A portable device for collecting and cultivating auricularia polytricha with malan leaves and a method of using the same
The automated processing of portable sycamore leaf collection and cultivation device for Auricularia auricula-judae has solved the problems of low efficiency in sycamore leaf processing and Auricularia auricula cultivation, achieving efficient and convenient resource utilization and improved product quality.
Patent Information
- Application Number
- CN202311360861.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-19
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2043-10-19
AI Technical Summary
Existing technologies for processing London plane tree leaves and cultivating wood ear mushrooms are inefficient, requiring a lot of time and effort for manual operation. Furthermore, traditional equipment is not easy to move and use, and cannot effectively utilize London plane tree leaf resources.
A portable device for collecting and cultivating wood ear fungus from sycamore leaves was designed, including a feeding hopper, a shredding device, a spraying device, a rolling device, and a covering device. Combined with an intelligent interactive control device, the device enables automated shredding, spraying, rolling, and covering of sycamore leaves, thereby improving resource utilization efficiency.
It improved the production quality and yield of black fungus, reduced manual labor intensity, lowered energy consumption, reduced environmental pollution, and improved resource utilization efficiency and production consistency.
Smart Images

Figure CN117530107B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of mushroom cultivation, in particular to a portable device for collecting leaves of lawsonia inermis to cultivate auricularia polytricha and a use method thereof. BACKGROUND
[0002] Lawsonia inermis grows rapidly, reproduces easily, has large and dense leaves, a beautiful tree shape, strong germination, and strong pollution resistance, and has the effect of purifying air, and is an excellent tree species for urban street greening. The fallen leaves need to be cleaned in time, but the treatment of fallen leaves has become a troublesome thing. The leaves of lawsonia inermis can be used as edible fungus culture medium and fertilizer, and can also be used as coarse fodder for livestock. At present, many cities still use the most primitive method to treat the fallen leaves of lawsonia inermis. Garden workers collect the leaves into small piles, pack them up, and then use a vehicle to transport them to a relatively hidden place for stacking. This causes secondary pollution. Due to the large volume and dispersion, the transportation cost is high, and it is not cost-effective to store and process them all together. The machines on the market, such as the pulverizer and the roller, are too large to move and use, and they cannot effectively process the fallen leaves.
[0003] Auricularia polytricha is a kind of edible fungus with rich nutrition and delicious taste. The leaves of lawsonia inermis are very good raw materials for cultivating auricularia polytricha. However, due to the particularity of the growth environment, a large amount of manpower and time is needed for the picking and cultivation of auricularia polytricha. The traditional process of collecting leaves of lawsonia inermis and cultivating auricularia polytricha is generally carried out manually. This method is not only inefficient, but also easily affected by environmental factors. In addition, the traditional cultivation of auricularia polytricha requires a lot of time and effort, and the quality and quantity of the harvested product cannot be guaranteed. Therefore, it is necessary to develop a portable device for collecting leaves of lawsonia inermis to cultivate auricularia polytricha, which not only facilitates the use of garden workers, but also turns waste into treasure. SUMMARY
[0004] The present application aims to provide a portable device for collecting leaves of lawsonia inermis to cultivate auricularia polytricha and a use method thereof, which can more effectively utilize the resources of lawsonia inermis leaves and improve the resource utilization efficiency.
[0005] According to one object of the present application, the present application provides a portable device for collecting leaves of lawsonia inermis to cultivate auricularia polytricha, comprising a feeding hopper, a silk cutting device, a fungus spraying device, a rolling device and a film coating device. The feeding hopper is arranged above the silk cutting device. The rolling device is arranged at the bottom of the silk cutting device. The film coating device is arranged at one side of the bottom of the rolling device. The fungus spraying device is provided with fungus liquid. The nozzle of the fungus spraying device is arranged at the feeding port of the silk cutting device.
[0006] Further, the intelligent interaction control device is further provided, and the intelligent interaction control device comprises an intelligent interaction general control module, a bacteria spraying control module, a roller control module and a film coating control module.
[0007] Further, the feeding hopper is a foldable feeding hopper, the foldable feeding hopper comprises a supporting frame and a hopper cloth, the supporting frame is arranged in the hopper cloth, the top of the shredding device is provided with four insertion holes, and the supporting frame is inserted into the four insertion holes.
[0008] Further, the bacteria liquid is obtained by mixing and processing the Auricularia polytricha strain, wheat bran powder, white sugar, gypsum powder, calcium superphosphate and water at a ratio of 1:10:1:1:1.
[0009] Further, the bacteria spraying device comprises a bacteria liquid barrel, a micro air pump, a spraying pipe and a bacteria liquid pipe, one end of the spraying pipe is connected with the micro air pump, the other end of the spraying pipe is connected with the nozzle, the bacteria liquid pipe is arranged in the bacteria liquid barrel, the bacteria liquid pipe is connected with the side wall of the spraying pipe, and the bacteria liquid pipe is provided with a bacteria liquid controller. The bacteria liquid is obtained by stirring and mixing the pre-prepared small package Auricularia polytricha strain powder and water in the bacteria liquid barrel. The Auricularia polytricha strain powder is obtained by mixing and processing the Auricularia polytricha strain, wheat bran powder, white sugar, gypsum powder and calcium superphosphate at a ratio of 1:10:1:1:1, and the wheat bran powder is obtained by grinding common wheat bran into superfine powder by a stainless steel multifunctional superfine grinder, so that the wheat bran powder is dissolved in water.
