A batch wire rod rust removal equipment

Abstract

The present invention discloses a batch-type wire rod rust removal device, which relates to the technical field of wire rod processing. The present invention comprises a support frame; guide mechanisms are mounted side by side on the support frame; and a belt-type rust removal mechanism is mounted side by side between the two guide mechanisms. The present invention guides and conveys a plurality of horizontally arranged wire rods using two pairs of guide mechanisms, and then utilizes two belt-type rust removal mechanisms to perform synchronous rust removal operations on the surfaces of the plurality of wire rods, prompting one belt-type rust removal mechanism to perform rust removal on the lower half of the wire rod surface and the other belt-type rust removal mechanism to perform rust removal on the upper half of the wire rod surface. This not only enables batch-type rust removal of the wire rods, but also effectively improves the efficiency and effectiveness of wire rod rust removal.

Description

Technical Field

[0001] The invention belongs to the technical field of wire rod processing, and in particular relates to batch wire rod rust removal equipment. Background Art

[0002] It often takes some time for wire rod to be produced and put into actual use. During this period, the surface of the wire rod may rust due to various reasons, affecting its actual use. Therefore, the surface of the steel wire needs to be derusted before the rusted wire rod is used.

[0003] A Chinese patent with authorization announcement number CN215788958U discloses a wire rod rapid rust removal machine. The machine inserts the wire rod from the inlet through a push wheel into a sleeve inside a housing. The first motor is started, and driven by a V-belt, the second pulley rotates the push wheel, thereby applying a thrust to the wire rod. Simultaneously, the second motor is started, and the shaft rotates the first gear, which in turn rotates the second gear under the action of a chain, thereby driving the sleeve to begin rotating. A wire brush inside the sleeve removes rust from the wire rod, and the wire rod then leaves the housing through the outlet. The above device has the following drawbacks: Because the device can only remove rust from a single wire rod, the rust removal efficiency of the wire rod is poor. Furthermore, during the process of removing rust from the wire rod by driving the wire brush through the sleeve, oxide scale that falls off the wire rod adheres to the wire brush, thereby reducing the effectiveness of the wire brush and affecting the rust removal effect of the wire rod. Therefore, it is urgent to develop a batch wire rod rust removal device to address the above problems. Summary of the Invention

[0004] The present invention provides a batch type wire rod rust removal device, the purpose of which is to solve the problems raised in the above background technology.

[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention relates to a batch type wire rod rust removal device, comprising a support frame; a pair of guide mechanisms are installed side by side on the support frame; a pair of horizontally arranged belt rust removal mechanisms are installed side by side between the two guide mechanisms; one of the belt rust removal mechanisms is used to remove rust from the lower half of the surface of the wire rod; and the other belt rust removal mechanism is used to remove rust from the upper half of the surface of the wire rod.

[0007] As a preferred technical solution of the present invention, the support frame includes a pair of side support beams arranged side by side; the two side support beams are connected by a plurality of side-by-side H-shaped frames. By installing the side support beams with H-shaped frames, the load-bearing stability of the side support beams can be effectively improved.

[0008] As a preferred technical solution of the present invention, the guide mechanism includes a horizontally arranged support slat; the ends of the support slat are respectively fixed to the ends of the support beams on both sides facing the same direction; a plurality of first mounting brackets in a U-shaped structure are fixed side by side on the upper surface of the support slat; a pair of guide wheels arranged vertically and rotatably mounted between the two side arms of the first mounting bracket; a guiding space for the wire rod is formed between the two guide wheels. By inserting the wire rod into the guiding space formed between the two guide wheels, the wire rod can be effectively guided during transportation, ensuring the efficiency of wire rod rust removal.

