A linear module automatic alignment assembly equipment

Abstract

The present application discloses an automated alignment assembly device for linear modules, which relates to the field of linear module assembly devices, including a base, four support columns are fixedly connected to the outside of the base, the support columns are divided into two groups, electric slide rail support frames are fixedly connected inside the two groups of support columns, electric slide rails are fixedly connected inside the electric slide rail support frames, top plates are slidably connected inside the two electric slide rail support frames, two electric slide rails are fixedly connected inside the top plates, a sliding seat is slidably connected to the top of the base, a slider is fixedly connected to the bottom of the sliding seat, the slider is slidably connected to the base, a moving component is arranged at the bottom of the inner cavity of the base, a transmission component is connected to the end of the moving component, a clamping component is connected to the end of the transmission component, a wiping component is fixedly connected to the top of the base, a first mounting component and a second mounting component are slidably connected to the bottom of the top plate, and a positioning component is arranged on the outside of the sliding seat.

Description

Technical Field

[0001] The present application relates to the field of linear module assembly equipment, and in particular to a linear module automated alignment assembly equipment. Background Art

[0002] Linear module, also known as positioning module, is a linear transmission device. Its structure can be realized in two ways. One is composed of ball screw and linear guide rail, and the other is composed of synchronous belt and synchronous pulley. It has a wide range of applications, easy installation, high precision, and is accepted by the majority of users; it saves the specific steps of making a linear motion mechanism by yourself.

[0003] However, linear modules are generally assembled manually during production today, but manual assembly requires multiple calibrations, which results in a long production time. At the same time, errors are prone to occur during manual calibration, which can cause the linear module to be unusable after assembly, thereby reducing production efficiency and increasing production costs. Summary of the invention

[0004] The purpose of this application is to solve the problems raised in the above-mentioned background technology, and this application provides a linear module automatic alignment assembly device.

[0005] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:

[0006] The lifting of the clutch pedal is to ensure that the lifting of the clutch pedal is stable, and the stays on the sled is connected with the clutch pedal in a stable manner.

[0007] By adopting the above technical solution, the clamping component is driven by the transmission component to operate, so as to clamp the module base, so as to fix the position of the module base, so as to ensure that the position of the linear module will not change during installation. When the module base is clamped, the moving component can be driven by the transmission component to operate, so as to drive the module base to move, so as to drive the module base to move toward the wiping component, so that the wiping component wipes the module base, reducing the probability that the dust on the module base will affect the subsequent installation. When the module base is wiped, the module base can be driven by the moving component to restore the original When the module base returns to its original position, the positioning component will be started at the same time, and the first mounting component will be operated to clamp the part. When the part is clamped, the top plate will drive the first mounting component and the second moving component to move. During the movement, the top plate will drive the positioning component to move. When the positioning component on the top plate and the moving component on the sliding seat are vertically parallel, the first mounting component will be started to ensure the accuracy of the part installation, so as to place the part on the module base through the first mounting component. When the part is prevented from being on the module base, the second moving component will be started to fix the part and the module base.

[0008] Further, the clamping assembly includes a first screw rotatably connected to the sliding seat, the end of the first screw is fixedly connected to a first bevel gear, the outer side of the first screw is slidably connected to a first connecting block via a thread, the end of the first screw is rotatably connected to the sliding seat, the end of the first connecting block is fixedly connected to the first clamping block, the sliding seat is rotatably connected to a second screw, the end of the second screw is fixedly connected to a second bevel gear, the outer side of the second screw is slidably connected to a second connecting block via a thread, the end of the second screw is rotatably connected to the sliding seat, the end of the second connecting block is fixedly connected to a second clamping block, and the clamping assembly is provided with two groups, and the two groups of the clamping assemblies are arranged relatively to each other.

[0009] By adopting the above technical solution, the first bevel gear and the second bevel gear rotate to drive the first screw and the second screw to rotate, thereby driving the first connecting block and the second connecting block to move, thereby driving the first clamping block and the second clamping block to move, so that the first clamping block and the second clamping block can clamp the module base, thereby ensuring that the position of the subsequent linear module will not change during installation, thereby reducing the probability of errors during production.

