valve 53.
[0019] The electric control assembly is arranged on the side top frame 43, which comprises a start-stop switch 17 and an electric control box 8, the electric control box 8 is provided with an emergency stop switch 10 and a power indicator lamp 9, and the electric control box 8 is connected with the start-stop switch 17 and the oil pump 16 in sequence through a control line.
[0020] The mobile weighing extrusion bale type tobacco packing machine adopts a single box body and double compression cylinders, so that the whole machine has a small volume, a light weight and a low cost, and is suitable for small tobacco collecting stations; meanwhile, three weighing sensors are used for weighing measurement according to the three-point surface forming principle, so that the weighing sensors can be always stressed for weighing, and the weighing accuracy is high; in addition, a moving assembly is additionally arranged at the bottom of the machine, so that the machine can be conveniently moved, and only two handles need to be operated in the compression and bagging process, so that the machine is very convenient to use; in addition, a supporting wheel component is arranged in the extrusion component, so that the axis of the extrusion cylinder shaft in the extrusion component is consistent with the inner hole axis of the extrusion cylinder, the deformation of the extrusion cylinder shaft can be avoided, the abrasion of the inner plate of the box body and the inner cavity bottom surface of the bale forming component by the extrusion component can be reduced, and the service life of the equipment can be prolonged. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is the front view of the present application;
[0022] Figure 2 is the front view of the present application after the protective plate is removed.
[0023] Figure 3 is the main profile schematic diagram of the present application;
[0024] Figure 4 is the profile schematic diagram along A—A axis of the present application;
[0025] Figure 5 is the profile schematic diagram along B—B axis of the present application;
[0026] Figure 6 is the H partial enlarged schematic diagram of the present application;
[0027] Figure 7 is the K partial enlarged schematic diagram of the present application;
[0028] Figure 8 is the S partial enlarged schematic diagram of the present application;
[0029] Figure 9 is the N partial enlarged schematic diagram of the present application.
[0030] In the figure: 1 is the upper beam, 2 is the universal end load sensor, 3 is the universal caster, 4 is the lower beam, 5 is the extrusion frame protective plate, 6 is the extrusion cylinder, 7 is the oil tank, 8 is the electric control box, 9 is the power indicator light, 10 is the emergency shutdown switch, 11 is the load display screen, 12 is the pressure gauge, 13 is the multi-way control valve, 14 is the extrusion component control lever, 15 is the compression cylinder control lever, 16 is the oil pump, 17 is the start-stop switch, 18 is the front and rear tobacco loading door bolt, 19 is the tobacco pressing plate, 20 is the compression plate, 21 is the compression cylinder shaft, 22 is the compression cylinder, 23 is the guide rod, 24 is the guide sleeve, 25 is the top frame, 26 is the guide rod end plate, 27 is the vertical column, 28 is the front and rear tobacco loading door, 29 is the tobacco compression cavity, 30 is the front and rear tobacco loading door rotating column, 31 is the bottom frame, 32 is the bale discharging component, 33 is the directional end load sensor, 34 is the directional end load sensor protective plate, 35 is the directional caster pad, 36 is the directional caster, 37 is the upper pad, 38 is the side vertical column, 39 is the extrusion frame protective plate installation lining pipe, 40 is the side auxiliary vertical column, 41 is the extrusion cylinder shaft, 42 is the extrusion plate, 43 is the side top frame, 44 is the extrusion lining plate, 45 is the side vertical column crossbeam, 46 is the extrusion cylinder clamp, 47 is the supporting wheel, 48 is the supporting wheel shaft, 49 is the supporting wheel shaft support plate, 50 is the inner plate of the box body, 51 is the side auxiliary vertical column crossbeam, 52 is the reinforcing crossbeam, and 53 is the pressure regulating valve. DETAILED DESCRIPTION
[0031] The present application is further described below in conjunction with the accompanying drawings and examples. The following description is by way of example only, but the scope of protection of the present application should not be limited thereto.