[0009] As a preferred technical solution of the present invention, the two belt rust removal mechanisms each include a driving shaft and a driven shaft arranged side by side; the driving shaft of one belt rust removal mechanism is arranged between a guide mechanism and the driven shaft of one belt rust removal mechanism; the driving shaft of the other belt rust removal mechanism is arranged between the other guide mechanism and the driven shaft of the other belt rust removal mechanism; the driven shaft of one belt rust removal mechanism is arranged below the driven shaft of the other belt rust removal mechanism; both ends of the driving shaft and the driven shaft are rotatably connected to a first positioning block; the two pairs of first positioning blocks of the belt rust removal mechanism are respectively fixed to the support beams on both sides. On the other side, a pair of first positioning blocks of the other belt-type rust removal mechanism are connected to a pair of first positioning blocks of the first belt-type rust removal mechanism respectively through a vertically arranged first column; the other pair of first positioning blocks of the other belt-type rust removal mechanism are fixed to the support beams on both sides through a vertically arranged second column; a plurality of active rollers are fixedly sleeved on the active shaft; a plurality of driven rollers are fixedly sleeved on the driven shaft; the active rollers and the corresponding driven rollers are connected by a transmission belt; a mounting belt is fixed to the outer surface of the transmission belt along the length direction; a plurality of bristles are evenly distributed and connected to the outer surface of the mounting belt. By inserting the wire rod between the mounting belts of the two belt-type rust removal mechanisms and controlling the movement direction of the transmission belt to be opposite to the conveying direction of the wire rod, the bristles on the two mounting belts are caused to act on the surface of the wire rod, thereby achieving rust removal of the wire rod, which not only effectively ensures the rust removal efficiency of the wire rod, but also prevents the oxide scale shed from the wire rod from adhering to the mounting belt, thereby ensuring the use effect of the bristles.

[0010] As a preferred technical solution of the present invention, the inner sides of the transmission belts of the two belt-type rust removal mechanisms are equipped with bending components; one bending component is used to bend the two sides of the upper section of the transmission belt of one belt-type rust removal mechanism upward; the other bending component is used to bend the two sides of the lower section of the transmission belt of the other belt-type rust removal mechanism downward; the bending component includes a pair of load-bearing beams respectively arranged on opposite sides of the transmission belt; the two load-bearing beams are arranged parallel to the side support beams; the two ends of the two load-bearing beams are respectively fixed on two pairs of first positioning blocks; a plurality of second load-bearing beams parallel to the driving shaft are fixed side by side between the two load-bearing beams. The mounting frame; the second mounting frame has a "ㄇ"-shaped structure; a plurality of first U-shaped seats are fixed side by side in the middle section of the second mounting frame; a first roller is rotatably connected between the two side arms of the first U-shaped seat; the circumferential side wall of the first roller contacts the inner surface of the transmission belt; inclined blocks are vertically fixed on opposite sides of the first U-shaped seat; the inclined surfaces of the two inclined blocks are arranged on the side close to the first U-shaped seat; the inclined surfaces of the two inclined blocks are fixed to the second U-shaped seat; a second roller is rotatably connected between the two side arms of the second U-shaped seat; the circumferential side wall of the second roller contacts the inner surface of the transmission belt. By designing that the circumferential side wall of the first roller and the circumferential side wall of the two second rollers contact the inner surface of the transmission belt, the mounting belt is bent into a semicircular structure, which enables the bristles on the outer surface of the mounting belt to effectively clean the oxide scale on the outer surface of the wire rod, thereby improving the rust removal efficiency of the wire rod.

[0011] As a preferred technical solution of the present invention, cleaning mechanisms for cleaning the outer surface of the mounting belt are installed on the opposite outer sides of the two belt-type rust removal mechanisms; the cleaning mechanisms include drive shafts rotatably connected at both ends to the opposite side surfaces of the support beams on both sides; a plurality of brush rollers corresponding to the mounting belts are fixedly sleeved on the drive shafts; a first pulley is fixedly sleeved on one end of the drive shaft; the first pulley is connected to a second pulley via a belt drive; the second pulley is fixedly sleeved on one end of the driving shaft adjacent to the cleaning mechanism. The driving shaft drives the drive shaft to rotate via the second pulley and the first pulley, causing the brush rollers to act on the outer surface of the mounting belt, effectively removing the oxide scale on the outer surface of the mounting belt, thereby ensuring the effectiveness of the brush bristles on the mounting belt and extending the service life of the belt-type rust removal mechanism.