[0010] Further, the shredding device comprises a circular ring shredding knife and a material guiding plate, both ends of the circular shaft of the circular ring shredding knife are fixed on bearings of a shaft seat, the circular ring shredding knife comprises a first circular ring cutting knife and a second circular ring cutting knife, the blades of the first circular ring cutting knife and the second circular ring cutting knife are arranged in a staggered manner, the first circular ring cutting knife and the second circular ring cutting knife are connected with a first micro motor and a second micro motor respectively, the material guiding plate comprises an S-shaped baffle and a C-shaped baffle, a second compression spring is mounted on the lower part of the S-shaped baffle, a hydraulic rod is mounted on the lower half of the C-shaped baffle, and a roller groove is mounted on the lower end of the lower half of the C-shaped baffle in a hollow manner.
[0011] Further, the rolling device comprises a fixed roller seat, a movable roller seat, a roller, a slide, a roller bin, a roller spring and a third micro motor, the third micro motor is connected with the slide, the fixed roller seat comprises a first seat base, a first bearing, a first shaft head and a fourth micro motor, the first bearing is fixed on the first seat base, the first shaft head is arranged in the first bearing, one end of the first shaft head is connected with the fourth micro motor, and the other end of the first shaft head is a threaded sharp head; the movable roller seat comprises a slide, a second seat base, a second bearing and a second shaft head, the second seat base is installed on the slide, the second bearing is fixed on the second seat base, and the second shaft head is arranged in the second bearing; the roller bin is installed on a rack in the C-shaped space of the C-shaped baffle, and the roller spring is installed at the outlet of the roller bin.
[0012] Further, the film covering device comprises a film feeder, a sealing electric heating rod, a heat shrinkage device, a guide plate and a storage bin, the guide plate and the storage bin are installed on the film covering device; the film feeder comprises a film roller, a film feeding rod and a film clamp, the film roller is wound with a heat shrinkable film, the heat shrinkage device comprises an upper door, a hot air bin and a lower door, the upper door is connected with a lever frame, the lever frame is installed with the film feeding rod, the film clamp and the sealing electric heating rod, and the hot air bin is provided with an electric heating wire, an air pressure pump and a hot air nozzle.
[0013] Further, the bacteria spraying control module comprises a first induction probe, a first shaft head induction probe, a micro air pump controller, a bacteria liquid controller and a cutter shaft motor controller on two cylindrical cutter shafts, the roller control module comprises a second induction probe, a second shaft head induction probe, a hydraulic rod controller on the C-shaped baffle, a roller motor controller on the roller and a third micro motor controller, and the film covering control module comprises a film feeding rod induction probe, a film clamp induction probe, an upper door induction probe, a lower door induction probe, a film clamp controller and an air pressure pump controller.
[0014] According to another purpose of the present application, the present application provides a use method of the above-mentioned portable device for collecting and cultivating Auricularia polytricha from Malania oleifera leaves, which comprises the following steps:
[0015] The silk cutting device cuts and extrudes the Malania oleifera leaves into silk, the rolling device rolls the Malania oleifera leaf silk into a Malania oleifera leaf silk roll, and the film covering device covers the Malania oleifera leaf silk roll with a layer of heat shrinkable film.
[0016] The technical scheme of the present application eliminates the influence of human factors on the growth of Auricularia polytricha through automatic and intelligent processing, improves the quality and yield of the product, can more effectively utilize the resources of tung tree leaves, and improves the resource utilization efficiency. The labor intensity of manual operation can be reduced, energy consumption can be reduced, environmental pollution can be reduced, errors during manual operation can be avoided, and the consistency and quality of production are improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the specific embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0018] Figure 1 The structural schematic diagram of the embodiment of the present application is shown in the figure.
[0019] Figure 2 The internal structure schematic diagram of the embodiment of the present application is shown in the figure.
[0020] Figure 3 The right view of the ring cutting knife of the embodiment of the present application is shown in the figure.
[0021] Figure 4 The structural schematic diagram of the rolling device of the embodiment of the present application is shown in the figure.
[0022] Figure 5 The structural schematic diagram of the film coating device of the embodiment of the present application is shown in the figure.
[0023] Figure 6 The schematic diagram of the intelligent interaction device of the embodiment of the present application is shown in the figure.
