Automatic composite equipment for tempered laminated glass
By designing automatic compounding equipment and utilizing glass sheet transfer components, movable cutters, main cutters and enclosure components, the automatic compounding of laminated glass is achieved, solving the problems of insufficient precision in manual covering and low cutting efficiency, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202311371114.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-20
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2043-10-20
AI Technical Summary
In the existing laminated glass compounding process, the positioning accuracy of the manually covered interlayer film roll is insufficient, resulting in difficult and low efficiency cutting, and impurities are easily left at corners during manual cutting.
An automatic composite equipment for tempered laminated glass is designed. It adopts a glass sheet transfer component, a movable cutter and a main cutter, combined with a blocking component and a clamping component to achieve precise laying and automatic cutting of the interlayer film, and automatic loading and composite of the glass sheets.
It improves production efficiency, ensures the position accuracy of glass sheets, automatically cuts off the interlayer film without manual cutting, reduces impurities at corners, and simplifies the production process.
Smart Images

Figure CN117565524B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automatic processing equipment for laminated glass, and in particular to automatic composite equipment for tempered laminated glass. Background Art
[0002] Laminated glass is a composite glass product made of two or more pieces of glass with one or more layers of organic polymer interlayer sandwiched between them. After a special high-temperature pre-pressing (or vacuuming) and high-temperature and high-pressure process, the glass and the interlayer are permanently bonded together.
[0003] The current laminated glass lamination process is as follows: After the edge grinding and cleaning, the first glass sheet is sucked and adjusted to a horizontal state, and then transported to the laminating platform. Then, a worker pulls the interlayer film roll to cover the first glass sheet. The worker sucks the second glass sheet and aligns it on the interlayer film roll. After the alignment and placement are completed, the worker uses a cutter to cut off the exposed excess part of the interlayer film roll to open the interlayer film sheet. The laminated glass is then transported to a heating furnace to combine the first glass sheet, the interlayer film sheet, and the second glass sheet into one.
[0004] The above existing composite process has the following technical defects:
[0005] 1. The way workers pull the interlayer film coil to cover it will result in insufficient positioning accuracy of the interlayer film coil, and the coil will tilt to a certain extent, making it difficult to control when cutting;
[0006] 2. Manual cutting is inefficient on the one hand, and on the other hand, corners will be left. When heated and melted, the excess corners will melt on the side walls of the laminated glass, and these impurities will need to be cleaned again later. Summary of the Invention
[0007] In view of the deficiencies in the prior art, the present invention provides an automatic composite device for tempered laminated glass, which solves the problems mentioned in the background art.
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0009] An automatic composite device for tempered laminated glass includes a glass sheet transfer assembly, with an inclined glass edger and washer installed on the longitudinal side of the glass sheet transfer assembly; the glass sheet transfer assembly includes a back plate, with a movable cutter provided on the side of the back plate near the glass edger and washer, and U-shaped main cutters fixed vertically on the other three sides of the back plate; the outer side of the back plate is connected to a main support assembly, which is assembled and connected to a feed drive assembly; the feed drive assembly is used to drive the glass sheet transfer assembly to move horizontally and vertically;
[0010] A glass sheet composite assembly and an interlayer film laying assembly are installed on the lateral side of the glass sheet transfer assembly, and the interlayer film laying assembly is installed directly above the glass sheet composite assembly; the glass sheet composite assembly includes a main pallet, an enclosure assembly, a first clamping assembly and a second clamping assembly; a second side support frame is symmetrically installed on the bottom surface of the main pallet, the main pallet is rectangular and enclosure assemblies are rotatably installed at the four sides, an enclosure drive assembly is installed at the center of the bottom surface of the main pallet, the enclosure drive assembly has four output ends and each output end is connected to a group of enclosure assemblies; a first clamping assembly is symmetrically installed at one longitudinal end of the main pallet, and a second clamping assembly is symmetrically installed at the other longitudinal end, and the first clamping assembly and the second clamping assembly are both located on the outside of the enclosure assembly;
[0011] The composite molding equipment includes the following steps:
[0012] S1: The glass sheet transfer assembly is in an inclined and retracted state, the movable cutter is in a retracted state, and the glass sheet 1 that has been edged and cleaned is directly output to the glass sheet transfer assembly; the movable cutter extends and, together with the main cutter, restrains and blocks the glass sheet 1, so that the glass sheet 1 is tilted and placed on the glass sheet transfer assembly;
[0013] S2. The feed drive assembly cooperates with the glass transfer assembly to place the glass sheet 1 on the main support plate, and the enclosure assembly restrains the glass sheet 1 from all sides;
[0014] S3, the first clamping assembly, the second clamping assembly, and the interlayer film laying assembly cooperate to accurately lay the interlayer film roll on the first glass sheet;
[0015] S4. Repeat S1-S2. The glass transfer assembly places the second glass sheet on top of the first glass sheet. The glass transfer assembly drives the second glass sheet downward to fit on the interlayer film roll. The movable cutter and the main cutter both contact the enclosure assembly to accurately cut the interlayer film roll to obtain the interlayer film sheet, and simultaneously press the first glass sheet, the interlayer film sheet and the second glass sheet into one.