[0012] The present invention has the following beneficial effects:

[0013] The present invention guides and conveys multiple horizontally arranged wire rods through two pairs of guiding mechanisms, and then uses two belt rust removal mechanisms to synchronously remove rust from the surfaces of multiple wire rods, prompting one belt rust removal mechanism to remove rust from the lower half of the wire rod surface and the other belt rust removal mechanism to remove rust from the upper half of the wire rod surface, thereby not only realizing batch rust removal of the wire rods, but also effectively improving the rust removal efficiency and effect of the wire rods, and having high market application value.

[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 This is a structural schematic diagram of a batch wire rod rust removal equipment of the present invention.

[0017] Figure 2 for Figure 1 The main view of the structure.

[0018] Figure 3 Schematic diagram of the structure of the support frame of the present invention.

[0019] Figure 4 It is a structural schematic diagram of the guiding mechanism of the present invention.

[0020] Figure 5 It is a structural schematic diagram of the belt type rust removal mechanism of the present invention.

[0021] Figure 6 It is a schematic structural diagram of the connection between the driving shaft and the driven shaft of the present invention.

[0022] Figure 7 Schematic diagram of the relative positions between the mounting belt and the bending assembly of the present invention.

[0023] Figure 8 It is a structural schematic diagram of the bending assembly of the present invention.

[0024] Figure 9 It is a structural schematic diagram of the cleaning mechanism of the present invention.

[0025] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0026] 1-support frame, 2-guiding mechanism, 3-belt rust removal mechanism, 4-cleaning mechanism, 101-side support beam, 102-H-shaped frame, 201-support slats, 202-first mounting frame, 203-guide wheel, 301-driving shaft, 302-driven shaft, 303-first positioning block, 304-first column, 305-second column, 306-driving roller, 307-driven roller, 308-transmission belt, 309-mounting belt, 310-brush, 311-bearing beam, 312-second mounting frame, 313-first U-shaped seat, 314-first roller, 315-inclined block, 316-second U-shaped seat, 317-second roller, 401-driving shaft, 402-second positioning block, 403-brush roller, 404-first pulley, 405-second pulley. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention. Specific embodiment 1

[0028] See also Figure 1-Figure 2 As shown, the present invention is a batch type wire rod rust removal device, comprising a support frame 1; a pair of guide mechanisms 2 are mounted side by side on the support frame 1; a pair of horizontally arranged belt rust removal mechanisms 3 are mounted side by side between the two guide mechanisms 2; one belt rust removal mechanism 3 is used to remove rust from the lower half of the wire rod surface; and the other belt rust removal mechanism 3 is used to remove rust from the upper half of the wire rod surface. During use, the two pairs of guide mechanisms 2 guide and convey a plurality of horizontally arranged wire rods, and then the two belt rust removal mechanisms 3 are used to perform synchronous rust removal operations on the surfaces of the plurality of wire rods, prompting one belt rust removal mechanism 3 to remove rust from the lower half of the wire rod surface and the other belt rust removal mechanism 3 to remove rust from the upper half of the wire rod surface, thereby not only realizing batch type rust removal of the wire rods, but also effectively improving the efficiency and effect of wire rod rust removal.

[0029] Among them Figure 3 As shown, the support frame 1 includes a pair of side support beams 101 arranged side by side. The side support beams 101 are connected by a plurality of side-by-side H-shaped frames 102. The upper ends of the H-shaped frames 102 are bolted to the side support beams 101. By installing the H-shaped frames 102 to mount the side support beams 101, the load-bearing stability of the side support beams 101 can be effectively improved.