[0024] 1, foldable feeding hopper; 2, bacteria spraying device; 3, silk cutting device; 4, rolling device; 5, film coating device; 6, intelligent interaction control device; 7, power device; 8, power switch; 9, rack;
[0025] 11, lower opening; 12, upper opening; 13, supporting leg; 14, peach cloth wool material; 15, supporting frame;
[0026] 21, micro air pump; 22, spray pipe; 23, bacteria liquid barrel; 24, bacteria liquid controller; 25, bacteria liquid pipe; 26, spray nozzle; 27, bacteria liquid;
[0027] 31, feeding port; 32, ring cutting knife; 33, material guide plate; 34, insertion hole;
[0028] 321, first circular cutter; 322, second circular cutter; 323, fixed shaft seat; 324, slidable shaft seat; 325, first pressure spring; 326, first micro motor; 327, second micro motor;
[0029] 331, S-shaped baffle; 332, C-shaped baffle; 333, second pressure spring; 334, hydraulic rod; 335, roller groove;
[0030] 41, fixed roller seat; 42, movable roller seat; 43, roller; 44, slide; 45, roller compartment; 46, roller spring; 47, third micro motor;
[0031] 411, first base; 412, first bearing; 413, first shaft head; 414, fourth micro motor;
[0032] 421, second base; 422, second bearing; 423, second shaft head;
[0033] 51, film feeder; 52, sealing electric heating rod; 53, lever frame; 54, heat shrinkage device; 55, guide plate; 56, storage compartment;
[0034] 511, film roller; 512, film feeding rod; 513, film clamp; 514, heat shrinkable film;
[0035] 541, upper door; 542, hot air compartment; 543, lower door;
[0036] 5421, outer wall; 5422, inner wall; 5423, electric heating wire; 5424, air inlet; 5425, air pressure pump; 5426, hot air nozzle;
[0037] 61, intelligent interaction master control module; 62, display; 63, bacteria spraying control module; 64, roller control module; 65, film covering control module;
[0038] 631, first sensing probe; 632, micro air pump controller; 633, bacteria liquid controller; 634, cutter shaft motor controller;
[0039] 641, second sensing probe; 642, first shaft head sensing probe; 643, second shaft head sensing probe; 644, pressure spring sensing probe; 645, hydraulic rod controller; 646, roller motor controller; 647, third micro motor controller;
[0040] 651, film feeding rod sensing probe; 652, film clamp sensing probe; 653, upper door sensing probe; 654, lower door sensing probe; 655, film clamp controller; 656, air pressure pump controller;
[0041] 71, high-energy lithium battery; 72, external power supply interface; 73, charging interface. DETAILED DESCRIPTION
[0042] The technical solutions of the present application will be described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0043] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0044] In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first" and "second" can include one or more of the features explicitly or implicitly. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited. In addition, the terms "mounting", "connecting", "connecting" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0045] Embodiment 1
[0046] As shown in Figures 1-6
[0047] A portable device for collecting and cultivating Auricularia polytricha with mangrove leaves, comprising a foldable feeding hopper 1, a silk cutting device 3, a bacteria spraying device 2, a rolling device 4, a film covering device 5, an intelligent interactive control device 6 and a power device 7.
[0048] The lower opening of the foldable feeding hopper 1 and the feeding opening of the silk cutting device 3 are arranged in close contact, so that the foldable feeding hopper can be conveniently disassembled.
[0049] The nozzle 26 of the bacteria spraying device 2 is installed at the feeding port of the shredding device 3, and the bacteria liquid 27 in the bacteria spraying device 2 is a mixture of the Auricularia polytricha spore powder and water.
[0050] The shredding device 3 cuts and extrudes the leaves of the Pongamia pinnata into the leaf roll of the Pongamia pinnata by the extrusion force and the viscous force of the bacteria liquid.
[0051] The film covering device 5 covers the leaf roll of the Pongamia pinnata with a layer of heat-shrinkable film.
[0052] The intelligent interactive control device 6 coordinates the start and stop of each device.
[0053] The foldable feeding hopper 1 comprises a supporting frame 15 and a hopper cloth made of peach cloth 14 in the shape of a hopper. The hopper cloth is provided with the supporting frame 15, the supporting frame 15 is arranged in the hopper cloth, and the hopper cloth is supported and formed by the supporting frame. The top of the shredding device 3 is provided with four insertion holes 34, and the four supporting legs 13 of the supporting frame 15 are inserted into the four insertion holes 34 reserved in the shredding device 3, so that the foldable feeding hopper 1 can be easily disassembled. The lower opening of the foldable feeding hopper is in close contact with the feeding port of the shredding device. The supporting frame can also be disassembled, so that the foldable feeding hopper can be disassembled and folded when the machine is not used or moved, thereby reducing the volume of the machine and facilitating storage and transportation.
[0054] The bacteria spraying device 2 comprises a micro air pump 21, a spray pipe 22, a bacteria liquid barrel 23, a bacteria liquid controller 24, a bacteria liquid pipe 25 and six nozzles 26. The micro air pump 21 is connected to the nozzles 26 through the spray pipe 22, the spray pipe 22 is connected to the nozzles 26, the bacteria liquid pipe 25 is connected to the bacteria liquid barrel 23, the bacteria liquid controller 24 is arranged on the bacteria liquid pipe 25, and the six nozzles 26 are uniformly arranged on the feeding port. When the micro air pump 21 is started, high-pressure gas is sprayed from the nozzles 26 through the spray pipe 22. Since the flowing gas generates negative pressure when passing through the interface of the bacteria liquid pipe 25, the bacteria liquid in the bacteria liquid barrel 23 connected to the bacteria liquid pipe 25 will be sprayed to the incoming leaves of the Pongamia pinnata along the nozzles 26 under the action of the external atmospheric pressure. Since the six nozzles 26 are uniformly distributed on the feeding port 31, the bacteria liquid sprayed on the leaves of the Pongamia pinnata will be uniform.