[0016] Furthermore, the enclosure assembly includes an enclosure plate, a spring and a bracket. The enclosure plate is aligned and rotatably connected to the side of the main bracket. A groove is provided on the outer side of the enclosure plate. The inner side of the groove is an open structure and is arranged close to the main bracket. The bottom surface of the enclosure plate is connected to the top of multiple springs. The bottom end of each spring is connected to a group of brackets, and the brackets are fixed to the bottom surface of the main bracket.
[0017] Furthermore, the enclosure drive assembly includes a third drive rod, a center plate and a resistance assembly. The third drive rod is vertically arranged at the center of the bottom surface of the main support plate. The output end of the third drive rod is vertically provided with the center plate. The four sides of the center plate are connected to a set of resistance assemblies.
[0018] The resistance assembly includes a side rod body, a resistance frame and a resistance wheel. One end of the side rod body is fixedly connected to the center plate, and the other end is vertically connected to the upward extending resistance frame. The top end of the resistance frame is embedded with a resistance wheel, and the resistance wheel cooperates with the bottom surface of the enclosure plate to resist.
[0019] Furthermore, the first clamping assembly and the second clamping assembly adopt the same structure, the first clamping assembly includes a vertical frame body, a lower clamping plate, a flip motor and an upper clamping plate, the bottom end of the vertical frame body is fixedly connected to the second side support frame, the top end of the vertical frame body is vertically fixedly connected to the lower clamping plate, the outer end of the lower clamping plate is rotatably connected to the upper clamping plate, and the flip motor is installed at the rotating connection;
[0020] In S2, the first clamping assembly and the second clamping assembly alternately clamp the end of the interlayer film roll;
[0021] In S3 , the first clamping assembly and the second clamping assembly are respectively clamped at two ends of the interlayer film roll.
[0022] Furthermore, the surface of the back plate is installed with main guide wheels distributed in a rectangular array, the inner wall of the main cutter is installed with side guide wheels, and an adsorption assembly is installed inside the back plate; the back of the adsorption assembly is connected to the telescopic drive assembly; the adsorption assembly includes a suction cup, an air guide tube, a first horizontal plate, a second horizontal plate and a first vertical plate, the first horizontal plate, the first vertical plate and the second horizontal plate are connected as a whole in an I-shape, the inner walls of the first horizontal plate and the second horizontal plate are vertically connected with air guide tubes distributed in a linear array, each air guide tube slides through the back plate and is provided with a suction cup at the end, the suction cup is located on the side of the back plate, and the interior of the first horizontal plate and the second horizontal plate are connected to the air pump unit.
[0023] Furthermore, the telescopic drive assembly includes a second drive rod, a third horizontal plate, a spring rod, a second vertical plate and a fourth horizontal plate. The third horizontal plate, the second vertical plate and the fourth horizontal plate are connected as a whole in an I-shape. The inner walls of the third horizontal plate and the fourth horizontal plate are vertically provided with multiple groups of spring rods, and the inner ends of the spring rods are connected to the adsorption assembly; the side wall of the second vertical plate is vertically provided with an L-shaped connecting frame, the connecting frame is fixedly connected to the movable cutter, and the movable cutter slides through the back plate; the middle of the outer wall of the second vertical plate is vertically provided with a second drive rod, the second drive rod is connected to the main support assembly, and the second drive rod is used to drive the movable cutter and the suction cup to extend and retract synchronously.
[0024] Furthermore, an air outlet plate is installed between the feed drive assembly and the second side support frame, and the interiors of the air outlet plate, the first transverse plate, and the second transverse plate are all connected in parallel to the hot air pump of the air pump unit, and the interiors of the first transverse plate and the second transverse plate are all connected in parallel to the negative pressure pump of the air pump unit;
[0025] In S1, each suction cup is retracted, and the hot air pump outputs hot air to each suction cup to dry and preheat the inner side of the glass sheet; then, each suction cup is extended to fit the back of the glass sheet, and the negative pressure pump works to make each suction cup suck and position the glass sheet;
[0026] In S2, the hot air pump outputs hot air to the air outlet plate to dry and preheat the outer side of the glass sheet.
[0027] Furthermore, the feed drive assembly includes a transverse guide plate, a main frame, a fourth drive rod and a longitudinal guide plate, the transverse guide plate is longitudinally slidably mounted on the top of the longitudinal guide plate, the main frame is transversely slidably mounted on the surface of the transverse guide plate, the fourth drive rod is mounted inside the main frame, and the bottom end of the fourth drive rod is connected to the main support assembly;
[0028] In S4, the main frame moves to the inner end along the transverse guide plate; the composite molding equipment also includes S5, in which the second driving rod drives the movable cutter to retract, the transverse guide plate moves longitudinally along the longitudinal guide plate, and the main guide wheel rolls the second glass sheet to eliminate bubbles between the second glass sheet and the first glass sheet.
[0029] Furthermore, the main support assembly includes a first support frame, a second support frame and a first drive rod. The first support frame is L-shaped, and the second support frame is U-shaped. The two first support frames are symmetrically arranged on the outer side of the back plate. The bottom ends of the inner walls of the two first support frames are connected as a whole by a first connecting rod, and the open ends of the inner walls of the second support frames are connected as a whole by a second connecting rod. Two groups of first drive rods are symmetrically arranged, and one end of the two groups of first drive rods is rotatably connected to the top end of the outer side of the back plate, and the other end is rotatably sleeved on the outer wall of the second connecting rod.
