A dielectric plate stabilizer for assisting single-row dielectric rod perforation

Abstract

The present application relates to the field of making row medium box, especially to a kind of medium plate stabilizer for assisting single-row medium rod perforation.The present application provides a kind of medium plate stabilizer for assisting single-row medium rod perforation, which can batch medium rod perforation and ensure the consistency of the depth of medium rod perforation.A kind of medium plate stabilizer for assisting single-row medium rod perforation, including chassis, conveying roller, conveying belt, long support plate, lifting mechanism and plug rod mechanism, the upper portion of chassis is rotatably connected with conveying roller on both sides, conveying belt is wound between conveying roller, long support plate is rotatably connected between conveying roller, lifting mechanism for fixing and driving medium plate is arranged on long support plate, plug rod mechanism is arranged on long support plate.The present application controls magnetic attraction plate to adsorb medium rod, so that medium rod is penetrated into the hole of medium plate, thereby realizing automatic perforation, and production efficiency is higher, while the depth of medium rod penetration can be ensured to be consistent, thereby ensuring the quality of production.

Description

Technical Field

[0001] This invention relates to the field of dielectric tray manufacturing, and more particularly to a dielectric plate stabilizer that assists in perforating a single row of dielectric rods. Background Technology

[0002] The media box is the core component of the vertical ring pulsating high gradient magnetic separator, and it directly affects the quality and efficiency of production. Therefore, selecting a good media box is of great significance for enterprises to reduce costs and increase efficiency.

[0003] Magnetic separators have strict requirements regarding the deformation of the media rods. Defects such as non-parallel media plates, media rod insertion errors exceeding 1mm, media plate spacing errors exceeding 1mm, and irregular shapes can lead to unbalanced forces and stress concentration during use, thus affecting the lifespan of the media box. However, current media box forming methods rely on manual control of the media rod perforation, which is not only inefficient but also cannot guarantee consistent perforation depth, further impacting the media box's lifespan.

[0004] Therefore, we need to design a dielectric plate stabilizer that can perform batch perforation of dielectric rods while ensuring that the perforation depth of the dielectric rods is consistent. Summary of the Invention

[0005] To overcome the drawbacks of manual control of dielectric rods during perforation, which is not only inefficient but also fails to guarantee consistent perforation depth, thus affecting the service life of the dielectric cartridge, this invention provides a dielectric plate stabilizer that can perform batch perforation of dielectric rods while ensuring consistent perforation depth.

[0006] A dielectric plate stabilizer for assisting in the perforation of a single row of dielectric rods includes a base frame, conveyor rollers, a conveyor belt, a long support plate, a lifting mechanism, and an insertion rod mechanism. Conveyor rollers are rotatably connected to the front and rear sides of the upper part of the base frame. A conveyor belt is wound between the conveyor rollers. A long support plate is rotatably connected between the conveyor rollers. The long support plate is provided with a lifting mechanism for fixing and driving the dielectric plate to rise, and an insertion rod mechanism for perforating the dielectric rods is provided on the long support plate.

[0007] To further explain, the lifting mechanism includes short connecting plates, rodless cylinders, and telescopic clamping blocks. Short connecting plates are symmetrically connected to both sides of the long support plate. Rodless cylinders are connected to the short connecting plates. Two telescopic clamping blocks are connected to the sliders of the rodless cylinders. The telescopic clamping blocks are slidably connected to the adjacent short connecting plates.

[0008] To further explain, the insertion mechanism includes a connecting rod frame, a short threaded rod, a movable plate, a magnetic plate, a square box, and a motor. The connecting rod frame is connected to the middle of the long support plate, and the short threaded rod is rotatably connected to the upper part of the connecting rod frame. The movable plate is threadedly connected to the short threaded rod, and the movable plate is slidably connected to the connecting rod frame. The magnetic plate is slidably connected to the movable plate. The square box is connected to the front of the long support plate, and the motor is installed on the upper rear side of the connecting rod frame. The output shaft of the motor is connected to the short threaded rod.

[0009] To further explain, it also includes a conveying mechanism, which includes a square frame, conveying rollers and a conveyor belt. The square frame is connected to the left side of the base frame, and the conveying rollers are rotatably connected to the front and rear sides of the upper part of the square frame. The conveyor belt is wound between the conveying rollers.

[0010] To further explain, it also includes a feeding mechanism, which includes a short support plate, an arc rod frame, an electric cylinder, and a slide. The short support plate is rotatably connected between the conveyor rollers. The arc rod frame is connected to the right side of the short support plate. An electric cylinder is installed on the upper side of the arc rod frame. The slide is connected to the left side of the short support plate.