[0010] Furthermore, the transmission assembly includes a third bevel gear meshing with the outer sides of the first bevel gear and the second bevel gear, the bottom of the third bevel gear is fixedly connected to a first transmission rod, the first transmission rod passes through the base and is slidably connected to the base, the end of the first transmission rod is transmission-connected to a double-headed motor, a support rod is fixedly connected to the outer side of the double-headed motor, the end of the support rod is slidably connected to the base, the end of the double-headed motor is transmission-connected to a second transmission rod, and the end of the second transmission rod is slidably connected to the base.

[0011] By adopting the above technical solution, the first transmission rod is driven to rotate by a double-headed motor, thereby driving the third bevel gear to rotate, so as to facilitate the transmission of power to the clamping assembly. The second transmission rod is driven to rotate by the double-headed motor, thereby driving the gear to rotate, so as to facilitate the transmission of power to the moving assembly, thereby reducing the generation of power sources and reducing production costs.

[0012] Furthermore, the moving assembly includes a gear fixedly connected to the outer side of the second transmission rod, and a rack is meshed on the outer side of the gear.

[0013] By adopting the above technical solution, the gear is rotated so that the gear is rotated on the rack, thereby driving the transmission component to move.

[0014] Furthermore, the wiping assembly includes a support block fixedly connected to the top of the base, a wiping block fixedly connected to the end of the support block, a sliding support block slidably connected to the bottom of the wiping block, the bottom of the sliding support block is slidably connected to the base, and a spring is fixedly connected between the sliding support block and the base.

[0015] By adopting the above technical solution, when the module base moves, it will drive the first clamping block to squeeze the sliding support block, thereby squeezing the spring. At the same time, when the sliding support block changes position, the wiping block will enter the inside of the module base, so that the wiping block can wipe the dust and other impurities inside the module base, thereby reducing the possibility of dust and other impurities affecting subsequent installation.

[0016] Furthermore, the first mounting assembly includes a mechanical arm slidably connected to the top plate, two mechanical arms are provided, the two mechanical arms are arranged adjacent to each other, and a mechanical claw is fixedly connected to the bottom of the mechanical arm.

[0017] By adopting the above technical solution, the mechanical arm drives the mechanical claw to move, so that it is convenient for the mechanical claw to clamp the parts, so that it is convenient for the mechanical claw to place the parts on the module base.

[0018] Furthermore, the second mounting assembly includes a mechanical arm slidably connected to the top plate, and a screwdriver is fixedly connected to the bottom of the mechanical arm.

[0019] By adopting the above technical solution, the screwdriver is driven to move by the mechanical arm, so that it is convenient for the screwdriver to fix the parts and the module base.

[0020] Furthermore, the positioning assembly includes an extension block fixedly connected to the outer side of the sliding seat, the top of the extension block is fixedly connected to an infrared transmitter, and the bottom of the top plate is fixedly connected to an infrared receiver.

[0021] By adopting the above technical solution, infrared rays are emitted by the infrared transmitter. When the infrared transmitter and the infrared receiver are vertically parallel, the infrared receiver will receive information, thereby ensuring the accuracy of installation of parts and module bases.

[0022] In summary, the present application includes at least one of the following beneficial effects:

[0023] 1. In the present application, when the module base is placed on the sliding seat, the first transmission rod can be driven to rotate by the double-headed motor to transmit power to the first bevel gear and the second bevel gear, so as to facilitate the first clamping block and the second clamping block to clamp the module base, thereby ensuring that the linear module will not change its position during subsequent installation, thereby ensuring the accuracy of the installation of the linear module, thereby ensuring the yield of the linear module.

[0024] 2. In this application, after the module base is wiped, the moving component will drive the module base to return to its original position, and the infrared transmitter will be activated at this time. At the same time, the top plate will drive the robotic arm, robotic claw and screwdriver to move, and at the same time, the top plate will drive the infrared receiver to move. When the infrared transmitter and the infrared receiver are vertically parallel, the infrared receiver will receive information and start the robotic arm to operate, further ensuring the accuracy of the linear module installation and further improving the success rate of the linear module installation.