[0030] Among them Figure 3-Figure 4As shown, the guide mechanism 2 includes a horizontally arranged support slat 201; the ends of the support slat 201 are screwed to the same end of the support beams 101 on both sides; multiple U-shaped first mounting brackets 202 are welded side by side on the upper surface of the support slat 201; a pair of vertically distributed guide wheels 203 are rotatably mounted between the two side arms of the first mounting bracket 202; the ends of the guide wheels 203 are rotatably connected to the two side arms of the first mounting bracket 202; a guiding space for the wire rod is formed between the two guide wheels 203; the cross-section of the guide wheels 203 is an arc-shaped structure. During use, by inserting the wire rod into the guiding space formed between the two guide wheels 203, the wire rod can be effectively guided for transportation, ensuring the efficiency of wire rod rust removal. Specific embodiment 2

[0031] Based on the specific embodiment 1, Figure 2-Figure 3 and Figure 5-Figure 7As shown, the two belt rust removal mechanisms 3 each include a driving shaft 301 and a driven shaft 302 arranged side by side; the end of the driving shaft 301 is connected to the output shaft of a servo motor through a conventional coupling in the field; the servo motor is screwed to the side support beam 101; the driving shaft 301 of one belt rust removal mechanism 3 is arranged between a guide mechanism 2 and the driven shaft 302 of the belt rust removal mechanism 3; the driving shaft 301 of the other belt rust removal mechanism 3 is arranged between the other guide mechanism 2 and the other The driven shaft 302 of the belt rust removal mechanism 3; the driven shaft 302 of one belt rust removal mechanism 3 is arranged below the driven shaft 302 of the other belt rust removal mechanism 3; both ends of the driving shaft 301 and the two ends of the driven shaft 302 are rotatably connected with the first positioning blocks 303; the two pairs of first positioning blocks 303 of the belt rust removal mechanism 3 are respectively screwed to the support beams 101 on both sides; the pair of first positioning blocks 303 of the other belt rust removal mechanism 3 and the pair of first positioning blocks 303 of the belt rust removal mechanism 3 are respectively screwed to the support beams 101 on both sides; The positioning blocks 303 are connected by vertically arranged first columns 304; the first columns 304 and the first positioning blocks 303 are connected by welding; the other pair of first positioning blocks 303 of the other belt-type rust removal mechanism 3 are fixed to the support beams 101 on both sides by vertically arranged second columns 305; the second columns 305 and the first positioning blocks 303 are connected by welding; the lower end of the second column 305 is screwed to the side support beam 101; a plurality of active rollers 306 are fixedly sleeved on the active shaft 301; a plurality of driven rollers 307 are fixedly sleeved on the driven shaft 302; the active roller 306 and the corresponding driven roller 307 are connected by a transmission belt 308; the outer surface of the transmission belt 308 is fixedly adhered with a mounting belt 309 made of rubber along the length direction; the outer surface of the mounting belt 309 is evenly fixed with a plurality of conventional bristles 310 in this field; the bristles 310 are conventional abrasive wires in this field. When in use, the wire rod is interlaced between the mounting belts 309 of the two-belt rust removal mechanism 3, and the movement direction of the transmission belt 308 is controlled to be opposite to the conveying direction of the wire rod, so that the bristles 310 on the two mounting belts 309 act on the surface of the wire rod, thereby realizing the rust removal of the wire rod. This not only effectively ensures the rust removal efficiency of the wire rod, but also avoids the oxide scale falling off the wire rod from adhering to the mounting belt 309, thereby ensuring the use effect of the bristles 310.