[0032] The directional description in the present specification and the accompanying drawings is as follows:
[0033] Figures 1-3 and Figures 6-8 The front side is the actual front, the inside is the actual back; the upper side is the actual upper side, the lower side is the actual lower side; the left and right sides are the actual left and right sides, respectively;
[0034] Figures 4-5 The front side is the actual front, the inside is the actual back; the upper side is the actual upper side, the lower side is the actual lower side; the left and right sides are the actual left and right sides, respectively;
[0035] The mobile weighing and extruding bale type tobacco packing machine of the embodiment is composed of a rack assembly, a box assembly, a compression assembly, a weighing assembly, a hydraulic assembly, an electric control assembly, an extruding and bale assembly, and a moving assembly. The extruding and bale assembly is composed of an extruding member and a bale member 32. The moving assembly is composed of two directional casters 36 and two universal casters 3.
[0036] The rack assembly is composed of a vertical compression rack member and a horizontal extruding rack member, which form an “L” shape.
[0037] The rack assembly is composed of a bottom frame 31, four vertical columns 27, a top frame 25, two side vertical columns 38, a side top frame 43, and two side auxiliary vertical columns 40 (the bottom frame 31, the vertical columns 27, the top frame 25, the side vertical columns 38, the side top frame 43, and the side auxiliary vertical columns 40 can be made of steel pipes or channel steels with a rectangular cross section). The four vertical columns 27 are arranged at the front and back of the left end and the front and back of the middle left of the bottom frame 31, and the upper ends thereof are connected to the four corners of the top frame 25, forming a compression rack member and constituting an “I” part of the “L” shaped rack assembly. The two side auxiliary vertical columns 40 and the two side vertical columns 38 are arranged at the front and back of the middle right and the right end of the bottom frame 31, and the upper ends thereof are connected to the four corners of the side top frame 43, forming an extruding rack member and constituting an “L” part of the “L” shaped rack assembly.
[0038] The box assembly is composed of tobacco compressing cavity 29 and front and rear tobacco loading doors 28. The tobacco compressing cavity 29 is arranged on the lower part of the compressor frame component on the base frame 31. The inner bottom of the tobacco compressing cavity 29 is lined with box inner plates 50. The front and rear tobacco loading doors 28 are hinged on the left side of the front and rear sides of the upper part of the tobacco compressing cavity 29 and the middle part of the compressor frame component by the front and rear tobacco loading door rotating columns 30. The right side of the front and rear tobacco loading doors 28 is provided with front and rear tobacco loading door latches 18. The left and right sides of the lower part of the tobacco compressing cavity 29 are respectively provided with openings (the sizes of the left and right openings are the same, and the openings are not lined with box inner plates 50) for connecting the bale discharging component 32 and the extruding component of the extruding and bale packing assembly. The bale discharging component 32 is a thin-walled pipe with a rectangular cross section (the inner wall of the pipe is smooth like the inner surface of the box inner plate 50, so that the friction during extrusion can be reduced). The left end of the bale discharging component 32 is used for sleeving the burlap bag for wrapping tobacco, and the right end is connected to the left side of the lower part of the tobacco compressing cavity 29.
[0039] The extruding component is composed of an extruding cylinder 6, an extruding plate 42, an extruding lining plate 44, a box inner plate 50 and a supporting wheel component.
[0040] The middle left part of the extruding cylinder 6 is arranged on the middle lower part of the side column 38 and is fixed by the extruding cylinder hoop 46. The flange at the left end of the extruding cylinder 6 is fixed between the two side auxiliary column cross beams 51 (in this example, angle steels) at the middle upper and middle lower parts of the side auxiliary column 40 by bolts. The end of the extruding cylinder shaft 41 extending from the left end of the extruding cylinder 6 is connected to the extruding plate 42, the extruding lining plate 44 and the box inner plate 50 in sequence. The extruding plate 42, the extruding lining plate 44 and the box inner plate 50 are arranged at the right opening of the lower part of the tobacco compressing cavity 29. The supporting wheel component is composed of a pair of supporting wheels 47, a supporting wheel shaft 48 and a pair of supporting wheel shaft supporting plates 49. The supporting wheel shaft supporting plates 49 are arranged at the front and rear sides of the lower part of the right side of the extruding lining plate 44. The supporting wheel shaft 48 is arranged on the supporting wheel shaft supporting plates 49, and the supporting wheels 47 are arranged at the front and rear ends of the supporting wheel shaft 48. Bearings are arranged between the inner holes of the supporting wheels 47 and the supporting wheel shaft 48. The supporting wheels 47 are arranged on the inner bottom of the tobacco compressing cavity 29 and the bale discharging component 32 during the extruding process. The extruding cylinder 6 is connected to the multi-way control valve 13 of the hydraulic assembly through an oil pipe.