[0025] 3. In the present application, when the module base is clamped by the clamping assembly, the double-headed motor will drive the second transmission rod to rotate, thereby driving the gear to rotate, thereby driving the sliding seat to move, thereby driving the module base and the wiping block to combine, thereby removing dust and impurities on the module base, thereby ensuring that the dust and impurities on the module base will not affect subsequent installation, thereby further improving the success rate of linear module installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a side view stereoscopic structural diagram of the main body of the device in this application;

[0027] Figure 2 It is a three-dimensional structural schematic diagram of the device body in the present application from another perspective;

[0028] Figure 3 It is a top view of the three-dimensional structure of the main body of the device in this application;

[0029] Figure 4 It is a schematic diagram of the three-dimensional structure of the parts of the main body of the device in this application;

[0030] Figure 5 It is a schematic diagram of the three-dimensional structure of the wiping component of the device body in this application;

[0031] Description of reference numerals:

[0032] 1. Base; 2. Support column; 3. Electric slide rail support frame; 4. Top plate; 5. Sliding seat; 6. First screw rod; 7. First bevel gear; 8. First connecting block; 9. First clamping block; 10. Second screw rod; 11. Second bevel gear; 12. Second connecting block; 13. Second clamping block; 14. Third bevel gear; 15. First transmission rod; 16. Double-headed motor; 17. Second transmission rod; 18. Gear; 19. Rack; 20. Support block; 21. Spring; 22. Sliding support block; 23. Wiping block; 24. Robotic arm; 25. Mechanical claw; 26. Screwdriver; 27. Extension block; 28. Infrared transmitter; 29. ​​Infrared receiver. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-5 This application is described in further detail.

[0034] The embodiment of the present application discloses a linear module automatic alignment assembly device.

[0035] Reference Figure 1 and Figure 4 A linear module automatic alignment assembly device comprises a base 1, four support columns 2 are fixedly connected to the outside of the base 1, the support columns 2 are divided into two groups, the two groups of support columns 2 are respectively fixedly connected with electric slide rail support frames 3, the electric slide rail support frames 3 are fixedly connected with electric slide rails, the two electric slide rail support frames 3 are slidably connected with top plates 4, the top plates 4 are fixedly connected with two electric slide rails, the top of the base 1 is slidably connected with a sliding seat 5, the bottom of the sliding seat 5 is fixedly connected with a slider, the slider is slidably connected to the base 1, a moving component is arranged at the bottom of the inner cavity of the base 1, a transmission component is connected to the end of the moving component, a clamping component is connected to the end of the transmission component, a wiping component is fixedly connected to the top of the base 1, a first mounting component and a second mounting component are slidably connected to the bottom of the top plate 4, and a positioning component is arranged on the outside of the sliding seat 5.

[0036] When the linear module needs to be assembled, the module base can be placed on the sliding seat 5 first, and then the transmission component can be started to drive the clamping component to fix the position of the module base, so as to preliminarily fix the position of the module base, thereby ensuring that the position of the linear module will not change during installation, reducing the probability of errors during production, and reducing production costs. When the module base is fixed, the transmission component can be started to transmit power to the moving component to drive the sliding seat 5 to move, so that the wiping component can wipe the module base on the top of the sliding seat 5, so as to wipe off dust and other debris on the module base, thereby reducing the possibility of errors caused by dust and other debris during subsequent installation, thereby improving the success rate of installation, thereby improving production efficiency, and when the module base is fixed, the transmission component can be started to transmit power to the moving component to drive the sliding seat 5 to move, so as to make the wiping component wipe the module base on the top of the sliding seat 5, thereby wiping off dust and other debris on the module base, thereby reducing the possibility of errors caused by dust and other debris during subsequent installation, thereby improving the success rate of installation, thereby improving production efficiency, After the seat is wiped, the module base can be driven back to its original position by the moving component. When the module base is restored to its original position, the top plate 4 can be started to drive the first installation component and the second installation component to move. When the first installation component moves, the positioning component will be started at the same time to operate. When the positioning component on the top plate 4 is docked with the positioning component on the sliding seat 5, the first installation component will place the parts on the module base, and then start the second installation component to fix the parts on the module base, so as to ensure the accuracy of the installation position of the parts, so as to ensure the efficiency of production. After repeated operations, the linear module is installed. When the linear module is installed, the transmission component can be started to drive the clamping component to loosen the linear module, so that the technician can take away the linear module conveniently.