[0030] Furthermore, the sandwich film laying assembly includes a walking guide frame, a vertical frame and a mobile frame. The walking guide frame is rectangular, and vertical frames are vertically provided on the bottom surfaces of both ends of the walking guide frame. A center block is provided in the middle of the top surface of the mobile frame. Guide sleeves are symmetrically provided on both sides of the top surface of the mobile frame. The guide sleeves are slidably mounted on the outer wall of the walking guide frame. The internal thread of the center block is penetrated by a screw, and the screw is rotatably installed inside the mobile frame; a winding roller is rotatably installed on the bottom surface of the mobile frame, and the outer wall of the winding roller is wound with a sandwich film coil.
[0031] The present invention provides an automatic composite device for tempered laminated glass. Compared with the prior art, it has the following advantages:
[0032] 1. The design of the glass transfer assembly has the following advantages: 1.1 It can be retracted to an inclined position so that it can be aligned with the glass edge grinding and cleaning machine, directly receiving the tempered glass sheets processed by the glass edge grinding and cleaning machine without further transfer, shortening the production process and improving production efficiency; 1.2 It can be extended to the top of the main tray and drive the glass sheet from an inclined position to a horizontal position, thereby automatically placing the glass sheet on the main tray and realizing automatic loading of the glass sheet to be composited;
[0033] 2. The setting of the movable cutter and the main cutter has the following effects: 2.1. The movable cutter can be retracted when the glass sheet enters to ensure that the glass sheet can enter the inner side of the back plate; 2.2. When the glass sheet is loaded into place, the movable cutter can be extended to form a complete enclosure structure with the main cutter, providing support and restraint for the glass sheet and ensuring the loading accuracy of the glass sheet; 2.3. The movable cutter and the main cutter can automatically cut off the excess corners of the interlayer film roll when the glass sheet is lowered to the main support plate, eliminating the need for manual cutting and realizing automatic forming of the interlayer film sheet;
[0034] 3. The design of the enclosure assembly has the following effects: 3.1. When a glass sheet is lowered onto the main pallet, the four enclosure assemblies can constrain and enclose the first glass sheet, ensuring the position accuracy of the first glass sheet; 3.2. When the second glass sheet is lowered, the enclosure assembly can serve as a cutting coordination structure for the movable cutter and the main cutter. If the movable cutter or the main cutter is moved downward alone, the edge material of the laminated film roll will bend and deform, and the cutting effect will not be achieved; 3.3. The enclosure assembly can be rotated and retracted after the composite processing is completed, so that the laminated glass can be output horizontally;
[0035] 4. The design of the first clamping assembly and the second clamping assembly has the following effects: when the first clamping assembly and the second clamping assembly are not laid, the nearest clamping assembly can clamp the end of the interlayer film roll, so that the interlayer film laying assembly can automatically release the interlayer film roll onto the glass sheet during movement, and after laying is completed, the two sets of clamping assemblies act simultaneously to ensure the flatness of the interlayer film roll and the automatic cutting effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0037] Figure 1 Shows a schematic structural diagram of the automatic composite equipment for laminated glass of the present invention;
[0038] Figure 2 A schematic diagram of the connection structure of the main support plate, the glass sheet transfer assembly and the feed drive assembly of the present invention is shown;
[0039] Figure 3 shows a schematic structural diagram of the first clamping assembly of the present invention;
[0040] Figure 4 Shows a schematic diagram of the bottom structure of the main support plate of the present invention;
[0041] Figure 5 A front structural schematic diagram of a glass sheet transfer assembly according to the present invention is shown;
[0042] Figure 6 A schematic diagram of the back structure of the glass sheet transfer assembly of the present invention is shown;
[0043] Figure 7 Shows a schematic diagram of the connection structure of the air pump unit of the present invention;
[0044] Figure 8 It shows a schematic structural diagram of the telescopic drive assembly of the present invention;
[0045] Figure 9 It shows a structural schematic diagram of the air outlet plate in the drying state of the present invention;
[0046] Figure 10 It shows a schematic structural diagram of the composite state of the glass sheet 1 and the glass sheet 2 of the present invention;
[0047] As shown in the figure: 1. Glass sheet transfer assembly; 11. Back plate; 12. Main cutter; 121. Side guide wheel; 13. Movable cutter; 131. Connecting frame; 14. Main guide wheel; 2. Adsorption assembly; 21. Suction cup; 22. Air guide tube; 23. First horizontal plate; 24. Second horizontal plate; 25. First vertical plate; 3. Main support assembly; 31. First support frame; 32. Second support frame; 33. First connecting rod; 34. First driving rod; 35. Second connecting rod; 4. Telescopic drive assembly; 41. Second driving rod; 42. Third horizontal plate; 43. Spring rod; 44. Second vertical plate; 45. Fourth horizontal plate; 5. Feed drive assembly; 51. Horizontal guide plate; 52. Main frame; 53. Fourth driving rod; 54. Vertical guide plate; 6. Glass sheet composite assembly; 61. Main support plate ;611, second side support frame;62, first clamping assembly;621, vertical frame;622, lower clamping plate;623, flip motor;624, upper clamping plate;63, second clamping assembly;64, enclosure assembly;641, enclosure plate;6411, cutting groove;642, spring;643, bracket;65, enclosure drive assembly;651, third drive rod;652, center plate;653, interference assembly;6531, side rod body;6532, interference frame;6533, interference wheel;7, interlayer film laying assembly;71, walking guide frame;72, vertical frame;73, movable frame;731, center block;732, guide sleeve;74, winding roller;741, interlayer film roll;75, screw;8, glass edge grinding and cleaning machine;9, air pump unit;9a, air outlet plate. DETAILED DESCRIPTION