[0041] The weighing assembly is composed of two groups of directional end weighing components, one group of universal end weighing components and a weighing display screen 11.
[0042] The directional end weighing component is arranged below the front and back of the left part of the chassis 31, which is composed of an upper pad 37, a directional end weighing sensor 33 and a directional end caster pad 35. The upper surface of the upper pad 37 is connected to the lower surface of the chassis 31, the right part of the lower surface of the directional end weighing sensor 33 is connected to the upper surface of the left part of the directional end weighing sensor 33, the left part of the lower surface of the directional end weighing sensor 33 is connected to the directional end caster pad 35, and the directional end caster pad 35 is arranged on the directional caster 36 in the moving assembly. The universal end weighing component is arranged below the right part of the chassis 31, which is composed of an upper beam 1, a universal end weighing sensor 2 and a lower beam 4. The upper beam 1 is arranged below the right part of the chassis 31 (in order to improve stability, a reinforcing beam 52 is specially arranged at this position of the chassis 31), the middle part of the lower surface of the upper beam 1 is connected to the upper surface of the left part of the universal end weighing sensor 2, the lower surface of the right part of the universal end weighing sensor 2 is connected to the upper surface of the middle part of the lower beam 4, and the front and back ends of the lower beam 4 are arranged on the two universal casters 3 in the moving assembly. There are three weighing sensors in the directional end weighing component, which are arranged according to the principle of three points (left two and right one) forming a plane, so that each weighing sensor can sense the gravity, thereby avoiding the phenomenon that individual weighing sensors are not stressed (i.e., out of work without power) when four weighing sensors are used. The weighing display screen 11 (the direction of the weighing display screen 11 can be adjusted) is arranged on the side top frame 43 and is connected to the directional end weighing sensor 33 and the universal end weighing sensor 2 through signal lines. The weighing parameters, such as gross weight, net weight and overload alarm, can be set on the weighing display screen 11.
[0043] The compression assembly is composed of a compression component, a guide component and a tobacco compression plate 19. The compression component is composed of a compression cylinder 22 and a compression plate 20. The end flange of the compression cylinder 22 is arranged on the middle part of the top frame 25, and the lower end of the compression cylinder shaft 21 extending downward is connected to the compression plate 20. The guide component is composed of one or two (two in this example) guide mechanisms, which are arranged on the top frame 25 and on the left and right sides of the compression cylinder 22 (symmetrically arranged). The guide mechanism is composed of a guide rod 23, a guide sleeve 24 and a guide rod end plate 26. The guide sleeve 24 is arranged on the top frame 25, the guide rod 23 is sleeved in the guide sleeve 24, and the lower end of the guide rod 23 is connected to the guide rod end plate 26. The lower surface of the compression plate 20 and the guide rod end plate 26 is connected to the tobacco compression plate 19 (the lower surface of the tobacco compression plate 19 is as smooth as the inner surface of the inner plate 50 of the box body). The compression cylinder 22 is connected to the multi-way control valve 13 of the hydraulic assembly through an oil pipe.