[0011] To further explain, it also includes a gap-filling mechanism, which includes a slide rail, a long threaded rod, a movable frame, a storage box, and a detection nozzle. The upper rear left and right sides of the base frame are connected to slide rails, and long threaded rods are rotatably connected to the slide rails. Movable frames are slidably connected between the slide rails, and the movable frames are all connected to the long threaded rods by threads. The storage box is slidably connected to the upper side of the movable frame, and the detection nozzle is connected to the lower side of the storage box. The detection nozzle is slidably connected to the movable frame.

[0012] Further explanation: It also includes a limiting mechanism, which includes a connecting frame, a long connecting plate, a rotating perforated plate, a connecting block, a long return spring, a torsion spring, a long frame, and a short return spring. The connecting frame is connected to the left side of the middle part of the long support plate. The long connecting plate is slidably connected to the base frame. The long connecting plate is slidably connected to the connecting frame. The rotating perforated plate is rotatably connected to the upper rear part of the left slide rail. The connecting block is slidably connected to the rear part of the long connecting plate. The connecting block is slidably and rotatably connected to the rotating perforated plate. A long return spring is connected between the long connecting plate and the connecting block. A torsion spring is connected between the rotating perforated plate and the left slide rail. The long frame is slidably connected to the lower middle part of the long support plate. The left side of the long frame is connected to the long connecting plate. Two short return springs are connected between the long frame and the long support plate.

[0013] To further explain, a U-shaped push rod is connected to the telescopic end of the electric cylinder.

[0014] Compared with the prior art, the present invention has the following advantages: 1. The present invention controls the magnetic plate to adsorb the medium rod, so that the medium rod penetrates into the hole of the medium plate, thereby realizing automatic drilling, which has high production efficiency and can ensure that the penetration depth of the medium rod is consistent, thereby ensuring the quality of production.

[0015] 2. When it is necessary to pierce the medium rod, the medium plate can be placed in front of the conveyor belt. When the conveyor belt operates, it moves the medium plate backward to the left of the electric cylinder. The electric cylinder will then drive the U-shaped push rod to move to the left, thereby limiting and pushing the medium plate to move to the left on the slide between the telescopic clamps, thus realizing automatic feeding.

[0016] 3. The detection nozzle of this invention can detect the medium plate. When a missing hole is detected, the detection nozzle will move downward and spray out a medium rod to fill the gap and thus avoid the occurrence of a gap.

[0017] 4. The rotating perforated plate of the present invention can limit the medium plate, preventing the medium plate from moving backward and falling off the conveyor belt, which would cause the detection nozzle to fail to detect the medium plate. When the next medium plate is pushed from the conveyor belt onto the conveyor belt, it will push the long connecting plate to move, and then drive the rotating perforated plate to rotate and open through the connecting block, so that the medium plate will no longer be limited. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0019] Figure 2 This is a three-dimensional structural diagram of the lifting mechanism of the present invention.

[0020] Figure 3 This is a partial three-dimensional structural diagram of the lifting mechanism of the present invention.

[0021] Figure 4 This is a three-dimensional structural diagram of the insertion rod mechanism of the present invention.

[0022] Figure 5 This is a partial three-dimensional structural diagram of the insertion rod mechanism of the present invention.

[0023] Figure 6 This is an enlarged view of point A in the present invention.

[0024] Figure 7 This is a three-dimensional structural diagram of the conveying mechanism of the present invention.

[0025] Figure 8 This is a partial three-dimensional structural diagram of the conveying mechanism of the present invention.

[0026] Figure 9 This is a three-dimensional structural diagram of the feeding mechanism of the present invention.

[0027] Figure 10 This is a first-view perspective three-dimensional structural diagram of the feeding mechanism of the present invention.

[0028] Figure 11 This is a two-dimensional structural diagram of the feeding mechanism of the present invention from a second perspective.

[0029] Figure 12 This is a three-dimensional structural diagram of the filling mechanism of the present invention.

[0030] Figure 13 This is a first-view three-dimensional structural diagram of the filling mechanism of the present invention.

[0031] Figure 14 This is a three-dimensional structural diagram of the missing part mechanism of the present invention from a second perspective.

[0032] Figure 15 This is a three-dimensional structural diagram of the limiting mechanism of the present invention from a first perspective.

[0033] Figure 16 This is a partial three-dimensional structural diagram of the limiting mechanism of the present invention.

[0034] Figure 17 This is an enlarged view of section B of the present invention.

[0035] Figure 18 This is a three-dimensional structural diagram of the limiting mechanism of the present invention from a second perspective.