[0048] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0049] Example 1
[0050] In order to solve the technical problems in the background technology, the following automatic composite equipment for tempered laminated glass is provided:
[0051] Combine Figures 1-10As shown, the present invention provides an automatic composite equipment for tempered laminated glass, comprising a glass sheet transfer assembly 1, with an inclined glass edge grinding and cleaning machine 8 installed on the longitudinal side of the glass sheet transfer assembly 1; the glass sheet transfer assembly 1 includes a back plate 11, with a movable cutter 13 provided on the side of the back plate 11 near the glass edge grinding and cleaning machine 8, and U-shaped main cutters 12 fixed vertically on the other three sides of the back plate 11. The outer side surface of the back plate 11 is connected to a main support assembly 3, and the main support assembly 3 is assembled and connected to a feed drive assembly 5; the feed drive assembly 5 is used to drive the glass sheet transfer assembly 1 to move horizontally and vertically;
[0052] A glass sheet composite assembly 6 and an interlayer film laying assembly 7 are installed on the lateral side of the glass sheet transfer assembly 1, and the interlayer film laying assembly 7 is installed just above the glass sheet composite assembly 6; the glass sheet composite assembly 6 comprises a main support plate 61, an enclosure assembly 64, a first clamping assembly 62 and a second clamping assembly 63; a second side support frame 611 is symmetrically installed on the bottom surface of the main support plate 61, the main support plate 61 is rectangular and the enclosure assemblies 64 are rotatably installed at the four sides, and an enclosure driving assembly 65 is installed at the center of the bottom surface of the main support plate 61, and the enclosure driving assembly 65 has four output ends and each output end is connected to a group of enclosure assemblies 64; a first clamping assembly 62 is symmetrically installed on one longitudinal end of the main support plate 61, and a second clamping assembly 63 is symmetrically installed on the other longitudinal end, and the first clamping assembly 62 and the second clamping assembly 63 are both located on the outside of the enclosure assembly 64;
[0053] The composite molding equipment includes the following steps:
[0054] S1: The glass sheet transfer assembly 1 is in a tilted and retracted state, and the movable cutter 13 is in a retracted state. The glass sheet 1 that has been edged and cleaned is directly delivered to the glass sheet transfer assembly 1; the movable cutter 13 extends and, together with the main cutter 12, restrains and blocks the glass sheet 1, so that the glass sheet 1 is tilted and placed on the glass sheet transfer assembly 1;
[0055] S2, the feed drive assembly 5 cooperates with the glass transfer assembly to place the glass sheet 1 on the main support plate 61, and the enclosure assembly 64 restrains the glass sheet 1 from all sides;
[0056] S3, the first clamping assembly 62, the second clamping assembly 63 and the interlayer film laying assembly 7 cooperate to accurately lay the interlayer film roll 741 on the glass sheet 1;
[0057] S4. Repeat S1-S2. The glass transfer assembly places the second glass sheet on top of the first glass sheet. The glass transfer assembly drives the second glass sheet downward to fit on the interlayer film roll 741. The movable cutter 13 and the main cutter 12 both contact the enclosure assembly 64 to accurately cut the interlayer film roll 741 to obtain the interlayer film sheet, and simultaneously press the first glass sheet, the interlayer film sheet and the second glass sheet into one.
[0058] In the above technical solution:
[0059] 1. The design of the glass transfer assembly has the following effects: 1.1 It can be retracted to an inclined position so that it can be aligned with the glass edge grinding and cleaning machine 8, and can directly receive the tempered glass sheets processed by the glass edge grinding and cleaning machine 8 without further transfer, thus shortening the production process and improving production efficiency; 1.2 It can be extended to the top of the main support plate 61 and drive the glass sheet from the inclined position to the horizontal position, thereby automatically placing the glass sheet on the main support plate 61 and realizing automatic loading of the glass sheet to be composited;
[0060] 2. The arrangement of the movable cutter 13 and the main cutter 12 has the following effects: 2.1. The movable cutter 13 can be retracted when the glass sheet enters to ensure that the glass sheet can enter; 2.2. When the glass sheet is loaded and in place, the movable cutter 13 can be extended to form a complete enclosure structure with the main cutter 12, thereby supporting and restraining the glass sheet and ensuring the loading accuracy of the glass sheet; 2.3. When the glass sheet is lowered to the main support plate 61, the movable cutter 13 and the main cutter 12 can automatically cut off the excess parts of the edges and corners of the interlayer film roll 741, eliminating the need for manual cutting and achieving automatic forming of the interlayer film sheet;
[0061] 3. The design of the enclosure assembly 64 has the following effects: 3.1. When a glass sheet is lowered onto the main support plate 61, the four enclosure assemblies 64 can constrain and enclose the first glass sheet, ensuring the position accuracy of the first glass sheet; 3.2. When the second glass sheet is lowered, the enclosure assembly 64 can serve as a cutting cooperation structure for the movable cutter 13 and the main cutter 12. If the movable cutter 13 and the main cutter 12 are moved downward alone, the edge material of the interlayer film roll 741 will bend and deform, and the cutting effect will not be achieved; 3.3. The enclosure assembly 64 can be rotated and retracted after the composite processing is completed, so that the laminated glass can be output horizontally;
[0062] 4. The design of the first clamping assembly and the second clamping assembly has the following effects: when the interlayer film roll is not being laid, the nearest clamping assembly can clamp the end of the interlayer film roll, so that the interlayer film laying assembly can automatically release the interlayer film roll onto the glass sheet during movement. After laying, the two sets of clamping assemblies operate simultaneously to ensure the flatness of the interlayer film roll and the automatic cutting effect.