[0044] The hydraulic assembly is arranged on the side top frame 43, which is composed of an oil tank 7, an oil pump 16 and a multi-way control valve 13, the pump body of the oil pump 16 is immersed in the oil tank 7, the motor of the oil pump 16 is exposed from the oil tank 7, the oil pump 16 is connected with the multi-way control valve 13 through an oil pipe, and the multi-way control valve 13 is connected with the compression cylinder 22 and the extrusion cylinder 6 through oil pipes respectively. A pressure gauge 12 is further arranged on the multi-way control valve 13 for monitoring the pressure of the oil circuit. The multi-way control valve 13 is further provided with a compression cylinder control lever 15 and an extrusion member control lever 14 and a pressure regulating valve 53 respectively for controlling the compression cylinder 22 and the extrusion cylinder 6.
[0045] The electric control assembly is arranged on the side top frame 43, which includes a start-stop switch 17 and an electric control box 8, and an emergency stop switch 10 and a power indicator 9 are further arranged on the electric control box 8, and the electric control box 8 is connected with the start-stop switch 17 and the motor of the oil pump 16 in sequence through control lines.
[0046] Before use, the mobile extrusion bale type tobacco leaf packing machine is moved to a slightly spacious site, the power is turned on, the weighing parameters are set on the weighing display screen 11, the upper limit value of the oil pressure is adjusted through the pressure regulating valve 53 (usually set as 10 MPa), and then the machine can be used.
[0047] In use, first open the front and rear loading door 28, and then arrange the tobacco leaves to be packed into the tobacco leaf compression cavity 29 in the left-right direction, one layer after another (i.e. if the left end of the lower layer is placed with the tobacco leaf stem, then the left end of the upper layer is placed with the tobacco leaf tip). When the tobacco leaves are filled to the upper end of the tobacco leaf compression cavity 29, then close the front and rear loading door 28 and continue to fill, until the tobacco leaves in the tobacco leaf compression cavity 29 reach the set weight value, at which time the weighing display screen 11 will emit an alarm sound. Next, press the start button on the start-stop switch 17 to start the oil pump 16. Next, place the open end of the packed tobacco bag into the left port of the bale-out member 32, and then place it into the bale-out member 32. Then, move the compression cylinder control lever 15, and the compression cylinder 22 starts to work. The compression cylinder shaft 21 of the compression cylinder 22 extends downward, and pushes the compression plate 20 and the tobacco compression plate 19 downward to compress the tobacco leaves in the tobacco leaf compression cavity 29. When the tobacco compression plate 19 cannot be further compressed in the tobacco leaf compression cavity 29, the pressure in the oil circuit will exceed the set value (i.e. more than 10 MPa). At this time, the pressure regulating valve 53 will automatically release the excess pressure and remain in the current position. At the same time, the position of the tobacco compression plate 19 is slightly lower than the inner surface of the upper wall of the inner cavity of the bale-out member 32, so that the extrusion plate 42, the extrusion liner 44 and the inner plate 50 of the box can enter the inner cavity of the bale-out member 32. Next, move the extrusion member control lever 14, and the extrusion cylinder 6 starts to work. The extrusion cylinder shaft 41 of the extrusion cylinder 6 moves the extrusion plate 42, the extrusion liner 44 and the inner plate 50 of the box to the left side of the tobacco leaf compression cavity 29, and pushes the compressed tobacco leaves in the tobacco leaf compression cavity 29 to the left side of the bale-out member 32, and then enters the packed tobacco bag, and with the continuous extrusion of the extrusion cylinder 6, the tobacco leaves in the packed tobacco bag will be stretched to the left. When the extrusion cylinder shaft 41 of the extrusion cylinder 6 moves to the left side of the tobacco leaf compression cavity 29, it will continue to move to the left and enter the inner cavity of the bale-out member 32, until the extrusion cylinder shaft 41 of the extrusion cylinder 6 extends to the limit position (at this time, the extrusion cylinder 6 will stop working and remain in the current state). At this time, the compressed tobacco leaves in the tobacco leaf compression cavity 29 are completely extruded into the packed tobacco bag, and the extrusion liner 44 and the inner plate 50 of the box are at the left port of the bale-out member 32. At this time, the packed tobacco bag can be pulled away and sewn at the right port. Thus, one weighing, compressing and bagging operation is completed. Then, move the extrusion member control lever 14 again, and the extrusion cylinder shaft 41 of the extrusion cylinder 6 moves the extrusion plate 42, the extrusion liner 44 and the inner plate 50 of the box to the right to reset. Then, move the compression cylinder control lever 15 again, and the compression cylinder shaft 21 of the compression cylinder 22 moves the compression plate 20 and the tobacco compression plate 19 upward to reset.