[0055] The bacteria liquid barrel 23 and the bacteria liquid controller 24 are connected through the bacteria liquid pipe 25. The bacteria liquid barrel 23 can be placed beside the machine for convenient replenishment of the bacteria liquid. The bacteria liquid controller 24 is a switch for controlling the flow rate of the bacteria liquid, which is controlled and adjusted by the intelligent interactive control device.
[0056] In this embodiment, the bacteria solution 27 is prepared by mixing the pre-prepared small package of Auricularia polytricha spore powder and water in the bacteria solution barrel. The Auricularia polytricha spore powder is prepared by mixing Auricularia polytricha spore, wheat bran powder, sugar, gypsum powder, and superphosphate in a ratio of 1:10:1:1:1. The wheat bran powder is ground into superfine powder by a stainless steel multifunctional superfine grinder to facilitate dissolution in water.
[0057] The shredding device 3 includes a feeding port 31, a circular ring shredding knife 32, and a guide plate 33. The feeding port 31 is a long rectangular port with a large upper opening and a small lower opening. The upper opening 12 can be connected to the lower opening 11 of the foldable hopper. The width of the lower opening 11 is the same as the width of the central axis of the two shafts of the circular ring shredding knife 32, and the length of the lower opening 11 is the same as the length of the circular ring shredding knife 32. Four holes are left in the feeding port 31 as the insertion holes 34 of the foldable hopper, which facilitates the insertion of the four legs 13 of the support frame 15. Six nozzles 26 are evenly installed on the feeding port 31 to facilitate uniform spraying of the bacteria solution on the leaves and weeds.
[0058] The circular ring shredding knife 32 includes a first circular ring cutting knife 321, a second circular ring cutting knife 322, two fixed shaft seats 323, two sliding shaft seats 324, two first pressure springs 325, a first micro motor 326, and a second micro motor 327.
[0059] The circular ring shredding knife 32 is fixed on a circular shaft by many circular ring blades. The blades of the first circular ring cutting knife 321 and the second circular ring cutting knife 322 are correspondingly staggered.
[0060] The fixed shaft seat and the sliding shaft seat are equipped with bearings. The circular shaft of the circular ring shredding knife 32 is fixed at both ends of the bearing of the shaft seat. The shaft seat includes two fixed shaft seats 323 and two sliding shaft seats 324. The fixed shaft seat 323 is fixed on the rack, and the circular ring shredding knife 32 is installed on the two fixed shaft seats 323. The two sliding shaft seats 324 are installed with the circular ring shredding knife 32, and the sliding shaft seat 324 is connected with the first pressure spring 325 fixed on the rack. In this way, the distance between the two circular ring shredding knives 32 is adjusted by pressing the sliding shaft seat 324 according to the amount of incoming material, and the incoming leaves are pressed. The first micro motor 326 and the second micro motor 327 are respectively installed on the two shaft seats on the right side of the rack to provide power for the rotation of the two circular ring shredding knives 32.
[0061] The guide plate 33 includes an S-shaped baffle 331, a C-shaped baffle 332, a second pressure spring 333, a hydraulic rod 334, and a roller groove 335. The shredded leaves of the leaves of the circular ring shredding knife 32 are transmitted to the rolling device through the S-shaped baffle 331 and the C-shaped baffle 332.
[0062] The lower part of the S-shaped baffle 331 is provided with a second pressure spring 333, which ensures that the lower part of the S-shaped baffle 331 always has a certain pressure with the rolling shaft of the rolling device, so that the rolling device can roll the leaf silk of the lawsonia inermis out.
[0063] The C-shaped baffle 332 is divided into upper and lower parts, the upper half of the C-shaped baffle 332 is fixed, and the lower half of the C-shaped baffle 332 is provided with a hydraulic rod 334, which can drive the lower half of the C-shaped baffle 332 to rotate up and down, and the lower end of the lower half of the C-shaped baffle 332 is provided with a rolling shaft groove 335.
[0064] The rolling device comprises a fixed rolling shaft seat 41, a moving rolling shaft seat 42, a rolling shaft 43, a sliding channel 44, a rolling shaft warehouse 45, a rolling shaft spring piece 46 and a third micro motor 47.
[0065] The fixed rolling shaft seat 41 is composed of a first seat base 411, a first bearing 412, a first shaft head 413 and a fourth micro motor 414, the first bearing 412 is fixed on the first seat base 411, the first shaft head 413 is inserted in the first bearing, one end of the first shaft head 413 is connected with the fourth micro motor 414, and the other end of the first shaft head 413 is a slotted sharp head, which is convenient for being inserted into one end of the wooden rolling shaft and driving the rolling shaft to rotate.
[0066] The moving rolling shaft seat 42 is composed of a sliding channel, a second seat base 421, a second bearing 422 and a second shaft head 423, the second seat base 421 is installed on the sliding channel and can slide left and right with the sliding channel, the second bearing 422 is fixed on the second seat base 421, and the second shaft head 423 is inserted in the second bearing 422 and points to the fixed rolling shaft seat, which is a slotted sharp head, which is convenient for being inserted into the other end of the wooden rolling shaft.
[0067] The rolling shaft is a wooden stick with a length of 35 cm and a diameter of about 1.5 cm. This wooden stick can be collected from the branches of trees when pruning trees. The wooden stick is clamped between the two shaft heads as a rolling shaft, and the lawsonia inermis leaf silk is wound around the rolling shaft.