[0032] Among them Figure 5-Figure 8As shown, the inner sides of the transmission belts 308 of the two belt-type rust removal mechanisms 3 are equipped with bending components; one bending component is used to bend the two sides of the upper section of the transmission belt 308 of one belt-type rust removal mechanism 3 upwards; the other bending component is used to bend the two sides of the lower section of the transmission belt 308 of the other belt-type rust removal mechanism 3 downwards; the bending component includes a pair of load-bearing beams 311 respectively arranged on the opposite sides of the transmission belt 308; the two load-bearing beams 311 are arranged parallel to the side support beam 101; the two ends of the two load-bearing beams 311 are respectively screwed to the two pairs of first positioning blocks 303; a plurality of second mounting brackets 312 parallel to the driving shaft 301 are welded side by side between the two load-bearing beams 311; the second mounting bracket 312 is a "ㄇ"-shaped structure; a plurality of first U-shaped seats 313 are welded side by side in the middle section of the second mounting bracket 312; the A first roller 314 is rotatably connected between the two side arms of a U-shaped seat 313; the circumferential side wall of the first roller 314 conflicts with the inner surface of the transmission belt 308; inclined blocks 315 are vertically fixed on the opposite sides of the first U-shaped seat 313; the inclined blocks 315 are welded to the middle section of the second mounting frame 312; the inclined surfaces of the two inclined blocks 315 are arranged on the side close to the first U-shaped seat 313; the inclined surfaces of the two inclined blocks 315 are welded to the second U-shaped seat 316; the second roller 317 is rotatably connected between the two side arms of the second U-shaped seat 316; the circumferential side wall of the second roller 317 conflicts with the inner surface of the transmission belt 308; the cross-sections of the first roller 314 and the second roller 317 are both arc-shaped structures; the first roller 314 and the two adjacent second rollers 317 are distributed in a ring shape. During use, the circumferential side walls of the first roller 314 and the circumferential side walls of the two second rollers 317 are designed to contact the inner surface of the transmission belt 308, so that the mounting belt 309 is bent into a semicircular structure, prompting the bristles 310 on the outer surface of the mounting belt 309 to effectively clean the oxide scale on the outer surface of the wire rod, thereby improving the rust removal efficiency of the wire rod.

[0033] Among them Figure 9As shown, the relative outer sides of the two-belt rust removal mechanisms 3 are equipped with cleaning mechanisms 4 for cleaning the outer surface of the mounting belt 309; the cleaning mechanism 4 includes a drive shaft 401 whose two ends are rotatably connected to the opposite sides of the support beams 101 on both sides; a plurality of brush rollers 403 corresponding to the mounting belt 309 are fixedly sleeved on the drive shaft 401; the brush roller 403 is a conventional structure in this field, which consists of a roller body and rubber bristles connected to the circumferential outer surface of the roller body; one end of the drive shaft 401 is fixedly sleeved with a first pulley 404; the first pulley 404 is connected to the second pulley 405 through belt transmission; the second pulley 405 is fixedly sleeved on one end of the active shaft 301 adjacent to the cleaning mechanism 4. During use, the active shaft 301 drives the driving shaft 401 to rotate through the second pulley 405 and the first pulley 404, prompting the brush roller 403 to act on the outer surface of the mounting belt 309, which can effectively remove the oxide scale on the outer surface of the mounting belt 309, thereby ensuring the use effect of the bristles 310 on the mounting belt 309, and also extending the service life of the belt rust removal mechanism 3.