[0048] During the movement of the extrusion cylinder shaft 41 of the extrusion cylinder 6 to the left tobacco compression cavity 29 and into the inner cavity of the baling member 32 (including the reset return), the supporting wheel 47 arranged at the lower right side of the extrusion liner 44 rolls along the inner cavity bottom surface of the baling member 32 and the bottom surface of the box inner plate 50 of the tobacco compression cavity 29, so as to ensure that the axis of the extrusion cylinder shaft 41 is consistent with the inner hole axis of the extrusion cylinder 6, thus avoiding the deformation of the extrusion cylinder shaft 41 and reducing the wear of the bottom surface of the box inner plate 50 of the tobacco compression cavity 29 and the inner cavity bottom surface of the baling member 32, thereby prolonging the service life of the equipment.
[0049] When the compression cylinder 22 works, the pressure generated by the compression cylinder 22 acts inside the frame assembly, thus not affecting the weighing assembly arranged below the chassis 31 of the frame assembly (i.e. not damaging the directional end weighing sensor 33 and the universal end weighing sensor 2 due to excessive pressure), and not damaging the moving assembly arranged below the weighing assembly (i.e. not damaging the directional casters 36 and the universal casters 3).
[0050] Since the extrusion and pushing baling direction is the length direction of the tobacco, and the inner wall of the pushing channel is relatively smooth, the quality of the tobacco will not be damaged like the transverse pushing mode.
[0051] The moving and weighing extrusion baling type tobacco baling machine can be used for the weighing, compression and bagging of tobacco, and also can be used for the weighing, compression and bagging of leaf and stem agricultural products such as straw, wheat straw and kelp.
Claims
1. A mobile weighing and extrusion baling machine for tobacco leaves, comprising a frame assembly, a housing assembly, a compression assembly, a weighing assembly, a hydraulic assembly, an electrical control assembly, and a moving assembly; the frame assembly includes a vertical compressor frame component and a horizontal extrusion frame component, forming an "L" shape; the compression assembly and the housing assembly are respectively disposed at the upper and lower parts of the compressor frame component, the hydraulic assembly and the electrical control assembly are disposed at the upper part of the extrusion frame component, and the weighing assembly and the moving assembly are sequentially disposed at the lower part of the frame assembly; characterized in that: It also includes an extrusion and discharge assembly consisting of an extrusion member and a discharge member (32), wherein the extrusion member is disposed in the extrusion machine frame component and the discharge member (32) is disposed on the lower left side of the compressor frame component; The frame assembly includes a base frame (31), four uprights (27), a top frame (25), two side uprights (38), a side top frame (43), and two side auxiliary uprights (40); the uprights (27) are located at the left end and the front and rear four corners of the middle left part of the base frame (31) between the top frame (25) and the top frame (25), forming a compressor frame component; the side auxiliary uprights (40) and the side uprights (38) are located at the front and rear four corners of the middle right part and the right end of the base frame (31) between the side top frame (43) and the top frame (43), forming an extrusion machine frame component; The extrusion component includes an extrusion cylinder (6), an extrusion plate (42), an extrusion liner (44), a box inner plate (50), and a support roller assembly; the middle left part of the extrusion cylinder (6) is located on the side column crossbeam (45) at the lower middle part of the side column (38), and its left end flange is located between the two side auxiliary column crossbeams (51) at the upper middle and lower middle parts of the side auxiliary column (40); the end of the extrusion cylinder shaft (41) extending from the left end of the extrusion cylinder (6) is connected in sequence to the extrusion plate (42), the extrusion liner (44), and the box inner plate (50); the support roller assembly is located at the lower part of the extrusion plate (42) and is connected to the front and rear sides of the right side of the extrusion liner (44); the extrusion cylinder (6) is connected to the hydraulic assembly through an oil pipe; The roller assembly includes a pair of rollers (47), roller shafts (48), and a pair of roller shaft support plates (49); the roller shaft support plates (49) are arranged on the front and rear sides of the lower right side of the