[0036] In the attached diagrams: 1: Base frame, 2: Conveyor roller, 3: Conveyor belt, 4: Long support plate, 5: Lifting mechanism, 51: Short connecting plate, 52: Rodless cylinder, 53: Telescopic clamp, 6: Insertion rod mechanism, 61: Connecting rod frame, 62: Short threaded rod, 63: Moving plate, 64: Magnetic suction plate, 65: Square box, 66: Motor, 7: Conveying mechanism, 71: Square frame, 72: Conveyor roller, 73: Conveyor belt, 8: Feeding mechanism, 81: ... 82: Short support plate; 83: Arc rod frame; 84: Electric cylinder; 9: Slide carriage; 9: Gap filling mechanism; 91: Slide rail; 92: Long threaded rod; 93: Moving frame; 94: Storage box; 95: Detector nozzle; 10: Limiting mechanism; 101: Connecting frame; 102: Long connecting plate; 103: Rotating orifice plate; 104: Connecting block; 105: Long return spring; 106: Torsion spring; 107: Long frame; 108: Short return spring. Detailed Implementation

[0037] The present invention will be further described below with reference to specific embodiments. The illustrative embodiments and descriptions herein are used to explain the present invention, but are not intended to limit the present invention.

[0038] Example 1

[0039] A dielectric plate stabilizer that assists in perforating a single row of dielectric rods, such as Figures 1-6 As shown, it includes a base frame 1, conveyor rollers 2, conveyor belt 3, long support plate 4, lifting mechanism 5, and insertion rod mechanism 6. There are two conveyor rollers 2, which are rotatably connected to the front and rear sides of the upper part of the base frame 1. The conveyor belt 3 is wrapped around the conveyor rollers 2. The long support plate 4 is rotatably connected between the conveyor rollers 2. The lifting mechanism 5 is provided on the long support plate 4. The lifting mechanism 5 is used to fix and drive the medium plate to rise. The insertion rod mechanism 6 is provided on the long support plate 4. The insertion rod mechanism 6 is used to insert the medium rod through the hole.

[0040] like Figures 1-3 As shown, the lifting mechanism 5 includes a short connecting plate 51, a rodless cylinder 52, and a telescopic clamping block 53. Short connecting plates 51 are symmetrically welded to both the left and right sides of the long support plate 4. A rodless cylinder 52 is bolted to each of the short connecting plates 51. Two telescopic clamping blocks 53 are connected to the sliders of the rodless cylinders 52. The telescopic clamping blocks 53 are slidably connected to the adjacent short connecting plates 51.

[0041] like Figure 1 , Figure 4 , Figure 5 and Figure 6 As shown, the insertion mechanism 6 includes a connecting rod frame 61, a short threaded rod 62, a movable plate 63, a magnetic suction plate 64, a square box 65, and a motor 66. The connecting rod frame 61 is welded to the middle of the long support plate 4. The short threaded rod 62 is rotatably connected to the upper part of the connecting rod frame 61. The movable plate 63 is threadedly connected to the short threaded rod 62 and is slidably connected to the connecting rod frame 61. The magnetic suction plate 64 is slidably connected to the movable plate 63. The square box 65 is welded to the front of the long support plate 4. The motor 66 is bolted to the upper rear side of the connecting rod frame 61. The output shaft of the motor 66 is connected to the short threaded rod 62.

[0042] When it is necessary to pierce the media rod, the media rod can be placed in the square box 65, and then the telescopic clamp 53 can be controlled to retract. The media plate can then be placed between the telescopic clamps 53, and the clamps can be extended. At this point, the telescopic clamps 53 can fix the media plate. Then, the motor 66 can be controlled to drive the short threaded rod 62 to rotate. The rotation of the short threaded rod 62 will drive the moving plate 63 to move forward. When the moving plate 63 moves forward to above the square box 65, the magnetic suction plate 64 can be controlled to move downward. The magnetic suction plate 64 will attract the media rod. Then, the magnetic suction plate 64 can be controlled to move upward to reset. Then, the motor 66 can be controlled to reverse the rotation, driving the short threaded rod 62 to rotate in the opposite direction, thereby driving the moving plate 63... Moving backward, when the moving plate 63 moves backward to above the medium plate, the rodless cylinder 52 can be controlled to drive the telescopic clamping block 53 to move upward, thereby driving the medium plate upward. At the same time, the magnetic suction plate 64 can be controlled to move downward, so that the medium rod passes through the hole in the medium plate, thereby realizing automatic drilling, which has high production efficiency and can ensure that the depth of the medium rod penetration is consistent, thus ensuring production quality. After drilling is completed, the rodless cylinder 52 is controlled to drive the telescopic clamping block 53 to move downward to reset, and then the telescopic clamping block 53 is controlled to retract and no longer fix the medium plate. Then the conveyor roller 2 can be started to drive the conveyor belt 3 to operate, thereby transporting the medium plate with the medium rod drilled backward. Then the above process can be repeated.