[0037] Reference Figure 3 and Figure 4 The clamping assembly includes a first screw rod 6 rotatably connected to the sliding seat 5, a first bevel gear 7 is fixedly connected to the end of the first screw rod 6, a first connecting block 8 is slidably connected to the outside of the first screw rod 6 through a thread, the end of the first screw rod 6 is rotatably connected to the sliding seat 5, the end of the first connecting block 8 is fixedly connected to the first clamping block 9, a second screw rod 10 is rotatably connected to the inside of the sliding seat 5, a second bevel gear 11 is fixedly connected to the end of the second screw 10, a second connecting block 12 is slidably connected to the outside of the second screw 10 through a thread, the end of the second screw 10 is rotatably connected to the sliding seat 5, and the end of the second connecting block 12 is fixedly connected to the second clamping block 13, and the clamping assembly is provided with two groups, and the two groups of clamping assemblies are arranged opposite to each other.

[0038] Among them, the transmission assembly includes a third bevel gear 14 meshing with the outer sides of the first bevel gear 7 and the second bevel gear 11, a first transmission rod 15 is fixedly connected to the bottom of the third bevel gear 14, the first transmission rod 15 passes through the base 1 and is slidably connected to the base 1, the end of the first transmission rod 15 is transmission-connected to a double-headed motor 16, a support rod is fixedly connected to the outer side of the double-headed motor 16, the end of the support rod is slidably connected to the base 1, the end of the double-headed motor 16 is transmission-connected to a second transmission rod 17, and the end of the second transmission rod 17 is slidably connected to the base 1.

[0039] In addition, the moving assembly includes a gear 18 fixedly connected to the outer side of the second transmission rod 17 , and a rack 19 is meshed on the outer side of the gear 18 .

[0040] When the module base is placed on the sliding seat 5, the double-headed motor 16 can be started to drive the first transmission rod 15 to rotate, thereby driving the third bevel gear 14 to rotate, thereby driving the first bevel gear 7 and the second bevel gear 11 to rotate, thereby driving the first screw 6 and the second screw 10 to rotate, thereby driving the first connecting block 8 and the second connecting block 12 to move, thereby driving the first clamping block 9 and the second clamping block 13 to move, thereby clamping the module base, thereby preliminarily fixing the position of the module base, thereby ensuring that the position of the linear module will not change during installation, reducing the probability of errors during production, and reducing production costs. When the module base is clamped, the double-headed motor 16 can be started to drive the second transmission rod 17 to rotate, thereby driving the gear 18 to rotate, thereby driving the gear 18 to rotate on the rack 19, thereby driving the module base to move.

[0041] Reference Figure 1 and Figure 5 The wiping assembly includes a support block 20 fixedly connected to the top of the base 1, a wiping block 23 fixedly connected to the end of the support block 20, a sliding support block 22 slidably connected to the bottom of the wiping block 23, the bottom of the sliding support block 22 is slidably connected to the base 1, and a spring 21 is fixedly connected between the sliding support block 22 and the base 1.

[0042] When the module base is fixed, the module base can be driven to move by the transmission assembly, thereby driving the module base to move toward the position of the wiping block 23, so that the first clamping block 9 transmits power to the sliding support block 22, thereby driving the sliding support block 22 to slide, thereby compressing the spring 21, so that the wiping block 23 enters the inside of the module base, so that the wiping block 23 wipes the module base, thereby removing dust and impurities on the module base, thereby reducing the possibility of errors caused by dust and other debris during subsequent installation, thereby improving the success rate of installation, thereby improving production efficiency.

[0043] Reference Figure 1 and Figure 2 The first installation assembly includes a mechanical arm 24 slidably connected to the top plate 4 , two mechanical arms 24 are provided, the two mechanical arms 24 are adjacently arranged, and a mechanical claw 25 is fixedly connected to the bottom of the mechanical arm 24 .