extrusion liner (44), and the roller shafts (48) are mounted on them; the rollers (47) are mounted on the front and rear ends of the roller shafts (48) respectively. The housing assembly includes a tobacco leaf compression cavity (29) and front and rear tobacco loading doors (28). The tobacco leaf compression cavity (29) is placed on the base frame (31) and below the compressor frame. The front and rear tobacco loading doors (28) are located on the upper part of the tobacco leaf compression cavity (29) and on the front and rear sides of the middle part of the compressor frame. The left side of the tobacco leaf compression cavity (29) is connected to the packing component (32). The weighing assembly includes two sets of directional end weighing components and one set of universal end weighing components, as well as a weighing display screen (11); the directional end weighing components are located on the lower front and rear sides of the left side of the base frame (31), and include an upper pad (37), a directional end weighing sensor (33), and a directional end caster pad (35); the upper part of the upper pad (37) is connected to the lower part of the base frame (31), and its lower part is connected to the upper right side of the directional end weighing sensor (33), and the lower left side of the directional end weighing sensor (33) is connected to the directional end caster pad (35), and the directional end caster pad (35) is placed on the moving assembly; The universal end weighing component is located on the lower right side of the base frame (31), and includes an upper frame beam (1), a universal end weighing sensor (2), and a lower frame beam (4). The upper frame beam (1) is located on the lower right side of the base frame (31), and its lower middle part is connected to the upper left part of the universal end weighing sensor (2). The lower right part of the universal end weighing sensor (2) is connected to the upper middle part of the lower frame beam (4). The lower frame beam (4) is placed on the moving component. The weighing display screen (11) is located on the side top frame (43), and it is connected to the directional end weighing sensor (33) and the universal end weighing sensor (2) respectively through signal lines.
2. The mobile weighing extrusion baling machine for tobacco leaves according to claim 1, characterized in that: The compression assembly includes a compression component, a guide component, and a smoke-pressing plate (19); the compression component includes a compression cylinder (22) and a compression plate (20), the end flange of the compression cylinder (22) is located in the middle of the top frame (25), and the lower end of the downwardly extending compression cylinder shaft (21) is connected to the compression plate (20); the guide component includes one or two sets of guide mechanisms, the guide mechanisms are located on the top frame (25), to the left or right or both sides of the compression cylinder (22), and include a guide rod (23), a guide sleeve (24), and a guide rod end plate (26); the guide sleeve (24) is located on the top frame (25), the guide rod (23) is fitted in the guide sleeve (24), and its lower end is connected to the guide rod end plate (26); the compression plate (20) and the guide rod end plate (26) are connected to the smoke-pressing plate (19) below; the compression cylinder (22) is connected to the hydraulic assembly through an oil pipe.
3. The mobile weighing extrusion baling machine for tobacco leaves according to claim 2, characterized in that: The hydraulic assembly is mounted on the side top frame (43) and includes an oil tank (7), an oil pump (16) and a multi-way control valve (13). The oil pump (16) is connected to the oil tank (7) and the multi-way control valve (13) respectively. The multi-way control valve (13) is connected to the compression cylinder (22) and the extrusion cylinder (6) respectively through oil pipes.
4. The mobile weighing extrusion baling machine for tobacco leaves according to claim 3, characterized in that: The multi-way control valve (13) is equipped with a compression cylinder control lever (15), a compression component control lever (14), and a pressure regulating valve (53).
5. The mobile weighing extrusion baling machine for tobacco leaves according to claim 4, characterized in that: The electrical control assembly is mounted on the side top frame (43), and includes a start / stop switch (17) and an electrical control box (8). An emergency shutdown switch (10) and a power indicator light (9) are provided on the electrical control box (8), and the electrical control box (8) is connected to the start / stop switch (17) and the oil pump (16) in sequence via control lines.
Citation Information
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