[0043] Example 2

[0044] Based on Example 1, such as Figure 1 , Figure 7 and Figure 8 As shown, it also includes a conveying mechanism 7, which includes a square frame 71, a conveying roller 72 and a conveyor belt 73. The square frame 71 is welded to the left side of the base frame 1. There are two conveying rollers 72, which are rotatably connected to the front and rear sides of the upper part of the square frame 71. The conveyor belt 73 is wound around the conveying rollers 72.

[0045] like Figure 1 , Figure 9 , Figure 10 and Figure 11 As shown, it also includes a feeding mechanism 8, which includes a short support plate 81, an arc rod frame 82, an electric cylinder 83, and a slide 84. The short support plate 81 is rotatably connected between the conveyor rollers 72. The arc rod frame 82 is welded to the right side of the short support plate 81. The electric cylinder 83 is bolted to the upper side of the arc rod frame 82. A U-shaped push rod is connected to the telescopic end of the electric cylinder 83. The slide 84 is welded to the left side of the short support plate 81.

[0046] When it is necessary to pierce the media bar, the media plate can be placed in front of the conveyor belt 73, and then the conveyor roller 72 is started, which drives the conveyor belt 73 to operate, thereby moving the media plate backward. When the media plate moves to the left of the electric cylinder 83, the electric cylinder 83 can be started, and the electric cylinder 83 will drive the U-shaped push rod to move to the left, thereby limiting and pushing the media plate on the slide 84 to move to the left between the telescopic clamps 53, thus realizing automatic feeding.

[0047] like Figure 1 , Figure 12 , Figure 13 and Figure 14 As shown, it also includes a gap-filling mechanism 9, which includes a slide rail 91, a long threaded rod 92, a moving frame 93, a storage box 94, and a detection nozzle 95. Slide rails 91 are welded to the upper rear left and right sides of the base frame 1. Long threaded rods 92 are rotatably connected to the slide rails 91. The moving frame 93 is slidably connected between the slide rails 91. The moving frame 93 is threadedly connected to the long threaded rod 92. The storage box 94 is slidably connected to the upper side of the moving frame 93. The detection nozzle 95 is connected to the lower side of the storage box 94. The detection nozzle 95 is slidably connected to the moving frame 93.

[0048] When it is necessary to perforate the media rod, some media rods can be placed in the storage box 94. When the media plate with the perforated media rods moves backward to below the detection nozzle 95, the storage box 94 can be controlled to move left and right, which will drive the detection nozzle 95 to move left and right. At the same time, the long threaded rod 92 can be controlled to rotate, which will drive the moving frame 93, storage box 94 and detection nozzle 95 to move back and forth. At this time, the detection nozzle 95 will detect the media plate. When it detects a missing hole, the detection nozzle 95 will move downward and spray out a media rod to fill the gap and avoid the occurrence of a missing hole.

[0049] like Figure 1 , Figure 15 , Figure 16 , Figure 17 and Figure 18As shown, it also includes a limiting mechanism 10, which includes a connecting frame 101, a long connecting plate 102, a rotating perforated plate 103, a connecting block 104, a long return spring 105, a torsion spring 106, a long frame 107, and a short return spring 108. The connecting frame 101 is welded to the left side of the middle of the long support plate 4. The long connecting plate 102 is slidably connected to the base frame 1, and the long connecting plate 102 is slidably connected to the connecting frame 101. The rotating perforated plate 103 is rotatably connected to the upper rear side of the left slide rail 91. Block 104 is slidably connected to the rear of the long connecting plate 102. Block 104 is slidably and rotatably connected to the rotating hole plate 103. Long return spring 105 is connected between the long connecting plate 102 and the connecting block 104. Torsion spring 106 is connected between the rotating hole plate 103 and the left slide rail 91. Long frame 107 is slidably connected to the lower side of the middle part of the long support plate 4. The left side of the long frame 107 is connected to the long connecting plate 102. Two short return springs 108 are connected between the long frame 107 and the long support plate 4.