[0063] Example 2
[0064] Based on the above embodiment, this embodiment further provides the following content:
[0065] In order to enable the enclosure assembly 64, the first clamping assembly 62, and the second clamping assembly 63 to achieve the above technical effects, this embodiment provides the following specific solutions:
[0066] In this embodiment, the enclosure assembly 64 includes an enclosure plate 641, a spring and a bracket 643. The enclosure plate 641 is aligned and rotatably connected to the side of the main support plate 61. A groove 6411 is provided on the outer side of the enclosure plate 641. The inner side of the groove 641 is an open structure and is arranged close to the main support plate 61. The bottom surface of the enclosure plate 641 is connected to the top of multiple springs 642. The bottom end of each spring is connected to a group of brackets 643, and the brackets 643 are fixed to the bottom surface of the main support plate 61.
[0067] In this embodiment, the enclosure drive assembly 65 includes a third drive rod 651, a center plate 652 and a resistance assembly 653. The third drive rod 651 is vertically arranged at the center of the bottom surface of the main support plate 61. The output end of the third drive rod 651 is vertically provided with a center plate 652, and the four sides of the center plate 652 are connected to a group of resistance assemblies 653; the resistance assembly 653 includes a side rod body 6531, a resistance frame 6532 and a resistance wheel 6533. One end of the side rod body 6531 is fixedly connected to the center plate 652, and the other end is vertically connected to the upward extending resistance frame 6532. The top of the resistance frame 6532 is embedded with a resistance wheel 6533, and the resistance wheel 6533 cooperates and resists with the bottom surface of the enclosure plate 641.
[0068] In normal state, the spring drives the baffle plate 641 to reset, so that the baffle plate 641 is in a horizontal state, and the baffle plate 641 is flush with the main support plate 61;
[0069] When the glass sheet is placed in place, the third driving rod 651 drives the center plate 652 to lift up, and at the same time drives the four abutment components 653 to lift up synchronously, and the abutment wheels 6533 of the abutment frame 6532 roll in contact with the outer wall of the enclosure plate 641, thereby pushing the enclosure plate 641 to rotate to a vertical state, realizing enclosure correction;
[0070] When the baffle plate 641 is rotated to a vertical state, the cutting groove 6411 can be used as an insertion area for each cutter, so that the cutting and the covering of the glass sheets can be carried out synchronously.
[0071] In this embodiment, the first clamping assembly 62 and the second clamping assembly 63 have the same structure. The first clamping assembly 62 includes a vertical frame 621, a lower clamping plate 622, a flip motor 623, and an upper clamping plate 624. The bottom end of the vertical frame 621 is fixedly connected to the second side support frame 611, and the top end of the vertical frame 621 is vertically fixedly connected to the lower clamping plate 622. The outer end of the lower clamping plate 622 is rotatably connected to the upper clamping plate 624, and the flip motor 623 is installed at the rotating connection.
[0072] In S2, the first clamping assembly 62 and the second clamping assembly 63 alternately clamp the end of the interlayer film roll 741;
[0073] In S3 , the first clamping assembly 62 and the second clamping assembly 63 clamp the two ends of the interlayer film roll 741 respectively.
[0074] When clamping and positioning is required, when the interlayer film roll 741 is placed on the lower clamping plate 622 , the flip motor 623 can drive the upper clamping plate 624 to rotate, and the upper clamping plate 624 and the lower clamping plate 622 cooperate to clamp the interlayer film roll 741 .
[0075] Example 3
[0076] Based on the above embodiment, this embodiment further provides the following content:
[0077] In order to enable the glass sheet transfer assembly 1 to achieve the above technical effects, this embodiment provides the following solutions:
[0078] In this embodiment, the surface of the back plate 11 is installed with main guide wheels 14 distributed in a rectangular array, the inner wall of the main cutter 12 is installed with side guide wheels 121, and the interior of the back plate 11 is installed with an adsorption component 2; the back of the adsorption component 2 is connected to the telescopic drive component 4; the adsorption component 2 includes a suction cup 21, an air guide tube 22, a first horizontal plate 23, a second horizontal plate 24 and a first vertical plate 25, the first horizontal plate 23, the first vertical plate 25 and the second horizontal plate 24 are connected as a whole in an I-shape, and the inner walls of the first horizontal plate 23 and the second horizontal plate 24 are vertically connected with air guide tubes 22 distributed in a linear array, each air guide tube 22 slides through the back plate 11 and is provided with a suction cup 21 at the end, the suction cup 21 is located on the side of the back plate 11, and the interior of the first horizontal plate 23 and the second horizontal plate 24 are connected to the air pump unit 9.