[0044] The second installation assembly includes a mechanical arm 24 slidably connected to the top plate 4 , and a screwdriver 26 is fixedly connected to the bottom of the mechanical arm 24 .

[0045] In addition, the positioning assembly includes an extension block 27 fixedly connected to the outer side of the sliding seat 5 , an infrared transmitter 28 is fixedly connected to the top of the extension block 27 , and an infrared receiver 29 is fixedly connected to the bottom of the top plate 4 .

[0046] When the dust inside the module base is wiped off, the moving component will drive the module base to return to its original position. At this time, the mechanical arm 24 can be started to drive the mechanical claw 25 to move, so that the mechanical claw 25 can grab the parts. Then the electric slide rail support frame 3 can be started to drive the top plate 4 to move, thereby driving the mechanical arm 24 to move, thereby driving the mechanical claw 25 to move, thereby driving the parts to move. At the same time, when the top plate 4 moves, the infrared receiver 29 will be started at the same time. When the top plate 4 drives the parts to move onto the sliding seat 5, the infrared receiver 29 will vertically overlap with the infrared rays emitted by the infrared transmitter 28 to receive information, thereby starting the mechanical arm 24 to drive the mechanical claw 25 to move, thereby driving the parts to be combined with the module base. When the parts are combined with the module base, the second mechanical arm 24 can be started to drive the screwdriver 26 to move, thereby fixing the parts and the module base, so that the position where the parts are combined with the module base is more accurate, thereby ensuring the accuracy of the position where the parts are installed, thereby ensuring the efficiency of production.

[0047] Working principle:

[0048] When the linear module needs to be assembled, the module base can be placed on the sliding seat 5 first, and then the double-headed motor 16 can be started. Through a separate control system, the power output is controlled to drive the first transmission rod 15 to rotate, thereby driving the third bevel gear 14 to rotate, thereby driving the first bevel gear 7 and the second bevel gear 11 to rotate, thereby driving the first screw 6 and the second screw 10 to rotate, thereby driving the first connecting block 8 and the second connecting block 12 to move, thereby driving the first clamping block 9 and the second clamping block 13 to move, thereby clamping the module base, thereby preliminarily fixing the position of the module base, thereby ensuring that the position of the linear module will not change during installation, reducing the probability of errors during production, and reducing production costs. When the module base is clamped, the double-headed motor 16 can be started through A separate control system controls the output of power to drive the second transmission rod 17 to rotate, thereby driving the gear 18 to rotate, thereby driving the gear 18 to rotate on the rack 19, thereby driving the module base to move. When the module base is fixed, the module base can be driven to move through the transmission assembly, thereby driving the module base to move toward the position of the wiping block 23, so that the first clamping block 9 transmits power to the sliding support block 22, thereby driving the sliding support block 22 to slide, thereby compressing the spring 21, thereby allowing the wiping block 23 to enter the interior of the module base, thereby allowing the wiping block 23 to wipe the module base, thereby removing dust and impurities on the module base, thereby reducing the possibility of dust and other debris causing errors in subsequent installation, thereby improving the success rate of installation, thereby improving production efficiency.

[0049] When the dust inside the module base is wiped off, the moving assembly drives the module base to return to its original position, and the movement of the sliding seat 5 will turn off the infrared transmitter 28. At this time, the mechanical arm 24 can be started to drive the mechanical claw 25 to move, so that the mechanical claw 25 can grab the parts. Then the electric slide rail support frame 3 can be started to drive the top plate 4 to move, thereby driving the mechanical arm 24 to move, thereby driving the mechanical claw 25 to move, thereby driving the parts to move. At the same time, when the top plate 4 moves, the infrared receiver 29 will be started at the same time. When the top plate 4 drives the parts to move onto the sliding seat 5, the infrared receiver 29 will be vertically overlapped with the infrared rays emitted from the infrared transmitter 28 to receive information, thereby starting the mechanical arm 24 to drive the mechanical claw 25 to move, thereby driving the parts to be combined with the module base. When the parts are combined with the module base, the second mechanical arm 24 can be started to drive the screwdriver 26 to move, thereby fixing the parts with the module base, so that the position where the parts are combined with the module base is more accurate, thereby ensuring the accuracy of the position where the parts are installed, thereby ensuring the efficiency of production.