[0068] The rolling shaft warehouse 45 is installed on the rack in the C-shaped space of the C-shaped baffle 332, the rolling shaft spring piece 46 is installed at the outlet of the rolling shaft warehouse 45, the rolling shaft groove 335 is the hollow part at the lower end of the C-shaped baffle 332, and the lower part of the rolling shaft groove 335 is provided with six spring pieces to support the rolling shaft; when the C-shaped baffle 332 is lifted and touches the rolling shaft spring piece 46, the rolling shaft spring piece 46 is ejected from the rolling shaft warehouse 45, the rolling shaft rolls down into the rolling shaft groove 335 when the C-shaped baffle 332 is put down, and the moving rolling shaft seat 42 slides to insert the two shaft heads with slotted sharp heads into the two ends of the rolling shaft when the C-shaped baffle 332 continues to put the rolling shaft into the position where the rolling shaft is installed, and the C-shaped baffle 332 lifts the rolling shaft out of the rolling shaft groove through the spring piece.
[0069] The film coating device 5 is composed of a film feeder 51, a sealing electric heating rod 52, a lever frame 53, a heat shrinkage device 54, a guide plate 55 and a storage bin 56.
[0070] The film feeder 51 is composed of a film roller 511, a film feeding rod 512 and a film clamp 513. The film roller 511 is wound with layers of heat shrinkable film 514 and is installed at the lower end of the S-shaped baffle 331 and can rotate with the transmission of the heat shrinkable film. The film feeding rod 512 and the film clamp 513 are symmetrically installed on the lever frame 53 of the upper opening door of the heat shrinkage device 54. The sealing electric heating rod 52 has two rods which are respectively installed on the lever frame 53 below the film feeding rod 512 and the film clamp 513.
[0071] The heat shrinkage device 54 is composed of an upper opening door 541, a hot air bin 542 and a lower opening door 543. The upper opening door 541 is a buffer spring door which can automatically recover to a closed state without external force and is connected with the lever frame 53 at a certain angle. When the two doors of the upper opening door 541 are closed, the two lever frames 53 are opened and the heat shrinkable film 514 is laid thereon. When the two doors of the upper opening door 541 are opened, the two lever frames 53 are closed. When the two doors of the upper opening door 541 are completely opened, the two lever frames 53 are attached together.
[0072] The film feeding rod 512, the film clamp 513 and the sealing electric heating rod 52 are respectively installed on the lever frame 53. When the lawsonia inermis leaf roll presses the heat shrinkable film 514 and presses the two doors of the upper opening door 541 downward, the two doors of the upper opening door 541 are slowly opened, the lawsonia inermis leaf roll slowly descends, the lever frame 53 connected with the two doors of the upper opening door 541 approaches together, the two doors of the upper opening door 541 are completely opened and the two lever frames connected with the two doors of the upper opening door 541 are attached together. The film feeding rod 512 on the lever frame 53 feeds the heat shrinkable film 514 to the film clamp 513, the film clamp 513 clamps the heat shrinkable film 514 and the sealing electric heating rod 52 on the lever frame 53 is attached together to weld the heat shrinkable film 514 on both sides and melt it. Since the width of the heat shrinkable film 514 is greater than the length of the lawsonia inermis leaf roll, it can ensure that the heat shrinkable film 514 completely packages the lawsonia inermis leaf roll.
[0073] The hot air bin 542 is composed of an outer wall 5421, an inner wall 5422, an electric heating wire 5423, an air inlet 5424, an air pressure pump 5425 and a hot air nozzle 5426. The outer wall 5421 and the inner wall 5422 are the inner and outer walls of the inner wall interlayer of the heat shrinkage device 54. The interlayer is filled with the electric heating wire to form a closed place for generating hot air. The inner wall is provided with a plurality of hot air nozzles 5426 whose nozzles are directed to each direction of the lawsonia inermis leaf roll entering the heat shrinkage device.
[0074] The air pressure pump 5425 is installed at the air inlet 5424. When the air pressure pump 5425 is started, the air pressure in the hot air bin 542 increases and the hot air in the hot air bin 542 is sprayed to the heat shrinkable film packaging the lawsonia inermis leaf roll through the hot air nozzles 5426. The heat shrinkable film shrinks tightly to wrap the lawsonia inermis leaf roll under the action of the hot air.
[0075] The lower door 543 is also a two-door buffer spring door that automatically restores the closed state without external force, when the film-coated leaf silk is rolled to the lower door 543, the lower door 543 opens, and the film-coated leaf silk falls down and enters the storage bin through the guide plate 55. The guide plate and the storage bin are detachable and assembled.
[0076] The intelligent interactive control device is composed of an intelligent interactive master control module 61, a display 62, a bacteria spraying control module 63, a roller control module 64 and a film coating control module 65.
[0077] The bacteria spraying control module 63 is composed of six first sensing probes 631 installed at the feeding port, a first shaft head sensing probe 642, a micro-pump controller 632, a bacteria liquid controller 633 and two knife shaft motor controllers 634 on the cylindrical silk cutting knife shaft.
[0078] The roller control module 64 is composed of a second sensing probe 641 installed on the spring under the S-shaped baffle, a second shaft head sensing probe 643, a hydraulic rod controller 645 on the C-shaped baffle, a roller motor controller 646 on the roller, and a third micro motor controller 647.