[0079] In this embodiment, the telescopic drive assembly 4 includes a second drive rod 41, a third horizontal plate 42, a spring rod 43, a second vertical plate 44 and a fourth horizontal plate 45. The third horizontal plate 42, the second vertical plate 44 and the fourth horizontal plate 45 are connected as a whole in an I-shape. The inner walls of the third horizontal plate 42 and the fourth horizontal plate 45 are vertically provided with multiple groups of spring rods 43, and the inner ends of the spring rods 43 are connected to the adsorption assembly 2; the side wall of the second vertical plate 44 is vertically provided with an L-shaped connecting frame 131, the connecting frame 131 is fixedly connected to the movable cutter 13, and the movable cutter 13 slides through the back plate 11; the middle part of the outer wall of the second vertical plate 44 is vertically provided with a second drive rod 41, the second drive rod 41 is connected to the main support assembly 3, and the second drive rod 41 is used to drive the movable cutter 13 and the suction cup 21 to extend and retract synchronously.
[0080] During the loading stage, the second driving rod 41 drives the third transverse plate 42, the second vertical plate 44 and the fourth transverse plate 45 to retract, the second vertical plate 44 drives the movable cutter 13 to retract through the connecting frame 131, the third transverse plate 42 drives the first transverse plate 23 to move inward through the spring rod 43, and the fourth transverse plate 45 drives the second transverse plate 24 to move inward through the spring rod 43, thereby driving each suction cup 21 to retract, thereby preventing the movable cutter 13 and the suction cup 21 from blocking the glass piece when the glass piece enters. At the same time, when retracting, a gap is left between the suction cup 21 and the inner side of the glass piece so that the suction cup 21 can discharge hot air for drying, thereby drying and preheating the inner side of the glass piece.
[0081] There are still some water stains on the inside and outside of the glass sheets output by the glass edge grinding and cleaning machine 8. To solve this problem, the following solutions are given:
[0082] In this embodiment, an air outlet plate 9a is installed between the feed drive assembly 5 and the second side support frame 611. The interiors of the air outlet plate 9a, the first transverse plate 23, and the second transverse plate 24 are all connected in parallel to the hot air pump of the air pump unit 9, and the interiors of the first transverse plate 23 and the second transverse plate 24 are all connected in parallel to the negative pressure pump of the air pump unit 9;
[0083] In S1, each suction cup 21 is retracted, and the hot air pump outputs hot air to each suction cup 21 to dry and preheat the inner side of the glass sheet; then, each suction cup 21 is extended to fit the back side of the glass sheet, and the negative pressure pump is operated to make each suction cup 21 suck and position the glass sheet;
[0084] In S2, the hot air pump outputs hot air to the air outlet plate 9a to dry and preheat the outer side surface of the glass sheet.
[0085] In the above technical solution:
[0086] The suction cup 21 can not only suck and position the glass sheet with negative pressure, but also discharge hot air, thereby drying the inner side of the glass sheet with hot air, thereby eliminating water stains on one side of the glass sheet. At the same time, during the hot air drying process, the glass sheet can also be preheated.
[0087] During the horizontal output of the glass sheet, the air outlet plate 9a discharges hot air to the other side of the glass sheet, thereby eliminating water stains on the other side of the glass sheet. At the same time, during the hot air drying process, the glass sheet can also be preheated for a second time.
[0088] The two preheating actions, on the one hand, can soften the interlayer film sheet at high temperature, thereby increasing the adhesion between the first glass sheet, the interlayer film sheet and the second glass sheet, reducing bubbles and improving the composite effect; on the other hand, the glass sheet can be preheated before entering the subsequent composite molding furnace, thereby avoiding cracking of the glass sheet due to rapid heating.
[0089] In this embodiment, the feed drive assembly 5 includes a transverse guide plate 51, a main frame 52, a fourth drive rod 53, and a longitudinal guide plate 54. The transverse guide plate 51 is longitudinally slidably mounted on the top of the longitudinal guide plate 54, and the main frame 52 is transversely slidably mounted on the surface of the transverse guide plate 51. The fourth drive rod 53 is mounted inside the main frame 52, and the bottom end of the fourth drive rod 53 is connected to the main support assembly 3.
[0090] In S4, the main frame 52 moves to the inner end along the transverse guide plate 51; the composite molding equipment also includes S5, in which the second driving rod 41 drives the movable cutter 13 to retract, the transverse guide plate 51 moves longitudinally along the longitudinal guide plate 54, and the main guide wheel 14 rolls the second glass sheet to eliminate bubbles between the second glass sheet and the first glass sheet.
[0091] In the above technical solution, the main guide wheel can not only support and guide the glass sheet during the loading stage, but also can roll the second glass sheet after the lamination is completed, thereby rolling out the air between the first glass sheet, the interlayer film sheet and the second glass sheet, further improving the lamination effect between the first glass sheet, the interlayer film sheet and the second glass sheet;
[0092] The movable cutter 13 is retracted to avoid the movable cutter 13 and the second glass sheet from blocking each other when the back plate 11 moves, thereby ensuring that the back plate 11 can move back and forth and the main guide wheel can roll the second glass sheet;
[0093] The upper clamping plate 624 in the covered state and the baffle plate 641 in the retracted state are both flush with the top surface of the main support plate 61, so that the entire glass sheet transfer assembly 1 can be ensured to translate normally.