Claims

1. A linear module automated alignment assembly device, comprising a base (1), characterized in that: The base (1) is fixedly connected to four support columns (2) on the outside, and the support columns (2) are divided into two groups. The two groups of support columns (2) are respectively fixedly connected to electric slide rail support frames (3) inside, and the electric slide rail support frames (3) are fixedly connected to the inside of the electric slide rail support frames (3). The two electric slide rail support frames (3) are slidably connected to the inside of the top plates (4), and two electric slide rails are fixedly connected inside the top plates (4). The top of the base (1) is slidably connected to a sliding seat (5), and the bottom of the sliding seat (5) is fixedly connected to a slider, and the slider is slidably connected to the base (1). A moving component is arranged at the bottom of the inner cavity of the base (1), and a transmission component is connected to the end of the moving component, and a clamping component is connected to the end of the transmission component. A wiping component is fixedly connected to the top of the base (1), and a first mounting component and a second mounting component are slidably connected to the bottom of the top plate (4). A positioning component is arranged on the outside of the sliding seat (5), and the transmission component drives the moving component and the clamping component at the same time, and the moving component is combined with the wiping component through the moving component. The clamping assembly comprises a first screw rod (6) rotatably connected to the sliding seat (5), the end of the first screw rod (6) is fixedly connected to a first bevel gear (7), the outer side of the first screw rod (6) is slidably connected to a first connecting block (8) via a thread, the end of the first screw rod (6) is rotatably connected to the sliding seat (5), the end of the first connecting block (8) is fixedly connected to a first clamping block (9), the interior of the sliding seat (5) is rotatably connected to a second screw rod (10), the end of the second screw rod (10) is fixedly connected to a second bevel gear (11), the outer side of the second screw rod (10) is slidably connected to a second connecting block (12) via a thread, the end of the second screw rod (10) is rotatably connected to the sliding seat (5), the end of the second connecting block (12) is fixedly connected to a second clamping block (13), and the clamping assembly is provided in two groups, and the two groups of the clamping assembly are arranged opposite to each other; The transmission assembly comprises a third bevel gear (14) meshing with the outer sides of the first bevel gear (7) and the second bevel gear (11); a first transmission rod (15) is fixedly connected to the bottom of the third bevel gear (14); the first transmission rod (15) passes through the base (1) and is slidably connected to the base (1); an end of the first transmission rod (15) is transmission-connected to a double-headed motor (16); a support rod is fixedly connected to the outer side of the double-headed motor (16); an end of the support rod is slidably connected to the base (1); an end of the double-headed motor (16) is transmission-connected to a second transmission rod (17); an end of the second transmission rod (17) is slidably connected to the base (1); The moving assembly comprises a gear (18) fixedly connected to the outer side of the second transmission rod (17), and a rack (19) is meshed on the outer side of the gear (18); The wiping assembly comprises a support block (20) fixedly connected to the top of the base (1); a wiping block (23) is fixedly connected to the end of the support block (20); a sliding support block (22) is slidably connected to the bottom of the wiping block (23); the bottom of the sliding support block (22) is slidably connected to the base (1); and a spring (21) is fixedly connected between the sliding support block (22) and the base (1).

2. The linear module automatic alignment assembly equipment according to claim 1, characterized in that: The first mounting assembly comprises a mechanical arm (24) slidably connected to the top plate (4), two mechanical arms (24) are provided, the two mechanical arms (24) are arranged adjacent to each other, and a mechanical claw (25) is fixedly connected to the bottom of the mechanical arm (24).

3. The linear module automatic alignment assembly equipment according to claim 2, characterized in that: The second mounting assembly comprises a mechanical arm (24) slidably connected to the top plate (4), and a screwdriver (26) is fixedly connected to the bottom of the mechanical arm (24).

4. The linear module automatic alignment assembly equipment according to claim 3, characterized in that: The positioning assembly comprises an extension block (27) fixedly connected to the outside of the sliding seat (5), an infrared transmitter (28) fixedly connected to the top of the extension block (27), and an infrared receiver (29) fixedly connected to the bottom of the top plate (4).

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