[0079] The film coating control module 65 is composed of a film feeding rod sensing probe 651, a film clamp sensing probe 652, an upper door sensing probe 653, a lower door sensing probe 654, a film clamp controller 655 and an air pressure pump controller 656.
[0080] The intelligent interactive master control module is an intelligent information processor, which processes the information collected by the bacteria spraying control module, the roller control module and the film coating control module, makes comprehensive intelligent judgment, forms task execution commands, and sends them to the bacteria spraying control module, the roller control module and the film coating control module to command the controllers to execute tasks, so that the machine parts work coordinately.
[0081] The display is a liquid crystal touch screen display, which displays machine function buttons to set the working mode and working parameters of the machine, and can also display the working state of the machine.
[0082] The power device 7 is composed of three high-energy lithium batteries 71, an external power supply interface 72 and a charging interface 73, and the external power supply interface 72 can be directly connected to other battery power supplies.
[0083] The machine is small in size, light in weight and convenient to carry, and when the leaves are concentrated, the gardener can put the machine on the electric tricycle, support the peach cloth 14 into a bucket shape by the foldable feeding hopper 1 support frame 15, insert the four supporting legs 13 of the support frame into the four insertion holes 34 reserved in the silk cutting device 3, and install the foldable feeding hopper 1.
[0084] Open the small package of the powder of Auricularia polytricha spore and pour it into the liquid tank 23, then add water to the brim and stir well. Prepare the spore solution 27, place the liquid tank 23 beside the machine, and place the liquid pipe 25 into the liquid tank 23. Turn on the power switch 8, and the machine enters standby state. The display screen displays various function switches, which can be set as needed. If no setting is made, the machine will automatically execute the default program.
[0085] The film feeder 51 of the film coating device 5 spreads the heat-shrinkable film 514 for standby. The sealing electric heating rod 52 and the electric heating wire 5423 of the hot air bin 542 start heating. The leaves of Melia toosendron are placed into the foldable hopper 1, and the lower opening 11 of the foldable hopper 1 is attached to the feeding port 31 of the cutting device 3. The first induction probe 631 on the feeding port 31 sends the information of starting feeding and the amount of feeding to the intelligent interactive main control module 61 through the spore spraying control module 63. The intelligent interactive main control module 61 processes and judges the information and sends the execution command to the micro-pump controller 632, the spore solution controller 633, and the cutter shaft motor controller 634 on the two cylindrical cutter shafts of the spore spraying control module 63 to execute the start-up.
[0086] The spore spraying device 2 starts working, and the spore solution 27 is uniformly sprayed onto the leaves of Melia toosendron through the nozzle 26. The amount of spore solution 27 sprayed can be adjusted according to the amount of feeding. The circular ring cutter 32 also starts rotating, and the leaves of Melia toosendron that have entered the feeding port 31 and have been sprayed with the spore solution 27 are rolled into the first circular ring cutter 321 and the second circular ring cutter 322 to be cut into filaments. The leaves of Melia toosendron are pressed into thin sheets under the extrusion of the first circular ring cutter 321 and the second circular ring cutter 322 and the viscous action of the spore solution 27.
[0087] The leaves of Melia toosendron that have been pressed into thin sheets pass between the S-shaped baffle 331 and the C-shaped baffle 332 to the roller 43. The S-shaped baffle induction probe 641 on the S-shaped baffle 331 sends the information of the leaves of Melia toosendron to the intelligent interactive main control module 61 through the roller control module 64. The intelligent interactive main control module 61 processes and judges the information and sends the execution command to the roller motor controller 646 on the roller 43. The fourth micro-motor 414 starts working, and the roller 43 starts rotating. The leaves of Melia toosendron that have been pressed into thin sheets are tightly wound around the roller 43 under the pressure of the second pressure spring 333 at the lower part of the S-shaped baffle 331.
[0088] When the diameter of the winding leaf silk on the roller 43 reaches the set diameter, the pressure spring sensor 644 on the second pressure spring 333 at the lower part of the S-shaped baffle 331 sends information to the intelligent interactive main control module 61 through the roller control module 64, and the intelligent interactive main control module 61 processes and judges the information and sends execution commands to the roller motor controller 646, the third micro motor controller 647 and the hydraulic rod controller 645 on the C-shaped baffle 332; in turn, the fourth micro motor on the roller 43 stops rotating, the third micro motor 47 works, the roller seat 42 moves along the slide 44 to slide outward, the first shaft head 413 and the second shaft head 423 at both ends of the roller 43 are pulled out of the roller 43, the leaf silk roller falls down and rolls into the film coating device 4.
[0089] At the same time, the hydraulic rod 334 on the C-shaped baffle 332 starts to work, lifts the lower half of the C-shaped baffle 332 to open the door for the leaf silk roller to fall down, and when the lower half of the C-shaped baffle 332 is lifted to a certain extent and touches the roller spring 46, the lower half of the C-shaped baffle 332 stops going up and starts to go down; the roller spring 46 pops out a roller 43 from the roller compartment 45, and the roller 43 rolls down into the roller groove 335 as the lower half of the C-shaped baffle 332 is lowered.