[0050] The rotating orifice plate 103 can limit the movement of the medium plate, preventing it from falling off the conveyor belt 3 and causing the detection nozzle 95 to fail to detect it. When the medium plate is pushed from the conveyor belt 73 onto the conveyor belt 3, it pushes the long connecting plate 102 to the left, compressing the short return spring 108. The leftward movement of the long connecting plate 102 then drives the connecting block 104 to the left via the long return spring 105. The leftward movement of the connecting block 104 pulls the rotating orifice plate 103 to rotate, causing the torsion spring 106 to deform. 3. After the rotation opens, the long connecting plate 102 continues to move to the left, which will compress the long return spring 105. The rotating hole plate 103 rotates open and no longer limits the medium plate. At this time, the medium plate can move backward and fall. When the medium plate moves backward and disengages from the long connecting plate 102, the short return spring 108 returns to its original position and drives the long connecting plate 102 to move to the right to reset. At the same time, the long return spring 105 drives the connecting block 104 to move to the right to reset. The torsion spring 106 returns to its original position and drives the rotating hole plate 103 to rotate in the opposite direction to reset, thereby limiting the medium plate again.

[0051] Although this disclosure has been shown and described with reference to specific exemplary embodiments thereof, those skilled in the art will understand that various changes in form and detail may be made to this disclosure without departing from the spirit and scope of the disclosure as defined by the appended claims and their equivalents. Therefore, the scope of this disclosure should not be limited to the above embodiments, but should be defined not only by the appended claims, but also by their equivalents.

Claims

1. A medium plate stabilizer for assisting single-row medium rod perforation, comprising a chassis (1), a conveying roller (2) and a conveying belt (3), the upper part of the chassis (1) is rotatably connected with the conveying roller (2) on both sides, and the conveying belt (3) is wound around the conveying rollers (2), characterized in that, The long supporting plate (4), the lifting mechanism (5) and the inserting rod mechanism (6) are further included. The lifting mechanism (5) includes the short connecting plates (51), the rodless cylinders (52) and the telescopic clamping blocks (53), the left and right sides of the long supporting plate (4) are symmetrically connected with the short connecting plates (51) in front and back, the short connecting plates (51) are connected with the rodless cylinders (52), the sliders of the rodless cylinders (52) are connected with the two telescopic clamping blocks (53) in up and down, and the telescopic clamping blocks (53) are slidably connected with the adjacent short connecting plates (51). The inserting rod mechanism (6) includes the connecting rod frame (61), the short threaded rods (62), the moving plates (63), the magnetic plates (64), the square boxes (65) and the motors (66), the middle part of the long supporting plate (4) is connected with the connecting rod frame (61), the upper part of the connecting rod frame (61) is rotatably connected with the short threaded rods (62), the short threaded rods (62) are threadedly connected with the moving plates (63), the moving plates (63) are slidably connected with the connecting rod frame (61), the moving plates (63) are slidably connected with the magnetic plates (64), the front part of the long supporting plate (4) is connected with the square boxes (65), the upper part of the connecting rod frame (61) is installed with the motors (66), and the output shafts of the motors (66) are connected with the short threaded rods (62). The short connecting plates (51), the rodless cylinders (52) and the telescopic clamping blocks (53) are further included. The short connecting plates (51), the rodless cylinders (52) and the telescopic clamping blocks (53) are further included.

2. A media sheet stabilizer to assist single row media bar perforation according to claim 1, wherein, The conveying mechanism (7) comprises a square frame (71), conveying rollers (72) and a conveying belt (73), the square frame (71) is connected to the left side of the chassis (1), the conveying rollers (72) are rotatably connected to the upper front and rear sides of the square frame (71), and the conveying belt (73) is wound around the conveying rollers (72).

3. A media sheet stabilizer to assist single row media bar perforation according to claim 2, wherein, The feeding mechanism (8) comprises short supporting plates (81), arc rod frames (82), electric cylinders (83) and carriages (84), the short supporting plates (81) are rotatably connected between the conveying rollers (72), the arc rod frames (82) are connected to the right sides of the short supporting plates (81), the electric cylinders (83) are installed on the upper sides of the arc rod frames (82), and the carriages (84) are connected to the left sides of the short supporting plates (81).

4. A media sheet stabilizer to assist single row media bar perforation according to claim 3, wherein, The upper rear sides of the chassis (1) are connected with slide rails (91), the slide rails (91) are rotatably connected with long threaded rods (92), the slide rails (91) are slidably connected with moving frames (93), the moving frames (93) are connected with the long threaded rods (92) through threads, the upper sides of the moving frames (93) are slidably connected with storage boxes (94), the lower sides of the storage boxes (94) are connected with detection nozzles (95), and the detection nozzles (95) are slidably connected with the moving frames (93).

5. A media sheet stabilizer to assist single row media bar perforation according to claim 4, wherein, The electric cylinder (83) is connected with a U-shaped push rod at the telescopic end.

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