[0094] In this embodiment, the main support assembly 3 includes a first support frame 31, a second support frame 32 and a first drive rod 34. The first support frame 31 is L-shaped, and the second support frame 32 is U-shaped. The two first support frames 31 are symmetrically arranged on the outer side surface of the back plate 11. The bottom ends of the inner walls of the two first support frames 31 are connected as a whole by a first connecting rod 33, and the open ends of the inner walls of the second support frames 32 are connected as a whole by a second connecting rod 35. Two groups of first drive rods 34 are symmetrically arranged, and one end of the two groups of first drive rods 34 is rotatably connected to the top end of the outer side surface of the back plate 11, and the other end is rotatably sleeved on the outer wall of the second connecting rod 35.
[0095] In the above technical solution, when the first driving rod 34 is extended, it can drive the back panel 11 and the first support frame 31 to rotate, and the first support frame 31 rotates around the second support frame 32 to realize the transition of the back panel 11 between the inclined state and the horizontal state. The fourth driving rod 53 can drive the second support frame 32 to move up and down.
[0096] In this embodiment, the interlayer film laying assembly 7 includes a walking guide frame 71, a vertical frame 72 and a movable frame 73. The walking guide frame 71 is rectangular, and the vertical frames 72 are vertically provided on the bottom surfaces of both ends of the walking guide frame 71. A center block 731 is provided in the middle of the top surface of the movable frame 73. Guide sleeves 732 are symmetrically provided on both sides of the top surface of the movable frame 73. The guide sleeves 732 are slidably mounted on the outer wall of the walking guide frame 71. The internal thread of the center block 731 is penetrated by a screw 75, and the screw 75 is rotatably installed inside the movable frame 73; a winding roller 74 is rotatably installed on the bottom surface of the movable frame 73, and the outer wall of the winding roller 74 is wound with an interlayer film roll 741.
[0097] In the above technical solution, the motor drives the screw 75 to rotate, thereby driving the central block 731 to move, and the guide sleeve 732 moves along the walking guide frame 71 to achieve automatic laying of the interlayer film coil.
[0098] During each clamping, the clamping assembly located below the movable frame is in a clamping state to ensure that the end of the film is clamped and positioned.
[0099] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0100] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. An automatic composite equipment for tempered laminated glass, characterized by: The glass sheet transfer assembly comprises a glass sheet transfer assembly, on the longitudinal side of which an inclined glass edge grinding and cleaning machine is installed; the glass sheet transfer assembly comprises a back plate, on the side of which a movable cutter is provided near the glass edge grinding and cleaning machine, and on the other three sides of the back plate U-shaped main cutters are vertically fixed; the outer side of the back plate is connected to the main support assembly, which is assembled and connected to the feed drive assembly; the feed drive assembly is used to drive the glass sheet transfer assembly to move horizontally and vertically; A glass sheet composite assembly and an interlayer film laying assembly are installed on the lateral side of the glass sheet transfer assembly, and the interlayer film laying assembly is installed directly above the glass sheet composite assembly; the glass sheet composite assembly includes a main pallet, an enclosure assembly, a first clamping assembly and a second clamping assembly; a second side support frame is symmetrically installed on the bottom surface of the main pallet, the main pallet is rectangular and enclosure assemblies are rotatably installed at the four sides, an enclosure drive assembly is installed at the center of the bottom surface of the main pallet, the enclosure drive assembly has four output ends and each output end is connected to a group of enclosure assemblies; a first clamping assembly is symmetrically installed at one longitudinal end of the main pallet, and a second clamping assembly is symmetrically installed at the other longitudinal end, and the first clamping assembly and the second clamping assembly are both located on the outside of the enclosure assembly; The composite molding equipment includes the following steps: S1: The glass sheet transfer assembly is in an inclined and retracted state, the movable cutter is in a retracted state, and the glass sheet 1 that has been edged and cleaned is directly output to the glass sheet transfer assembly; the movable cutter extends and, together with the main cutter, restrains and blocks the glass sheet 1, so that the glass sheet 1 is tilted and placed on the glass sheet transfer assembly; S2. The feed drive assembly cooperates with the glass transfer assembly to place the glass sheet 1 on the main support plate, and the enclosure assembly restrains the glass sheet 1 from all sides; S3, the first clamping assembly, the second clamping assembly, and the interlayer film laying assembly cooperate to accurately lay the interlayer film roll on the first glass sheet; S4. Repeat S1-S2. The glass transfer assembly places the second glass sheet on top of the first glass sheet. The glass transfer assembly drives the second glass sheet downward to fit on the interlayer film roll. The movable cutter and the main cutter both contact the enclosure assembly to accurately cut the interlayer film roll to obtain the interlayer film sheet, and simultaneously press the first glass sheet, the interlayer film sheet and the second glass sheet into one.
2. The automatic composite equipment for tempered laminated glass according to claim 1, characterized in that: The enclosure assembly includes an enclosure plate, a spring and a bracket. The enclosure plate is aligned and rotatably connected to the side of the main bracket. A groove is opened on the outer side of the enclosure plate. The inner side of the groove is an open structure and is arranged close to the main bracket. The bottom surface of the enclosure plate is connected to the top of multiple springs. The bottom end of each spring is connected to a group of brackets, and the brackets are fixed to the bottom surface of the main bracket.