[0090] When the C-shaped baffle 332 continues to lower the roller 43 to the position where the roller 43 is to be installed, the inductive probe on the first shaft head 413 and the second shaft head 423 sends information to the intelligent interactive main control module 61 through the roller control module 64, and the intelligent interactive main control module 61 processes and judges the information and sends execution commands to the third micro motor controller 647; the roller seat 42 slides inward to insert the first shaft head 413 and the second shaft head 423 with grooved sharp heads into both ends of the roller 43, and the C-shaped baffle 332 lifts the roller 43 out of the roller groove 335 through the spring slot.
[0091] The leaf silk roller rolls into the film feeder 51 of the film coating device 4, and when the leaf silk roller rolls down and presses the heat-shrinkable film 514, the two upper doors 541 slowly open, the leaf silk roller slowly goes down, and the lever frame 53 connected to the two upper doors 541 moves together; the film feeding rod 512 on the lever frame 53 feeds the heat-shrinkable film 514 to the film clamp 513.
[0092] The film feeding rod sensor 651 and the film clamp sensor 652 on the film feeding rod 512 and the film clamp 513 send this information to the intelligent interactive main control module 61 through the film coating control module 65, and the intelligent interactive main control module 61 processes and judges the information and sends execution commands to the film clamp controller 655 to make the film clamp 513 clamp the heat-shrinkable film 514.
[0093] The sealing electric heating rods 52 on the lever frame 53 are pressed together, welding the heat-shrinkable film 514 on both sides and melting it. Since the width of the heat-shrinkable film 514 is greater than the length of the tung oil leaf roll, it can ensure that the heat-shrinkable film 514 completely packages the tung oil leaf roll.
[0094] The tung oil leaf roll wrapped by the heat-shrinkable film 514 enters the heat-shrinking device 54. The upper door inductive probe 653 on the upper door 541 sends the information to the intelligent interactive master control module 61 through the coating control module 65. After information processing and judgment, the intelligent interactive master control module 61 issues an execution command to the air pressure pump controller 656 of the hot air chamber 542, and the air pressure pump 5425 starts working. The air pressure in the hot air chamber 542 increases, and the hot air nozzle 5426 installed on the inner wall 5422 sprays hot air towards the tung oil leaf roll wrapped by the heat-shrinkable film 514. The heat-shrinkable film 514 shrinks tightly on the surface of the tung oil leaf roll when it encounters hot air. The heat-shrunk tung oil leaf roll continues to fall to the guide plate 55 after the lower door 543 is opened.
[0095] The heat-shrunk tung oil leaf roll falls to the guide plate 55, and the lower door 543 automatically closes. The lower door inductive probe 654 on the lower door 543 sends the information to the intelligent interactive master control module 61 through the coating control module 65. After information processing and judgment, the intelligent interactive master control module 61 issues an execution command to the air pressure pump controller 656 of the hot air chamber 542, and the air pressure pump 5425 stops working. The hot air nozzle 5426 stops spraying.
[0096] The heat-shrunk tung oil leaf roll falls to the guide plate 55 and rolls along the guide plate 55 to the storage chamber 56 for temporary storage. In this way, the cultivation of the mushroom spawn bag (heat-shrunk tung oil leaf roll) is completed. The next step is to hang the mushroom spawn bag in the ear rack of the edible fungus cultivation room to cultivate the Auricularia auricula.
[0097] The portable tung oil leaf collection and cultivation device for cultivating Auricularia auricula greatly improves production efficiency and production quality through integrated collection, cultivation, and interactive design.
[0098] The machine of the present application eliminates the influence of human factors on the growth of Auricularia auricula through automation and intelligent processing, improving the quality and yield of the product. In addition, through optimized design and intelligent control, the present application can more effectively utilize tung oil leaf resources, improving resource utilization efficiency.
[0099] The machine of the present application can greatly reduce labor and time costs, thereby improving economic benefits. In addition, since the yield and quality of Auricularia auricula can be improved, the present application also helps to improve market competitiveness.
[0100] The machine of the present application can reduce the labor intensity of manual operation and provide more efficient and convenient services for the society. In addition, through optimization design, the present application can also reduce energy consumption and environmental pollution, which is conducive to realizing green production and sustainable development.
[0101] The machine of the present application is equipped with an interactive interface, which is easy to operate. Users can complete the collection of lawsonia leaves and the cultivation of auricularia auricula through simple operation steps, so that the machine is easy to use. Through the intelligent control system inside the machine, the collection amount of lawsonia leaves and the cultivation environment of auricularia auricula can be accurately controlled, ensuring the quality and yield of the product.
[0102] The present application adopts efficient and energy-saving transmission devices and environmentally friendly materials for manufacturing, which not only reduces energy consumption, but also helps environmental protection. Since the machine is automated, errors during manual operation can be avoided, and the consistency and quality of production are improved. The machine can work uninterruptedly for 24 hours, greatly improving the production efficiency.
[0103] The portable lawsonia leaf collection and auricularia auricula cultivation device of the present application has significant technical, economic and social benefits, which helps to improve production efficiency and quality, reduce energy consumption and environmental pollution, and promote sustainable development.