[0034] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A batch type wire rod rust removal equipment, characterized in that, comprising a support frame (1); A pair of guide mechanisms (2) are mounted side by side on the support frame (1); a pair of horizontally arranged belt rust removal mechanisms (3) are mounted side by side between the two guide mechanisms (2); one belt rust removal mechanism (3) is used to remove rust from the lower half of the surface of the wire rod; the other belt rust removal mechanism (3) is used to remove rust from the upper half of the surface of the wire rod; the support frame (1) comprises a pair of side support beams (101) mounted side by side; the two side support beams (101) are connected via a plurality of side H-shaped frames (102); the two belt rust removal mechanisms (3) each comprise a driving shaft (301) and a driven shaft (302) mounted side by side; the driving shaft (301) of the belt rust removal mechanism (3) is mounted on A guide mechanism (2) and a driven shaft (302) of a belt-type rust removal mechanism (3); a driving shaft (301) of another belt-type rust removal mechanism (3) is arranged between another guide mechanism (2) and a driven shaft (302) of another belt-type rust removal mechanism (3); a driven shaft (302) of one belt-type rust removal mechanism (3) is arranged below the driven shaft (302) of another belt-type rust removal mechanism (3); both ends of the driving shaft (301) and both ends of the driven shaft (302) are rotatably connected to first positioning blocks (303); two pairs of first positioning blocks (303) of one belt-type rust removal mechanism (3) are respectively fixed to the support beams (101) on both sides; a pair of first positioning blocks ( 303) and a pair of first positioning blocks (303) of one belt-type rust removal mechanism (3) are connected respectively via vertically arranged first columns (304); another pair of first positioning blocks (303) of another belt-type rust removal mechanism (3) are fixed to the support beams (101) on both sides via vertically arranged second columns (305); a plurality of active rollers (306) are fixedly sleeved on the active shaft (301); a plurality of driven rollers (307) are fixedly sleeved on the driven shaft (302); the active rollers (306) and the corresponding driven rollers (307) are connected in transmission via a transmission belt (308); a mounting belt (309) is fixedly provided on the outer surface of the transmission belt (308) along the length direction; The outer surface of the mounting belt (309) is evenly connected with a plurality of bristles (310); the inner sides of the transmission belts (308) of the two belt-type rust removal mechanisms (3) are both equipped with bending assemblies; one bending assembly is used to bend the two sides of the upper section of the transmission belt (308) of one belt-type rust removal mechanism (3) upward; the other bending assembly is used to bend the two sides of the lower section of the transmission belt (308) of the other belt-type rust removal mechanism (3) downward; the bending assembly includes a pair of bearing beams (311) respectively arranged on opposite sides of the transmission belt (308); the two bearing beams (311) are both arranged parallel to the side support beam (101); the two ends of the two bearing beams (311) are respectively fixed on the two pairs of first positioning blocks (303);A plurality of second mounting frames (312) parallel to the driving shaft (301) are fixed side by side between the two bearing beams (311); the second mounting frames (312) are in a "ㄇ"-shaped structure; a plurality of first U-shaped seats (313) are fixed side by side in the middle section of the second mounting frames (312); a first roller (314) is rotatably connected between the two side arms of the first U-shaped seat (313); the circumferential side wall of the first roller (314) abuts against the inner surface of the transmission belt (308) The first U-shaped seat (313) is vertically fixed with inclined plane blocks (315) on both opposite sides; the inclined planes of the two inclined plane blocks (315) are arranged on the side close to the first U-shaped seat (313); the inclined planes of the two inclined plane blocks (315) are fixed with a second U-shaped seat (316); a second roller (317) is rotatably connected between the two side arms of the second U-shaped seat (316); the circumferential side wall of the second roller (317) is in contact with the inner surface of the transmission belt (308).

2. The batch wire rod rust removal equipment according to claim 1, characterized in that: The guiding mechanism (2) comprises a horizontally arranged supporting slat (201); the two ends of the supporting slat (201) are respectively fixed to the same end of the supporting beams (101) on both sides; a plurality of first mounting frames (202) in a U-shaped structure are fixed side by side on the upper surface of the supporting slat (201); a pair of guide wheels (203) distributed up and down are rotatably mounted between the two side arms of the first mounting frame (202); and a guiding space for the wire rod is formed between the two guide wheels (203).

3. The batch wire rod rust removal equipment according to claim 1, characterized in that: Cleaning mechanisms (4) for cleaning the outer surface of the mounting belt (309) are installed on the opposite outer sides of the two belt-type rust removal mechanisms (3).

4. The batch wire rod rust removal equipment according to claim 3, characterized in that: The cleaning mechanism (4) comprises a driving shaft (401) with two ends rotatably connected to opposite sides of support beams (101) on both sides; a plurality of brush rollers (403) corresponding to the mounting belt (309) are fixedly sleeved on the driving shaft (401); a first pulley (404) is fixedly sleeved on one end of the driving shaft (401); the first pulley (404) is connected to a second pulley (405) via a belt drive; and the second pulley (405) is fixedly sleeved on one end of the driving shaft (301) adjacent to the cleaning mechanism (4).

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