3. The automatic composite equipment for tempered laminated glass according to claim 2, characterized in that: The enclosure drive assembly includes a third drive rod, a center plate and a resistance assembly. The third drive rod is vertically arranged at the center of the bottom surface of the main support plate. The output end of the third drive rod is vertically provided with the center plate. The four sides of the center plate are connected to a set of resistance assemblies. The resistance assembly includes a side rod body, a resistance frame and a resistance wheel. One end of the side rod body is fixedly connected to the center plate, and the other end is vertically connected to the upward extending resistance frame. The top end of the resistance frame is embedded with a resistance wheel, and the resistance wheel cooperates with the bottom surface of the enclosure plate to resist.
4. The automatic composite equipment for tempered laminated glass according to claim 3, characterized in that: The first clamping assembly and the second clamping assembly adopt the same structure, the first clamping assembly includes a vertical frame body, a lower clamping plate, a flip motor and an upper clamping plate, the bottom end of the vertical frame body is fixedly connected to the second side support frame, the top end of the vertical frame body is vertically fixedly connected to the lower clamping plate, the outer end of the lower clamping plate is rotatably connected to the upper clamping plate, and the flip motor is installed at the rotating connection; In S2, the first clamping assembly and the second clamping assembly alternately clamp the end of the interlayer film roll; In S3 , the first clamping assembly and the second clamping assembly are respectively clamped at two ends of the interlayer film roll.
5. The automatic composite equipment for tempered laminated glass according to claim 4, characterized in that: The surface of the backboard is installed with main guide wheels distributed in a rectangular array, the inner wall of the main cutter is installed with side guide wheels, and the inside of the backboard is installed with an adsorption assembly; the back of the adsorption assembly is connected to the telescopic drive assembly; the adsorption assembly includes a suction cup, an air guide tube, a first horizontal plate, a second horizontal plate and a first vertical plate, the first horizontal plate, the first vertical plate and the second horizontal plate are connected as a whole in an I-shape, the inner walls of the first horizontal plate and the second horizontal plate are vertically connected with air guide tubes distributed in a linear array, each air guide tube slides through the backboard and is provided with a suction cup at the end, the suction cup is located on the side of the backboard, and the interior of the first horizontal plate and the second horizontal plate are connected to the air pump unit.
6. The automatic composite equipment for tempered laminated glass according to claim 5, characterized in that: The telescopic drive assembly includes a second drive rod, a third horizontal plate, a spring rod, a second vertical plate and a fourth horizontal plate. The third horizontal plate, the second vertical plate and the fourth horizontal plate are connected as a whole in an I-shape. The inner walls of the third horizontal plate and the fourth horizontal plate are vertically provided with multiple groups of spring rods, and the inner ends of the spring rods are connected to the adsorption assembly; the side wall of the second vertical plate is vertically provided with an L-shaped connecting frame, the connecting frame is fixedly connected to the movable cutter, and the movable cutter slides through the back plate; the middle part of the outer wall of the second vertical plate is vertically provided with a second drive rod, the second drive rod is connected to the main support assembly, and the second drive rod is used to drive the movable cutter and the suction cup to extend and retract synchronously.
7. The automatic composite equipment for tempered laminated glass according to claim 1, characterized in that: The feed drive assembly includes a transverse guide plate, a main frame, a fourth drive rod and a longitudinal guide plate. The transverse guide plate is longitudinally slidably mounted on the top of the longitudinal guide plate, the main frame is transversely slidably mounted on the surface of the transverse guide plate, the fourth drive rod is mounted inside the main frame, and the bottom end of the fourth drive rod is connected to the main support assembly; In S4, the main frame moves to the inner end along the transverse guide plate; the composite molding equipment also includes S5, in which the second driving rod drives the movable cutter to retract, the transverse guide plate moves longitudinally along the longitudinal guide plate, and the main guide wheel rolls the second glass sheet to eliminate bubbles between the second glass sheet and the first glass sheet.
8. The automatic composite equipment for tempered laminated glass according to claim 7, characterized in that: The main support assembly includes a first support frame, a second support frame and a first drive rod. The first support frame is L-shaped, and the second support frame is U-shaped. The two first support frames are symmetrically arranged on the outer side of the back plate. The bottom ends of the inner walls of the two first support frames are connected as a whole by a first connecting rod, and the open ends of the inner walls of the second support frames are connected as a whole by a second connecting rod. Two groups of first drive rods are symmetrically arranged, and one end of the two groups of first drive rods is rotatably connected to the top end of the outer side of the back plate, and the other end is rotatably sleeved on the outer wall of the second connecting rod.
9. The automatic composite equipment for tempered laminated glass according to claim 1, characterized in that: The interlayer film laying assembly includes a walking guide frame, a vertical frame and a mobile frame. The walking guide frame is rectangular, and vertical frames are vertically provided on the bottom surfaces of both ends of the walking guide frame. A center block is provided in the middle of the top surface of the mobile frame. Guide sleeves are symmetrically provided on both sides of the top surface of the mobile frame. The guide sleeves are slidably mounted on the outer wall of the walking guide frame. The internal thread of the center block is penetrated by a screw, and the screw is rotatably installed inside the mobile frame; a winding roller is rotatably installed on the bottom surface of the mobile frame, and the outer wall of the winding roller is wound with the interlayer film coil.