[0104] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A portable device for cultivating Auricularia polytricha by collecting Malania oleifera leaves, characterized in that, The application relates to a multifunctional intelligent control device for a mushroom cutting and rolling machine, which comprises a feeding hopper, a cutting device, a bacteria spraying device, a rolling device and a film coating device, the feeding hopper is arranged above the cutting device, the rolling device is arranged at the bottom of the cutting device, the film coating device is arranged at one side of the bottom of the rolling device, the bacteria spraying device is internally provided with bacteria liquid, and the nozzle of the bacteria spraying device is arranged at the feeding port of the cutting device; the multifunctional intelligent control device comprises an intelligent interaction general control module, a bacteria spraying control module, a rolling shaft control module and a film coating control module, the bacteria spraying control module, the rolling shaft control module and the film coating control module are connected with the intelligent interaction general control module, and the intelligent interaction general control module is further connected with a display; the cutting device comprises a circular ring cutting knife and a guide plate, the circular shaft of the circular ring cutting knife is fixed at both ends of a bearing of a shaft base, the circular ring cutting knife comprises a first circular ring cutting knife and a second circular ring cutting knife, the blades of the first circular ring cutting knife and the second circular ring cutting knife are arranged in a staggered mode, the first circular ring cutting knife and the second circular ring cutting knife are connected with first and second micro motors respectively, the guide plate comprises an S-shaped baffle and a C-shaped baffle, a second pressure spring is arranged at the lower portion of the S-shaped baffle, a hydraulic rod is arranged at the lower half of the C-shaped baffle, and a rolling shaft groove is arranged at the lower end of the lower half of the C-shaped baffle.
2. The device for cultivating Auricularia polytricha according to claim 1, wherein, The feeding hopper is a foldable feeding hopper, the foldable feeding hopper comprises a support frame and a hopper cloth, the support frame is arranged in the hopper cloth, the top of the cutting device is provided with four insertion holes, and the support frame is inserted into the four insertion holes.
3. The device for cultivating Auricularia polytricha according to claim 1, wherein, The bacteria liquid is mixed and processed by Auricularia auricula-judae, wheat bran powder, white sugar, gypsum powder, calcium superphosphate and water in a proportion of 1:10:1:1:
1.
4. The device for cultivating Auricularia polytricha according to claim 1, wherein, The bacteria spraying device comprises a bacteria liquid barrel, a micro air pump, a spray pipe and a bacteria liquid pipe, one end of the spray pipe is connected with the micro air pump, the other end of the spray pipe is connected with the nozzle, the bacteria liquid pipe is arranged in the bacteria liquid barrel, the bacteria liquid pipe is connected with the side wall of the spray pipe, and a bacteria liquid controller is arranged on the bacteria liquid pipe.
5. The device for cultivating Auricularia polytricha according to claim 1, wherein, The rolling device comprises a fixed rolling shaft base, a movable rolling shaft base, a rolling shaft, a slide, a rolling shaft warehouse, a rolling shaft spring and a third micro motor, the third micro motor is connected with the slide, the fixed rolling shaft base comprises a first base, a first bearing, a first shaft head and a fourth micro motor, the first bearing is fixed on the first base, the first shaft head is arranged in the first bearing, one end of the first shaft head is connected with the fourth micro motor, and the other end of the first shaft head is a threaded sharp end; the movable rolling shaft base comprises a slide, a second base, a second bearing and a second shaft head, the second base is arranged on the slide, the second bearing is fixed on the second base, and the second shaft head is arranged in the second bearing; the rolling shaft warehouse is arranged on a rack in the C-shaped space of the C-shaped baffle, and the rolling shaft spring is arranged at the outlet of the rolling shaft warehouse.
6. The device for cultivating Auricularia polytricha according to claim 5, wherein, The film covering device comprises a film feeder, a sealing electric heating rod, a heat shrinker, a guide plate and a storage bin, the guide plate and the storage bin are installed on the film covering device; the film feeder comprises a film roller, a film feeding rod and a film clamp, the film roller is wound with a heat shrinkable film, the heat shrinker comprises an upper door, a hot air bin and a lower door, the upper door is connected with a lever frame, the lever frame is installed with the film feeding rod, the film clamp and the sealing electric heating rod; the hot air bin is provided with an electric heating wire, an air pressure pump and a hot air nozzle.
7. The device for cultivating Auricularia polytricha according to claim 6, wherein, The spray bacteria control module comprises a first induction probe, a first shaft head induction probe, a micro air pump controller, a bacteria liquid controller and two cylindrical filament cutter shaft motor controllers, the roller control module comprises a second induction probe, a second shaft head induction probe, a hydraulic rod controller on a C-shaped baffle, a roller motor controller on a roller, a third micro motor controller, the film covering control module comprises a film feeding rod induction probe, a film clamp induction probe, an upper door induction probe, a lower door induction probe, a film clamp controller and an air pressure pump controller.
8. The method of using the portable device for cultivating Auricularia polytricha according to any one of claims 1-7, wherein, The method comprises the following steps: The filament device cuts and extrudes the leaves of lawsonia inermis into lawsonia inermis filaments, and the rolling device rolls the lawsonia inermis filaments into lawsonia inermis filament rolls; the film covering device covers the lawsonia inermis filament rolls with a layer of heat shrinkable film to tightly wrap the lawsonia inermis filament rolls.
Citation Information
Patent Citations
One-step molding method and device for producing fungus blanks
CN107094495A